Automatic rail searching, rust removing, cleaning and corrosion preventing integrated device for industrial factory building

Abstract

The invention provides an industrial factory building automatic track searching, rust removing, cleaning and corrosion preventing integrated device, and relates to the technical field of cleaning devices.The industrial factory building automatic track searching, rust removing, cleaning and corrosion preventing integrated device comprises a frame and limiting wheels, the limiting wheels are arranged at the four corners of the frame, a front groove and a rear groove are formed in the two sides in the frame correspondingly, and a first guide rod is arranged in the front groove; a moving seat is arranged on the first guide rod, and a grinding head is rotationally arranged below the moving seat; the device is used for being placed on a roof of an industrial factory building, track seeking operation is conducted through pushing of a handle, in the process, polishing heads below multiple sets of moving bases rotate to polish multiple sets of protruding ribs of a roof color plate, dust is adsorbed away through a dust suction assembly in the polishing process, and then anticorrosive paint is supplied to a formwork through a paint supply assembly; and the functions are diversified, rust removal, dust removal and anticorrosive paint brushing can be achieved, track seeking operation is achieved, the construction efficiency is high, construction procedures are integrated, and the construction period is shortened.

Description

Technical Field

[0001] The invention relates to the technical field of cleaning devices, and in particular to an automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants. Background Art

[0002] Sandwich panels and color steel tiles are widely used in the roofs of industrial buildings such as factories and equipment rooms. They have many advantages, such as low price, large span, easy installation, good lighting, etc. However, their service life is not as long as that of traditional concrete roofs. In bad weather, they are prone to rust and fall off. Therefore, regular rust removal of factory roofs has become a key and necessary operation. Traditional factory roof anti-corrosion construction has the following disadvantages: rust removal can only rely on traditional manual labor, and the rust removal efficiency is low; rust removal, cleaning, anti-corrosion, etc. must be carried out step by step according to traditional procedures, and the cycle time is long; all rely on manual construction, and the labor cost is high; the anti-corrosion construction quality is poor. Since the factory roof is composed of uneven sandwich panels / color steel tiles, it is impossible to grind and construct a large surface, and the traditional tools are often not able to grind and remove rust in place in the protruding parts, which can easily cause secondary rust; the degree of automation is low, and there are safety hazards caused by frequent walking of personnel; the dust in the grinding and rust removal process cannot be collected in time, resulting in environmental pollution and personal injury. Therefore, the present invention proposes an industrial plant automatic track-finding, rust removal, cleaning and anti-corrosion integrated device to solve the problems existing in the prior art. Summary of the invention

[0003] In view of the above problems, the present invention proposes an integrated device for automatic track finding, rust removal, cleaning and anti-corrosion in industrial plants. The integrated device for automatic track finding, rust removal, cleaning and anti-corrosion in industrial plants has multiple functions, such as being able to remove rust, dust, and anti-corrosion paint, thereby realizing track finding operations, having high construction efficiency, and integrating the entire construction process, thereby greatly saving the construction period.

[0004] To achieve the purpose of the present invention, the present invention is implemented through the following technical solutions: an automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants, comprising a frame and a limiting wheel, the limiting wheel is arranged at the four corners of the frame, a front groove and a rear groove are respectively arranged on both sides of the interior of the frame, a first guide rod is arranged inside the front groove, and a movable seat is arranged on the first guide rod, a grinding head is rotatably arranged below the movable seat, a second guide rod is arranged inside the rear groove, and a template is arranged on the second guide rod, a flow channel is arranged inside the template, and bristles are arranged below the template, and at least three groups are arranged on the movable seat and the template; A dust suction component and a paint supply component are provided at the middle position above the frame, the input end of the dust suction component extends to the inner side of the front groove, the output end of the paint supply component is connected to the template, and both ends of the rear side of the frame are connected to handles.

[0005] A further improvement lies in that: a first fixing block is provided on the front side of the moving seat, and the first fixing block is movably installed on the first guide rod. A first fastening bolt is provided above the first fixing block, and the first fastening bolt is used to fix to the first guide rod.

