Disposable sterile operation kit, packaging equipment and packaging method of disposable sterile operation kit
By designing a sterile surgical package and semi-automated packaging equipment with three-layer protective structure, the problems of scattering and contamination of surgical package items are solved, and the protection effect and production efficiency of the items are improved.
Patent Information
- Application Number
- CN202510378194.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-06-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing surgical bags are prone to scattering during disassembly and assembly, which increases the risk of contamination. At the same time, there is a lack of effective protective measures, resulting in damage or contamination of the items during transportation.
A sterile surgical package including protective packaging, protective carrier and drawstring sealing layer was designed to protect internal items through a three-layer protective structure, and semi-automated packaging equipment was used to replace pure manual packaging to improve production efficiency and quality.
It effectively prevents the scattering and contamination of surgical bag items during disassembly and assembly, improves the protection effect and use efficiency of the items, and reduces production costs and pollution risks.
Smart Images

Figure CN120168136A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of medical devices, and particularly to a disposable sterile surgical pack, a packaging device and a packaging method thereof. Background Art
[0002] Surgical packs usually consist of a large drape, surgical sheets, surgical fenestrated drapes, surgical gowns, sterile gloves and other instrument objects, etc., and other surgical accessories are added according to the requirements of actual surgical categories. Although there are already a variety of disposable sterile surgical packs on the market, their designs are generally too simple. When surgery needs to be performed in the emergency room, at the scene of an out-of-hospital accident or in a field environment, due to the relatively scattered various surgical instruments and items inside, and the inconvenient disassembly and assembly of the surgical pack, the items inside will scatter everywhere when disassembling and assembling, increasing the possibility of contamination of sterile items. At the same time, it also brings great inconvenience to the preoperative preparation of medical staff and increases the preoperative preparation time.
[0003] On the other hand, the current surgical packs are not provided with protective components and are only uniformly loaded through an outer package, and cannot well protect the surgical accessories inside. Especially during transportation, if the surgical pack is squeezed, the surgical accessories inside may be damaged. Seriously, the sharp accessories inside may even pierce through the surgical pack, causing all the accessories inside to be contaminated and thus unable to be used.
[0004] Traditional surgical packs are mostly completed manually in the packaging process: First step, unfold the large drape; Second step, stack relevant medical accessories (surgical sheets, surgical fenestrated drapes, surgical gowns, sterile gloves, suture threads, medical pliers, etc.) in the center of the large drape; Third step, manually wrap the medical accessories placed therein with the large drape; Fourth step, put the wrapped simple surgical pack into a plastic packaging bag for secondary packaging to complete. The above packaging method is cumbersome, the finished surgical pack is simple and of poor quality. At the same time, manual packaging increases the risk of contamination of the surgical pack, and manual packaging has low production efficiency, high input cost, high labor intensity and low product quality. Summary of the Invention
[0005] In view of the above deficiencies, the present invention provides a disposable sterile surgical pack, a packaging device and a packaging method thereof. The surgical pack has a simple structure and is convenient for disassembly and assembly, solving the problem of the current trouble that surgical accessories are scattered and contaminated during the disassembly and assembly process. At the same time, the protective structure can also improve the protection effect on the internal accessories, improve the use efficiency and enhance the practicability of the surgical pack. The surgical pack adopts semi-automatic packaging production, replacing pure manual packaging by the cooperation of equipment and manual labor, reducing costs and increasing efficiency, and at the same time improving the production quality. The specific technical solutions are as follows:
[0006] A disposable sterile surgical pack, comprising a surgical pack main body encapsulated by a protective package, and a sterilization operation is performed between the surgical pack main body and the protective package through a sterilization gas;
[0007] The surgical pack main body includes a protective carrier, a drawstring sealing layer, and a plurality of loading boxes. The drawstring sealing layer and the protective carrier are of an integral structure. A square accommodation cavity is formed inside the protective carrier. A drying strip is attached to the inner bottom surface of the accommodation cavity. The drawstring sealing layer is arranged at the opening of the accommodation cavity. A plurality of the loading boxes are placed in the accommodation cavity. The accommodation cavity is sealed by the drawstring sealing layer as the first layer and by the protective carrier as the second layer.
[0008] Preferably, the drawstring sealing layer includes a drawstring cloth, a tightening rope, and a rope buckle. The drawstring cloth is located above the accommodation cavity. The tightening rope is installed on the drawstring cloth to tighten the drawstring cloth. The rope buckle is installed on the tightening rope to fix the tightening rope.
[0009] Preferably, four sealing cloths and magic tapes are further arranged on the protective carrier. The sealing cloths are arranged at the opening of the accommodation cavity and outside the drawstring sealing layer. The magic tapes are arranged on the back of the sealing cloths so that the sealing cloths can be connected to each other.
[0010] A packaging device for a disposable sterile surgical pack, the packaging device includes a conveying mechanism, a laminating mechanism, a feeding mechanism, a packaging mechanism, a sensing mechanism, and a control center;
[0011] The conveying mechanism includes a mounting bracket, a carrying part, and a driving part. The carrying part and the driving part are both installed on the mounting bracket. Along the conveying direction on the mounting bracket, a feeding station, a laminating station, and a discharging opening are sequentially arranged. A plurality of placing stations are arranged on the driving part. The carrying part is arranged below the driving part to carry the placing stations. The surgical pack main body is placed in the placing stations. The feeding mechanism is arranged above the conveying mechanism and at the feeding station. The laminating mechanism is arranged below the conveying mechanism and at the laminating station. The packaging mechanism is arranged below the conveying mechanism and corresponds to the discharging opening. The sensing mechanism is arranged on the laminating mechanism, the feeding mechanism, and the packaging mechanism;
[0012] The placement station includes a receiving frame, a first flipping plate, a second flipping plate, a third flipping plate, and a fourth flipping plate. The first flipping plate, the second flipping plate, the third flipping plate, and the fourth flipping plate are respectively rotatably installed on four sides of the receiving frame through torsion springs. The protective loading body is placed inside the receiving frame and is supported by the bearing portion. Four pieces of the sealing cloth are respectively laid flat on the first flipping plate, the second flipping plate, the third flipping plate, and the fourth flipping plate. The first flipping plate, the second flipping plate, the third flipping plate, and the fourth flipping plate are flipped one by one through the laminating mechanism, so that the second layer of sealing of the surgical pack body is completed.
[0013] The conveying mechanism, the laminating mechanism, the feeding mechanism, the packaging mechanism, and the sensing mechanism are all electrically connected to the control center.
