Porcelain cup rolling forming device

Abstract

The invention discloses a porcelain cup rolling forming device, and belongs to the technical field of forming equipment, the porcelain cup rolling forming device comprises a mounting seat, a rotary jacking device, a rolling device, a rotary platform and a composite die, the mounting seat is arranged on one side of the rotary platform, the rolling device and the rotary jacking device are arranged on the mounting seat, and the composite die is mounted on the rotary platform; the composite die comprises an outer structural layer and an inner structural layer which are coaxially sleeved, at least one end of the outer structural layer is of an open structure, one end of the inner structural layer is closed, the other end of the inner structural layer is of an open structure, a die cavity is formed in the end, of the open structure, of the inner structural layer, and the strength of the outer structural layer is higher than that of the inner structural layer. And the composite die and the rolling head move relatively, so that the centering precision is improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of forming equipment, and specifically relates to a rolling forming device for porcelain cups. Background Art

[0002] Drawing forming, slip casting forming, rolling forming, and manual plastic forming are all methods for forming ceramic cups. Among them, rolling forming has the characteristics of high production efficiency, good product quality, and relatively high green body strength compared to other ceramic cup forming methods, and is widely used.

[0003] Rolling forming is achieved by the relative movement of the rolling head of the forming device and the mold containing the clay material, applying pressure to the clay material, causing the clay material to gradually deform under the action of the pressure and conform to the shape of the mold, thereby forming the required ceramic green body. To accelerate the solidification and forming speed of the green body and facilitate demolding, existing molds are usually integrally formed with porous water-absorbing materials such as gypsum, acrylic resin, etc. However, during the rolling forming process, the mold needs to withstand the pressure of the rolling head on the mold and the friction force of the clay material. Existing molds are extremely prone to wear and cracking during use. To ensure the forming accuracy, once the mold wears beyond a certain range, it needs to be replaced, resulting in a short service life of the mold and high material costs.

[0004] For the forming of porcelain cups, the rolling head and the mold need to cooperate. In existing rolling forming equipment, both the rolling head and the mold are in a rotating state during operation. However, when the rolling head and the mold need to approach or separate due to operations such as feeding, the existing solutions usually involve either lifting the rolling head while keeping the mold stationary or keeping the rolling head stationary while lowering the mold, resulting in too long a movement stroke for the moving components, affecting the centering accuracy, and thus affecting the processing quality of porcelain cups.

[0005] In addition, after the porcelain cup is formed, it usually needs to be dried and demolded. The drying temperature should not be too high, and the temperature difference should not be too large, otherwise cracks are likely to occur. Therefore, the overall drying efficiency of the green body is currently relatively low. Summary of the Invention

[0006] The purpose of the present invention is to provide a rolling forming device for porcelain cups to solve at least one of the problems mentioned in the above background art.

[0007] The present invention provides a rolling forming device for porcelain cups, which includes a mounting base, a rotary lifting device, a rolling device, a rotary platform, and a composite mold. A mounting base is provided on one side of the rotary platform. The rolling device and the rotary lifting device are provided on the mounting base, and the composite mold is installed on the rotary platform;

[0008] The composite mold includes an outer structural layer and an inner structural layer sleeved coaxially. At least one end of the outer structural layer is an open structure. One end of the inner structural layer is closed, and the other end is an open structure. A mold cavity is formed inside the open end of the inner structural layer. The strength of the outer structural layer is higher than that of the inner structural layer.

[0009] As a further solution of the present invention: the outer structural layer is made of stainless steel, and the inner structural layer is made of one or both of gypsum and acrylic resin.

[0010] As a further solution of the present invention: the inner wall of the closed end of the outer structural layer where the inner structural layer is located is provided with a step, the step protrudes from the inner wall of the outer structural layer, and the outer wall of the closed end of the inner structural layer is provided with a first groove corresponding to the step.

[0011] As a further solution of the present invention: the side wall of the outer structural layer is provided with a second groove, and the second groove is internally embedded with stacked first shoulder pads and second shoulder pads, and both the first shoulder pad and the second shoulder pad are coaxially installed with the outer structural layer;

[0012] The second shoulder pad is located on the side of the first shoulder pad away from the open end of the inner structural layer, and the outer diameter of the first shoulder pad is greater than the outer diameter of the second shoulder pad;

[0013] The side wall of the outer structural layer is formed with a third shoulder pad, the third shoulder pad is located on the side of the second groove away from the open end of the inner structural layer, the third shoulder pad is in a frustum shape, and the larger end of the third shoulder pad abuts against the second shoulder pad.

