Blank number automatic tracking method under hot delivery state of billet continuous casting machine
By setting up a hot-transmitting detection system at the discharge end of the billet continuous casting machine, the full automatic tracking and data transmission of billet numbers are realized, which solves the problem that billet numbers cannot be automatically collected and transmitted in the existing technology, and meets the information needs of steel rolling mills.
Patent Information
- Application Number
- CN202510368671.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-06-17
AI Technical Summary
During the steel billet production process, it is difficult for the existing technology to realize automatic tracking and data transmission of billet numbers throughout the process, resulting in the inability to automatically collect and transmit the information data of the steel billets and cannot meet the information needs of the steel rolling mill.
The hot delivery detection system is adopted, including the blank discharge roller and hot delivery roller arranged at the discharge end of the continuous casting machine, and is equipped with a lifting baffle and a hot delivery detection device. Through the automatic control and data transmission of the steelmaking and rolling system, the full automatic tracking and transmission of the blank number is realized.
It realizes automatic tracking and data transmission of billet numbers throughout the process, meets the data acquisition needs of steelmaking and rolling processes, and ensures the accurate transmission of billet information and the formation of batching plans.
Smart Images
Figure CN120155458A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of billet production, and specifically to an automatic tracking method for billet numbers in the hot charging state of a square billet continuous caster. Background Art
[0002] The square billet continuous caster produces billets in multiple strands. After the billets are cut by a hydraulic shear, due to the limitations of the rolling specifications in the rolling process, some are sent to the rolling production line directly through the hot charging roller table for rolling, and the other part is transported to the rolling production line by truck through the reversing cooling bed on the turning machine for rolling. In this process, the automatic tracking and transmission of billet numbers are particularly important. If the billet numbers cannot be automatically tracked, the billet information data cannot be automatically collected and transmitted, which cannot meet the information-based billet data requirements of the steelmaking process in the steel rolling mill. At the same time, the rolling process cannot carry out batching production due to the lack of billet number information. Summary of the Invention
[0003] The purpose of the present invention is to solve the technical problems existing in the above-mentioned prior art, and provide an automatic tracking method for billet numbers in the hot charging state of a square billet continuous caster.
[0004] The present invention provides the following technical solution: An automatic tracking method for billet numbers in the hot charging state of a square billet continuous caster, which adopts a hot charging detection system. The hot charging detection system includes a plurality of billet discharging roller tables arranged at the discharging end of the continuous caster. A hot charging roller table in the confluence area is provided at the rear end of the billet discharging roller tables. The output end of the hot charging roller table in the confluence area is connected to a steel rolling and hot charging transfer roller table. Lifting baffles are provided on each of the plurality of billet discharging roller tables, and a hot charging detection device A is provided on each billet discharging roller table. A hot charging detection device B is provided on the steel rolling and hot charging transfer roller table. The specific method is as follows: S1. The plurality of billet discharging roller tables are divided into hot charging strands and cold bed strands according to production needs. For the hot charging strands, the lifting baffles are sequentially lowered in sequence to release the billets, and a discharging interval time is set for each strand to achieve the first-in, first-out of the billets. S2. The steelmaking L1 system sends a "shearing start" signal to the steelmaking L2 system, and the steelmaking L2 system transmits the produced billet number to the steelmaking L1 system. The steelmaking L1 system stacks and sorts the billet numbers transmitted by the steelmaking L2 according to the "shearing end" signal. For the cold bed strands, the lifting baffles block the billets. When the steelmaking L1 system detects the "turning machine action" signal, it determines that the billet number is a cold bed billet number, and transmits the billet number to the steelmaking L2 system. The steelmaking L2 