[0014] Preferably, the bearing portion includes a connecting cross beam and a supporting plate. The supporting plate is installed on the mounting bracket through the connecting cross beam.
[0015] The driving portion includes a driving motor, a driving gear, a driven gear, a mounting chain, a transmission chain, and a mounting rotating shaft. The driving motor is installed on the mounting bracket. The driven gear is rotatably installed on the mounting bracket through the mounting rotating shaft. The driving gear is installed on any one of the mounting rotating shafts. The driving gear is also provided on the output end of the driving motor. The driving gears are connected through the transmission chain. The driven gears are connected through the mounting chain. The placement station is installed on the mounting chain. The placement station is slidably arranged on the supporting plate. The placement station is driven to a specified station by the driving motor.
[0016] Preferably, the laminating mechanism includes a first laminating driving portion, a second laminating driving portion, a third laminating driving portion, and a fourth laminating driving portion installed on the mounting bracket. The first laminating driving portion, the second laminating driving portion, the third laminating driving portion, and the fourth laminating driving portion have the same structure. When the placement station reaches the laminating station, the first laminating driving portion is located below the position corresponding to the first flipping plate, the second laminating driving portion is located below the position corresponding to the second flipping plate, the third laminating driving portion is located below the position corresponding to the third flipping plate, and the fourth laminating driving portion is located below the position corresponding to the fourth flipping plate.
[0017] The control center controls the first to fourth laminating driving portions to flip in sequence to flip the first to fourth flipping plates in sequence.
[0018] The first laminating driving part includes a laminating driving motor, laminating claws, a mounting seat, a rotating shaft, a laminating driving gear and a laminating driven gear. The laminating driving motor is installed on the mounting bracket. The laminating driving gear is arranged at the output end of the laminating driving motor. The laminating driven gear is rotatably installed on the mounting seat through the rotating shaft. The mounting seat is installed on the mounting bracket. The laminating driving gear and the laminating driven gear are meshed and connected with each other. The laminating claws are respectively installed at opposite ends of the rotating shaft. The laminating claws are driven by the laminating driving motor to rotate so as to turn the first turning plate.
[0019] Preferably, the feeding mechanism includes a material conveying line, a conveying position point and an auxiliary pressing part. The material conveying line and the auxiliary pressing part are installed above the conveying mechanism through a hanging bracket. The conveying position point is arranged at the output end of the material conveying line. The conveying position point corresponds to the feeding station. The auxiliary pressing part is located directly above the conveying position point.
[0020] The conveying position point includes a connecting bracket, a limiting baffle and a turning supporting plate. The limiting baffle is installed at the end of the connecting bracket. The turning supporting plate is rotatably installed on the connecting bracket through a torsion spring.
[0021] The auxiliary pressing part includes a telescopic push rod and an auxiliary pressing plate. The telescopic push rod is installed on the hanging bracket. The auxiliary pressing plate is arranged at the output end of the telescopic push rod. Materials are conveyed to the conveying position point through the material conveying line and are supported by the turning supporting plate. When the placing station reaches the feeding station, the telescopic push rod drives the auxiliary pressing plate to press the materials into the accommodating cavity.
[0022] Preferably, when the placing station reaches the discharging opening, the packaged main body of the surgical pack falls from the discharging opening to the packaging and sealing mechanism.
[0023] The packaging and sealing mechanism includes a material receiving line, a vacuum adsorption opening part and a sealing and sterilizing part. The material receiving line is installed through a support frame and is located below the discharging opening. The protective packaging is configured on the material receiving line through an external packaging bag configuring mechanism. The vacuum adsorption opening part is installed on the support frame. The vacuum adsorption opening part opens the entrance of the protective packaging so that the packaged main body of the surgical pack can fall into the protective packaging. The sealing and sterilizing part is installed on the support frame. The material receiving line conveys the protective packaging loaded with the main body of the surgical pack to the sealing and sterilizing part for blowing air sterilization and sealing.
[0024] The material receiving line includes a mobile transmission part, an electric clamping seat and an electric clamping jaw. A number of groups of the electric clamping seats are arranged on the mobile transmission part, and the electric clamping jaw is installed on the electric clamping seat. The electric clamping jaw is used to clamp the protective packaging on the electric clamping seat.
[0025] Preferably, the sealing and sterilizing part includes an air delivery pipe, a fixed clamping block, a movable clamping block and a sealing driving telescopic push rod. The sealing driving telescopic push rod is installed on the support frame. The movable clamping block is slidably arranged on the fixed clamping block through a guide rod. The output end of the sealing driving telescopic push rod is connected to the guide rod. The fixed clamping block is installed on the support frame. An arc-shaped half groove is arranged on the fixed clamping block. The air delivery pipe is installed in the arc-shaped half groove. A combined arc-shaped half groove is arranged on the movable clamping block. The arc-shaped half groove and the combined arc-shaped half groove are combined to wrap around the outer periphery of the air delivery pipe. One end of the air delivery pipe is communicated with the inside of the protective packaging, and the other end is connected to an external air supply source through a pipeline.
[0026] A heating sheet is arranged on the clamping surface of either the fixed clamping block or the movable clamping block to seal the protective packaging when clamping the entrance of the protective packaging.
[0027] A packaging method for a disposable sterile surgical pack, the packaging method comprising the following steps:
[0028] S1: At least two staff members are arranged on the conveying mechanism. One is located at the feeding end of the conveying mechanism and is used to manually place the surgical pack main body on the placing station. The other is located at the feeding station and is used to perform the first-layer sealing operation after the accommodation cavity is filled with materials. The staff member located at the feeding end of the conveying mechanism places the surgical pack main body in the accommodation frame, then spreads out the four sealing cloths located at the opening of the accommodation cavity one by one and flatly places them on the first to fourth turning plates, and then opens the drawstring sealing layer to the maximum extent.
[0029] S2: The corresponding medical accessory materials are sorted and flow to the conveying site from the material conveying line. The elastic force of the torsion spring at the conveying site is sufficient to support the weight of the corresponding medical accessory materials. When the sensing mechanism on the feeding mechanism detects that the placing station carrying the surgical pack main body reaches directly below the conveying site, the control center controls the conveying mechanism to pause the conveying, and the feeding mechanism performs the batching action. The telescopic push rod drives the auxiliary pressing plate to press downwards, the turning supporting plate turns to open the channel, releases the materials, and the medical accessories are filled into the accommodation cavity. During the downward and upward movement of the auxiliary pressing plate, the second set of medical accessories sequentially conveyed on the material conveying line is blocked from flowing into the conveying site until the auxiliary pressing plate returns above the conveying site again, and the conveying site feeds materials again.
