Transformer core mounting mechanism

By using hydraulic and motor control of the transformer core installation mechanism, automated clamping and stacking of silicon steel sheets has been achieved, solving the problems of multi-directional control and mechanized production in existing technologies, and improving production efficiency and flexibility.

CN120164716BActive Publication Date: 2026-01-06ZHEJIANG ZHONGNENG TRANSFORMER CO LTD
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Patent Information

Application Number
CN202510546614.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2026-01-06
Estimated Expiration
2045-04-28

AI Technical Summary

Technical Problem

The existing transformer core installation mechanism is not convenient for multi-directional control, cannot achieve mechanized production, and requires a lot of manual intervention, resulting in poor flexibility.

Method used

The transformer core installation mechanism adopts components such as a mounting top plate, protective plate, feeding channel, control motor, and hydraulic telescopic rod. It realizes automated clamping, stacking, and position adjustment of silicon steel sheets through hydraulic and motor control, and achieves automated assembly by combining XYZ axis adjustment.

Benefits of technology

It has enabled automated assembly and multi-directional adjustment of transformer cores, improving production efficiency, reducing manual intervention, and enhancing mechanical flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of transformer core installation technology, specifically to a transformer core installation mechanism, including a mounting top plate, a protective plate, and a feeding channel. The protective plate is fixedly connected to the side of the mounting top plate, and the feeding channel is provided on the protective plate for the transmission of silicon steel sheets. A control motor is mounted on the upper limit of the mounting top plate, controlling the rotation adjustment of a rotating guide block. A first electro-hydraulic telescopic rod is mounted on the rotating guide block, controlling the height adjustment of a support frame and a limit clamp. The limit clamp slides on the support frame to clamp and transmit the silicon steel sheets. A co-installation structure is located within the mounting top plate and the protective plate, and its movement is controlled by a hydraulic telescopic control rod. This co-installation structure is used for the stacking and forming of silicon steel sheets. The structure facilitates the installation of the transformer core.
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Description

Technical Field

[0001] This invention relates to the field of transformer core installation technology, specifically a transformer core installation mechanism. Background Technology

[0002] The transformer core is the main magnetic circuit part of the transformer. It is usually made of hot-rolled or cold-rolled silicon steel sheets with high silicon content and coated with insulating varnish. The core and the coils wound on it form a complete electromagnetic induction system. The power transmission capacity of the power transformer depends on the material and cross-sectional area of ​​the core.

[0003] According to Chinese Patent Publication No. CN212257101U, an auxiliary installation mechanism for a three-dimensional wound core transformer is disclosed, including a mounting plate. A fixing block is fixedly connected to the top of the mounting plate, and a transformer body is movably connected to the top of the fixing block. Matching blocks are fixedly connected to both sides of the bottom of the transformer body, and a T-shaped block is fixedly connected to the side of the matching block closest to the fixing block. This utility model solves the problem that existing three-dimensional wound core transformers typically use bolts to install on the top of the mounting plate, which is cumbersome, requires numerous tools, and wastes a lot of the user's time and energy. This is achieved through the coordinated use of the mounting plate, fixing block, transformer body, matching block, T-shaped block, T-slot, fixing slot, limiting mechanism, movable block, limiting rod, tension spring, adjusting mechanism, pressure block, adjusting rod, adjusting block, connecting rod, connecting block, limiting slot, slider, sliding groove, limiting hole, and adjusting hole.

[0004] Currently, existing transformer core installation mechanisms and the aforementioned cases are inconvenient for multi-directional control during use. Traditional transformer cores require a large amount of manual intervention and cannot be produced mechanically. They also have certain problems in mechanical flexibility. Therefore, improvements are needed to address these issues. Summary of the Invention

[0005] To address the problems in the prior art, the present invention provides a transformer core mounting mechanism.

[0006] The technical solution adopted by the present invention to solve its technical problem is: a transformer core installation mechanism, including an installation top plate, a protective plate and a feeding channel. The protective plate is fixedly connected to the side end of the installation top plate. The feeding channel is provided on the protective plate and is used for the transmission of silicon steel sheets. A control motor is installed at the upper limit of the installation top plate. The control motor controls the rotation adjustment of the rotating guide block. A first electro-hydraulic telescopic rod is installed on the rotating guide block. The first electro-hydraulic telescopic rod controls the height adjustment of the support frame and the limit clamping block. The limit clamping block slides on the support frame to clamp and transmit silicon steel sheets. The cooperating installation structure is set in the installation top plate and the protective plate, and the movement of the cooperating installation structure is controlled by the hydraulic telescopic control rod.