system determines that the billet number goes to the cold bed and transmits the billet number to the steelmaking L3 system. The steelmaking L3 system collects the cold bed billet number information and uploads the information to the production and sales system. The production and sales system receives the cold bed billet number information and uploads the information to the rolling L3 system. The rolling L3 system receives the billet number information, forms a batching plan and issues it to the rolling L2 system. The rolling L2 system receives the billet number information, automatically matches the billet number of the batching plan to form rolling information and transmits the information to the rolling L3 system. S3. For the hot charging strand, the lifting baffle drops to send out the hot charged billet. When the steelmaking L1 system detects a "billet present" signal through the hot charging detection device A, it determines that the billet number is the hot charging billet number. When the steelmaking L1 system adds this billet number to the top storage during stack sorting of the hot charging billet numbers, and the hot charging detection device B at the hot charging transfer roller table between the steelmaking L1 system and the rolling mill detects a "billet present" signal, the steelmaking L1 system transmits the billet number at the bottom of the stack sorting storage to the steelmaking L2 system. The steelmaking L2 system receives the hot charging billet number, determines that the billet number is for hot charging completion, and transmits the billet number to the steelmaking L3 system. The steelmaking L3 system collects the hot charging billet number information and uploads the information to the production and sales system. The production and sales system receives the hot charging billet number information and uploads the information to the rolling mill L3 system. The rolling mill L3 system receives the billet number information, forms a batching plan, and issues it to the rolling mill L2 system. The rolling mill L2 system receives the billet number information, automatically matches the billet number in the batching plan to form rolling information, and transmits this information to the rolling mill L3 system; S4. The steelmaking L1 system transmits the billet number at the bottom of the stack sorting storage to the rolling mill L1 system, and at the same time subtracts this billet number from the bottom of the stack sorting storage. The rolling mill L1 system receives the hot charging billet number, detects a "entering the rolling mill" detection signal for this hot charging billet number, and transmits the signal to the rolling mill L2 system. The rolling mill L2 system receives the billet number information, automatically matches the billet number in the batching plan to form rolling information, and transmits this information to the rolling mill L3 system.
[0005] Furthermore, it also includes S5. For the billets on the cooling bed, when they are sent to the rolling mill system, the rolling mill L1 system detects a "billet number on the cooling bed entering the heating furnace" signal and transmits the billet number to the rolling mill L2 system. Then the billet number enters the rolling line roller table. The rolling mill L1 system detects a "entering the rolling mill" detection signal for this hot charging billet number and transmits the signal to the rolling mill L2 system. The rolling mill L2 system receives the billet number information, automatically matches the billet number in the batching plan to form rolling information, and transmits this information to the rolling mill L3 system.
[0006] Furthermore, the steelmaking L1 system and the rolling mill L1 system are basic automation control systems, which are used to control the hot charging production equipment and related process flows, and automatically track and transmit the hot charging status billet numbers transferred from the steelmaking L2 system / rolling mill L2 system throughout the process.
[0007] Furthermore, the steelmaking L2 system and the rolling mill L2 system are process control systems, which are used to receive the production plans sent from the steelmaking L3 system / rolling mill L3 system, and generate process tracking actual performance data by collecting data from the steelmaking L1 system / rolling mill L1 system according to the production plans, and transmit the generated process tracking actual performance data to the steelmaking L3 system / rolling mill L3 system to form queryable reports.
[0008] Furthermore, the steelmaking L3, rolling L3 systems and production, sales and distribution system are production management systems. They form a production plan by grouping furnaces and billets according to sales orders and send the plan to the steelmaking L2 system / rolling L2 system. At the same time, they receive the data transmitted from the steelmaking L2 system / rolling L2 system to form a corresponding billet number tracking information report.