[0006] A further improvement lies in that: a motor is provided on the front side of one end of the frame. An irregular rod is rotatably provided on one side inside the front slot, and the output end of the motor is connected to the irregular rod.

[0007] A further improvement lies in that: a cavity is provided above the inside of the moving seat, and a worm is rotatably provided at the rear side inside the cavity. An irregular hole adapted to the irregular rod is provided at the center of the worm. Through openings are provided on the moving seat at both ends of the irregular hole, and the irregular rod passes through the irregular hole and the through openings.

[0008] A further improvement lies in that: a rotating shaft is rotatably provided on the front side inside the moving seat, and a worm gear is provided above the outside of the rotating shaft. The worm gear is located inside the cavity and is adapted to the worm. A grinding head is connected below the rotating shaft.

[0009] A further improvement lies in that: a second fixing block is provided on the front side of the template, and the second fixing block is movably installed on the second guide rod. A second fastening bolt is provided above the second fixing block, and the second fastening bolt is used to fix to the second guide rod.

[0010] A further improvement lies in that: the dust suction assembly includes a dust removal box and a vacuum cleaner. The dust removal box and the vacuum cleaner are both provided at the middle position above the frame. The input end of the vacuum cleaner is connected above one end of the dust removal box. A filter dust cloth bag is provided at the middle end inside the dust removal box, and a dust suction pipe is provided below the front side of the dust removal box. The dust suction pipe passes through the front slot.

[0011] A further improvement lies in that: the paint supply assembly includes a paint box and a liquid pump. The paint box and the liquid pump are both provided above the dust removal box. The input end of the liquid pump is connected to the paint box. The output end of the liquid pump is connected with a stretching pipe, and the output end of the stretching pipe is connected to the top of the template and communicates with the flow channel.

[0012] A further improvement lies in that: the limiting wheel includes a support and a leg. The support is connected to the frame. A wheel seat is rotatably provided below the leg, and a wheel body is rotatably provided inside the wheel seat.

[0013] A further improvement lies in that: one end of the leg is movably inserted into the inside of the support, and a third fastening bolt is provided above the support. The third fastening bolt is used to fix the leg.

[0014] The beneficial effects of the present invention are: 1. The present invention is used to be placed on the roof of an industrial building. It is pushed by a handle, and the limit wheels move along the grooves between the protruding ribs of the color plate on the roof of the factory building as tracks for track-following operations. During this process, the grinding heads under multiple moving seats rotate to grind multiple groups of protruding ribs of the roof color plate respectively. The dust is adsorbed by the dust suction component during the grinding process. Subsequently, the anti-corrosion paint is supplied to the template by the paint supply component, and the paint flows out from below the flow channel and is brushed to the protruding ribs by the brush for anti-corrosion. In summary, it has diverse functions, namely, it can remove rust, remove dust, and apply anti-corrosion paint. It can achieve track-following operations, with high construction efficiency. The entire construction process is integrated, greatly saving the construction period.

[0015] 2. The present invention adjusts the position of the moving seat and uses the first fastening bolt and the first guide rod to adapt to the grinding requirements of different spacings of the color plates on the factory building roof. The position of the template is adjusted and fixed by the second fastening bolt and the second guide rod to adapt to the anti-corrosion requirements of different spacings of the color plates on the factory building roof. By changing the length of the insertion legs inserted into the support and fixing with the third fastening bolt, the position of the wheel body can be changed, so as to adapt to the track-following of different spacings of the color plates on the factory building roof, which is convenient for free adjustment and has a wide application range.

[0016] 3. The present invention ensures the safety of personnel during construction, eliminating the high fall risk and the risk of easy collapse due to increased roof load caused by centralized construction of multiple people on the roof in traditional roof anti-corrosion. The dust during the grinding and rust removal process can be collected in time, preventing environmental pollution and avoiding personal injury at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the front view of the present invention; Figure 2 is the schematic diagram of the internal structure of the moving seat of the present invention; Figure 3 is the schematic diagram of the inside of the dust removal box of the present invention; Figure 4 is the schematic diagram of the limit wheel of the present invention.

