Enamel reaction kettle for preparing isatoic anhydride
By designing an enamel reactor auxiliary mechanism including a motor-driven rotating rod and a high-pressure nozzle, the problem of manual climbing during cleaning of the existing enamel reactor is solved, automatic cleaning is achieved, and efficiency and safety are improved.
Patent Information
- Application Number
- CN202510376814.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-06-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing enamel reactors need to be manually climbed during cleaning, resulting in a long cleaning time, high labor intensity and high safety risks.
An enamel reactor including a kettle body and an auxiliary mechanism is designed. The auxiliary mechanism includes a rotating rod driven by a motor, a hollow sleeve, a connecting plate, a roller, a connecting head and a high-pressure nozzle. Through the cooperation of these components, the high-pressure nozzle can be rotated back and forth and swing up and downward in the front and reverse directions, and the inner wall of the kettle body is automatically cleaned.
Automatic cleaning of the enamel reactor is realized, the cleaning process is simplified, the cleaning efficiency is improved, the labor intensity of staff is reduced, and safety risks are reduced.
Smart Images

Figure CN120169289A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of enamel reactors, and more specifically, to an enamel reactor for preparing isatoic anhydride. Background Art
[0002] Since isatoic anhydride, a heterocyclic compound with rich functions, has been known for nearly a century, its name often involves various naming methods. Isatoic anhydride is an important chemical intermediate, and its homologues and derivatives are widely used in the synthesis of fine chemical products such as pharmaceuticals, dyes, pigments, fragrances, flame retardants, and preservatives.
[0003] When cleaning the inside of an enamel reactor during the preparation of isatoic anhydride compounds, the lid of the enamel reactor is generally opened, and then the staff holds a cleaning device to flush and clean the inside of the enamel reactor. However, the enamel reactor is generally large in size, which not only leads to a long cleaning time, increases the labor intensity of the staff, but also requires the staff to climb heights during cleaning, increasing the safety risk.
[0004] To solve the above problems, the present application provides an enamel reactor for preparing isatoic anhydride. Summary of the Invention
[0005] The enamel reactor for preparing isatoic anhydride provided by the present application adopts the following technical solutions:
[0006] An enamel reactor for preparing isatoic anhydride, including a reactor body, an auxiliary mechanism is provided inside the reactor body, the auxiliary mechanism extends to the outside of the reactor body, and the auxiliary mechanism includes a driving component and a connecting component;
[0007] The auxiliary mechanism includes a reactor lid, the reactor lid is installed on the top of the reactor body, a support frame is fixedly connected to the top of the reactor lid, a motor is fixedly connected to the top of the support frame, a rotating rod is fixedly connected to the output shaft of the motor, the bottom end of the rotating rod penetrates through the support frame and extends into the reactor body, a hollow sleeve is fixedly sleeved on the outside of the rotating rod, two connecting plates are fixedly connected to both sides of the hollow sleeve, the two connecting plates are symmetrically arranged in pairs with the center line of the hollow sleeve as the axis, rollers are embedded in the four connecting plates, connecting heads are fixedly connected to both ends of the two rollers, high-pressure nozzles are installed at the outer ends of the four connecting heads, hoses are fixedly connected to the tops of the four connecting heads, and a support component is provided outside the four hoses.
[0008] Further, the support component includes four support legs, the four support legs are all fixedly connected to the bottom of the reactor body, the four support legs are symmetrically arranged with the center line of the reactor body as the axis, and the bottoms of the four support legs are all in a fan shape.
[0009] Through the above technical solution, since the bottoms of the supporting legs are all fan-shaped, the area between the supporting legs and the supporting platform can be increased, and thus the supporting force can be more stable and firm.
[0010] Further, the driving component includes two worm wheels, and the four worm wheels are respectively fixedly sleeved outside the two rollers, and the two worm wheels are respectively located between the four connecting plates.
[0011] Through the above technical solution, by arranging two worm wheels, it is convenient to drive the two rollers to rotate later.
[0012] Further, two worm gears are meshed inside the two worm wheels, a sealing frame is sleeved outside the two worm gears, the sealing frame is fixedly sleeved outside the rotating rod and the hollow sleeve, and a waterproof motor is fixedly connected to the top of the sealing frame.
[0013] Through the above technical solution, by arranging the sealing frame, the two worm gears, the two worm wheels, the first sprocket, the second sprocket and the chain can be protected, and thus the service life of the structure can be longer.