[0007] The mounting structure is used for stacking and forming silicon steel sheets. The drive disc meshes with the rotating gear disc to control the rotation of the rotating gear disc and change the rotation angle of the control components. The lead screw seat and limit rod control the mounting and mating mechanism to adjust the X and Y axes. The second electro-hydraulic telescopic rod controls the height adjustment of the silicon steel sheets and changes the Z-axis position.

[0008] Specifically, the hydraulic telescopic control rod is limited and supported by a support block, the support block is fixedly connected to the support base, the protective plate is fixedly connected to the support base, and the limiting clamp transmits the silicon steel sheet to the mating installation structure through the feeding channel.

[0009] Specifically, the mating installation structure includes a control component and a rotation adjustment component. The control component is connected to the rotation adjustment component, which controls the rotation adjustment of the control component. The control component performs XYZ three-axis adjustment of the silicon steel sheet, and the rotation adjustment component adjusts the angle of the silicon steel sheet.

[0010] Specifically, the control component includes an installation and fitting mechanism and an adjustment and displacement mechanism. The upper limit of the adjustment and displacement mechanism is provided with the installation and fitting mechanism, which is movable and adjusted on the adjustment and displacement mechanism. The installation and fitting mechanism includes a silicon steel sheet and a control unit. The control unit provides limiting support for the silicon steel sheet and conducts the silicon steel sheet through the feeding channel, so that the silicon steel sheet reaches the mounting top plate and protective plate. The hydraulic telescopic control rod can control the position adjustment of the fitting installation structure, so that the fitting installation structure reaches the center position of the mounting top plate and protective plate. The control motor controls the rotation of the rotating guide block, and the first electro-hydraulic telescopic rod can control the height adjustment of the support frame and the limiting clamp. The limiting clamp slides on the support frame through the control screw, which can limit and clamp the silicon steel sheet. Then, the silicon steel sheet can be guided to the fitting installation structure by controlling the control motor and the first electro-hydraulic telescopic rod, realizing automated assembly work.

[0011] Specifically, the control unit includes a through rod, a supporting round rod, a supporting base plate, and a mounting seat. A displacement groove seat is fixedly connected to the lower end of the mounting seat, and a fixed guide block is fixedly connected to the side end of the mounting seat. The upper end of the fixed guide block is limited and connected to the supporting base plate. The mounting seat also has a supporting round rod, on which the through rod is fixedly connected. The supporting base plate is limited and supported by a second electro-hydraulic telescopic rod. The second electro-hydraulic telescopic rod changes the height of the supporting base plate, and the motor controls the rotation of the rotating guide block, causing the rotating guide block to drive... The first electro-hydraulic telescopic rod, support frame, and limit clamp reach the upper position of the feeding channel. Then, the first electro-hydraulic telescopic rod controls the support frame and limit clamp to descend, so that the limit clamp contacts the silicon steel sheet. Then, the motor controls the screw to rotate, so that the limit clamp slides on the support frame, thereby clamping the silicon steel sheet. After that, the first electro-hydraulic telescopic rod resets, and at the same time controls the motor to drive the rotating guide block to rotate and adjust, so that the silicon steel sheet is adjusted to the upper end of the mounting structure and placed on the through rod, thereby performing the stacking process of the silicon steel sheet.

[0012] Specifically, the displacement adjustment mechanism includes a first stepper motor, a lead screw, a limiting rod, and a rotation control disk. A lead screw seat is fixedly mounted on the upper end of the rotation control disk, and a second stepper motor is mounted on the side end of the lead screw seat. A docking fixing disk is fixedly connected to the lower end of the rotation control disk. The upper part of the side end of the docking fixing disk is fixedly connected to a fixed support block, and a lead screw seat is fixedly connected to the fixed support block. A limiting rod is threaded onto the docking fixing disk, and the docking fixing disk and the lead screw are in a limiting sliding connection. A first stepper motor is mounted on the rear end of the limiting rod. The first stepper motor controls the rotation of the limiting rod, changing the position of the docking fixing disk on the lead screw. Through the structural design of the adjustment components, it is convenient to perform XYZ axis adjustment. The first stepper motor controls the rotation of the limiting rod, causing the docking fixing disk to slide on the lead screw, changing its longitudinal position. The second stepper motor controls the rotation of the lead screw inside the lead screw seat, changing the lateral position of the displacement slot seat. Simultaneously, the second electro-hydraulic telescopic rod controls the extension and retraction adjustment of the support base plate, realizing the height adjustment of the silicon steel sheets, thereby facilitating the detachment of the stacked silicon steel sheets.