[0014] As a further solution of the present invention: the rotary jacking device includes a first motor, a second motor, a jacking shaft, a transmission shaft, a connecting plate, a lifting wheel, a support shaft, a first cam, a jacking sleeve and a slide rail. The end of the output shaft of the first motor is fixedly connected with a first cam. A pair of slide rails are provided on the side of the mounting seat close to the rotary platform. A connecting plate is assembled on the slide rails. A support shaft is provided on one side of the connecting plate. A lifting wheel is sleeved at the end of the support shaft. The lifting wheel contacts the first cam. A second motor and a sleeve seat are provided on the other side of the connecting plate. An outer sleeve is sleeved outside the jacking shaft, and the outer sleeve is installed on the connecting plate through the sleeve seat. The second motor drives the transmission shaft to rotate. The jacking shaft is fixedly sleeved on the transmission shaft. A boss is provided at the top of the jacking shaft, and a notch cooperating with the boss is provided at the bottom of the jacking sleeve.

[0015] As a further solution of the present invention: the rolling device includes a third motor, a worm gear box, a worm box, a second cam, a roller, a swing arm, a rolling head seat, a rotating shaft and a rolling head. The worm gear box is arranged on the mounting seat, a worm box is cooperatively installed on the worm gear box, the worm box is driven by the third motor, a worm gear shaft is assembled in the worm gear box, a second cam is installed on the worm gear shaft, a pair of supports are also provided on the mounting seat, a cross shaft is erected between the two supports, a swing arm is provided on the cross shaft, a roller is installed on the swing arm, the roller contacts the second cam, a rolling head seat is provided at the end of the swing arm close to the rotary platform, a rolling head is installed at the bottom of the rolling head seat through the rotating shaft, and the rotating shaft is driven by a fourth motor.

[0016] As a further solution of the present invention: the rolling head seat is mounted on the swing arm through an adjustment seat, the adjustment seat is a U-shaped plate, the bottom plate of the adjustment seat is fixed to the swing arm, and one end of each of the two side plates of the adjustment seat close to the bottom plate and the rolling head seat is provided with an arc-shaped groove. The three arc-shaped grooves are in corresponding positions, and locking screws are assembled in the arc-shaped grooves. The rolling head seat is rotatably mounted at one end of the two side plates of the adjustment seat away from the bottom plate.

[0017] As a further solution of the present invention: the rotating platform includes an outer cover, a middle partition plate, a support plate, a platform frame and a turntable driving device. The turntable driving device is arranged at the top of the platform frame. A support plate is provided on the turntable driving device, and mold holes evenly distributed in the circumferential direction are provided on the support plate. A fixing plate is also installed at the top of the platform frame, and the outer cover is fixedly installed on the fixing plate. A middle partition plate is installed inside the outer cover, and the middle partition plate is located above the support plate. Air holes evenly distributed in the circumferential direction are provided on the middle partition plate. The internal space of the outer cover is sequentially divided into an air inlet cavity, a drying cavity and an air exhaust cavity from top to bottom by the middle partition plate and the support plate. An air inlet pipe communicated with the air inlet cavity and an air outlet pipe communicated with the air exhaust cavity are provided on the outer cover.

[0018] As a further solution of the present invention: it further includes a bottom plate, and the mounting seat and the rotating platform are both mounted on the bottom plate. Two parallel tracks are provided on the bottom plate. At least two pairs of casters are provided at the bottom of the mounting seat, and the casters are matched with the tracks.

[0019] As a further solution of the present invention: a pair of guide seats are also provided on the bottom plate. A pair of guide shafts respectively corresponding to the pair of guide seats are provided on one side of the mounting seat close to the guide seats, and the two guide shafts respectively pass through the corresponding guide seats.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] 1. A composite mold is formed by the outer structural layer and the inner structural layer to achieve complementary performance. At least one end of the outer structural layer located at the open end of the inner structural layer is an open structure. When the inner structural layer is worn and cracked, the inner structural layer can be directly broken and taken out through the open end of the outer structural layer, and the inner structural layer is remolded on the inner wall of the outer structural layer. Therefore, only the inner structural layer needs to be replaced, reducing waste generation and lowering the material cost.

