Heat setting device for colored antibacterial polyester fibers

Abstract

The invention discloses a color antibacterial polyester fiber heat setting device, and belongs to the technical field of polyester fiber production equipment.The color antibacterial polyester fiber heat setting device comprises a sealing assembly, a driving assembly, an adjusting assembly, a high-pressure pulse airflow assembly, a dust collecting assembly, a cleaning liquid spraying assembly, a scraping assembly, an intelligent monitoring disinfecting and killing assembly and a dust collector; the driving assembly comprises a driving roller, a driven roller, a plurality of heat setting rollers and a movable roller; according to the heat setting roller self-cleaning system, the high-pressure pulse airflow assembly, the dust collecting assembly, the cleaning liquid spraying assembly and the scraping assembly are arranged, the heat setting roller self-cleaning system composed of the high-pressure pulse airflow assembly, the dust collecting assembly, the cleaning liquid spraying assembly and the scraping assembly automatically cleans the surface of a heat setting roller, and accumulation of impurities and microorganisms is prevented; the antibacterial property and color stability of the colorful antibacterial polyester fiber are guaranteed, and the original chemical and physical properties of the fiber are maintained.

Description

Technical Field

[0001] The present invention belongs to the technical field of polyester fiber production equipment, and particularly relates to a heat setting device for colored antibacterial polyester fiber. Background Art

[0002] In the production process of polyester fiber, heat setting is an important link that determines the final performance and quality of the fiber.

[0003] However, there are many problems with the existing heat setting devices. On the one hand, it is difficult to resist the intrusion of external dust, impurities, and microorganisms. These pollutants are easily attached to the surface of polyester fiber, resulting in fiber defects and affecting its appearance and physicochemical properties. For colored antibacterial polyester fiber, microorganisms may also damage its antibacterial components and dye structures, leading to a decline in antibacterial performance and color fading. On the other hand, during the production of polyester fiber in different batches, there are no effective isolation and cleaning measures, which easily cause cross-infection and seriously affect the stability and uniformity of product quality. Therefore, a heat setting device for colored antibacterial polyester fiber is needed to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a heat setting device for colored antibacterial polyester fiber to solve the problems mentioned in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A heat setting device for colored antibacterial polyester fiber, including a sealing component, a driving component, an adjusting component, a high-pressure pulsed air flow component, an ash collection component, a cleaning liquid spraying component, a scraping component, an intelligent monitoring and disinfection component, and a vacuum cleaner. The sealing component includes a sealing shell, and the driving component includes a driving roller, a driven roller, a plurality of heat setting rollers, and a movable roller;

[0006] The high-pressure pulsed air flow component includes a plurality of high-pressure pulsed air nozzles, and the plurality of high-pressure pulsed air nozzles are connected to the same air inlet pipe. The air inlet pipe is connected through the back of the sealing shell, and the plurality of high-pressure pulsed air nozzles are arranged obliquely downward;

[0007] The ash collection component includes a plurality of second cylinders, and the plurality of second cylinders are connected to a dust suction hopper. The two dust suction hoppers are connected through a connecting hose. The connecting hose is connected to a conduit. A vacuum cleaner is connected to the back of the sealing shell, and the vacuum cleaner is communicated with the conduit. The conduit is communicated with the two dust suction hoppers through the connecting hose;

[0008] The cleaning liquid spraying component includes a plurality of atomizing nozzles, and the plurality of atomizing nozzles are arranged obliquely. The plurality of atomizing nozzles are connected to the same liquid inlet pipe. The liquid inlet pipe is connected through the back of the sealing shell;

[0009] The scraping assembly includes a collection shell, which is connected inside the sealing shell. A number of third cylinders are connected inside the collection shell, and the number of third cylinders is connected to the scraper. The back of the collection shell is connected to a sewage pipe, and the sewage pipe passes through and is connected to the back of the sealing shell. The sewage pipe is communicated with the collection shell. The scraper is set to be inclined and is arranged directly above the collection shell. The material of the scraper is wear-resistant polytetrafluoroethylene material. The atomizing nozzle is arranged between the dust suction hopper and the collection shell.

[0010] By setting the above structure, the device effectively prevents pollution and cross-infection, and improves the quality and stability of polyester fiber heat setting.