[0013] Specifically, the upper end of the lead screw seat is threadedly connected to the displacement slot seat, and the second stepper motor controls the operation of the lead screw seat to change the position of the displacement slot seat, so that the control unit moves accordingly.

[0014] Specifically, the rotation adjustment component includes a rotating gear disk, a docking drive disk, a hinged rotating rod, a third electro-hydraulic telescopic rod, a hinged support, a first clamping plate, and a second clamping plate. A hinged support is fixedly connected to the first clamping plate, and a third electro-hydraulic telescopic rod is hinged to the hinged support. A hinged rotating rod is hinged to the side end of the third electro-hydraulic telescopic rod, and the hinged rotating rod is hinged to the second clamping plate. A docking drive disk is located at the side end of the hinged rotating rod, and the hinged rotating rod is directly connected to a motor. The motor controls the rotation of the docking drive disk, which meshes with the rotating gear disk. There are four docking drive disks, distributed at the four corners of the rotating gear disk. Through the structural design of the rotation adjustment component, the angle of the adjustment component can be changed. The third electro-hydraulic telescopic rod, by extending, controls the hinged rotating rod to rotate around the connection position of the second clamping plate, causing the docking drive disk to mesh with the rotating gear disk. Then, the motor controls the rotation of the docking drive disk, driving the rotating gear disk to rotate in coordination. The upper end of the rotating gear disk is connected to the docking fixed disk, driving the adjustment component to rotate in coordination, thus realizing the angle adjustment of the adjustment component.

[0015] Specifically, a docking fixed plate is fixedly connected to the upper end of the rotating gear disk. Under the control of the third electric hydraulic telescopic rod, the docking drive plate aligns and meshes with the rotating gear disk, controls the rotation of the rotating gear disk, and changes the overall angle of the control component.

[0016] Specifically, the silicon steel sheet is connected to the through rod, and the supporting round rod supports the silicon steel sheet. The second electric hydraulic telescopic rod controls the lifting of the supporting base plate, which also supports the silicon steel sheet, so that the silicon steel sheet is stacked on the through rod.

[0017] The beneficial effects of this invention are:

[0018] First, this invention transmits silicon steel sheets through a feeding channel, allowing the sheets to reach the mounting top plate and protective plate. A hydraulic telescopic control rod controls the position adjustment of the mounting structure, ensuring it reaches the center position of the mounting top plate and protective plate. A control motor rotates the guide block, and a first electro-hydraulic telescopic rod controls the height adjustment of the support frame and limiting clamp. The limiting clamp slides on the support frame via a screw, enabling the limiting clamping of the silicon steel sheets. Subsequently, the silicon steel sheets are guided onto the mounting structure by the control motor and the first electro-hydraulic telescopic rod, achieving automated assembly.

[0019] Second, the present invention, through the structural setting of the rotating adjustment component, can change the angle of the control component. The third electric hydraulic telescopic rod, by extending, can control the hinged rotating rod to rotate around the connection position of the second card plate, so that the docking drive disk meshes with the rotating gear disk. Then, the docking drive disk is controlled by the motor to rotate, which drives the rotating gear disk to rotate in cooperation. The upper end of the rotating gear disk is connected to the docking fixed disk, which drives the control component to rotate in cooperation, thereby realizing the angle adjustment of the control component.

[0020] Third, the present invention facilitates the adjustment of the XYZ axes by adjusting the structure of the control components. The first stepper motor controls the rotation of the limit rod, so that the docking fixing plate slides on the lead screw and changes the longitudinal position. The second stepper motor controls the rotation of the lead screw in the lead screw seat, changing the lateral position of the displacement slot seat. At the same time, the second electric hydraulic telescopic rod controls the extension and retraction adjustment of the support base plate to realize the height adjustment of the silicon steel sheet, thereby facilitating the detachment of the stacked silicon steel sheets. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Figure 1 This is a three-dimensional structural diagram of the main body from a frontal perspective in this invention;

[0023] Figure 2 This is a side view three-dimensional structural diagram of the main body in this invention;

[0024] Figure 3 This is a split view of the main body of the present invention;

[0025] Figure 4 This is a perspective view of the mounting structure in this invention;

[0026] Figure 5 This is a perspective view of the control component in this invention;

[0027] Figure 6 This is a perspective view of the mounting and mating mechanism in this invention;

[0028] Figure 7 This is a perspective view of the control unit in this invention;

[0029] Figure 8 This is a perspective view of the displacement adjustment mechanism in this invention;

[0030] Figure 9 This is an exploded view of the displacement adjustment mechanism in this invention;

[0031] Figure 10 This is a perspective view of the rotation adjustment component in this invention.