[0014] Further, the output shaft of the waterproof motor is fixedly connected to the top end of one side worm gear, a connecting groove is formed inside the rotating rod, the first sprocket and the second sprocket are respectively fixedly sleeved outside the two worm gears, chains are sleeved outside the first sprocket and the second sprocket, and the first sprocket and the second sprocket are driven and connected by the chains.
[0015] Through the above technical solution, through the mutual cooperation among the first sprocket, the second sprocket and the chain, the two worm gears can rotate synchronously.
[0016] Further, the chain is embedded inside the connecting groove, the chain matches the connecting groove, and the chain, the first sprocket, the second sprocket and the two worm wheels are all located inside the sealing frame.
[0017] Further, the joints between the sealing frame and the two worm gears are both movably connected through bearings, the joints between the rotating rod and the kettle body and the support frame are both movably connected through bearings, and the joints between the two rollers and the four connecting plates and the two sealing frames are both movably connected through bearings.
[0018] Through the above technical solution, when the two worm gears, the rotating rod and the two rollers rotate, they can be more firm and stable.
[0019] Further, a scraping frame is fixedly connected to the bottom end of the rotating rod, the bottom and both sides of the scraping frame are respectively in close contact with the inner bottom wall and the inner wall of the kettle body, and a plurality of connecting rods are fixedly embedded between the scraping frame and the rotating rod, and the plurality of connecting rods are evenly distributed.
[0020] Through the above technical solution, by setting up the scraping rack, it is convenient to scrape and clean the residues on the inner bottom wall and the inner wall of the kettle body in the later stage, achieving the purpose of further cleaning.
[0021] Furthermore, the connecting component includes four mounting rings. All four mounting rings are installed and connected to the bottom of the kettle cover. The tops of the four hoses are respectively installed and connected to the four mounting rings. A connecting pipe is fixedly embedded inside the kettle cover. The bottoms of the four connecting pipes are respectively installed and connected to the four mounting rings.
[0022] Through the above technical solution, by setting up four mounting rings, it is convenient to connect and fix the four connecting pipes and the four hoses in the later stage, making the overall flexibility during use higher.
[0023] Furthermore, a pipe body is provided at the top of the kettle body. One end of the pipe body is installed with a high-pressure pump. A U-shaped pipe is installed on one side of the high-pressure pump. The bottoms of the U-shaped pipes are fixedly connected to the tops of the four connecting pipes.
[0024] Through the above technical solution, by setting up the pipe body, it is convenient to transport the cleaning liquid into the kettle body for cleaning operations in the later stage, effectively avoiding the need for manual cleaning.
[0025] In summary, the present application includes the following beneficial technical effects:
[0026] In this invention, by starting the motor, the rotating rod is driven to rotate by the output shaft of the motor. The rotating rod drives the four connecting plates to rotate in a reciprocating manner in the positive and negative directions through the hollow sleeve. Then, the four connecting plates drive the four connecting heads and the four high-pressure nozzles to rotate through the two rollers. At the same time, in cooperation with the driving component, the four high-pressure nozzles can reciprocate up and down while rotating in a reciprocating manner. The entire cleaning process is simple and convenient, without the need to open the tank for cleaning. It not only improves the cleaning efficiency and convenience of the enamel reactor cleaning, but also reduces the labor intensity of the staff;
[0027] In this invention, by setting up the connecting component, one end of the pipe body can be connected to the external cleaning liquid. Start the high-pressure pump, and the cleaning liquid is transported to the inside of the four connecting heads through the U-shaped pipe, the four connecting pipes and the four hoses. Finally, the cleaning liquid will be sprayed onto the inner wall surface of the kettle body through the four high-pressure nozzles for cleaning operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is the overall structural schematic diagram of the present application;
[0029] Figure 2 is the sectional perspective view of the present application;
