A monitoring system for the electrical conductivity of the downlead of a lightning arrester for a wind turbine blade
By installing a monitoring system with lightweight self-plug energy and current sensors in the fan blades, the conductivity of the flasher leads is monitored in real time, solving the problems of complex and inefficient existing detection methods, and achieving efficient and maintenance-free conductivity detection.
Patent Information
- Application Number
- CN202510607968.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-05-13
AI Technical Summary
The existing fan blade lightning protection system has complex operation and low detection efficiency.
The monitoring system consisting of lightweight self-plug energy, discharge control circuit, current sensor, wireless collector and terminal is adopted. The lightweight self-plug energy is installed in the blade tip, and the current sensor and wireless collector are placed in the wheel hub. The current signal is monitored and converted into digital signals for conductivity judgment.
Real-time monitoring of the conductivity of the fan blade flasher lead-off line is realized, the detection efficiency is improved, and there is no need for manual operation and external power supply, and it has long-term maintenance-free characteristics.
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Figure CN120143008B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power equipment, and more specifically, to a monitoring system for the conductivity of the downlead of a lightning arrester for a wind turbine blade. Background Art
[0002] With the continuous increase in the installed capacity and the number of units of wind turbines, the problem of lightning strike accidents on wind turbines has become increasingly prominent, seriously threatening the safe operation of wind farms. At present, the lightning protection system for wind turbine blades mainly adopts the IEC61400-24 technical standard. Lightning arresters are installed at the blade tip and the blade body, and then grounded through downleads. However, the observed data shows that there is a risk of lightning strike failure in the lightning protection system of wind turbine blades. Therefore, in order to ensure the normal operation of the lightning arrester of the wind turbine and reduce the impact of lightning on the wind turbine system, it is necessary to regularly detect the conductivity of the downlead of the lightning arrester of the wind turbine.
[0003] At present, the commonly used method for detecting the conductivity of the downlead is the ohmmeter method. The resistance is measured with a multimeter at both ends of the downlead manually. Its principle is: if the downlead is intact without breakpoints, the resistance value shows extremely small; if there is a breakpoint, the resistance value shows infinity. However, although the principle of the ohmmeter method is simple, the detection efficiency is low. In addition, currently, a drone can also be equipped with a video camera, an electro-mechanical clamp and carry a test wire. The ground uses a remote control to remotely control the drone to fly to the blade tip through the video image and the infrared distance measuring sensor, hover near the blade tip and remotely control the robotic arm clamp to clamp the lightning arrester at the blade tip to achieve conductivity measurement. This method avoids manual tower climbing operations and improves the detection efficiency to a certain extent. However, this method still requires manual operation, and due to the shaking of the blade, it is difficult to operate the robotic arm clamp to clamp the lightning arrester, so the detection efficiency is still low. Summary of the Invention
[0004] In view of this, the present invention provides a monitoring system for the conductivity of the downlead of a lightning arrester for a wind turbine blade, which is used to solve the problems of complex operation and low detection efficiency of the existing methods for detecting the conductivity of the downlead.
[0005] To achieve the above object, the following solution is proposed:
[0006] A monitoring system for the conductivity of the downlead of a lightning arrester for a wind turbine blade, the monitoring system includes: a lightweight self-power supply, a discharge control circuit, a current sensor, a wireless collector and a terminal;
[0007] The lightweight self-power supply and the discharge control circuit are installed inside the blade tip of a wind turbine generator, and the current sensor and the wireless collector are placed inside the wind turbine hub;
[0008] The lightweight self-power supply generates electric energy;
[0009] The discharge control circuit discharges periodically to the downlead of the lightning arrester;
[0010] The current sensor monitors the current signal of the down conductor of the lightning arrester;
[0011] The wireless collector converts the current signal obtained by the current sensor into a digital signal and sends it to the terminal;
[0012] The terminal judges the conduction condition of the down conductor of the lightning arrester based on the received digital signal.
[0013] Preferably, the structure of the lightweight self - power generation source includes: N power generation units, a housing, and a housing cover, where N is a positive integer;
[0014] After the power generation units are connected in series, they are output through the wire holes on the housing;
[0015] The housing cover is used for encapsulation.
[0016] Preferably, the structure of the power generation unit includes: a power generation unit housing, an aluminum film, and a rolling body;
[0017] There are at least two grooves for installing the aluminum film in the power generation unit housing;
[0018] The aluminum films are installed in the grooves of the power generation unit housing, and there is a gap between the aluminum films;
[0019] The surface of the rolling body serves as a friction layer and rolls inside the power generation unit housing.