[0032] In the diagram: 1-Mounting top plate, 2-Protective plate, 3-Feeding channel, 4-Supporting base frame, 5-Hydraulic telescopic control rod, 6-Supporting base block, 7-Control motor, 8-Rotating guide block, 9-First electro-hydraulic telescopic rod, 10-Supporting frame, 11-Limit clamping block, 12-Matching installation structure, 13-Control component, 14-Rotation adjustment component, 15-Mounting mating mechanism, 16-Displacement adjustment mechanism, 17-Silicon steel sheet, 18-Control unit, 19-Through rod, 20-Supporting round rod, 21-Supporting 22-Base plate, 23-Mounting mating seat, 24-Displacement groove seat, 25-Second electro-hydraulic telescopic rod, 26-Fixed guide block, 27-First stepper motor, 28-Lead screw, 29-Limiting round rod, 30-Rotation control disk, 31-Matching fixed disk, 32-Second stepper motor, 33-Lead screw seat, 34-Fixed support block, 35-Rotation gear disk, 36-Matching drive disk, 37-Hinged rotating rod, 38-Third electro-hydraulic telescopic rod, 39-Hinged support, 40-Second clamping plate. Detailed Implementation

[0033] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0034] The invention will be further described below with reference to the accompanying drawings. Example

[0035] like Figure 1-10 As shown, a transformer core installation mechanism of the present invention includes an installation top plate 1, a protective plate 2, and a feeding channel 3. The protective plate 2 is fixedly connected to the side end of the installation top plate 1. The feeding channel 3 is provided on the protective plate 2 and is used for the transmission of silicon steel sheets 17. A control motor 7 is installed at the upper limit of the installation top plate 1. The control motor 7 controls the rotation adjustment of the rotating guide block 8. A first electro-hydraulic telescopic rod 9 is installed on the rotating guide block 8. The first electro-hydraulic telescopic rod 9 controls the height adjustment of the support frame 10 and the limit clamping block 11. The limit clamping block 11 slides on the support frame 10 to clamp and transmit the silicon steel sheets 17. The mounting structure 12 is set in the installation top plate 1 and the protective plate 2, and the movement of the mounting structure 12 is controlled by the hydraulic telescopic control rod 5.

[0036] The mounting structure 12 is used for stacking and forming silicon steel sheets 17. The drive disk 35 meshes with the rotating gear disk 34 to control the rotation of the rotating gear disk 34 and change the rotation angle of the control component 13. The lead screw seat 32 and the limit rod 28 control the mounting and mating mechanism 15 to adjust the XY axis. The second electric hydraulic telescopic rod 24 controls the height adjustment of the silicon steel sheet 17 and changes the Z-axis position. Through the telescopic control of the hydraulic telescopic control rod 5, the mounting and mating structure 12 slides longitudinally to perform a wide range of position adjustments, so that the mounting and mating structure 12 reaches the internal position of the mounting top plate 1 and the protective plate 2. The support base 4 and the support seat block 6 are fixed to facilitate support work. At the same time, the feeding channel 3 can conduct the single silicon steel sheet 17, so that the silicon steel sheet 17 is introduced into the interior of the mounting top plate 1 and the protective plate 2.

[0037] The hydraulic telescopic control rod 5 is limited and supported by the support block 6. The support block 6 is fixedly connected to the support base frame 4. The protective plate 2 is fixedly connected to the support base frame 4. The limiting clamp 11 transmits the silicon steel sheet 17 to the mating installation structure 12 through the feeding channel 3.

[0038] The mounting structure 12 includes a control component 13 and a rotation adjustment component 14. The control component 13 is connected to the rotation adjustment component 14. The rotation adjustment component 14 controls the rotation adjustment of the control component 13. The control component 13 performs XYZ three-axis adjustment of the silicon steel sheet 17, and the rotation adjustment component 14 adjusts the angle of the silicon steel sheet 17. The control motor 7 controls the rotation of the rotation guide block 8, so that the rotation guide block 8 drives the first electro-hydraulic telescopic rod 9, the support frame 10, and the limit clamp 11 to the upper position of the feed channel 3. Then the second... An electro-hydraulic telescopic rod 9 controls the support frame 10 and the limiting clamp 11 to descend, so that the limiting clamp 11 contacts the silicon steel sheet 17. Then, the motor controls the screw to rotate, so that the limiting clamp 11 slides on the support frame 10, thereby clamping the silicon steel sheet 17. After that, the first electro-hydraulic telescopic rod 9 is reset, and at the same time, the motor 7 drives the rotating guide block 8 to rotate and adjust, so that the silicon steel sheet 17 is adjusted to the upper end of the mounting structure 12 and placed on the through rod 19, thereby performing the stacking process of the silicon steel sheet 17.