[0030] Figure 3 is the partial perspective view of the present application;
[0031] Figure 4 For the present application Figure 2 Enlarged view of the structure at position A in
[0032] Figure 5 For the present application Figure 3 Enlarged view of the structure at position B in
[0033] Description of the reference numerals in the figure:
[0034] 1. Kettle body; 2. Kettle cover; 3. Support frame; 4. Motor; 5. Rotating rod; 6. Hollow sleeve; 7. Connecting plate; 8. Roller; 9. Connector; 10. High-pressure nozzle; 11. Hose; 12. Support leg; 13. Worm gear; 14. Worm; 15. Sealing frame; 16. Waterproof motor; 17. Sprocket one; 18. Sprocket two; 19. Chain; 20. Scraping rack; 21. Connecting rod; 22. Installation ring; 23. Connecting pipe; 24. Pipe body; 25. High-pressure pump; 26. U-shaped pipe. Detailed implementation mode
[0035] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application; obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0036] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0037] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0038] Embodiment:
[0039] An enamel reactor for preparing isatoic anhydride is disclosed in an embodiment of the present application. Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , which includes a kettle body 1. An auxiliary mechanism is arranged inside the kettle body 1. The auxiliary mechanism extends to the outside of the kettle body 1. The auxiliary mechanism includes a driving component and a connecting component;
[0040] The auxiliary mechanism includes a kettle cover 2. The kettle cover 2 is installed on the top of the kettle body 1. A support frame 3 is fixedly connected to the top of the kettle cover 2. A motor 4 is fixedly connected to the top of the support frame 3. The output shaft of the motor 4 is fixedly connected with a rotating rod 5. The bottom end of the rotating rod 5 penetrates through the support frame 3 and extends into the kettle body 1. A hollow sleeve 6 is fixedly sleeved on the outside of the rotating rod 5. Two connecting plates 7 are fixedly connected to both sides of the hollow sleeve 6. The two connecting plates 7 are symmetrically arranged in pairs with the center line of the hollow sleeve 6 as the axis. Four rollers 8 are embedded in the four connecting plates 7. Connecting heads 9 are fixedly connected to both ends of the two rollers 8. High-pressure spray nozzles 10 are installed at the outer ends of the four connecting heads 9. Flexible hoses 11 are fixedly connected to the tops of the four connecting heads 9;
[0041] Please refer to Figure 1 and Figure 2 , a support component is arranged outside the four flexible hoses 11. The support component includes four support legs 12. The four support legs 12 are all fixedly connected to the bottom of the kettle body 1. The four support legs 12 are symmetrically arranged with the center line of the kettle body 1 as the axis. The bottoms of the four support legs 12 are all in a fan shape. Because the bottoms of the support legs 12 are all in a fan shape, the area between the support legs 12 and the support platform can be increased, so that the supporting force can be more stable and firm;
[0042] Please refer to Figure 2 and Figure 3 , the driving component includes two worm wheels 13. The four worm wheels 13 are respectively fixedly sleeved on the outside of the two rollers 8. The two worm wheels 13 are respectively located between the four connecting plates 7. Worm gears 14 are engaged with the inner sides of the two worm wheels 13. A sealing frame 15 is sleeved on the outside of the two worm gears 14. The sealing frame 15 is fixedly sleeved on the outside of the rotating rod 5 and the hollow sleeve 6. A waterproof motor 16 is fixedly connected to the top of the sealing frame 15. By setting the two worm wheels 13, it is convenient to drive the two rollers 8 to rotate later. At the same time, by setting the sealing frame 15, the two worm gears 14, the two worm wheels 13, sprocket one 17, sprocket two 18 and the chain 19 can be protected, so that the service life of this structure can be longer;
[0043] Please refer to Figure 3 and Figure 5, the output shaft of the waterproof motor 16 is fixedly connected to the top end of one side of the worm 14. A connection groove is provided inside the rotating rod 5. A first sprocket 17 and a second sprocket 18 are respectively and fixedly sleeved on the outer sides of the two worms 14. Chains 19 are sleeved on the outer sides of the first sprocket 17 and the second sprocket 18. The first sprocket 17 and the second sprocket 18 are drivingly connected by the chain 19. The chain 19 is embedded inside the connection groove, and the chain 19 matches the connection groove. The chain 19, the first sprocket 17, the second sprocket 18, and the two worm wheels 13 are all located inside the sealing frame 15. Through the mutual cooperation among the first sprocket 17, the second sprocket 18, and the chain 19, the two worms 14 can rotate synchronously;