[0020] Preferably, the process of generating electric energy by the lightweight self - power generation source includes:
[0021] When the wind turbine works, the rolling body rolls back and forth inside the power generation unit housing and comes into contact with the aluminum film;
[0022] When the rolling body rolls out of the current aluminum film, the electrons of the adjacent aluminum film are introduced into the current aluminum film, causing the lightweight self - power generation source to generate alternating current.
[0023] Preferably, the structure of the discharge control circuit includes: a rectifier bridge, an energy storage capacitor, and a switch;
[0024] The rectifier bridge converts the alternating current output by the lightweight self - power generation source into direct current and stores the direct current in the energy storage capacitor;
[0025] The switch is used to control the energy storage capacitor to discharge to the down conductor of the lightning arrester.
[0026] Preferably, the switch includes: a zener diode, a thyristor, and a current - limiting resistor;
[0027] The process of the switch controlling the energy storage capacitor to discharge to the down conductor of the lightning arrester includes:
[0028] When the voltage of the energy storage capacitor reaches the reverse breakdown voltage of the zener diode, the zener diode conducts in the reverse direction and the thyristor conducts;
[0029] The energy storage capacitor discharges to the downlead of the lightning arrester through the thyristor until the anode current and cathode current of the thyristor are less than the holding current, and then the discharge stops;
[0030] The current-limiting resistor is used to prevent the gate current of the thyristor from being too large.
[0031] Preferably, the process of the terminal judging the conduction condition of the downlead of the lightning arrester based on the received digital signal includes:
[0032] If no current flows through the downlead of the lightning arrester, the downlead of the lightning arrester fails;
[0033] If current flows through the downlead of the lightning arrester, calculate the resistance value according to the measured maximum current value;
[0034] If the resistance value is greater than the detection standard, the downlead of the lightning arrester fails;
[0035] If the resistance value is less than or equal to the detection standard, the downlead of the lightning arrester conducts normally.
[0036] According to the specific embodiments provided by the present invention, the following technical effects are disclosed by the present invention:
[0037] The system for monitoring the conduction of the downlead of the lightning arrester of the fan blade provided by the present invention includes a lightweight self-power supply, a discharge control circuit, a current sensor, a wireless collector and a terminal. Among them, the lightweight self-power supply and the discharge control circuit are installed inside the tip of the wind turbine blade, and the current sensor and the wireless collector are placed inside the fan hub. The lightweight self-power supply generates electric energy; the discharge control circuit discharges to the downlead of the lightning arrester periodically; the current sensor monitors the current signal of the downlead of the lightning arrester; the wireless collector converts the current signal obtained by the current sensor into a digital signal and sends it to the terminal; the terminal judges the conduction condition of the downlead of the lightning arrester based on the received digital signal. By collecting the current signal of the downlead of the lightning arrester through the current sensor and the wireless collector, and the terminal judges the conduction of the downlead of the lightning arrester based on the current, the conduction of the downlead of the lightning arrester can be monitored in real time, and the detection efficiency of the conduction is improved.
[0038] The system for monitoring the conduction of the downlead of the lightning arrester of the fan blade of the present invention is powered by a lightweight self-power supply inside, without external power supply, and can be maintained without maintenance for a long time.
[0039] The present invention directly installs the monitoring system inside the wind turbine blade, does not need to be installed during monitoring, and does not need manual operation, further improving the detection efficiency. Description of the Drawings
[0040] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the provided drawings.
[0041] Figure 1 Schematic installation diagram of a lightning conductor downlead conductivity monitoring system for a wind turbine blade provided by an embodiment of the present invention;
[0042] Figure 2 Schematic structure diagram of a lightweight self - power generation energy provided by an embodiment of the present invention;
[0043] Figure 3 Schematic internal structure diagram of a power generation unit provided by an embodiment of the present invention;
[0044] Figure 4 Schematic installation diagram of a lightweight self - power generation energy provided by an embodiment of the present invention;
[0045] Figure 5 Power generation working principle diagram of the power generation unit provided by an embodiment of the present invention.