[0022] 2. Optimize the stress distribution during the use of the mold. When the mold is subjected to external forces or temperature changes, etc., the inner structural layer and the outer structural layer will restrict each other, making the stress distribution more uniform, thereby improving the bearing capacity and anti-deformation ability of the mold. The internal interface between the inner structural layer and the outer structural layer can hinder the expansion of fatigue cracks, thereby improving the anti-fatigue performance of the mold and prolonging the service life of the mold.

[0023] 3. The composite die is placed inside the lifting sleeve. The second shoulder contacts the inner wall surface of the top of the lifting sleeve, and the first shoulder contacts the top wall of the lifting sleeve, realizing a stable coaxial sleeve of the composite die and the lifting sleeve. The composite die is placed in the die hole along with the lifting sleeve. When the first cam rotates, it can drive the connecting plate to move up and down through the lifting wheel. When the lifting shaft rises, the boss cooperates with the notch, so as to drive the die to rotate through the lifting shaft. When the second cam rotates, it can drive the swing arm to rotate around the horizontal axis through the roller, making the rolling head move up and down. The fourth motor can drive the rolling head to rotate. The composite die and the rolling head of this device can move closer to or away from each other. The centering accuracy of the composite die and the rolling head is high. When the lifting shaft rises, it can cooperate with the lifting sleeve to drive the composite die to rotate. When the lifting shaft descends, it can disengage from the lifting sleeve. The lifting sleeve rotates with the rotating platform and enters the drying process. The lifting shaft can drive the next lifting sleeve to roll and form the clay material in the composite die, improving the production efficiency.

[0024] 4. Hot air is sent into the rotating platform through the air inlet pipe. The hot air diffuses and blows towards the porcelain cup blank in the composite die through the air holes, reducing the wind pressure directly blowing on the porcelain cup blank. The hot air blowing through the air holes towards the lower part of the middle partition enters the exhaust cavity through the gap between the support plate and the outer plate. The hot air in the exhaust cavity can further heat the composite die, avoiding too large temperature difference, improving the utilization of waste heat and saving energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. In all the drawings, similar or repeated elements are not marked again in the drawings. The elements or parts in the drawings are not necessarily drawn according to the actual proportion.

[0026] Figure 1 Structural schematic diagram of the preferred embodiment of the present invention Figure 1 ;

[0027] Figure 2 Structural schematic diagram of the preferred embodiment of the present invention Figure 2 ;

[0028] Figure 3 Assembly schematic diagram of the rotary lifting device and the rolling device in the preferred embodiment of the present invention;

[0029] Figure 4 Structural schematic diagram of the rotary lifting device in the preferred embodiment of the present invention;

[0030] Figure 5 Structural schematic diagram of the rotating platform in the preferred embodiment of the present invention Figure 1 (After removing part of the outer cover);

[0031] Figure 6 Structural schematic of the rotary platform in the preferred embodiment of the present invention Figure 2 (After removing part of the outer cover);

[0032] Figure 7 Structural schematic diagram of the composite mold in the preferred embodiment of the present invention;

[0033] Figure 8 Longitudinal sectional view of the composite mold in the preferred embodiment of the present invention;

[0034] Figure 9 Longitudinal sectional view of the composite mold in another preferred embodiment of the present invention.

[0035] In the figure: 1 - mounting seat; 11 - caster; 12 - guiding seat; 13 - guiding shaft; 2 - rotary lifting device; 21 - first motor; 22 - supporting seat; 23 - second motor; 24 - first pulley; 25 - second pulley; 26 - lifting shaft; 261 - boss; 27 - top sleeve; 28 - transmission shaft; 29 - sleeve seat; 210 - connecting plate; 211 - lifting wheel; 212 - supporting shaft; 213 - first cam; 214 - bottom sleeve; 215 - lifting sleeve; 216 - slide rail; 3 - rolling device; 31 - third motor; 32 - third pulley; 33 - fourth pulley; 34 - worm gear box; 35 - worm box; 36 - worm gear shaft; 37 - second cam; 38 - roller; 39 - swing arm; 310 - support; 311 - cross shaft; 312 - rolling head seat; 313 - rotating shaft; 314 - rolling head; 315 - fifth pulley; 316 - sixth pulley; 317 - fourth motor; 318 - shield; 319 - conveyor belt; 320 - fender; 321 - adjusting seat; 322 - positioning shaft; 323 - arc groove; 324 - locking screw; 4 - rotary platform; 41 - outer cover; 42 - outer side plate; 43 - inner side plate; 44 - middle partition plate; 45 - support plate; 451 - mold hole; 46 - mounting plate; 47 - bench; 48 - turntable driving device; 49 - air hole; 410 - fixing plate; 5 - air inlet pipe; 6 - air outlet pipe; 7 - induced draft fan; 8 - bottom plate; 81 - track; 9 - composite mold; 91 - outer structural layer; 92 - inner structural layer; 93 - first shoulder; 94 - second shoulder; 95 - third shoulder; 96 - bottom pad; 97 - step; 98 - mold cavity. Detailed implementation manners