[0044] Please refer to Figure 2 and Figure 3 , the connections between the sealing frame 15 and the two worms 14 are both movably connected through bearings. The connections between the rotating rod 5 and the kettle body 1 and the support frame 3 are both movably connected through bearings. The connections between the two rollers 8 and the four connecting plates 7 and the two sealing frames 15 are both movably connected through bearings. A scraping frame 20 is fixedly connected to the bottom end of the rotating rod 5. The bottom and both sides of the scraping frame 20 are respectively in close contact with the bottom inner wall and the inner wall of the kettle body 1. A plurality of connecting rods 21 are fixedly embedded between the scraping frame 20 and the rotating rod 5. The plurality of connecting rods 21 are evenly distributed. By setting the scraping frame 20, it is convenient to scrape and clean the residues on the bottom inner wall and the inner wall of the kettle body 1 in the later stage, achieving the purpose of further cleaning;
[0045] Please refer to Figure 1 and Figure 2 , the connecting components include four mounting rings 22. The four mounting rings 22 are all mounted and connected to the bottom of the kettle lid 2. The top ends of the four hoses 11 are respectively mounted and connected to the four mounting rings 22. A connecting pipe 23 is fixedly embedded inside the kettle lid 2. The bottom ends of the four connecting pipes 23 are respectively mounted and connected to the four mounting rings 22. A pipe body 24 is provided at the top of the kettle body 1. One end of the pipe body 24 is equipped with a high-pressure pump 25. A U-shaped pipe 26 is installed on one side of the high-pressure pump 25. The bottom of the U-shaped pipe 26 is fixedly connected to the top ends of the four connecting pipes 23. By setting the four mounting rings 22, it is convenient to connect and fix the four connecting pipes 23 and the four hoses 11 in the later stage, making the overall flexibility during use higher. At the same time, by setting the pipe body 24, it is convenient to transport the cleaning liquid into the kettle body 1 for cleaning operations in the later stage, effectively avoiding the need for manual cleaning.
[0046] The implementation principle of this embodiment is as follows: During use, when the reactants inside the kettle body 1 are discharged, close the valve at the bottom of the kettle body 1 (not shown in the figure), then connect one end of the pipe body 24 to the external cleaning liquid, start the high-pressure pump 25, transport the cleaning liquid to the inside of the four connection heads 9 through the U-shaped pipe 26, the four connecting pipes 23, and the four hoses 11, and finally the cleaning liquid will be sprayed onto the inner wall surface of the kettle body 1 under high pressure through the four high-pressure nozzles 10;
[0047] Start the motor 4 and the waterproof motor 16 simultaneously. Here, after the motor 4 and the waterproof motor 16 rotate forward for a certain period of time and then rotate in the reverse direction, it can be set through programming, which is a known prior art and will not be elaborated here. The output shaft of the motor 4 drives the rotating rod 5 to rotate. The rotating rod 5 drives the four connecting plates 7 to rotate reciprocally in the forward and reverse directions through the hollow sleeve 6. Subsequently, the four connecting plates 7 drive the four connecting heads 9 and the four high-pressure nozzles 10 to rotate through the two rollers 8. At the same time, the output shaft of the waterproof motor 16 drives the worm 14 on one side to rotate. The worm 14 on one side makes the worm 14 on the other side rotate through the cooperation with the sprocket one 17, the sprocket two 18, and the chain 19. At this time, the two worms 14 mesh with the two worm wheels 13, causing the two rollers 8 to rotate reciprocally in the forward and reverse directions. Subsequently, the four connecting heads 9 will drive the four high-pressure nozzles 10 to swing up and down reciprocally. While the cleaning liquid is cleaning the inner wall of the kettle body 1, the scraping frame 20 will rotate along with it to clean the bottom inner wall and the inner wall of the kettle body 1. Through the above structure, the four high-pressure nozzles 10 can rotate reciprocally and swing up and down reciprocally at the same time. The entire cleaning process is simple and convenient, and there is no need to open the tank for cleaning, which not only improves the cleaning efficiency of the enamel reactor but also reduces the labor intensity of the staff.