[0046] Figure 6 Circuit diagram of a discharge control circuit provided by an embodiment of the present invention;
[0047] Figure 7 Discharge equivalent circuit provided by an embodiment of the present invention. Detailed implementation manners
[0048] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0049] First, with reference to Figure 1 A lightning conductor downlead conductivity monitoring system for a wind turbine blade provided by an embodiment of the present invention will be introduced. As Figure 1 shown, the monitoring system includes: a lightweight self - power generation energy 1, a discharge control circuit 2, a current sensor 3, a wireless collector 4, and a terminal 5;
[0050] As Figure 1As shown in the figure, the lightweight self-powered energy source 1 and the discharge control circuit 2 are installed inside the tip of the wind turbine blade 7. The current sensor 3 and the wireless collector 4 are placed inside the wind turbine hub 8, and a current sensor 3 is installed at the root of the lightning arrester downlead 6. The terminal 5 is located on the ground, and the grounding lead 9 of the monitoring system is led out from the wind turbine tower 10.
[0051] When the wind turbine is operating normally, the lightweight self-powered energy source 1 generates electrical energy. The electrical energy generated by the lightweight self-powered energy source 1 is periodically discharged to the lightning arrester downlead 6 through the discharge control circuit 2. When the discharge control circuit 2 discharges to the lightning arrester downlead 6 under the condition that the lightning arrester downlead 6 is normally conducting, the current sensor 3 can monitor the current signal of the lightning arrester downlead 6. The wireless collector 4 can collect the information collected by the current sensor 3, convert the current signal obtained by the current sensor 3 from an analog signal to a digital signal, and send it to the terminal 5. The current sensor 3 can monitor whether there is current flowing through the lightning arrester downlead 6 and can also monitor the magnitude of the flowing current. The wireless collector 4 includes an analog-to-digital converter and a wireless transmission module, etc.
[0052] The terminal 5 judges the conduction condition of the lightning arrester downlead 6 based on the received digital signal.
[0053] Specifically, if no current flows through the lightning arrester downlead 6, it is considered that the lightning arrester downlead 6 has a fault; if current flows through the lightning arrester downlead 6, the resistance value is calculated according to the measured maximum current value; if the resistance value is greater than the detection standard, the lightning arrester downlead 6 has a fault; if the resistance value is less than or equal to the detection standard, the lightning arrester downlead 6 is normally conducting.
[0054] The lightning arrester downlead conduction monitoring system provided by the embodiment of the present invention includes a lightweight self-powered energy source, a discharge control circuit, a current sensor, a wireless collector, and a terminal. Among them, the lightweight self-powered energy source and the discharge control circuit are installed inside the tip of the wind turbine blade, and the current sensor and the wireless collector are placed inside the wind turbine hub. The lightweight self-powered energy source generates electrical energy; the discharge control circuit periodically discharges to the lightning arrester downlead; the current sensor monitors the current signal of the lightning arrester downlead; the wireless collector converts the current signal obtained by the current sensor into a digital signal and sends it to the terminal; the terminal judges the conduction condition of the lightning arrester downlead based on the received digital signal. The present invention collects the current signal of the lightning arrester downlead through the current sensor and the wireless collector, and the terminal judges the conduction of the lightning arrester downlead based on the current, so that the conduction of the lightning arrester downlead can be monitored in real time, and the conduction detection efficiency is improved.
[0055] The embodiment of the present invention directly installs the monitoring system inside the wind turbine blade, does not need to be installed during monitoring, and does not require manual operation, further improving the detection efficiency.
[0056] Next, the embodiments of the present invention will introduce the structure and working principle of the lightweight self - power generation energy 1, as Figure 2 shown. The structure of the lightweight self - power generation energy 1 includes: N power generation units 13, a housing 11, and a housing cover 12. Among them, the lightweight self - power generation energy 1 includes at least one power generation unit 13, so N is a positive integer. A wire hole is provided on the power generation unit 13 as an output terminal. After the power generation units 13 are connected in series through wires, they are output through the wire hole on the housing 11. The housing cover 12 is used for encapsulation to improve the durability of the lightweight self - power generation energy.