[0030] S3: The staff at the feeding station performs the first - layer sealing operation on the main body of the surgical pack that has completed material configuration. One hand of the staff holds the tightening rope, and the other hand pushes the rope - tightening buckle to tie up the mouth - covering cloth, completing the first - layer sealing.
[0031] S4: After completing the above steps, the control center controls the conveying mechanism to continue the conveying operation. After the sensing mechanism on the laminating mechanism detects that the placement station carrying the main body of the surgical pack reaches the laminating station, the control center controls the conveying mechanism to pause the conveying, and the laminating mechanism performs the second - layer sealing operation. The control center controls the first to fourth laminating driving parts to flip in sequence to flip the first to fourth flipping plates in sequence. The sequential flipping of the first to fourth flipping plates causes the mouth - covering cloths located above to cover and connect relatively in sequence, completing the second - layer sealing.
[0032] S5: The control center controls the conveying mechanism to continue the conveying operation. When the conveying mechanism carries the main body of the surgically - packed pack that has been sealed through the blanking port, the vacuum - adsorption opening part opens the entrance of the protective packaging located directly below the blanking port so that the packed main body of the surgical pack falls into the protective packaging.
[0033] S6: The main body of the surgical pack falls from the blanking port into the protective packaging, and the material receiving line moves the protective packaging carrying the main body of the surgical pack to the sealing and sterilizing department.
[0034] S7: The sealing - driving telescopic push rod drives the fixed clamping block and the moving clamping block to clamp each other, and blows sterilizing gas (here the sterilizing gas refers to ethylene oxide) into the protective packaging through the air delivery pipe. The heating sheet on the fixed clamping block or the moving clamping block generates heat after being electrified, and seals the protective packaging through the heating sheet.
[0035] S8: After completing the above steps, the material receiving line continues to move the surgically - packed pack that has been sealed to a designated position for release - the electric gripper releases the clamped main body of the surgical pack, and the packed main body of the surgical pack falls into the designated receiving position.
[0036] Compared with the prior art, the beneficial effects of the present invention are:
[0037] 1. The present invention provides a disposable sterile surgical pack. The surgical pack realizes full protection of internal items through three - layer protection (protective packaging, protective carrier, and drawstring - sealing layer), reducing the possibility of damage to internal items caused by extrusion or impact, improving the aseptic effect at the same time, reducing the possibility of being contaminated, and being convenient for disassembling, assembling, taking, and placing items. It overcomes the problem of traditional single - layer packaging where internal items may scatter during disassembly and use, resulting in possible contamination.
[0038] 2. The surgical kit provided by the present invention has a simple and novel structure, wherein the protective carrier is similar to the packaging structure of a box, which is convenient for assembly and disassembly, and the medical items inside are arranged neatly, orderly and stably, thereby improving the convenience and efficiency of access during operation.
[0039] 3. The surgical kit structure provided by the present invention is sterilized by sterilization gas (ethylene oxide) to ensure the sterility of the storage environment. During the sterilization process, ethylene oxide penetrates into the internal medical accessories through the protective packaging and the surgical kit body to achieve a sterilization effect.
[0040] 4. The surgical kit packaging equipment provided by the present invention adopts semi-automatic packaging production, and replaces pure manual packaging by combining equipment and manual packaging, thereby reducing costs and increasing efficiency, and also improving production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0042] Figure 1 It is a three-dimensional schematic diagram of a complete surgical kit packaging device of the present invention;
[0043] Figure 2 It is a schematic diagram of the protective packaging structure in the present invention;
[0044] Figure 3 This is a schematic diagram of the overall structure of the surgical kit in the present invention;
[0045] Figure 4 This is another schematic diagram of the overall structure of the surgical kit of the present invention;
[0046] Figure 5 It is a schematic diagram of the structure of the conveying mechanism in the present invention;
[0047] Figure 6 It is a schematic diagram of the placement station structure in the present invention;
[0048] Figure 7 It is a schematic diagram of the structure of the laminating mechanism in the present invention;
[0049] Figure 8 It is a schematic diagram of the structure of the feeding mechanism in the present invention;
[0050] Figure 9 It is a schematic diagram of the packaging mechanism structure in the present invention.
[0051] 100 - Protective packaging, 200 - Main body of the surgical pack, 210 - Protective carrier, 211 - Accommodating cavity, 212 - Sealing cloth, 213 - Magic tape, 220 - Drawstring sealing layer, 221 - Mouth - binding cloth, 222 - Tightening rope, 223 - Rope - binding buckle, 300 - Conveying mechanism, 310 - Mounting bracket, 311 - Feeding opening, 320 - Carrying part, 321 - Connecting cross - beam, 322 - Supporting plate, 330 - Driving part, 331 - Driving motor, 332 - Driving gear, 333 - Driven gear, 334 - Mounting chain, 335 - Transmission chain, 336 - Mounting rotating shaft, 340 - Placing station, 341 - Accommodating frame, 342 - First flipping plate, 343 - Second flipping plate, 344 - Third flipping plate, 345 - Fourth flipping plate, 400 - Laminating mechanism, 410 - First lamination driving part, 411 - Lamination driving motor, 412 - Laminating claw, 413 - Mounting seat, 414 - Rotating shaft, 415 - Laminating driving gear, 416 - Laminating driven gear, 420 - Second lamination driving part, 430 - Third lamination driving part, 440 - Fourth lamination driving part, 500 - Feeding mechanism, 510 - Material conveying line, 520 - Conveying site, 521 - Connecting bracket, 522 - Limiting baffle, 523 - Flipping support plate, 530 - Auxiliary pressing and feeding part, 531 - Telescopic push rod, 532 - Auxiliary pressing plate, 540 - Hanging bracket, 600 - Sealing mechanism, 610 - Material receiving line, 611 - Moving transmission part, 612 - Electric clamping seat, 613 - Electric clamping claw, 620 - Vacuum adsorption opening part, 630 - Sealing and sterilizing part, 631 - Air delivery pipe, 632 - Fixed clamping block, 633 - Moving clamping block, 634 - Sealing driving telescopic push rod, 640 - Support frame. Detailed implementation manners
[0052] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0053] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention.