[0018] Among them: 1. Frame; 2. First guide rod; 3. Moving seat; 4. Grinding head; 5. Second guide rod; 6. Template; 7. Brush hair; 8. Handle; 9. First fixing block; 10. First fastening bolt; 11. Motor; 12. Special-shaped rod; 13. Inner cavity; 14. Worm; 15. Special-shaped hole; 16. Rotating shaft; 17. Worm gear; 18. Second fixing block; 19. Second fastening bolt; 20. Dust removal box; 21. Vacuum cleaner; 22. Dust suction pipe; 23. Filter dust cloth bag; 24. Paint box; 25. Liquid pump; 26. Stretch pipe; 27. Support; 28. Insertion leg; 29. Wheel seat; 30. Wheel body; 31. Third fastening bolt. DETAILED DESCRIPTION OF THE INVENTION

[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with examples. The examples are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention. Embodiment 1

[0020] according to Figure 1 , 2 As shown in Figures 3 and 4, this embodiment proposes an integrated device for automatic track-finding, rust removal, cleaning and corrosion prevention in industrial plants, including a frame 1 and limiting wheels, the limiting wheels are arranged at the four corners of the frame 1, and the two sides inside the frame 1 are respectively provided with a front groove and a rear groove, a first guide rod 2 is arranged inside the front groove, and a movable seat 3 is arranged on the first guide rod 2, a grinding head 4 is rotatably arranged below the movable seat 3, a second guide rod 5 is arranged inside the rear groove, and a template 6 is arranged on the second guide rod 5, a flow channel is arranged inside the template 6, and bristles 7 are arranged below the template 6, and at least three groups are arranged on each of the movable seat 3 and the template 6; A dust suction component and a paint supply component are provided at the middle position above the frame 1. The input end of the dust suction component extends to the inner side of the front groove, and the output end of the paint supply component is connected to the template 6. Both ends of the rear side of the frame 1 are connected with handles 8. When in use, the device is placed on the roof of an industrial plant, and is pushed by the handle 8 so that the limit wheel follows the grooves between the protruding ribs of the color plate on the roof of the plant as a track for track-finding operation. In this process, the grinding heads 4 under the multiple groups of movable seats 3 are rotated to grind the multiple groups of protruding ribs of the roof color plate respectively. The dust is absorbed by the dust suction component during the grinding process, and then the anti-corrosion paint is supplied to the template 6 through the paint supply component, and the bristles 7 under the outflow channel are brushed to the protruding ribs for anti-corrosion. In summary, the device has multiple functions, can remove rust, dust, and anti-corrosion paint, realizes track-finding operation, has high construction efficiency, and integrates the entire construction process, which greatly saves the construction period.

[0021] A first fixing block 9 is provided at the front side of the movable seat 3, and the first fixing block 9 is movably installed with the first guide rod 2. A first fastening bolt 10 is provided above the first fixing block 9, and the first fastening bolt 10 is used to be fixed with the first guide rod 2. When in use, the position of the movable seat 3 on the first guide rod 2 is adjusted by the first fixing block 9, and the first fastening bolt 10 and the first guide rod 2 can be used to adapt to the grinding needs of different factory roof color plate spacings.

[0022] A motor 11 is provided on the front side of one end of the frame 1. An irregular rod 12 is rotatably provided on one side inside the front slot, and the output end of the motor 11 is connected to the irregular rod 12. An inner cavity 13 is provided above the inside of the moving seat 3, and a worm 14 is rotatably provided at the rear side inside the inner cavity 13. An irregular hole 15 adapted to the irregular rod 12 is provided at the center of the worm 14. Through holes are provided on the moving seat 3 at both ends of the irregular hole 15, and the irregular rod 12 passes through the irregular hole 15 and the through holes. A rotating shaft 16 is rotatably provided at the front side inside the moving seat 3, and a worm gear 17 is provided above the outside of the rotating shaft 16. The worm gear 17 is located inside the inner cavity 13 and is adapted to the worm 14, and the grinding head 4 is connected below the rotating shaft 16. During use, the motor 11 drives the irregular rod 12 to rotate. The irregular rod 12 fits the irregular hole 15 to drive the worm 14 to rotate. The worm 14 drives the worm gear 17 and the rotating shaft 16 to rotate, so that the grinding head 4 rotates. Since the irregular rod 12 slides and fits the irregular hole 15, during the process of the moving seat 3 moving and adjusting the position, it does not affect the normal rotation of the grinding head 4.