[0009] Compared with the prior art, the beneficial effects of the present invention are as follows: It can automatically track the billet number throughout the process, not only meeting the billet number data collection requirements of the L2 and L3 systems in the steelmaking process, but also accurately transmitting the billet number information to the L3 system in the rolling process for planned batching. At the same time, the billet number information is also transmitted to the hot delivery PLC system in the rolling process to meet the data collection requirements of the L2 and L3 systems in the rolling process, ultimately meeting the functions of automatic tracking, data transmission and collection of the billet number throughout the process under the hot delivery state. Description of the Drawings
[0010] Figure 1 is the layout diagram of the hot delivery roller table and red delivery detection equipment in the steelmaking area of the present invention; Figure 2 is the automatic tracking flow chart of the billet number of the present invention; Figure 3 is the automatic tracking system screen of the billet number under the hot delivery state of the steelmaking L1 system; Figure 4 is the billet number information report under the hot delivery state of the steelmaking L2 system; Figure 5 is the billet number information report under the hot delivery state of the steelmaking L3 system; In the figure: 1. Hot delivery roller table in the confluence area; 2. Hot delivery detection device A; 3. Steel rolling hot delivery transfer roller table; 4. Hot delivery detection device B. Detailed Embodiments
[0011] Please refer to Figures 1-5, this embodiment is a method for automatically tracking the billet number in the hot charging state of a bloom caster. A hot charging detection system is adopted. The hot charging detection system includes 7 billet discharging roller tables arranged at the discharging end of the caster. The 7 billet discharging roller tables correspond to 7 strands. There is a hot charging roller table 1 in the confluence area at the rear end of the 7 billet discharging roller tables. The output end of the hot charging roller table 1 in the confluence area is connected to a steel rolling hot charging transfer roller table 3. Lifting baffles are provided on each billet discharging roller table. A hot charging detection device A2 is provided on each billet discharging roller table. A hot charging detection device B4 is provided on the steel rolling hot charging transfer roller table 3. The specific method is as follows: S1. The several billet discharging roller tables are divided into hot charging batches and batches for the cold bed according to production needs. For the hot charging batches, the lifting baffles are lowered in sequence to release the billets. Each batch has a discharging interval time to achieve the first-in, first-out of the billets. S2. The steelmaking L1 system for strands 1-7 sends a "shearing start" signal to the steelmaking L2 system, and the billet number produced by the steelmaking L2 system is transmitted to the steelmaking L1 system. The steelmaking L1 system stacks and sorts the billet numbers transmitted by the steelmaking L2 system according to the "shearing end" signals for strands 1-7. For the batches for the cold bed, the lifting baffles are raised to block the hot charged billets. When the steelmaking L1 system detects a "turning machine action" signal, it determines that the billet number is for the cold bed and transmits the billet number to the steelmaking L2 system. The steelmaking L2 system determines that the billet is for the cold bed and transmits the billet number to the steelmaking L3 system. The steelmaking L3 system collects the information of the billets for the cold bed and uploads the information to the production and sales system. The production and sales system receives the information of the billets for the cold bed and uploads the information to the rolling L3 system. The rolling L3 system receives the billet number information, forms a batching plan, and issues it to the rolling L2 system. The rolling L2 system receives the billet number information, automatically matches the billet number in the batching plan to form rolling information, and transmits this information to the rolling L3 system. S3. In the confluence area of the hot charging roller table, for the hot charging batches, the lifting baffles are lowered to send out the hot charged billets. When the steelmaking L1 system detects a "billet present" signal through the hot charging detection device, it determines that the billet number is for hot charging. When the steelmaking L1 system stores the top of the stacked and sorted hot charging billet numbers, it adds this billet number.
[0012] When the steelmaking L1 system detects a "billet present" signal at the steel rolling transfer hot charging roller table, the steelmaking L1 system transmits the billet number at the bottom of the stacked and sorted storage to the steelmaking L2 system.