[0039] The control component 13 includes an installation and mating mechanism 15 and an adjustment and displacement mechanism 16. The upper limit of the adjustment and displacement mechanism 16 is provided with the installation and mating mechanism 15. The installation and mating mechanism 15 is movable and adjusted on the adjustment and displacement mechanism 16. The installation and mating mechanism 15 includes a silicon steel sheet 17 and a control unit 18. The control unit 18 provides limiting support for the silicon steel sheet 17 and conducts the silicon steel sheet 17 through the feed channel 3, so that the silicon steel sheet 17 reaches the mounting top plate 1 and the protective plate 2. The hydraulic telescopic control rod 5 can control the position adjustment of the mating and mounting structure 12, so that the mating and mounting structure 12 reaches the center position of the mounting top plate 1 and the protective plate 2. The control motor 7 controls the rotating guide block 8 to rotate, and the first electro-hydraulic telescopic rod 9 can control the support frame 10 and the limiting clamp 11 to adjust the height. The limiting clamp 11 slides on the support frame 10 through the control screw, which can limit and clamp the silicon steel sheet 17. Then, the silicon steel sheet 17 can be guided to the mating and mounting structure 12 by the control motor 7 and the first electro-hydraulic telescopic rod 9, so as to realize the automated assembly work.

[0040] The control unit 18 includes a through rod 19, a support rod 20, a support base plate 21, and a mounting seat 22. The lower end of the mounting seat 22 is fixedly connected to a displacement groove seat 23. The side end of the mounting seat 22 is fixedly connected to a fixed guide block 25. The upper end of the fixed guide block 25 is limitedly connected to the support base plate 21. The mounting seat 22 is also provided with a support rod 20. The through rod 19 is fixedly connected to the support rod 20. The support base plate 21 is limited and supported by a second electro-hydraulic telescopic rod 24. The second electro-hydraulic telescopic rod 24 changes the height of the support base plate 21.

[0041] The displacement adjustment mechanism 16 includes a first stepper motor 26, a lead screw 27, a limiting rod 28, and a rotation control disk 29. A lead screw seat 32 is fixedly mounted on the upper end of the rotation control disk 29, and a second stepper motor 31 is mounted on the side end of the lead screw seat 32. A docking fixing disk 30 is fixedly connected to the lower end of the rotation control disk 29. The upper part of the side end of the docking fixing disk 30 is fixedly connected to a fixed support block 33. The lead screw seat 32 is fixedly connected to the fixed support block 33. A limiting rod 28 is threaded onto the docking fixing disk 30, and the docking fixing disk 30 and the lead screw 27 are in a limiting sliding connection. The first stepper motor 26 is mounted on the rear end of the limiting rod 28. Stepper motor 26 controls the rotation of limit rod 28, changing the position of docking fixing plate 30 on lead screw 27. Through the structural setting of adjustment component 13, it is convenient to perform XYZ axis adjustment. The first stepper motor 26 controls the rotation of limit rod 28, so that docking fixing plate 30 slides on lead screw 27, changing the longitudinal position. The second stepper motor 31 controls the rotation of lead screw in lead screw seat 32, changing the lateral position of displacement slot seat 23. At the same time, the second electro-hydraulic telescopic rod 24 controls the extension and retraction adjustment of support base plate 21, realizing the height adjustment of silicon steel sheet 17, thereby facilitating the detachment of stacked silicon steel sheet 17.

[0042] The upper end of the lead screw seat 32 is threadedly connected to the displacement slot seat 23. The second stepper motor 31 controls the operation of the lead screw seat 32, changing the position of the displacement slot seat 23, so that the control unit 18 moves as a whole. The first stepper motor 26 can control the rotation of the limit rod 28, so that the rotation control disk 29 and the docking fixing disk 30 slide and adjust on the lead screw 27, changing the longitudinal position of the control unit 18 and realizing the fine adjustment of the longitudinal position. The second stepper motor 31 can control the lead screw in the lead screw seat 32 to rotate, so that the displacement slot seat 23 moves laterally, which facilitates the docking of the through rod 19 and the silicon steel sheet 17, and facilitates the stacking of the silicon steel sheet 17 on the through rod 19.