[0054] In the description of the present invention, the meaning of "several" is one or more, the meaning of "multiple" is more than two, and understandings such as "greater than", "less than", "exceeding", etc. do not include the present number, and understandings such as "above", "below", "within", etc. include the present number. If there are descriptions of the terms "first", "second", "third", etc., they are only for descriptive purposes and for distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0055] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0056] Embodiment
[0057] As Figures 1 to 9 shown, a disposable sterile surgical pack includes a surgical pack main body 200 encapsulated by a protective package 100. Sterilization operation is performed between the surgical pack main body 200 and the protective package 100 through a sterilizing gas. Among them, the protective package 100 can be a plastic package, and the sealing operation is realized through a sealing machine. Through the design of the protective package 100, it can further protect the surgical pack main body 200 from dust and moisture. It is worth mentioning that the blown sterilizing gas is ethylene oxide. During the sterilization process, ethylene oxide penetrates through the protective package 100 and the surgical pack main body 200 and infiltrates into the internal medical accessories to achieve the sterilization effect, so as to maintain the cleanliness and sterility of the environment where the surgical pack main body 200 is stored;
[0058] Preferably, the surgical kit body 200 includes a protective carrier 210, a drawstring sealing layer 220 and a plurality of carrier boxes, wherein the drawstring sealing layer 220 and the protective carrier 210 are an integrated structure, a square accommodating cavity 211 is formed inside the protective carrier 210, the drawstring sealing layer 220 is arranged at the cavity opening of the accommodating cavity 211, and a plurality of carrier boxes are placed in the accommodating cavity 211, the accommodating cavity 211 is sealed as a first layer by the drawstring sealing layer 220, and as a second layer by the protective carrier 210, the surgical kit The accommodating cavity 211 in the main body 200 is used to carry relatively large medical accessories such as surgical drapes, surgical towels, surgical gowns, and sterile gloves, and the carrying box is used to hold relatively small miscellaneous items, such as needles and thread, syringes, medical tweezers, suture needles, etc. The above medical accessories are neatly placed in the accommodating cavity 211 and are compressed and locked by the drawstring sealing layer 220 to prevent the internal medical accessories from moving around in disorder. At the same time, a layer of protection can be achieved by the drawstring sealing layer 220, and the protective carrier 210 covers the drawstring sealing layer 220 to serve as a second layer of protection.
[0059] In summary, the three layers of protection (protective packaging 100, protective carrier 210 and drawstring sealing layer 220) are used to fully protect the internal items, reducing the possibility of damage to the internal items due to squeezing or impact, while also improving the sterility effect and reducing the possibility of contamination. In addition, the surgical kit is easy to disassemble and take items, overcoming the problem of traditional packaging with only one layer and the possibility that the internal items may be scattered and contaminated when being disassembled and used.
[0060] In some preferred embodiments, the carrying box is provided with a label, and the items contained in the carrying box are clearly indicated on the label. The provision of the carrying box can avoid the confusion and scatteredness of the items placed in the protective carrier 210, improve the neatness and convenience of the items carried by the protective carrier 210, and also can classify the items in the protective carrier 210 through the carrying box. The carrying box is used to carry sutures, suture needles, syringes, surgical forceps, medical tweezers and other miscellaneous medical accessories.
[0061] In some preferred embodiments, the drawstring sealing layer 220 includes a drawstring cloth 221, a tightening cord 222, and a cord lock 223. The drawstring cloth 221 is located at the opening of the accommodating cavity 211 and is arranged along the perimeter of the opening of the accommodating cavity 211. The tightening cord 222 is installed at the feeding port on the drawstring cloth 221 for tightening the drawstring cloth 221. The cord lock 223 is installed on the tightening cord 222 for fixing the tightening cord 222. The diameter of the drawstring end port of the cord lock 223 is smaller than the diameter of the other end, and teeth are provided at the large-diameter end of the cord lock 223 facing one end in the drawstring direction. So that during the process of closing the opening, the tightening cord 222 can only move in one direction and cannot loosen in the reverse direction, ensuring that the drawstring sealing layer 220 can tighten the drawstring cloth 221 through the cord lock 223 and close the opening of the accommodating cavity 211. The sealing operation of the drawstring sealing layer 220: Press the cord lock 223 and pull the tightening cord 222 located outside the cord lock 223 until the drawstring cloth 221 is tightened, completing the first layer of sealing of the accommodating cavity 211.
[0062] In some preferred embodiments, a plurality of sealing cloths 212 and magic tapes 213 are further provided on the protective carrier 210. In this design, four sealing cloths 212 are provided. The four sealing cloths 212 are respectively arranged on the four edges of the opening of the accommodating cavity 211 and are located outside the drawstring sealing layer 220. It is worth mentioning that in order to facilitate the connection and fastening between two opposite sealing cloths 212 and ensure the two-layer closing of the opening of the accommodating cavity 211 to the greatest extent, the sealing cloth 212 can be set in a symmetrical shape such as a trapezoid or a rectangle. Preferably, in this design, the sealing cloth 212 is in the shape of a trapezoid. The magic tape 213 is provided on the back of the sealing cloth 212 so that the sealing cloths 212 can be connected to each other. During the closing process, two opposite sealing cloths 212 form a group. The two opposite sealing cloths 212 overlap each other and are fixedly connected through the magic tape 213. Another group of the sealing cloths 212 continues to overlap on the sealing cloths 212 that have been connected to complete the second layer of sealing of the accommodating cavity 211.
[0063] In some preferred embodiments, the protective carrier 210 is a composite layer structure, which includes a sterile non-woven fabric layer and a sponge protective layer. The sponge protective layer is arranged between two sterile non-woven fabric layers.
[0064] In some preferred embodiments, in order to ensure the drying effect inside the surgical pack and avoid the damage of internal medical supplies caused by the growth of mold in a humid environment, a drying strip is attached to the inner bottom surface of the accommodating cavity 211.