[0013] The steelmaking L2 system receives the hot-charged billet number, determines that the billet number is for completed hot charging, and transmits the billet number to the steelmaking L3 system. The steelmaking L3 system collects the hot-charged billet number information and uploads the information to the production and sales system. The production and sales system receives the hot-charged billet number information and uploads the information to the rolling L3 system. The rolling L3 system receives the billet number information, forms a batching plan, and issues it to the rolling L2 system. The rolling L2 system receives the billet number information, automatically matches the billet number in the batching plan to form rolling information, and transmits this information to the rolling L3 system; S4. The steelmaking L1 system transmits the bottom billet number stored in the stack sorting to the rolling L1 system, and at the same time subtracts the bottom billet number in the stack sorting. The rolling L1 system receives the hot-charged billet number, detects the "entering the rolling mill" detection signal of the hot-charged billet number, and transmits the signal to the rolling L2 system. The rolling L2 system receives the billet number information, automatically matches the billet number in the batching plan to form rolling information, and transmits this information to the rolling L3 system; S5. For the billets on the cooling bed, when they are sent to the rolling system, the rolling L1 system detects the signal of the "billet number on the cooling bed" entering the heating furnace, and transmits the billet number to the rolling L2 system. Then the billet number enters the rolling line roller table. The rolling L1 system detects the "entering the rolling mill" detection signal of the hot-charged billet number and transmits the signal to the rolling L2 system. The rolling L2 system receives the billet number information, automatically matches the billet number in the batching plan to form rolling information, and transmits this information to the rolling L3 system.
[0014] Furthermore, the steelmaking L1 system and the rolling L1 system are basic automation control systems, which are used to control the hot-charged production equipment and related process flows, and automatically track and transmit the hot-charged status billet numbers transmitted by the steelmaking L2 system / rolling L2 system throughout the process.
[0015] Furthermore, the steelmaking L2 system and the rolling L2 system are process control systems, which are used to receive the production plans sent by the steelmaking L3 system / rolling L3 system, and generate process tracking actual performance data by collecting the data of the steelmaking L1 system / rolling L1 system according to the production plans, and transmit the generated process tracking actual performance data to the steelmaking L3 system / rolling L3 system to form queryable reports.
[0016] Furthermore, the steelmaking L3, rolling L3 systems and the production and sales system are production management systems, which form production plans by grouping furnaces and billets according to sales orders, and issue the plans to the steelmaking L2 system / rolling L2 system. At the same time, they receive the data transmitted by the steelmaking L2 system / rolling L2 system and form corresponding billet number tracking information reports.
Claims
1. A method for automatically tracking billet numbers in a hot delivery state of a billet continuous casting machine, characterized by: A heat delivery detection system is used, which includes a plurality of billet discharge rollers arranged at the discharge end of the continuous casting machine, a confluence hot delivery roller is arranged at the rear end of the billet discharge roller, and a steel rolling hot delivery handover roller is connected to the output end of the confluence hot delivery roller. A lifting baffle is arranged on the plurality of billet discharge rollers, a heat delivery detection device A is arranged on each billet discharge roller, and a heat delivery detection device B is arranged on the steel rolling hot delivery handover roller; the specific method is as follows: S1. The plurality of billet discharging rollers are divided into hot delivery flow and upper cooling bed flow according to production needs. For the hot delivery flow, the lifting baffle is lowered in sequence to release the billets. Each flow is provided with a discharge interval time to realize first-in-first-out of the billets. S2, the steelmaking L1 system sends a "cutting start" signal to the steelmaking L2 system, and the billet number produced by the steelmaking L2 system is transmitted to the steelmaking L1 system. The steelmaking L1 system stacks and sorts the billet number transmitted from the steelmaking L2 according to the "cutting end" signal; for the upper cooling bed flow, the lifting baffle is used to block the material. When the steelmaking L1 system detects the "steel turning machine action" signal, it determines that the billet number is the billet number of the upper cooling bed, and transmits the billet number to the steelmaking L2 system. The steelmaking L2 system determines that the billet number is on the cooling bed and transmits the billet number to the steelmaking L3 system. The steelmaking L3 system collects the billet number information of the upper cooling bed and uploads the information