[0057] The internal structure of the power generation unit is as Figure 3 shown. The power generation unit includes a power generation unit housing 131, an aluminum film 133, and a rolling body 132. The material of the power generation unit housing 131 is polylactic acid material, which serves as a support part. At least two grooves for installing the aluminum film 133 are left inside the power generation unit housing 131, and wire holes are provided at the grooves as output terminals. The aluminum film 133 is installed in the groove of the power generation unit housing 131, and there is a certain interval between adjacent aluminum films 133. The non - adjacent aluminum films 133 are connected by wires. The aluminum film 133 simultaneously serves as a friction layer and an electrode. The surface of the rolling body 132 serves as a friction layer and rolls inside the power generation unit housing 131. The rolling body 132 is made of a material with different electronegativity from aluminum, such as polytetrafluoroethylene, polydimethylsiloxane (PDMS), polyvinyl chloride, or polyimide. In addition, the used aluminum film 132 can also be replaced with a copper film material. The length of the rolling body 132 is the same as the width of the aluminum film 133, and the diameter is slightly smaller than the inner diameter of the power generation unit housing 131. As Figure 4 shown, the lightweight self - power generation energy source 1 is installed at the tip of the blade 7 of the wind turbine. The power generation unit 13 is perpendicular to the blade in the radial direction, and the output terminal is connected to the discharge control circuit 2. The shape of the rolling body 132 can be cylindrical or spherical, etc.
[0058] The working mode of the power generation unit 13 is the independent layer mode of the triboelectric nanogenerator. The working principle of the lightweight self - power generation energy source 1 is as Figure 5 shown. When the wind turbine is working, under the action of gravity, the rolling body 132 rolls back and forth inside the power generation unit housing 131 and comes into contact with the aluminum film. As Figure 5 shown in a of , when the surface of the rolling body 132 comes into contact with the aluminum film 133, since the material of the rolling body 132 has a stronger electronegativity than aluminum of the aluminum film 133, the surface of the rolling body 132 is negatively charged, and the surface of the aluminum film 133 is positively charged. As Figure 5 shown in b of , during the process that the rolling body 132 gradually rolls out of the current aluminum film 133, the contact area between the rolling body 132 and the current aluminum film 133 gradually decreases. Under the action of electrostatic induction, electrons from the next adjacent aluminum film 133 flow into the current aluminum film 133 through the wire. As Figure 5As shown at c in [reference], the rolling element 132 is in full contact with the next adjacent aluminum film 133, and at this time the adjacent aluminum film 133 becomes the new current aluminum film 133. As Figure 5 shown at d in [reference], when the rolling element 132 continues to roll, the surface of the rolling element 132 gradually rolls out of the current aluminum film 133 again. Under the action of electrostatic induction, electrons in the next adjacent aluminum film 133 flow into the current aluminum film 133. Until as Figure 5 shown at e in [reference], the rolling element 132 is in full contact with the next aluminum film 133. This cycle repeats, and alternating current will be generated at both ends of the wire.
[0059] The internal power supply of the lightning arrester downlead conductivity monitoring system of the fan blade in the embodiment of the present invention is powered by a lightweight self - power generation source, without external power supply, and can be maintained without maintenance for a long time. The lightweight self - power generation source in the embodiment of the present invention is relatively light in mass, less than 50 g, and has little impact on the operating state of the fan.
[0060] Next, the embodiment of the present invention introduces the discharge control circuit structure, as Figure 6 shown, the discharge control circuit includes: a rectifier bridge 21, an energy storage capacitor 22, and a switch 23. Among them, the switch includes: a zener diode 231, a thyristor 232, and a current - limiting resistor 233. In addition, the switch 23 composed of the thyristor 232, the zener diode 231, and the current - limiting resistor 233 can also be replaced by a switching device such as a gas discharge tube.
[0061] The output end of the lightweight self - power generation source 1 is connected to the discharge control circuit 2, and the lightweight self - power generation source 1 outputs alternating current. First, the rectifier bridge 21 converts the alternating current output by the lightweight self - power generation source 1 into direct current and stores the direct current in the energy storage capacitor 22. The switch 23 is used to control the energy storage capacitor 22 to discharge to the lightning arrester downlead 6.
[0062] The lightweight self - power generation source 1 continuously injects charges into the energy storage capacitor 22, causing the voltage in the energy storage capacitor 22 to continuously increase. When the voltage across the energy storage capacitor 22 reaches the reverse breakdown voltage of the zener diode 231, the zener diode 231 conducts in the reverse direction. At this time, the gate voltage of the thyristor 232 reaches the trigger threshold, and the thyristor 232 conducts. The energy storage capacitor 22 discharges to the lightning arrester downlead 6 through the thyristor 232. The function of the current - limiting resistor 233 is to prevent the gate current of the thyristor 232 from being too large and causing the thyristor 232 to burn out. During the discharge process of the energy storage capacitor 22 to the lightning arrester downlead 6, the anode current and cathode current of the thyristor 232 gradually decrease until they are less than the holding current of the thyristor 232, and then the thyristor turns off. Therefore, during the operation of the fan, the discharge control circuit 2 can discharge to the lightning arrester downlead 6 periodically.