[0036] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention, that is, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Usually, the components of the embodiments of the present invention described and illustrated herein can be arranged and designed in various different configurations.

[0037] Therefore, the detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present invention.

[0038] The terms "first", "second" and similar terms used in this disclosure do not denote any order, quantity or importance, but are only used to distinguish different parts. Words such as "comprising" or "including" mean that the elements before the word cover the elements listed after the word, and do not exclude the possibility of also covering other elements. Terms such as "upper", "lower", "left", "right" are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0039] In this disclosure, when it is described that a specific device is located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device. When it is described that a specific device is connected to other devices, the specific device may be directly connected to the other devices without an intermediate device, or may not be directly connected to the other devices and have an intermediate device.

[0040] All terms used in this disclosure (including technical terms or scientific terms) have the same meaning as understood by those of ordinary skill in the art to which this disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in a general dictionary, such as those, should be interpreted as having a meaning consistent with their meaning in the context of the relevant art, and should not be interpreted in an idealized or overly formal sense, unless specifically defined as such here.

[0041] Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and devices should be regarded as part of the specification.

[0042] Please refer to Figures 1 - 9As shown in the figure, this embodiment provides a porcelain cup rolling forming device, which includes a mounting base 1, a rotating lifting device 2, a rolling device 3, a rotating platform 4, and a composite mold 9. There is a mounting base 1 on one side of the rotating platform 4. The mounting base 1 is provided with a rolling device 3 and a rotating lifting device 2. The composite mold 9 is installed on the rotating platform 4;

[0043] The composite mold 9 includes an outer structure layer 91 and an inner structure layer 92 that are coaxially sleeved. At least one end of the outer structure layer 91 is an open structure. One end of the inner structure layer 92 is closed, and the other end is an open structure. A mold cavity 98 is formed inside the open end of the inner structure layer 92. The strength of the outer structure layer 91 is higher than that of the inner structure layer 92.

[0044] The outer structure layer 91 with higher strength is coated on the outside of the inner structure layer 92. Compared with a single-material mold under the same working conditions, the wall thickness of the inner structure layer 92 and even the entire mold can be reduced. The outer structure layer 91 is usually not damaged and can be recycled. Only the inner structure layer 92 is damaged. At least one end of the outer structure layer 91 located at the open end of the inner structure layer 92 is an open structure. When the inner structure layer 92 wears and cracks, the inner structure layer 92 can be directly broken and taken out through the open end of the outer structure layer 91, and the inner structure layer 92 is remolded on the inner wall of the outer structure layer 91. Therefore, only the inner structure layer needs to be replaced, reducing waste generation and lowering material costs.

[0045] It also optimizes the stress distribution during the use of the composite mold 9. When the composite mold 9 is subjected to external forces or temperature changes, etc., the inner structure layer 92 and the outer structure layer 91 will restrict each other, making the stress distribution more uniform, thereby improving the bearing capacity and anti-deformation ability of the composite mold. The internal interface between the inner structure layer 92 and the outer structure layer 91 can hinder the propagation of fatigue cracks, thereby improving the anti-fatigue performance of the mold and extending the service life of the composite mold 9.

[0046] Preferably, the outer structure layer 91 can adopt an open structure at both ends, which is convenient for breaking and taking out the failed inner structure layer 92, and avoiding the inner structure layer 92 remaining in the outer structure layer 91 and affecting the casting quality of the new inner structure layer 92.

[0047] Preferably, the outer structure layer 91 is made of a metal material, and the inner structure layer 92 is made of a water-absorbing and breathable material.

[0048] Specifically, the outer structure layer 91 is made of stainless steel. The material of the inner structure layer 92 is one or two of gypsum and acrylic resin.