to the production and marketing system. The production and marketing system receives the billet number information of the upper cooling bed and uploads the information to the rolling material L3 system. The rolling material L3 system receives the billet number information, forms a batching plan and sends it to the rolling material L2 system. The rolling material L2 system receives the billet number information, automatically matches the billet number in the batching plan to form rolling information and transmits the information to the rolling material L3 system; S3. For the hot delivery flow, the lifting baffle falls to deliver the hot delivery billet. When the steelmaking L1 system detects the "bill present" signal through the hot delivery detection device A, it determines that the billet number is the hot delivery billet number. When the steelmaking L1 system stacks the hot delivery billet number and stores it at the top, the billet number is increased. The hot delivery detection device B at the hot delivery transfer roller of the steel rolling L1 system detects the "bill present" signal. The steelmaking L1 system transmits the billet number at the bottom of the stack sorting storage to the steelmaking L2 system. The steelmaking L2 system receives the hot delivery billet number. , the steelmaking L2 system determines that the billet number is hot-delivered, and transmits the billet number to the steelmaking L3 system. The steelmaking L3 system collects the hot-delivered billet number information and uploads the information to the production and marketing system. The production and marketing system receives the hot-delivered billet number information and uploads the information to the rolling material L3 system. The rolling material L3 system receives the billet number information, forms a batching plan, and sends it to the rolling material L2 system. The rolling material L2 system receives the billet number information, automatically matches the billet number in the batching plan to form rolling information, and transmits the information to the rolling material L3 system; S4. The steelmaking L1 system transmits the bottom billet number of the stack sorting storage to the rolled material L1 system, and at the same time subtracts the billet number at the bottom of the stack sorting storage. The rolled material L1 system receives the hot delivery billet number. The rolled material L1 system detects the "entering the rolling mill" detection signal of the hot delivery billet number and transmits the signal to the rolled material L2 system. The rolled material L2 system receives the billet number information, automatically matches the batching plan billet number to form rolling information, and transmits the information to the rolled material L3 system.
2. The method for automatically tracking billet numbers in a hot delivery state of a billet continuous casting machine according to claim 1 is characterized by: It also includes S5. For the billet on the cooling bed, when it is sent to the rolling system, the rolling L1 system detects the signal of "bill number on the cooling bed" entering the heating furnace, and transmits the billet number to the rolling L2 system. Then the billet number enters the rolling line roller, and the rolling L1 system detects the detection signal of "entering the rolling mill" of the hot-delivered billet number, and transmits the signal to the rolling L2 system. The rolling L2 system receives the billet number information, automatically matches the batching plan billet number to form rolling information, and transmits the information to the rolling L3 system.
3. The method for automatically tracking billet numbers in a hot delivery state of a billet continuous casting machine according to claim 1, characterized in that: The steelmaking L1 system and the rolling material L1 system are basic automated control systems, which are used to control hot delivery production equipment and related process flows, and automatically track and transmit the hot delivery status of the billet number transmitted by the steelmaking L2 system / rolling material L2 system throughout the entire process.
4. The method for automatically tracking billet numbers in a hot delivery state of a billet continuous casting machine according to claim 1, characterized in that: The steelmaking L2 system and rolled materials L2 system are process control systems, which are used to receive the production plan sent by the steelmaking L3 system / rolled materials L3 system, and generate process tracking performance data by collecting system data of the steelmaking L1 system / rolled materials L1 system according to the production plan, and transmit the generated process tracking performance data to the steelmaking L3 system / rolled materials L3 system to form a queryable report.
5. The method for automatically tracking billet numbers in a hot delivery state of a billet continuous casting machine according to claim 1 is characterized by: The steelmaking L3, rolled material L3 system and production and marketing system are production management systems, which form a production plan by assembling furnaces and billets according to sales orders, and send the plan to the steelmaking L2 system / rolled material L2 system. At the same time, they receive data transmitted from the steelmaking L2 system / rolled material L2 system to form a corresponding billet number tracking information report.