[0065] Preferably, it further includes a packaging device for packaging the disposable sterile surgical pack. The packaging device includes a conveying mechanism 300, a laminating mechanism 400, a feeding mechanism 500, a sealing mechanism 600, a sensing mechanism, and a control center;
[0066] The conveying mechanism 300 includes a mounting bracket 310, a bearing part 320, and a driving part 330. The bearing part 320 and the driving part 330 are both installed on the mounting bracket 310. Along the conveying direction on the mounting bracket 310, a feeding station, a laminating station, and a blanking port 311 are sequentially provided. A plurality of placing stations 340 are arranged on the driving part 330. The bearing part 320 is arranged below the driving part 330 to bear the placing stations 340. The surgical pack main body 200 is placed in the placing stations 340. The feeding mechanism 500 is arranged above the conveying mechanism 300 and is located at the feeding station. The laminating mechanism 400 is arranged below the conveying mechanism 300 and is located at the laminating station. The sealing mechanism 600 is arranged below the conveying mechanism 300 and corresponds to the blanking port 311. The sensing mechanism is provided on the laminating mechanism 400, the feeding mechanism 500, and the sealing mechanism 600;
[0067] The placing station 340 includes a receiving frame 341, a first turning plate 342, a second turning plate 343, a third turning plate 344, and a fourth turning plate 345. The first turning plate 342, the second turning plate 343, the third turning plate 344, and the fourth turning plate 345 are respectively rotatably installed on the four sides of the receiving frame 341 through torsion springs. The protective loading body 210 is placed in the receiving frame 341 and is supported by the bearing part 320. The four sealing cloths 212 are respectively laid flat on the first turning plate 342, the second turning plate 343, the third turning plate 344, and the fourth turning plate 345. Through the laminating mechanism 400, the first turning plate 342, the second turning plate 343, the third turning plate 344, and the fourth turning plate 345 are turned one by one, so that the second layer sealing of the surgical pack main body 200 is completed;
[0068] Among them, the conveying mechanism 300, the laminating mechanism 400, the feeding mechanism 500, the sealing mechanism 600, and the sensing mechanism are all electrically connected to the control center, and the control center is used to control the coordinated actions of the conveying mechanism 300, the laminating mechanism 400, the feeding mechanism 500, the sealing mechanism 600, and the sensing mechanism.
[0069] In some preferred embodiments, the bearing part 320 includes a connecting cross beam 321 and a supporting plate 322. The supporting plate 322 is installed on the mounting bracket 310 through the connecting cross beam 321;
[0070] The driving part 330 includes a driving motor 331, a driving gear 332, a driven gear 333, a mounting tooth chain 334, a transmission tooth chain 335 and a mounting rotating shaft 336. The driving motor 331 is mounted on the mounting bracket 310. The driven gear 333 is rotatably mounted on the mounting bracket 310 through the mounting rotating shaft 336. The driving gear 332 is mounted on any one of the mounting rotating shafts 336. The driving gear 332 is also provided on the output end of the driving motor 331. The driving gears 332 are connected by the transmission tooth chain 335. The driven gears 333 are connected by the mounting tooth chain 334. The placing station 340 is mounted on the mounting tooth chain 334. The placing station 340 is slidably disposed on the supporting plate 322. The placing station 340 is driven to a designated station by the driving motor 331.
[0071] In some preferred embodiments, the laminating mechanism 400 includes a first laminating driving part 410, a second laminating driving part 420, a third laminating driving part 430 and a fourth laminating driving part 440 mounted on the mounting bracket 310. The first laminating driving part 410, the second laminating driving part 420, the third laminating driving part 430 and the fourth laminating driving part 440 have the same structure. When the placing station 340 reaches the laminating station, the first laminating driving part 410 is located below the corresponding first turning plate 342, the second laminating driving part 420 is located below the corresponding second turning plate 343, the third laminating driving part 430 is located below the corresponding third turning plate 344, and the fourth laminating driving part 440 is located below the corresponding fourth turning plate 345;
[0072] The control center controls the first to fourth laminating driving parts to turn in sequence to turn the first to fourth turning plates in sequence;
[0073] The first laminating driving part 410 includes a laminating driving motor 411, laminating claws 412, a mounting seat 413, a rotating shaft 414, a laminating driving gear 415 and a laminating driven gear 416. The laminating driving motor 411 is mounted on the mounting bracket 310. The laminating driving gear 415 is provided on the output end of the laminating driving motor 411. The laminating driven gear 416 is rotatably mounted on the mounting seat 413 through the rotating shaft 414. The mounting seat 413 is mounted on the mounting bracket 310. The laminating driving gear 415 and the laminating driven gear 416 are meshed and connected with each other. The laminating claws 412 are respectively mounted at opposite ends of the rotating shaft 414. The laminating claws 412 are driven to rotate by the laminating driving motor 411 to turn the first turning plate 342.
[0074] In some preferred embodiments, the feeding mechanism 500 includes a material conveying line 510, a conveying site 520, and an auxiliary pressing part 530. The material conveying line 510 and the auxiliary pressing part 530 are installed above the conveying mechanism 300 through a hanging bracket 540. The conveying site 520 is arranged at the output end of the material conveying line 510. The conveying site 520 corresponds to the feeding station, and the auxiliary pressing part 530 is located directly above the conveying site 520;
[0075] The conveying site 520 includes a connecting bracket 521, a limiting baffle 522, and a flipping support plate 523. The limiting baffle 522 is installed at the end of the connecting bracket 521, and the flipping support plate 523 is rotatably installed on the connecting bracket 521 through a torsion spring;
[0076] The auxiliary pressing part 530 includes a telescopic push rod 531 and an auxiliary pressing plate 532. The telescopic push rod 531 is installed on the hanging bracket 540, and the auxiliary pressing plate 532 is arranged at the output end of the telescopic push rod 531. Materials are conveyed to the conveying site 520 through the material conveying line 510 and are supported by the flipping support plate 523. When the placement station 340 reaches the feeding station, the telescopic push rod 531 drives the auxiliary pressing plate 532 to press the materials into the accommodating cavity 211.
[0077] In some preferred embodiments, when the placement station 340 reaches the discharge opening 311, the packaged surgical pack main body 200 falls from the discharge opening 311 to the packaging mechanism 600. It is worth mentioning that the packaging mechanism 600 is prior art, so the specific detailed structure will not be described in too much detail;
[0078] The packaging mechanism 600 includes a material receiving line 610, a vacuum adsorption opening part 620, and a sealing and sterilizing part 630. The material receiving line 610 is installed through a support frame 640 and is located below the discharge opening 311. The protective packaging 100 is configured on the material receiving line 610 through an external packaging bag configuration mechanism. The vacuum adsorption opening part 620 is installed on the support frame 640. The entrance of the protective packaging 100 is opened through the vacuum adsorption opening part 620 so that the packaged surgical pack main body 200 falls into the protective packaging 100. The sealing and sterilizing part 630 is installed on the support frame 640. The material receiving line 610 conveys the protective packaging 100 loaded with the surgical pack main body 200 to the sealing and sterilizing part 630 for blowing, sterilizing, and sealing;
[0079] The material receiving line 610 includes a mobile transfer part 611, an electric clamping seat 612 and an electric clamping jaw 613. A number of groups of the electric clamping seats 612 are arranged on the mobile transfer part 611. The electric clamping jaw 613 is installed on the electric clamping seat 612, and the electric clamping jaw 613 is used to clamp the protective package 100 on the electric clamping seat 612.