[0049] It should be noted that the outer structural layer 91 is not limited to a single-layer structure, and the outer structural layer 91 itself can also be a multi-layer structure. The inner structural layer 92 is not limited to a single-layer structure, and the inner structural layer 92 itself can also be a multi-layer structure. Preferably, a buffer layer can be provided inside the outer structural layer 91 and / or inside the inner structural layer 92 and / or between the outer structural layer 91 and the inner structural layer 92.

[0050] It should be noted that to ensure the structural strength of the composite mold 9, both ends of the outer structural layer 91 and the inner structural layer 92 are flush, avoiding the formation of weak strength points and affecting the service life of the composite mold 9.

[0051] In some embodiments, please refer to Figure 9 , a step 97 is provided on the inner wall of the closed end of the outer structural layer 91 where the outer structural layer 91 is located inside the inner structural layer 92. The step 97 protrudes from the inner wall of the outer structural layer 91, and a first groove corresponding to the step 97 is provided on the outer wall of the closed end of the inner structural layer 92. Since both ends of the outer structural layer 91 are open ends, the cooperation of the step 97 and the first groove can prevent the axial slip between the outer structural layer 91 and the inner structural layer 92.

[0052] In some embodiments, please refer to Figures 7 - 9 As shown, a second groove is provided on the side wall of the outer structural layer 91, and a stacked first shoulder 93 and a second shoulder 94 are embedded in the second groove. The first shoulder 93 and the second shoulder 94 are both coaxially installed with the outer structural layer 91. The first shoulder 93 and the second shoulder 94 are embedded in the side wall of the outer structural layer 91, which can enhance the strength of the first shoulder 93 and the second shoulder 94, reduce stress concentration, and prevent the deformation of the first shoulder 93 and the second shoulder 94.

[0053] Preferably, the second shoulder 94 is located on the side of the first shoulder 93 away from the open end of the inner structural layer 92, and the outer diameter of the first shoulder 93 is greater than the outer diameter of the second shoulder 94.

[0054] Furthermore, a third shoulder 95 is formed on the side wall of the outer structural layer 91. The third shoulder 95 is located on the side of the second groove away from the open end of the inner structural layer 92. The third shoulder 95 is in the shape of a frustum of a cone, and the larger end of the third shoulder 95 abuts against the second shoulder 94.

[0055] In some embodiments, please refer to Figure 2 , Figure 3 As shown, a bottom pad 96 is provided at the closed end of the inner structural layer 92 where the mold cavity 98 is located, facilitating the formation of the shape of the cup bottom. Preferably, the outer peripheral surface of the bottom pad 96 is an arc surface, facilitating demolding.

[0056] In some embodiments, the first shoulder 93 and the second shoulder 94 can be integrally formed with the outer structural layer 91, facilitating processing.

[0057] It should be noted that: the first vest 93, the second vest 94, and the outer structural layer 91 can all be recycled. Place the outer structural layer 91 upside down on the platform, with the first vest 93 and the second vest 94 at the lower end. Place a mold with the same shape as the ceramic cup coaxially inside the outer structural layer 91, with the cup mouth of the mold with the same shape as the ceramic cup placed on the platform. Pour the inner structural layer 92 into the outer structural layer 91. After drying and hardening, take out the mold with the same shape as the ceramic cup, and the production of the composite mold is completed. The production is simple, greatly reducing the material input of the inner structural layer 92, saving the mold cost, reducing the generation of waste, and reducing the impact on the environment.

[0058] In some embodiments, refer to Figure 3 , Figure 4 As shown, the rotary lifting device 2 includes a first motor 21, a second motor 23, a lifting shaft 26, a transmission shaft 28, a connecting plate 210, a lifting wheel 211, a support shaft 212, a first cam 213, a lifting sleeve 215, and a slide rail 216. The end of the output shaft of the first motor 21 is fixedly connected to the first cam 213. The first motor 21 is a reduction motor. A support seat 22 is installed on the mounting seat 1 to support the output shaft of the first motor 21. The output shaft of the first motor 21 passes through the side plate of the mounting seat 1 and is connected to the first cam 213. The first cam 213 can rotate under the drive of the first motor 21. A pair of slide rails 216 are provided on one side of the mounting seat 1 close to the rotary platform 4. A connecting plate 210 is assembled on the slide rails 216. A support shaft 212 is provided on one side of the connecting plate 210. A lifting wheel 211 is sleeved at the end of the support shaft 212. The lifting wheel 211 contacts the first cam 213. A second motor 23 and a sleeve seat 29 are provided on the other side of the connecting plate 210. An outer sleeve is sleeved outside the lifting shaft 26. The outer sleeve is installed on the connecting plate 210 through the sleeve seat 29. The end of the drive shaft of the second motor 23 is installed with a first pulley 24. A second pulley 25 is installed at the lower end of the transmission shaft 28. The first pulley 24 and the second pulley 25 are connected by a belt. The lifting shaft 26 is fixedly sleeved on the transmission shaft 28. A boss 261 is provided at the top of the lifting shaft 26. A notch matching the boss 261 is provided at the bottom of the lifting sleeve 215.