[0011] As a preferred solution, an air outlet pipe is connected to the top of the sealing shell, and sealing baffles are arranged on both sides of the sealing shell.

[0012] As a preferred solution, an observation port is arranged on the front of the sealing shell, and a control panel is arranged on the front of the sealing shell.

[0013] As a preferred solution, the driving roller, the driven roller and a number of heat setting rollers are all rotatably connected inside the sealing shell. The driving roller is connected to a motor, and the motor is connected to the back of the sealing shell.

[0014] As a preferred solution, the adjusting assembly includes two first cylinders, which are connected to the top of the sealing shell. The bottom ends of the two first cylinders are both connected to a movable seat, and the movable roller is rotatably connected inside the two movable seats.

[0015] As a preferred solution, the movable roller is arranged between two heat setting rollers, and the two heat setting rollers are arranged between the driving roller and the driven roller.

[0016] As a preferred solution, the intelligent monitoring and disinfection and sterilization assembly includes a number of microbial sensors, a number of ultraviolet disinfection and sterilization lamps and a disinfection fog generator, and the number of microbial sensors, the number of ultraviolet disinfection and sterilization lamps and the disinfection fog generator are connected inside the sealing shell.

[0017] As a preferred solution, the number of microbial sensors, the number of ultraviolet disinfection and sterilization lamps and the disinfection fog generator are arranged above the driving roller, the driven roller, the number of heat setting rollers and the movable roller.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] In the present invention, by providing a high-pressure pulsed air flow assembly, an ash collection assembly, a cleaning liquid spraying assembly, and a scraping assembly, a self-cleaning system for a heat setting roller composed of the high-pressure pulsed air flow assembly, the ash collection assembly, the cleaning liquid spraying assembly, and the scraping assembly automatically cleans the surface of the heat setting roller, preventing the accumulation of impurities and microorganisms, avoiding their transfer to polyester fibers, ensuring the antibacterial performance and color stability of the colored antibacterial polyester fibers, and maintaining the original chemical and physical properties of the fibers;

[0020] In the present invention, the intelligent monitoring and disinfection and sterilization assembly monitors and automatically disinfects and sterilizes in real time, ensuring that the entire heat setting process is carried out in a sterile environment, preventing cross-infection, and ensuring the consistency of product quality;

[0021] By providing a sealing shell, since the directional operation of polyester limiting is completed inside the sealing shell, the sealing shell can block external dirt, making it difficult for external dirt to adhere to the surface of the heat setting roller and polyester fibers and thus causing pollution to them, ensuring the cleanliness of the surface of the polyester fibers during heat setting and improving the setting quality of polyester limiting. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a front three-dimensional structural schematic diagram of the present invention;

[0023] Figure 2 is a rear three-dimensional structural schematic diagram of the present invention;

[0024] Figure 3 is a front three-dimensional sectional structural schematic diagram of the present invention;

[0025] Figure 4 is a front three-dimensional structural schematic diagram of the sealing shell of the present invention;

[0026] Figure 5 is a partial front three-dimensional sectional structural schematic diagram of the present invention.

[0027] In the figure: 1, sealing assembly; 11, sealing shell; 12, sealing baffle; 13, air outlet pipe; 2, driving assembly; 21, motor; 22, driving roller; 23, driven roller; 24, heat setting roller; 25, movable roller; 3, adjusting assembly; 31, first cylinder; 32, movable seat; 4, high-pressure pulsed air flow assembly; 41, high-pressure pulsed air nozzle; 42, air inlet pipe; 5, ash collection assembly; 51, second cylinder; 52, dust suction hopper; 53, connecting hose; 54, conduit; 6, cleaning liquid spraying assembly; 61, atomizing nozzle; 62, liquid inlet pipe; 7, scraping assembly; 71, collection shell; 72, third cylinder; 73, scraping plate; 74, sewage discharge pipe; 8, intelligent monitoring and disinfection and sterilization assembly; 81, microorganism sensor; 82, ultraviolet disinfection lamp; 83, disinfection fog generator; 9, vacuum cleaner; 10, observation port. DETAILED DESCRIPTION OF THE INVENTION

[0028] The present invention will be further described below in conjunction with embodiments.

[0029] The following embodiments are used to illustrate the present invention, but cannot be used to limit the protection scope of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions. Under the premise of the concept of the present invention, simple improvements to the method of the present invention all fall within the scope of protection required by the present invention.