[0080] In some preferred embodiments, the sealing and sterilizing part 630 includes an air delivery pipe 631, a fixed clamping block 632, a movable clamping block 633 and a sealing driving telescopic push rod 634. The sealing driving telescopic push rod 634 is installed on the support frame 640. The movable clamping block 633 is slidably arranged on the fixed clamping block 632 through a guide rod. The output end of the sealing driving telescopic push rod 634 is connected to the guide rod. The fixed clamping block 632 is installed on the support frame 640. An arc-shaped half groove is arranged on the fixed clamping block 632. The air delivery pipe 631 is installed in the arc-shaped half groove. A combined arc-shaped half groove is arranged on the movable clamping block 633. The arc-shaped half groove and the combined arc-shaped half groove are combined to wrap around the outer periphery of the air delivery pipe 631. One end of the air delivery pipe 631 is communicated with the inside of the protective package 100, and the other end is connected to an external air supply source through a pipeline;
[0081] A heating sheet is arranged on the clamping surface of either the fixed clamping block 632 or the movable clamping block 633 to seal the protective package 100 when clamping the entrance of the protective package 100.
[0082] Preferably, to more clearly understand the operation steps of the device:
[0083] A packaging method for a disposable sterile surgical pack, the packaging method including the following steps:
[0084] S1: At least two staff members are arranged on the conveying mechanism 300. One is located at the feeding end of the conveying mechanism 300 and is used to manually place the surgical pack main body 200 on the placing station 340. The other is located at the feeding station and is used to perform the first layer sealing operation after the accommodating cavity 211 is filled with materials. The staff member located at the feeding end of the conveying mechanism 300 places the surgical pack main body 200 in the accommodating frame 341, then spreads the four sealing cloths 212 located at the opening of the accommodating cavity 211 flat on the first to fourth turning plates one by one, and then opens the drawstring sealing layer 220 to the maximum extent;
[0085] S2: The corresponding medical accessory materials are sorted and flow from the material conveying line 510 to the conveying site 520. The elastic force of the torsion spring on the conveying site 520 is sufficient to support the weight of the corresponding medical accessory materials. When the sensing mechanism on the feeding mechanism 500 detects that the placement station 340 carrying the surgical pack body 200 reaches directly below the conveying site 520, the control center controls the conveying mechanism 300 to pause the conveying, and the feeding mechanism 500 performs the batching action. The telescopic push rod 531 drives the auxiliary pressing plate 532 to press downwards. The flipping support plate 523 flips to open the channel and release the materials, and the medical accessories are filled into the accommodating cavity 211. The auxiliary pressing plate 532 prevents the second set of medical accessories sequentially conveyed on the material conveying line 510 from flowing into the conveying site 520 during the descending and ascending processes until the auxiliary pressing plate 532 returns above the conveying site 520 again, and the conveying site 520 feeds materials again;
[0086] S3: The staff at the feeding station performs the first-layer sealing operation on the surgical pack body 200 that has completed the material configuration. One hand of the staff holds the tightening rope 222, and the other hand pushes the rope buckle 223 to tie up the mouth cloth 221 to complete the first-layer sealing;
[0087] S4: After completing the above steps, the control center controls the conveying mechanism 300 to continue the conveying action. When the sensing mechanism on the laminating mechanism 400 detects that the placement station 340 carrying the surgical pack body 200 reaches the laminating station, the control center controls the conveying mechanism 300 to pause the conveying, and the laminating mechanism 400 performs the second-layer sealing action. The control center controls the first to fourth laminating driving parts to flip in sequence to flip the first to fourth flipping plates in sequence. The sequential flipping of the first to fourth flipping plates enables the sealing cloth 212 located above to be sequentially covered and connected relatively to complete the second-layer sealing;
[0088] S5: The control center controls the conveying mechanism 300 to continue the conveying action. When the conveying mechanism 300 carries the sealed surgical pack body 200 past the blanking opening 311, the vacuum adsorption opening part 620 opens the entrance of the protective packaging 100 located directly below the blanking opening 311 so that the packaged surgical pack body 200 falls into the protective packaging 100;
[0089] S6: The surgical pack body 200 falls from the blanking opening 311 into the protective packaging 100, and the material receiving line 610 moves the protective packaging 100 carrying the surgical pack body 200 to the sealing and sterilizing part 630;
[0090] S7: The sealing drive telescopic push rod 634 drives the fixed clamping block 632 and the moving clamping block 633 to clamp each other, and blows sterilizing gas, which is ethylene oxide here, into the protective package 100 through the air delivery pipe 631. The blown gas gradually penetrates into the surgical pack body 200 to complete the sterilization operation. The excess gas is discharged from the entrance of the protective package 100. Then, the heating sheet on the fixed clamping block 632 or the moving clamping block 633 is electrified to generate heat, and the protective package 100 is sealed by the heating sheet;
[0091] S8: After the above steps are completed, the material receiving line 610 continues to move the sealed surgical pack body 200 to a designated position for release - the electric claw 613 releases the clamped surgical pack body 200, and the packaged surgical pack body 200 falls into the designated receiving position.
[0092] As described above, the above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A disposable sterile surgical pack, characterized in that, It includes a surgical pack body (200) encapsulated by a protective package (100), and a sterilization operation is performed between the surgical pack body (200) and the protective package (100) through a sterilization gas; the surgical pack body (200) includes a protective carrier (210), a drawstring sealing layer (220) and a number of loading boxes. The drawstring sealing layer (220) and the protective carrier (210) are of an integral structure. A square accommodation cavity (211) is formed inside the protective carrier (210). A drying strip is attached to the inner bottom surface of the accommodation cavity (211). The drawstring sealing layer (220) is provided at the opening of the accommodation cavity (211). A number of the loading boxes are placed in the accommodation cavity (211). The accommodation cavity (211) is sealed for the first time by the drawstring sealing layer (220) and for the second time by the protective carrier (210).
2. The disposable sterile surgical pack according to claim 1, characterized in that, The drawstring sealing layer (220) includes a drawstring cloth (221), a tightening cord (222) and a cord buckle (223). The drawstring cloth (221) is located above the accommodation cavity (211). The tightening cord (222) is installed on the drawstring cloth (221) to tighten the drawstring cloth (221). The cord buckle (223) is installed on the tightening cord (222) to fix the tightening cord (222).