[0059] Preferably, the outer sleeve includes a top sleeve 27 and a bottom sleeve 214. The top sleeve 27 and the bottom sleeve 214 are respectively sleeved at both ends of the lifting shaft 26, which can reduce the weight and the rotational resistance of the lifting shaft 26. To further reduce the frictional resistance of the rotation of the lifting shaft 26, bearings can be installed between the top sleeve 27 and the lifting shaft 26, and between the bottom sleeve 214 and the lifting shaft 26.

[0060] The composite die 9 is placed inside the jacking sleeve 215. The second shoulder 94 contacts the inner wall surface of the top of the jacking sleeve 215, and the first shoulder 93 contacts the top wall of the jacking sleeve 215, realizing the stable coaxial sleeving of the composite die 9 and the jacking sleeve 215. The composite die 9 is placed in the die hole 451 together with the jacking sleeve 215. By rotating the first cam 213, the lifting wheel 211 can be driven to move up and down, so that the jacking shaft 26 and the second motor 23 installed on the connecting plate 210 move up and down. When the jacking shaft 26 rises, the boss 261 cooperates with the notch, and the composite die 9 leaves the die hole 451 together with the jacking sleeve 215. The drive shaft of the second motor 23 rotates, driving the first pulley 24 to rotate, and transmitting the rotational motion to the second pulley 25 through the belt. The second pulley 25 drives the jacking shaft 26 to rotate together, and the jacking shaft 26 drives the jacking sleeve 215 to rotate together, so as to drive the composite die 9 to rotate through the jacking shaft 26. When the jacking shaft 26 descends, the composite die 9 returns to the die hole 451 together with the jacking sleeve 215, and the boss 261 is separated from the notch. The composite die 9 is statically placed in the die hole 451 together with the jacking sleeve 215, waiting to enter the drying process. The composite die 9 in the next die hole 451 starts to feed and form a blank.

[0061] In some embodiments, refer to Figure 3 、 Figure 4As shown, the rolling device 3 includes a third motor 31, a worm gear box 34, a worm box 35, a second cam 37, a roller 38, a swing arm 39, a rolling head seat 312, a rotating shaft 313 and a rolling head 314. The worm gear box 34 is arranged on the mounting seat 1. A worm box 35 is fitted on the worm gear box 34. A third motor 31 is also installed on the mounting seat 1. A third pulley 32 is installed at the end of the drive shaft of the third motor 31. The worm in the worm box 35 extends out of the worm box 35 and is installed with a fourth pulley 33. The third pulley 32 and the fourth pulley 33 are connected by a belt. When the output shaft of the third motor 31 rotates, it drives the third pulley 32 to rotate together, and transmits the rotation to the fourth pulley 33 through the belt. The fourth pulley 33 drives the worm to rotate. A worm gear shaft 36 is assembled with the worm gear in the worm gear box 34. A second cam 37 is installed on the worm gear shaft 36. A pair of supports 310 are also provided on the mounting seat 1. A cross shaft 311 is erected between the two supports 310. A swing arm 39 is arranged on the cross shaft 311. A roller 38 is installed on the swing arm 39. The roller 38 contacts the second cam 37. When the worm rotates, it drives the worm gear shaft 36 to rotate through the worm gear. The second cam 37 rotates following the worm gear shaft 36, causing the roller 38 to move up and down, so that the swing arm 39 rotates around the cross shaft 311. One end of the swing arm 39 close to the rotary table 4 is provided with a rolling head seat 312. The bottom of the rolling head seat 312 is installed with a rolling head 314 through a rotating shaft 313. One end of the rotating shaft 313 installs the rolling head 314, and the other end is installed with a fifth pulley 315. A fourth motor 317 is also installed on the swing arm 39. A sixth pulley 316 is installed at the end of the drive shaft of the fourth motor 317. The fifth pulley 315 and the sixth pulley 316 are connected by a belt. When the drive shaft of the fourth motor 317 rotates, it drives the sixth pulley 316 and transmits the rotation to the fifth pulley 315 through the belt. The rotating shaft 313 rotates together with the fifth pulley 315, thus driving the rolling head 314 to rotate together. The rotation of the swing arm 39 can drive the rolling head 314 to move up and down, so as to cooperate with the composite die 9 to realize the forming of the porcelain cup.