[0063] During the discharge process, if the lightning arrester downlead 6 is conductive, there will be current flowing through the lightning arrester downlead 6, and the equivalent circuit during discharge is asFigure 7 As shown. Assume that the reverse breakdown voltage of the Zener diode 231 is U0, the resistance of the down conductor equivalent resistor 61 is R, the capacitance of the energy storage capacitor 22 is C, and the time is t. When the energy storage capacitor 22 discharges, the equivalent circuit is equivalent to an RC discharge circuit, and the current flowing through R is I R , I R The expression is as follows: .
[0064] When t=0, I R Get the maximum value, the maximum current is: .
[0065] The resistance of the down conductor equivalent resistor 61 of the lightning arrester can be obtained based on the relationship of the equivalent circuit.
[0066] The monitoring system of the embodiment of the present invention can measure the resistance value of the down conductor of the lightning receptor while monitoring the conductivity.
[0067] Finally, it should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
[0068] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0069] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A monitoring system for the electrical conductivity of the downlead of a lightning arrester for a fan blade, characterized in that, The monitoring system includes: a lightweight self-powered energy source, a discharge control circuit, a current sensor, a wireless collector, and a terminal; The lightweight self-powered energy source and the discharge control circuit are installed inside the tip of the wind turbine blade, and the current sensor and the wireless collector are placed inside the wind turbine hub; The lightweight self-powered energy source generates electrical energy; The discharge control circuit discharges periodically to the downlead of the air-termination system; The current sensor monitors the current signal of the downlead of the air-termination system; The wireless collector converts the current signal obtained by the current sensor into a digital signal and sends it to the terminal; The terminal judges the conduction condition of the downlead of the air-termination system based on the received digital signal; The structure of the lightweight self-powered energy source includes: N power generation units, a housing, and a housing cover, where N is a positive integer; After the power generation units are connected in series, they are output through the wire holes on the housing; The housing cover is used for encapsulation; The structure of the power generation unit includes: a power generation unit housing, an aluminum film, and a rolling body; There are at least two grooves for installing the aluminum film inside the power generation unit housing; The aluminum films are installed in the grooves of the power generation unit housing, and there is a gap between the aluminum films; The surface of the rolling body serves as a friction layer and rolls inside the power generation unit housing; The process of generating electrical energy by the lightweight self-powered energy source includes: When the wind turbine is working, the rolling body rolls back and forth inside the power generation unit housing and contacts the aluminum film; When the rolling body rolls out of the current aluminum film, the electrons of the adjacent aluminum film are introduced into the current aluminum film, causing the lightweight self-powered energy source to generate alternating current.
2. The lightning down conductor conductivity monitoring system for a wind turbine blade lightning arrester according to claim 1, characterized in that, The structure of the discharge control circuit includes: a rectifier bridge, an energy storage capacitor, and a switch; The rectifier bridge converts the alternating current output by the lightweight self-powered energy source into direct current and stores the direct current in the energy storage capacitor; The switch is used to control the energy storage capacitor to discharge to the downlead of the air-termination system.
3. The lightning conductor downlead conductivity monitoring system for a wind turbine blade according to claim 2, characterized in that, The switch includes: a zener diode, a thyristor, and a current-limiting resistor; The process of the switch controlling the energy storage capacitor to discharge to the downlead of the air-termination system includes: When the voltage of the energy storage capacitor reaches the reverse breakdown voltage of the zener diode, the zener diode conducts reversely and the thyristor conducts; The energy storage capacitor discharges to the downlead of the air-termination system through the thyristor until the anode current and cathode current of the thyristor are less than the holding current, and then the discharge stops; The current-limiting resistor is used to prevent the gate current of the thyristor from being too large.
4. The lightning leader conductor conductivity monitoring system for a wind turbine blade according to any one of claims 1 to 3, characterized in that, The process of the terminal judging the conduction condition of the downlead of the air-termination system based on the received digital signal includes: If no current flows through the downlead of the air-termination system, the downlead of the air-termination system is faulty; If there is current flowing through the downlead of the air-termination system, calculate the resistance value according to the measured maximum current value; If the resistance value is greater than the detection standard, the downlead of the air-termination system is faulty; If the resistance value is less than or equal to the detection standard, the downlead of the air-termination system conducts normally.
Citation Information
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