[0030] Please refer to Figures 1-5 , the present invention provides a heat setting device for colored antibacterial polyester fibers, including a sealing component 1, a driving component 2, an adjusting component 3, a high-pressure pulsed air flow component 4, an ash collection component 5, a cleaning liquid spraying component 6, a scraping component 7, an intelligent monitoring and disinfection component 8, and a vacuum cleaner 9. The sealing component 1 includes a sealing shell 11. An air outlet pipe 13 is connected to the top of the sealing shell 11. Sealing baffles 12 are provided on both sides of the sealing shell 11. An observation port 10 is provided on the front of the sealing shell 11, and a control panel is provided on the front of the sealing shell 11;

[0031] The driving component 2 includes a driving roller 22, a driven roller 23, a plurality of heat setting rollers 24, and a movable roller 25. The driving roller 22, the driven roller 23, and the plurality of heat setting rollers 24 are all rotatably connected inside the sealing shell 11. The driving roller 22 is connected to a motor 21, and the motor 21 is connected to the back of the sealing shell 11;

[0032] The adjusting component 3 includes two first cylinders 31. The two first cylinders 31 are connected to the top of the sealing shell 11. The bottom ends of the two first cylinders 31 are both connected to a movable seat 32. The movable roller 25 is rotatably connected inside the two movable seats 32. The movable roller 25 is arranged between the two heat setting rollers 24. The two heat setting rollers 24 are arranged between the driving roller 22 and the driven roller 23. By providing the heat setting rollers 24, the heat setting rollers 24 are made of antibacterial stainless steel and are covered with an antibacterial coating on the surface, having good thermal conductivity and smoothness, which can inhibit the attachment of microorganisms and reduce fiber friction damage;

[0033] The high-pressure pulsed air flow component 4 includes a plurality of high-pressure pulsed air nozzles 41. The plurality of high-pressure pulsed air nozzles 41 are connected to the same air inlet pipe 42. The air inlet pipe 42 is connected through the back of the sealing shell 11. The plurality of high-pressure pulsed air nozzles 41 are arranged obliquely downward. By providing the high-pressure pulsed air flow component 4, a plurality of high-pressure pulsed air nozzles 41 are obliquely arranged on one side of the heat setting roller 24, and the position distribution of the plurality of high-pressure pulsed air nozzles 41 follows the principle of being able to comprehensively cover the surface of the heat setting roller 24, so that during the process of the heat setting roller 24 rotating to perform heat setting on the polyester fiber, the plurality of high-pressure pulsed air nozzles 41 can blow the roller surface. The high-pressure pulsed air nozzles 41 are connected to a high-pressure gas tank and a pulse controller, and the jetting frequency and pressure can be set according to needs;

[0034] The dust collection assembly 5 includes a number of second cylinders 51. The number of second cylinders 51 is connected to the dust suction hoppers 52. Two dust suction hoppers 52 are connected by a connecting hose 53. The connecting hose 53 is connected to a conduit 54. A vacuum cleaner 9 is connected to the back of the sealing shell 11. The vacuum cleaner 9 is communicated with the conduit 54. The conduit 54 is communicated with two dust suction hoppers 52 through the connecting hose 53. By setting the dust collection assembly, when a number of second cylinders 51 extend, the extended second cylinders 51 drive the dust suction hoppers 52 to contact the heat setting roller 24. And the material of the dust suction hopper 52 is set as wear-resistant polytetrafluoroethylene material. The dust suction hopper 52 scrapes off the dirt still attached to the surface of the heat setting roller 24 after being cleaned by the high-pressure pulse nozzle 41. The working vacuum cleaner 9 can collect the dust and waste chips cleaned by a number of high-pressure pulse nozzles 41 and scraped off by the dust suction hopper 52 into the vacuum cleaner 9 through the dust collection assembly, which can not only effectively collect the blown dust and fiber debris, but also will not affect the normal operation of the heat setting roller 24;

[0035] The cleaning liquid spraying assembly 6 includes a number of atomizing nozzles 61. The number of atomizing nozzles 61 is inclined. The number of atomizing nozzles 61 is connected to the same liquid inlet pipe 62. The liquid inlet pipe 62 is connected through the back of the sealing shell 11. By setting the cleaning liquid spraying assembly 6, the liquid inlet pipe 62 is connected to an external cleaning liquid storage tank. The cleaning liquid in the cleaning liquid storage tank can enter a number of atomizing nozzles 61 through the liquid inlet pipe 62 and be sprayed on the surface of the heat setting roller 24 through a number of atomizing nozzles 61;