[0023] A second fixing block 18 is provided on the front side of the template 6, and the second fixing block 18 is movably installed with the second guide rod 5. A second fastening bolt 19 is provided above the second fixing block 18, and the second fastening bolt 19 is used to fix to the second guide rod 5. During use, based on the second fixing block 18, the position of the template 6 on the second guide rod 5 is adjusted, and it is fixed to the second guide rod 5 through the second fastening bolt 19, which can adapt to the anti-corrosion needs of the color steel plates on the roofs of different factories with different spacings.

[0024] The dust collection assembly includes a dust removal box 20 and a dust collector 21. The dust removal box 20 and the dust collector 21 are both provided at the middle position above the frame 1. The input end of the dust collector 21 is connected to the upper part of one end of the dust removal box 20. A filter dust bag 23 is provided at the middle end inside the dust removal box 20, and a dust suction pipe 22 is provided below the front side of the dust removal box 20. The dust suction pipe 22 passes through the front slot. During the grinding process, the dust collector 21 provides suction, and the dust is sucked into the inside of the dust removal box 20 through the dust suction pipe 22 and is blocked inside the dust removal box 20 by the filter dust bag 23.

[0025] The paint supply assembly includes a paint box 24 and a liquid pump 25. The paint box 24 and the liquid pump 25 are both provided above the dust removal box 20. The input end of the liquid pump 25 is connected to the paint box 24. The output end of the liquid pump 25 is connected with a stretching pipe 26, and the output end of the stretching pipe 26 is connected to the top of the template 6 and communicated with the flow channel. During use, the liquid pump 25 sends the anti-corrosion paint inside the paint box 25 into the template 6 through the stretching pipe 26, and flows out below the flow channel and is brushed onto the protruding ribs by the brush bristles 7 for anti-corrosion. The stretching effect of the stretching pipe 26 adapts to the change of the position of the template 6. Embodiment 2

[0026] According toFigure 1 , 2 As shown in Figures 3 and 4 of this embodiment, an integrated device for automatic rail tracking, rust removal, cleaning, and anti-corrosion in an industrial plant is proposed, which includes a frame 1 and limit wheels. The limit wheels are arranged at the four corners of the frame 1. On both sides inside the frame 1, a front groove and a rear groove are respectively provided. Inside the front groove, a first guide rod 2 is provided, and a moving seat 3 is arranged on the first guide rod 2. A grinding head 4 is rotatably arranged below the moving seat 3. Inside the rear groove, a second guide rod 5 is provided, and a template 6 is arranged on the second guide rod 5. A flow channel is provided through the inside of the template 6, and a brush 7 is arranged below the template 6. At least three groups of the moving seat 3 and the template 6 are provided; At the middle position above the frame 1, a dust suction component and a paint supply component are provided. The input end of the dust suction component extends to the inner side of the front groove, and the output end of the paint supply component is connected to the template 6. At both ends of the rear side of the frame 1, handles 8 are connected. During use, place this device on the roof of the industrial plant and push it through the handle 8, so that the limit wheels perform rail tracking operations along the grooves between the protruding ribs of the color plate on the roof of the plant. During this process, the grinding heads 4 below multiple groups of moving seats 3 rotate to polish multiple groups of protruding ribs on the roof color plate respectively. The dust suction component adsorbs the dust during the polishing process. Subsequently, the anti-corrosion paint is supplied to the template 6 through the paint supply component, and flows out below the flow channel and is brushed to the protruding ribs by the brush 7 for anti-corrosion. In summary, it has various functions, can remove rust, dust, and also perform anti-corrosion painting, realizes rail tracking operations, has high construction efficiency, integrates the entire construction process, and greatly saves the construction period.