3. The disposable sterile surgical pack according to claim 1, characterized in that, Four sealing cloths (212) and magic tapes (213) are further provided on the protective carrier (210). The sealing cloths (212) are provided at the opening of the accommodation cavity (211) and outside the drawstring sealing layer (220). The magic tapes (213) are provided on the back of the sealing cloths (212) so that the sealing cloths (212) can be connected to each other.
4. A packaging device for a disposable sterile surgical pack, used for packaging the disposable sterile surgical pack according to any one of claims 1 to 3, characterized in that, The packaging device includes a conveying mechanism (300), a laminating mechanism (400), a feeding mechanism (500), a packaging mechanism (600), a sensing mechanism and a control center; The conveying mechanism (300) includes a mounting bracket (310), a bearing part (320) and a driving part (330). The bearing part (320) and the driving part (330) are both mounted on the mounting bracket (310). Along the conveying direction, a feeding station, a laminating station and a discharging opening (311) are successively arranged on the mounting bracket (310). A plurality of placing stations (340) are arranged on the driving part (330). The bearing part (320) is arranged below the driving part (330) to bear the placing stations (340). The surgical pack body (200) is placed in the placing stations (340). The feeding mechanism (500) is arranged above the conveying mechanism (300) and is located at the feeding station. The laminating mechanism (400) is arranged below the conveying mechanism (300) and is located at the laminating station. The packaging mechanism (600) is arranged below the conveying mechanism (300) and corresponds to the discharging opening (311). The sensing mechanisms are arranged on the laminating mechanism (400), the feeding mechanism (500) and the packaging mechanism (600); The placing station (340) includes a containing frame (341), a first turning plate (342), a second turning plate (343), a third turning plate (344) and a fourth turning plate (345). The first turning plate (342), the second turning plate (343), the third turning plate (344) and the fourth turning plate (345) are respectively rotatably mounted on the four sides of the containing frame (341) through torsion springs. The protective loading body (210) is placed in the containing frame (341) and is supported by the bearing part (320). The four sealing cloths (212) are respectively laid flat on the first turning plate (342), the second turning plate (343), the third turning plate (344) and the fourth turning plate (345). The first turning plate (342), the second turning plate (343), the third turning plate (344) and the fourth turning plate (345) are turned one by one through the laminating mechanism (400) so that the second-layer sealing of the surgical pack body (200) is completed; The conveying mechanism (300), the laminating mechanism (400), the feeding mechanism (500), the packaging mechanism (600) and the sensing mechanism are all electrically connected to the control center.
5. The packaging device for a disposable sterile surgical pack according to claim 4, characterized in that, The bearing part (320) includes a connecting cross beam (321) and a supporting plate (322). The supporting plate (322) is mounted on the mounting bracket (310) through the connecting cross beam (321); The driving part (330) includes a driving motor (331), a driving gear (332), a driven gear (333), a mounting tooth chain (334), a transmission tooth chain (335) and a mounting rotating shaft (336). The driving motor (331) is mounted on the mounting bracket (310). The driven gear (333) is rotatably mounted on the mounting bracket (310) through the mounting rotating shaft (336). The driving gear (332) is mounted on any one of the mounting rotating shafts (336). The driving gear (332) is also provided on the output end of the driving motor (331). The driving gears (332) are connected by the transmission tooth chain (335). The driven gears (333) are connected by the mounting tooth chain (334). The placing station (340) is mounted on the mounting tooth chain (334). The placing station (340) is slidably arranged on the supporting plate (322). The placing station (340) is driven by the driving motor (331) to a specified station.
6. The packaging device for a disposable sterile surgical pack according to claim 5, characterized in that, The laminating mechanism (400) includes a first laminating driving part (410), a second laminating driving part (420), a third laminating driving part (430) and a fourth laminating driving part (440) mounted on the mounting bracket (310). The first laminating driving part (410), the second laminating driving part (420), the third laminating driving part (430) and the fourth laminating driving part (440) have the same structure. When the placing station (340) reaches the laminating station, the first laminating driving part (410) is located below the corresponding first turning plate (342), the second laminating driving part (420) is located below the corresponding second turning plate (343), the third laminating driving part (430) is located below the corresponding third turning plate (344), and the fourth laminating driving part (440) is located below the corresponding fourth turning plate (345). The control center controls the first to fourth laminating driving parts to turn in sequence to turn the first to fourth turning plates in sequence. The first laminating driving part (410) includes a laminating driving motor (411), laminating claws (412), a mounting seat (413), a rotating shaft (414), a laminating driving gear (415) and a laminating driven gear (416). The laminating driving motor (411) is mounted on the mounting bracket (310). The laminating driving gear (415) is arranged at the output end of the laminating driving motor (411). The laminating driven gear (416) is rotatably mounted on the mounting seat (413) through the rotating shaft (414). The mounting seat (413) is mounted on the mounting bracket (310). The laminating driving gear (415) and the laminating driven gear (416) are meshed and connected with each other. The laminating claws (412) are respectively mounted at opposite ends of the rotating shaft (414). The laminating claws (412) are driven to rotate by the laminating driving motor (411) to turn the first turning plate (342).
7. The packaging device for a disposable sterile surgical pack according to claim 4, characterized in that, The feeding mechanism (500) includes a material conveying line (510), a conveying site (520) and an auxiliary pressing part (530). The material conveying line (510) and the auxiliary pressing part (530) are mounted above the conveying mechanism (300) through a hanging bracket (540). The conveying site (520) is arranged at the output end of the material conveying line (510). The conveying site (520) corresponds to the feeding station. The auxiliary pressing part (530) is located directly above the conveying site (520). The conveying site (520) includes a connecting bracket (521), a limiting baffle (522) and a turning supporting plate (523). The limiting baffle (522) is mounted at the end of the connecting bracket (521). The turning supporting plate (523) is rotatably mounted on the connecting bracket (521) through a torsion spring. The auxiliary pressing part (530) includes a telescopic push rod (531) and an auxiliary pressing plate (532). The telescopic push rod (531) is mounted on the hanging bracket (540). The auxiliary pressing plate (532) is arranged at the output end of the telescopic push rod (531). Materials are conveyed to the conveying site (520) through the material conveying line (510) and supported by the turning supporting plate (523). When the placing station (340) reaches the feeding station, the telescopic push rod (531) drives the auxiliary pressing plate (532) to press the materials into the accommodating cavity (211).