[0036] The scraping assembly 7 includes a collection shell 71. The collection shell 71 is connected inside the sealing shell 11. A number of third cylinders 72 are connected inside the collection shell 71. The number of third cylinders 72 is connected to a scraper 73. The back of the collection shell 71 is connected to a sewage discharge pipe 74. The sewage discharge pipe 74 is connected through the back of the sealing shell 11. The sewage discharge pipe 74 is communicated with the collection shell 71. The scraper 73 is set to be inclined. The scraper 73 is arranged directly above the collection shell 71. The material of the scraper 73 is set as wear-resistant polytetrafluoroethylene material. The atomizing nozzle 61 is arranged between the dust suction hopper 52 and the collection shell 71. By setting the scraping assembly 7, a retractable scraping assembly 7 is arranged on one side of the heat setting roller 24. The scraper 73 is made of wear-resistant polytetrafluoroethylene material. The position of the scraping assembly 7 is set behind the cleaning liquid spraying area. When the cleaning liquid is sprayed and acts for a period of time according to the dissolution performance of the cleaning liquid and the stain situation, the rotation speed of the driving roller 22 is controlled through the control system, and then the time for the cleaning liquid sprayed outside the heat setting roller 24 to move to the scraper 73 is controlled. The extended number of third cylinders 72 drive the scraper 73 to closely adhere to the roller surface, scrape off the dissolved stains and the cleaning liquid, and drip into the collection shell 71. The collection shell 71 is connected to the sewage treatment system through the sewage discharge pipe 74;

[0037] The intelligent monitoring and disinfection component 8 includes a plurality of microbial sensors 81, a plurality of ultraviolet disinfection lamps 82, and a disinfection fog generator 83. The plurality of microbial sensors 81, the plurality of ultraviolet disinfection lamps 82, and the disinfection fog generator 83 are connected inside the sealed housing 11. By setting the microbial sensors 81, the microbial sensors 81 can monitor the quantity and types of microorganisms in real time and transmit the data to the control panel. By setting the ultraviolet disinfection lamps 82: The ultraviolet disinfection lamps 82 are installed on the inner top of the sealed housing 11.

[0038] The plurality of microbial sensors 81, the plurality of ultraviolet disinfection lamps 82, and the disinfection fog generator 83 are arranged above the driving roller 22, the driven roller 23, a plurality of heat setting rollers 24, and the movable roller 25. By setting the disinfection fog generator 83, the disinfection fog generator 83 stores a low-toxic and highly effective disinfection solution, which is started when the quantity of microorganisms exceeds the standard, and atomizes and sprays the solution in the heat setting space for disinfection.

[0039] The working principle and usage process of the present invention:

[0040] The operator opens the sealed baffle 12, introduces the polyester fiber to be heat-set into the device, controls the motor 21 to work, and the working driving roller 22 drives the heat setting rollers 24, the driven roller 23, and the movable roller 25 to rotate synchronously through the polyester fiber. During the rotation of the heat setting rollers 24, the polyester fiber is heated.

[0041] During the heat setting process, the intelligent monitoring and disinfection component 8 monitors the microbial condition in the heat setting space in real time. The high-pressure pulsed air flow device periodically blows the roller surface to blow the dust and fiber debris towards the dust collection component for collection; the cleaning liquid spraying component 6 sprays the cleaning liquid on the roller surface, and the cleaning liquid dissolves stains and microorganisms on the roller surface; after the cleaning liquid acts for a period of time, the scraping component 7 scrapes and collects the dissolved substances.

[0042] If the intelligent monitoring and disinfection system detects that the quantity of microorganisms exceeds the standard, the ultraviolet disinfection lamps 82 and the environment-friendly disinfection fog generator 83 will be automatically started to disinfect the heat setting space.