[0027] A first fixing block 9 is arranged on the front side of the moving seat 3, and the first fixing block 9 is movably installed on the first guide rod 2. A first fastening bolt 10 is arranged above the first fixing block 9, and the first fastening bolt 10 is used to fix to the first guide rod 2. During use, adjust the position of the moving seat 3 on the first guide rod 2 through the first fixing block 9, and through the first fastening bolt 10 and the first guide rod 2, it can adapt to the polishing requirements of different spacings of the roof color plates in industrial plants.

[0028] A second fixing block 18 is arranged on the front side of the template 6, and the second fixing block 18 is movably installed on the second guide rod 5. A second fastening bolt 19 is arranged above the second fixing block 18, and the second fastening bolt 19 is used to fix to the second guide rod 5. During use, based on the second fixing block 18, adjust the position of the template 6 on the second guide rod 5 and fix it through the second fastening bolt 19 and the second guide rod 5, which can adapt to the anti-corrosion requirements of different spacings of the roof color plates in industrial plants.

[0029] The limit wheel includes a support 27 and a leg 28. The support 27 is connected to the frame 1. A wheel seat 29 is rotatably provided below the leg 28, and a wheel body 30 is rotatably provided inside the wheel seat 29. One end of the leg 28 is movably inserted into the support 27, and a third fastening bolt 31 is provided above the support 27 for fixing the leg 28. The rotatable setting of the wheel seat 29 facilitates the orientation adjustment, which can be applicable to different shapes of the protruding positions of the sandwich panels on the factory building roof, so as to realize the automatic track-following construction. During use, by changing the length of the leg 28 inserted into the support 27 and fixing it with the third fastening bolt 31, the position of the wheel body 30 can be changed, so as to adapt to the track-following of different color plate spacings on the factory building roof and facilitate free adjustment.

[0030] The automatic track-following rust removal, cleaning and anti-corrosion integrated device for industrial factory buildings is placed on the roof of the industrial factory building and pushed by the handle 8, so that the limit wheel performs track-following operations along the grooves between the protruding ribs of the color plates on the factory building roof as the track. During this process, the grinding heads 4 under multiple moving seats 3 rotate respectively to grind multiple protruding ribs of the roof color plates, and the dust collection component adsorbs the dust during the grinding process. Subsequently, the anti-corrosion paint is supplied to the template 6 by the paint supply component, and flows out from below the flow channel and is brushed to the protruding ribs by the brush bristles 7 for anti-corrosion. In summary, it has various functions, namely rust removal, dust removal, and anti-corrosion painting, and can realize track-following operations, with high construction efficiency. The entire construction process is integrated, greatly saving the construction period. At the same time, by adjusting the position of the moving seat 3 and using the first fastening bolt 10 and the first guide rod 2, it can adapt to the grinding requirements of different color plate spacings on the factory building roof. By adjusting the position of the template 6 and fixing it with the second fastening bolt 19 and the second guide rod 5, it can adapt to the anti-corrosion requirements of different color plate spacings on the factory building roof. By changing the length of the leg 28 inserted into the support 27 and fixing it with the third fastening bolt 31, the position of the wheel body 30 can be changed, so as to adapt to the track-following of different color plate spacings on the factory building roof and facilitate free adjustment, with a wide range of applications. In addition, the present invention ensures the safety of personnel construction and eliminates the high fall risk and the risk of easy collapse due to increased roof load caused by the centralized construction of multiple people on the roof in the traditional roof anti-corrosion. The dust during the grinding and rust removal process can be collected in time, eliminating environmental pollution and avoiding personal injury at the same time.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants, comprising a frame (1) and a limiting wheel, characterized in that: The limiting wheels are arranged at the four corners of the frame (1), and the frame (1) is provided with a front groove and a rear groove on both sides thereof. A first guide rod (2) is arranged inside the front groove, and a movable seat (3) is arranged on the first guide rod (2). A grinding head (4) is rotatably arranged below the movable seat (3). A second guide rod (5) is arranged inside the rear groove, and a template (6) is arranged on the second guide rod (5). A flow channel is arranged inside the template (6), and bristles (7) are arranged below the template (6). The movable seat (3) and the template (6) are each provided with at least three groups; A dust suction component and a paint supply component are provided at a middle position above the frame (1); the input end of the dust suction component extends to the inside of the front groove; the output end of the paint supply component is connected to the template (6); and handles (8) are connected to both ends of the rear side of the frame (1).