8. The packaging device for a disposable sterile surgical pack according to claim 4, characterized in that, When the placing station (340) reaches the discharging opening (311), the packaged surgical pack main body (200) falls from the discharging opening (311) to the packaging mechanism (600). The encapsulation mechanism (600) includes a material receiving line (610), a vacuum adsorption opening part (620), and a sealing and sterilizing part (630). The material receiving line (610) is installed by means of a support frame (640) and is located below the material discharge port (311). The protective packaging (100) is arranged on the material receiving line (610) through an external packaging bag configuration mechanism. The vacuum adsorption opening part (620) is installed on the support frame (640). The entrance of the protective packaging (100) is opened through the vacuum adsorption opening part (620) so that the packaged surgical pack main body (200) can fall into the protective packaging (100). The sealing and sterilizing part (630) is installed on the support frame (640). The material receiving line (610) transfers the protective packaging (100) loaded with the surgical pack main body (200) to the sealing and sterilizing part (630) for blowing air sterilization and sealing. The material receiving line (610) includes a moving transmission part (611), an electric clamping seat (612), and an electric clamping jaw (613). A number of groups of the electric clamping seats (612) are arranged on the moving transmission part (611). The electric clamping jaw (613) is installed on the electric clamping seat (612). The electric clamping jaw (613) is used to clamp the protective packaging (100) on the electric clamping seat (612).
9. The packaging device for a disposable sterile surgical pack according to claim 8, characterized in that, The sealing and sterilizing part (630) includes an air delivery pipe (631), a fixed clamping block (632), a moving clamping block (633), and a sealing driving telescopic push rod (634). The sealing driving telescopic push rod (634) is installed on the support frame (640). The moving clamping block (633) is slidably arranged on the fixed clamping block (632) through a guide rod. The output end of the sealing driving telescopic push rod (634) is connected to the guide rod. The fixed clamping block (632) is installed on the support frame (640). An arc-shaped half groove is arranged on the fixed clamping block (632). The air delivery pipe (631) is installed in the arc-shaped half groove. A combined arc-shaped half groove is arranged on the moving clamping block (633). The arc-shaped half groove and the combined arc-shaped half groove are combined to wrap around the outer periphery of the air delivery pipe (631). One end of the air delivery pipe (631) is communicated with the inside of the protective packaging (100), and the other end is connected to an external air supply source through a pipeline. A heating sheet is arranged on any clamping surface of the fixed clamping block (632) and the moving clamping block (633) to seal the protective packaging (100) when clamping the entrance of the protective packaging (100).
10. A packaging method for a disposable sterile surgical pack, used for producing the disposable sterile surgical pack according to any one of claims 1 to 3, characterized in that, This packaging method includes the following steps: S1: At least two staff members are arranged on the conveying mechanism (300). One is located at the feeding end of the conveying mechanism (300) and is used to manually place the main body of the surgical pack (200) on the placing station (340). The other is located at the feeding station and is used to perform the first-layer sealing operation after the accommodating cavity (211) is filled with materials. The staff member located at the feeding end of the conveying mechanism (300) places the main body of the surgical pack (200) in the accommodating frame (341), then spreads out the four sealing cloths (212) at the opening of the accommodating cavity (211) one by one and spreads them flat on the first to fourth flipping plates, and then opens the drawstring sealing layer (220) to the maximum extent; S2: The corresponding medical accessory materials are sorted and flow from the material conveying line (510) to the conveying site (520). The elastic force of the torsion spring on the conveying site (520) is sufficient to support the weight of the corresponding medical accessory materials. When the sensing mechanism on the feeding mechanism (500) detects that the placing station (340) carrying the main body of the surgical pack (200) reaches directly below the conveying site (520), the control center controls the conveying mechanism (300) to pause the conveying, and the feeding mechanism (500) performs the batching action. The telescopic push rod (531) drives the auxiliary pressing plate (532) to press downwards, and the flipping supporting plate (523) flips to open the channel and release the materials. The medical accessories are filled into the accommodating cavity (211). During the downward and upward movement of the auxiliary pressing plate (532), it prevents the second set of medical accessories sequentially conveyed on the material conveying line (510) from flowing into the conveying site (520) until the auxiliary pressing plate (532) returns above the conveying site (520) again, and the conveying site (520) feeds materials again; S3: The staff member located at the feeding station performs the first-layer sealing operation on the main body of the surgical pack (200) that has completed the material configuration. One hand of the staff member holds the tightening rope (222), and the other hand pushes the rope buckling (223) to tighten the mouth-closing cloth (221) to complete the first-layer sealing; S4: After completing the above steps, the control center controls the conveying mechanism (300) to continue the conveying action. After the sensing mechanism on the laminating mechanism (400) detects that the placing station (340) carrying the main body of the surgical pack (200) reaches the laminating station, the control center controls the conveying mechanism (300) to pause the conveying, and the laminating mechanism (400) performs the second-layer sealing action. The control center controls the first to fourth laminating driving parts to flip in sequence to flip the first to fourth flipping plates in sequence. The sequential flipping of the first to fourth flipping plates makes the sealing cloths (212) located above cover and connect relatively in sequence to complete the second-layer sealing; S5: The control center controls the conveying mechanism (300) to continue the conveying operation. When the conveying mechanism (300) carries the sealed surgical pack body (200) and passes through the blanking port (311), the vacuum adsorption opening part (620) opens the entrance of the protective package (100) located directly below the blanking port (311) so that the packaged surgical pack body (200) falls into the protective package (100); S6: The surgical pack body (200) falls from the blanking port (311) into the protective package (100), and the material receiving line (610) moves the protective package (100) carrying the surgical pack body (200) to the sealing and sterilization part (630); S7: The sealing driving telescopic push rod (634) drives the fixed clamping block (632) and the moving clamping block (633) to clamp each other, and blows sterilization gas, which is ethylene oxide, into the protective package (100) through the air delivery pipe (631). The heating sheet on the fixed clamping block (632) or the moving clamping block (633) generates heat after being powered on, and seals the protective package (100) through the heating sheet; S8: After the above steps are completed, the material receiving line (610) continues to move the sealed surgical pack body (200) to a designated position for release - the electric claw (613) releases the clamped surgical pack body (200), and the packaged surgical pack body (200) falls into the designated receiving position.
Citation Information
Cited By
Disposable sterile operation kit
CN122376277A