[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heat setting device for colored antibacterial polyester fibers, comprising a sealing component (1), a driving component (2), an adjusting component (3), a high-pressure pulse airflow component (4), an ash collecting component (5), a cleaning liquid spraying component (6), a scraping component (7), an intelligent monitoring and disinfection component (8) and a vacuum cleaner (9), characterized in that: The sealing assembly (1) comprises a sealing shell (11), and the driving assembly (2) comprises an active roller (22), a driven roller (23), a plurality of heat setting rollers (24) and a movable roller (25); The high-pressure pulse airflow assembly (4) comprises a plurality of high-pressure pulse air nozzles (41), the plurality of high-pressure pulse air nozzles (41) are connected to the same air intake pipe (42), the air intake pipe (42) is connected through the back side of the sealing shell (11), and the plurality of high-pressure pulse air nozzles (41) are arranged in an inclined downward direction; The dust collecting assembly (5) comprises a plurality of second cylinders (51), the plurality of second cylinders (51) are connected to a dust collecting hopper (52), the two dust collecting hoppers (52) are connected via a connecting hose (53), the connecting hose (53) is connected to a conduit (54), a dust collector (9) is connected to the back of the sealing shell (11), the dust collector (9) is connected to the conduit (54), and the conduit (54) is connected to the two dust collecting hoppers (52) via the connecting hose (53); The cleaning liquid spraying assembly (6) comprises a plurality of atomizing nozzles (61), the plurality of atomizing nozzles (61) are arranged at an angle, the plurality of atomizing nozzles (61) are connected to the same liquid inlet pipe (62), and the liquid inlet pipe (62) penetrates and is connected to the back side of the sealing shell (11); The scraping assembly (7) comprises a collecting shell (71), the collecting shell (71) is connected to the inside of the sealing shell (11), a plurality of third cylinders (72) are connected to the inside of the collecting shell (71), the plurality of third cylinders (72) are connected to a scraper (73), the back of the collecting shell (71) is connected to a sewage discharge pipe (74), the sewage discharge pipe (74) penetrates and is connected to the back of the sealing shell (11), the sewage discharge pipe (74) is connected to the collecting shell (71), the scraper (73) is arranged in an inclined shape, the scraper (73) is arranged directly above the collecting shell (71), the material of the scraper (73) is set to be wear-resistant polytetrafluoroethylene material, and the atomizing nozzle (61) is arranged between the dust hopper (52) and the collecting shell (71).

2. A heat setting device for colored antibacterial polyester fibers according to claim 1, characterized in that: The top of the sealing shell (11) is connected to an air outlet pipe (13), and sealing baffles (12) are provided on both sides of the sealing shell (11).

3. The heat setting device for colored antibacterial polyester fibers according to claim 1, characterized in that: The front of the sealed shell (11) is provided with an observation port (10), and the front of the sealed shell (11) is provided with a control panel.

4. The heat setting device for colored antibacterial polyester fibers according to claim 1, characterized in that: The active roller (22), the driven roller (23) and a plurality of heat setting rollers (24) are all rotatably connected in the sealing shell (11); the active roller (22) is connected to a motor (21), and the motor (21) is connected to the back side of the sealing shell (11).

5. The heat setting device for colored antibacterial polyester fibers according to claim 1, characterized in that: The adjustment assembly (3) comprises two first cylinders (31), the two first cylinders (31) are connected to the top of the sealing shell (11), the bottom ends of the two first cylinders (31) are connected to a movable seat (32), and the movable roller (25) is rotatably connected in the two movable seats (32).

6. The heat setting device for colored antibacterial polyester fibers according to claim 1, characterized in that: The movable roller (25) is arranged between two heat setting rollers (24), and the two heat setting rollers (24) are arranged between the active roller (22) and the driven roller (23).

7. The heat setting device for colored antibacterial polyester fibers according to claim 1, characterized in that: The intelligent monitoring and disinfection component (8) comprises a plurality of microbial sensors (81), a plurality of ultraviolet disinfection lamps (82) and a disinfection fog generator (83), and the plurality of microbial sensors (81), the plurality of ultraviolet disinfection lamps (82) and the disinfection fog generator (83) are connected in a sealed shell (11).

8. The heat setting device for colored antibacterial polyester fibers according to claim 7, characterized in that: A plurality of microorganism sensors (81), a plurality of ultraviolet disinfection lamps (82) and a disinfection mist generator (83) are arranged above the active roller (22), the driven roller (23), a plurality of heat setting rollers (24) and the movable roller (25).

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