2. The automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants according to claim 1 is characterized by: A first fixing block (9) is provided on the front side of the movable seat (3), and the first fixing block (9) is movably mounted on the first guide rod (2). A first fastening bolt (10) is provided above the first fixing block (9), and the first fastening bolt (10) is used to be fixed to the first guide rod (2).

3. The automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants according to claim 1 is characterized by: A motor (11) is provided on the front side of one end of the frame (1), a special-shaped rod (12) is rotatably provided on one side inside the front slot, and an output end of the motor (11) is connected to the special-shaped rod (12).

4. The automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants according to claim 3 is characterized by: An inner cavity (13) is provided above the interior of the movable seat (3), and a worm (14) is rotatably provided at the rear side of the inner cavity (13). A special-shaped hole (15) matching the special-shaped rod (12) is provided at the center of the worm (14). Through openings are provided on the movable seat (3) at both ends of the special-shaped hole (15), and the special-shaped rod (12) passes through the special-shaped hole (15) and the through opening.

5. The automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants according to claim 4 is characterized by: A rotating shaft (16) is rotatably provided at the front side of the movable seat (3), and a worm gear (17) is provided above the outer side of the rotating shaft (16). The worm gear (17) is located inside the inner cavity (13) and is compatible with the worm (14). The lower side of the rotating shaft (16) is connected to a grinding head (4).

6. The automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants according to claim 1 is characterized by: A second fixing block (18) is provided on the front side of the template (6), and the second fixing block (18) is movably mounted on the second guide rod (5). A second fastening bolt (19) is provided above the second fixing block (18), and the second fastening bolt (19) is used to be fixed to the second guide rod (5).

7. The automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants according to claim 1 is characterized by: The dust collection assembly comprises a dust removal box (20) and a dust collector (21); the dust removal box (20) and the dust collector (21) are both arranged at a middle position above the frame (1); the input end of the dust collector (21) is connected to the top of one end of the dust removal box (20); a dust filter bag (23) is arranged at the middle end inside the dust removal box (20); and a dust collection pipe (22) is arranged at the bottom of the front side of the dust removal box (20); the dust collection pipe (22) passes through the front groove.

8. The automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants according to claim 7 is characterized by: The paint supply assembly comprises a paint box (24) and a liquid pump (25), wherein the paint box (24) and the liquid pump (25) are both arranged above the dust removal box (20), and the input end of the liquid pump (25) is connected to the paint box (24), and the output end of the liquid pump (25) is connected to a stretching tube (26), and the output end of the stretching tube (26) is connected to the top of the template (6) and communicates with the flow channel.

9. The automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants according to claim 1, characterized in that: The limiting wheel comprises a support (27) and a plug leg (28); the support (27) is connected to the frame (1); a wheel seat (29) is rotatably provided below the plug leg (28); and a wheel body (30) is rotatably provided inside the wheel seat (29).

10. The automatic track-finding, rust-removing, cleaning and anti-corrosion integrated device for industrial plants according to claim 9, characterized in that: One end of the plug leg (28) is movably inserted into the interior of the support (27), and a third fastening bolt (31) is provided above the support (27), and the third fastening bolt (31) is used to fix the plug leg (28).

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