[0043] The rotation adjustment component 14 includes a rotating gear disk 34, a docking drive disk 35, a hinged rotating rod 36, a third electro-hydraulic telescopic rod 37, a hinged support 38, a first clamping plate 39, and a second clamping plate 40. During stacking production, the third electro-hydraulic telescopic rod 37 extends, controlling the hinged rotating rod 36 to rotate around the connection position of the second clamping plate 40, so that the docking drive disk 35 meshes with the rotating gear disk 34. At this time, the motor controls the rotation of the docking drive disk 35, and all four docking drive disks 35 work simultaneously, thereby driving the rotating gear disk 34 to rotate. The upper end of the rotating gear disk 34 is fixed to the docking fixed disk 30, which can drive the adjustment component 13 to rotate and adjust the position of the adjustment component 13, so as to facilitate the cooperation with the limit clamping block 11 for the placement of the silicon steel sheet 17. The first clamping plate 39 is fixedly connected to the hinged support 38, and the third electro-hydraulic telescopic rod 37 is hinged on the hinged support 38. The side end of 37 is hinged with a hinge rod 36, which is hinged to the second clamping plate 40. The side end of the hinge rod 36 is provided with a docking drive disk 35, and the hinge rod 36 is directly connected to a motor. The motor controls the rotation of the docking drive disk 35, which meshes with the rotating gear disk 34. There are four docking drive disks 35, which are distributed at the four corners of the rotating gear disk 34. By rotating the structure of the adjustment component 14, the angle of the control component 13 can be changed. The third electro-hydraulic telescopic rod 37 can extend to control the hinge rod 36 to rotate around the connection position of the second clamping plate 40, so that the docking drive disk 35 meshes with the rotating gear disk 34. Then, the motor controls the rotation of the docking drive disk 35, which drives the rotating gear disk 34 to rotate. The upper end of the rotating gear disk 34 is connected to the docking fixed plate 30, which drives the control component 13 to rotate and adjust the angle of the control component 13.

[0044] The upper end of the rotating gear disk 34 is fixedly connected to the docking fixed disk 30. Under the control of the third electric hydraulic telescopic rod 37, the docking drive disk 35 is aligned and meshed with the rotating gear disk 34, controlling the rotation of the rotating gear disk 34 and changing the overall angle of the regulating component 13.

[0045] The silicon steel sheet 17 is connected to the through rod 19, and the supporting round rod 20 supports the silicon steel sheet 17. The second electro-hydraulic telescopic rod 24 controls the upward movement of the supporting base plate 21, and also supports the silicon steel sheet 17 through the supporting base plate 21, so that the silicon steel sheet 17 is stacked on the through rod 19. The silicon steel sheet 17 is continuously stacked on the through rod 19 to form a H-shaped structure. At the same time, the second electro-hydraulic telescopic rod 24 extends and changes the position of the supporting base plate 21. At this time, the supporting base plate 21 and the supporting round rod 20 simultaneously support and protect the silicon steel sheet 17. The silicon steel sheet 17 is continuously placed until the placement is completed. At this time, the second electro-hydraulic telescopic rod 24 pushes the silicon steel sheet 17, so that the silicon steel sheet 17 is separated from the through rod 19. The bolts are fixed to the silicon steel sheet 17 by manual labor or a mechanical arm to achieve the fastening treatment of the silicon steel sheet 17.

[0046] The working principle is as follows: During use, the hydraulic telescopic control rod 5 is used to extend and retract, so that the mounting structure 12 slides along the longitudinal direction and is adjusted in a wide range of positions, so that the mounting structure 12 reaches the internal position of the mounting top plate 1 and the protective plate 2, and the support base 4 and the support block 6 are fixed, which facilitates the support work. At the same time, the single silicon steel sheet 17 can be transmitted through the feeding channel 3, so that the silicon steel sheet 17 is introduced into the interior of the mounting top plate 1 and the protective plate 2.

[0047] At this time, the control motor 7 controls the rotating guide block 8 to rotate, so that the rotating guide block 8 drives the first electro-hydraulic telescopic rod 9, the support frame 10, and the limiting clamp 11 to the upper position of the feeding channel 3. Then, the first electro-hydraulic telescopic rod 9 controls the support frame 10 and the limiting clamp 11 to descend, so that the limiting clamp 11 contacts the silicon steel sheet 17. Then, the motor controls the screw to rotate, so that the limiting clamp 11 slides on the support frame 10, thereby clamping the silicon steel sheet 17. Then, the first electro-hydraulic telescopic rod 9 is reset, and at the same time, the control motor 7 drives the rotating guide block 8 to rotate and adjust, so that the silicon steel sheet 17 is adjusted to the upper end of the mounting structure 12 and placed on the through rod 19, thereby performing the stacking processing of the silicon steel sheet 17.