[0048] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. An enamel reactor for preparing isocyanic anhydride, comprising a reactor body (1), characterized in that: An auxiliary mechanism is provided inside the kettle body (1), and the auxiliary mechanism extends to the outside of the kettle body (1), and the auxiliary mechanism comprises a driving component and a connecting component; The auxiliary mechanism comprises a kettle cover (2), wherein the kettle cover (2) is mounted on the top of the kettle body (1), the top of the kettle cover (2) is fixedly connected to a support frame (3), the top of the support frame (3) is fixedly connected to a motor (4), the output shaft of the motor (4) is fixedly connected to a rotating rod (5), the bottom end of the rotating rod (5) passes through the support frame (3) and extends into the interior of the kettle body (1), the outer side of the rotating rod (5) is fixedly sleeved with a hollow sleeve (6), both sides of the hollow sleeve (6) are fixedly connected to two connecting plates (7), the two connecting plates (7) are symmetrically arranged in pairs with the center line of the hollow sleeve (6) as the axis, four connecting plates (7) are embedded with rollers (8), both ends of the two rollers (8) are fixedly connected to connectors (9), the outer ends of the four connectors (9) are installed with high-pressure nozzles (10), the tops of the four connectors (9) are fixedly connected to hoses (11), and the outer sides of the four hoses (11) are provided with supporting components.
2. The enamel reactor for preparing isatoic anhydride according to claim 1, characterized in that: The support component comprises four support legs (12), the four support legs (12) are all fixedly connected to the bottom of the kettle body (1), the four support legs (12) are symmetrically arranged with the center line of the kettle body (1) as the axis, and the bottoms of the four support legs (12) are all arranged in a fan shape.
3. The enamel reactor for preparing isatoic anhydride according to claim 1, characterized in that: The driving component comprises two worm wheels (13), the four worm wheels (13) are respectively fixedly sleeved on the outside of two rollers (8), and the two worm wheels (13) are respectively located between four connecting plates (7).
4. The enamel reactor for preparing isocyanic anhydride according to claim 3, characterized in that: A worm (14) is meshed on the inner side of the two worm wheels (13), and a sealing frame (15) is sleeved on the outer side of the two worm gears (14). The sealing frame (15) is fixedly sleeved on the outer side of the rotating rod (5) and the hollow sleeve (6), and a waterproof motor (16) is fixedly connected to the top of the sealing frame (15).
5. The enamel reactor for preparing isatoic anhydride according to claim 4, characterized in that: The output shaft of the waterproof motor (16) is fixedly connected to the top end of the worm gear (14) on one side, a connecting groove is provided inside the rotating rod (5), and sprocket wheel 1 (17) and sprocket wheel 2 (18) are respectively fixedly sleeved on the outer sides of the two worm gears (14), and chains (19) are sleeved on the outer sides of the sprocket wheel 1 (17) and the sprocket wheel 2 (18), and the sprocket wheel 1 (17) and the sprocket wheel 2 (18) are connected by driving via the chain (19).
6. The enamel reactor for preparing isatoic anhydride according to claim 5, characterized in that: The chain (19) is embedded in the connecting groove, the chain (19) matches the connecting groove, and the chain (19), sprocket wheel one (17), sprocket wheel two (18) and two worm wheels (13) are all located inside the sealing frame (15).
7. The enamel reactor for preparing isatoic anhydride according to claim 4, characterized in that: The connection points between the sealing frame (15) and the two worms (14) are movably connected via bearings, the connection points between the rotating rod (5) and the kettle body (1) and the support frame (3) are movably connected via bearings, and the connection points between the two rollers (8) and the four connecting plates (7) and the two sealing frames (15) are movably connected via bearings.
8. The enamel reactor for preparing isatoic anhydride according to claim 1, characterized in that: The bottom end of the rotating rod (5) is fixedly connected to a scraper frame (20), and the bottom and both sides of the scraper frame (20) are respectively tightly fitted with the bottom inner wall and inner wall of the kettle body (1), and a plurality of connecting rods (21) are fixedly embedded between the scraper frame (20) and the rotating rod (5), and the plurality of connecting rods (21) are evenly distributed.
9. The enamel reactor for preparing isatoic anhydride according to claim 1, characterized in that: The connecting component comprises four mounting rings (22), the four mounting rings (22) are all mounted and connected to the bottom of the kettle cover (2), the top ends of the four hoses (11) are respectively mounted and connected to the four mounting rings (22), a connecting pipe (23) is fixedly embedded inside the kettle cover (2), and the bottom ends of the four connecting pipes (23) are respectively mounted and connected to the four mounting rings (22).
10. The enamel reactor for preparing isatoic anhydride according to claim 1, characterized in that: A pipe body (24) is provided on the top of the kettle body (1), a high-pressure pump (25) is installed at one end of the pipe body (24), a U-shaped pipe (26) is installed on one side of the high-pressure pump (25), and the bottom of the U-shaped pipe (26) is fixedly connected to the top ends of the four connecting pipes (23).