[0048] During stacking production, the third electric hydraulic telescopic rod 37 extends, controlling the hinge rotating rod 36 to rotate around the connection position of the second clamping plate 40, so that the docking drive disk 35 meshes with the rotating gear disk 34. At this time, the motor controls the docking drive disk 35 to rotate, and the four docking drive disks 35 work simultaneously, thereby driving the rotating gear disk 34 to rotate. At this time, the upper end of the rotating gear disk 34 is fixed with the docking fixing disk 30, which can drive the adjustment component 13 to rotate and adjust the position of the adjustment component 13, so as to facilitate the cooperation with the limit clamping block 11 for the placement of silicon steel sheet 17.

[0049] Meanwhile, the first stepping motor 26 can control the rotation of the limit round rod 28, so that the rotation control disc 29 and the docking fixed disc 30 slide and adjust on the screw rod 27, changing the longitudinal position of the control unit 18 and realizing the fine adjustment of the longitudinal position;

[0050] After that, the second stepping motor 31 can control the rotation of the screw rod inside the screw rod seat 32, making the displacement groove seat 23 move horizontally, facilitating the docking of the through rod 19 and the silicon steel sheet 17 and the stacking process of the silicon steel sheet 17 on the through rod 19;

[0051] Among them, the silicon steel sheets 17 are continuously stacked on the through rod 19 to form a structure in the shape of a Chinese character 'ri'. At the same time, the second electro-hydraulic telescopic rod 24 extends to change the position of the support bottom plate 21. At this time, the support bottom plate 21 and the support round rod 20 synchronously carry out the support and protection work of the silicon steel sheets 17, and continuously place the silicon steel sheets 17 until the placement is completed. At this time, the second electro-hydraulic telescopic rod 24 pushes the silicon steel sheets 17 to make the silicon steel sheets 17脱离贯通杆19 (the original text seems to have an incorrect expression here, assuming it should be '脱离the through rod 19'). Then, the bolts are fixed to the silicon steel sheets 17 manually or by a robotic arm to complete the fastening process of the silicon steel sheets 17 and finish the work.

[0052] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A transformer core mounting mechanism characterized by comprising: Including installation roof (1), protection board piece (2) and inlet channel (3), the side end of installation roof (1) is fixedly connected with protection board piece (2), and inlet channel (3) is arranged on protection board piece (2), and inlet channel (3) is used for the conduction of silicon steel sheet (17), and control motor (7) is installed on installation roof (1) and is limited, control motor (7) controls the rotation of rotating guide block (8) and adjusts, and first electric control hydraulic telescopic rod (9) is installed on rotating guide block (8), first electric control hydraulic telescopic rod (9) controls the height adjustment of support frame (10) and limit clamp block (11), limit clamp block (11) slides on support frame (10), and the clamping transmission of silicon steel sheet (17) is carried out, and cooperation installation structure (12) is arranged in installation roof (1) and protection board piece (2), and the movement of cooperation installation structure (12) is controlled by hydraulic telescopic control rod (5); Cooperation installation structure (12) is used for the stacking forming of silicon steel sheet (17), and the meshing of butt joint driving disc (35) and rotating gear disc (34) is controlled, the rotation of rotating gear disc (34) is controlled, the rotation angle of control component (13) is changed, screw rod seat (32) and limit round rod (28) control installation cooperation mechanism (15) to carry out X-Y axis adjustment, second electric hydraulic telescopic rod (24) controls the height adjustment of silicon steel sheet (17), and Z axis position is changed; The cooperation installation structure (12) includes control component (13) and rotating adjustment component (14), and control component (13) is arranged on rotating adjustment component (14) in butt joint, rotating adjustment component (14) controls the rotation adjustment of control component (13), control component (13) carries out X-Y-Z three-axis adjustment of silicon steel sheet (17), and rotating adjustment component (14) carries out angle adjustment of silicon steel sheet (17); The control component (13) includes installation cooperation mechanism (15) and adjustment displacement mechanism (16), and installation cooperation mechanism (15) is limitedly arranged on adjustment displacement mechanism (16), installation cooperation mechanism (15) is movably adjusted on adjustment displacement mechanism (16), installation cooperation mechanism (15) includes silicon steel sheet (17) and control unit (18), and control unit (18) carries out the limit support of silicon steel sheet (17); The adjusting displacement mechanism (16) comprises a first stepper motor (26), a lead screw (27), a limiting round rod (28) and a rotating control disc (29), the upper end of the rotating control disc (29) is fixedly installed with a lead screw seat (32), the side end of the lead screw seat (32) is installed with a second stepper motor (31), the lower end of the rotating control disc (29) is fixedly connected with a butt joint fixing disc (30), the upper part of the side end of the butt joint fixing disc (30) is fixedly connected with a fixed supporting block (33), the fixed supporting block (33) is fixedly connected with the lead screw seat (32), the butt joint fixing disc (30) is threadedly connected with the limiting round rod (28), and the butt joint fixing disc (30) is limitingly and slidably connected with the lead screw (27), the rear end of the limiting round rod (28) is installed with the first stepper motor (26), the first stepper motor (26) controls the rotation of the limiting round rod (28), and the position of the butt joint fixing disc (30) on the lead screw (27) is changed.

2. A transformer core mounting mechanism according to claim 1, characterized in that: The hydraulic telescopic control rod (5) is limitingly supported through the supporting seat block (6), the supporting seat block (6) is fixedly connected with the supporting base frame (4), the protection plate (2) is fixedly connected with the supporting base frame (4), and the limiting clamping block (11) conducts the silicon steel sheet (17) to the matching installation structure (12) through the feeding channel (3).

3. A transformer core mounting mechanism according to claim 1, characterized in that: The control unit (18) comprises a through rod (19), a supporting round rod (20), a supporting bottom plate (21) and a matching mounting seat (22), the lower end of the matching mounting seat (22) is fixedly connected with a displacement groove seat (23), the side end of the matching mounting seat (22) is fixedly connected with a fixed guide block (25), the upper end of the fixed guide block (25) is limitingly connected with the supporting bottom plate (21), the supporting round rod (20) is further arranged on the matching mounting seat (22), and the supporting round rod (20) is fixedly connected with the through rod (19), the supporting bottom plate (21) is limitingly supported through the second electric hydraulic telescopic rod (24), and the second electric hydraulic telescopic rod (24) changes the height of the supporting bottom plate (21).

4. A transformer core mounting mechanism according to claim 3, characterized in that: The upper end of the lead screw seat (32) is threadedly connected with the displacement groove seat (23), the second stepper motor (31) controls the operation of the lead screw seat (32), the position of the displacement groove seat (23) is changed, and the control unit (18) as a whole moves.

5. A transformer core mounting mechanism according to claim 4, characterized in that: The rotation adjusting part (14) comprises a rotation gear disc (34), an abutting driving disc (35), a hinged rotating rod (36), a third electric hydraulic telescopic rod (37), a hinged support (38), a first clamping plate (39) and a second clamping plate (40), the first clamping plate (39) is fixedly connected with the hinged support (38), the hinged support (38) is hingedly provided with the third electric hydraulic telescopic rod (37), the side end of the third electric hydraulic telescopic rod (37) is hingedly provided with the hinged rotating rod (36), the hinged rotating rod (36) is hingedly provided with the second clamping plate (40), the side end of the hinged rotating rod (36) is provided with the abutting driving disc (35), the hinged rotating rod (36) is directly connected with the motor, the motor controls the rotation of the abutting driving disc (35), the abutting driving disc (35) is meshingly connected with the rotation gear disc (34), and the abutting driving disc (35) is provided with four abutting driving discs (35) which are distributed in four corners about the rotation gear disc (34).

6. A transformer core mounting mechanism according to claim 5, characterized in that: The upper end of the rotation gear disc (34) is fixedly connected with the abutting fixed disc (30), the abutting driving disc (35) is controlled by the third electric hydraulic telescopic rod (37) to be aligned and engaged with the rotation gear disc (34), the rotation of the rotation gear disc (34) is controlled, and the angle of the whole adjusting part (13) is changed.

7. A transformer core mounting mechanism according to claim 6, characterized in that: The silicon steel sheet (17) is throughly arranged with the through rod (19), and the supporting circular rod (20) supports the silicon steel sheet (17), the second electric hydraulic telescopic rod (24) controls the upward movement of the supporting bottom plate (21), and the silicon steel sheet (17) is supported by the supporting bottom plate (21), so that the silicon steel sheet (17) is stacked on the through rod (19).

Citation Information

Patent Citations

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