[0062] Preferably, a protective cover 318 is also installed on the mounting seat 1. One end of the protective cover 318 is fixed on the mounting seat 1, and the other end is fixed on the worm box 35. Both the third pulley 32 and the fourth pulley 33 are located inside the protective cover 318.

[0063] In this device, the composite die 9 and the rolling head 314 can move closer to or away from each other. The centering accuracy of the composite die 9 and the rolling head 314 is high. When the lifting shaft 26 rises, it can cooperate with the lifting sleeve 215 to drive the composite die 9 to rotate. When the lifting shaft 26 descends, it can disengage from the lifting sleeve 215. The lifting sleeve 215 rotates with the rotary table 4 and enters the drying process. The lifting shaft 26 can drive the next lifting sleeve 215 to roll and form the mud in the composite die 9, improving the production efficiency.

[0064] In some embodiments, please refer to Figure 3As shown, the rolling head seat 312 is mounted on the swing arm 39 through the adjustment seat 321. The adjustment seat 321 is a U-shaped plate. The bottom plate of the adjustment seat 321 is fixed to the swing arm 39. An arc-shaped groove 323 is formed at one end of each of the two side plates of the adjustment seat 321 close to the bottom plate and on the rolling head seat 312. The three arc-shaped grooves 323 are in corresponding positions. A locking screw 324 is assembled in the arc-shaped groove 323. The rolling head seat 312 is rotatably mounted at one end of the two side plates of the adjustment seat 321 away from the bottom plate.

[0065] Preferably, any one of the arc-shaped grooves 323 on the adjustment seat 321 penetrates through the side plate of this side of the adjustment seat 321, and the other arc-shaped groove 323 is located on the surface of the side plate of the other side of the adjustment seat 321 close to the rolling head seat 312. The locking screw 324 sequentially passes through the penetrating arc-shaped groove 323 on the adjustment seat 321 and the arc-shaped groove 323 on the rolling head seat 312. The end of the locking screw 324 is located in the other arc-shaped groove 323 on the adjustment seat 321. Manually push the rolling head seat 312 to adjust the angle of the rolling head seat 312, and then tighten the nut matched with the locking screw 324 to fix the rolling head seat 312. Loosen the nut to adjust the angle of the rolling head seat 312 again. Remove the locking screw 324 to disassemble the rolling head seat 312.

[0066] It should be noted that the two arc-shaped grooves 323 on the adjustment seat 321 can also be processed into arc-shaped grooves 323 that penetrate through the side wall of the adjustment seat 321. The locking screw 324 sequentially passes through the arc-shaped groove 323 on one side of the adjustment seat 321, the arc-shaped groove 323 on the rolling head seat 312, and the arc-shaped groove 323 on the other side of the adjustment seat 321. Manually push the rolling head seat 312 to adjust the angle of the rolling head seat 312, and then tighten the nut matched with the locking screw 324 to fix the rolling head seat 312. Loosen the nut to adjust the angle of the rolling head seat 312 again. Remove the locking screw 324 to disassemble the rolling head seat 312.

[0067] In some embodiments, please refer to Figures 1 - 3 As shown, a conveyor belt 319 and a mud guard 320 are further provided on the mounting seat 1. The conveyor belt 319 and the mud guard 320 are located on the side of the mounting seat 1 close to the rotating platform 4. The mud guard 320 is located on the side of the conveyor belt 319 away from the rotating platform 4. During the process of forming the porcelain cup blank by the cooperation of the rolling head 314 and the composite mold 9, the splashed porcelain mud will be blocked by the mud guard 320 and finally fall on the conveyor belt 319. A collection box can be placed at the end of the conveyor belt 319, and the conveyor belt 319 conveys the porcelain mud into the collection box. The conveyor belt 319 is a part of the conveying device. Since the conveying device is an existing technology selected, the conveyor belt 319 is tensioned on the driving roller and the driven roller, and the motor drives the driving roller to rotate the conveyor belt to complete the conveying. The specific structure of the conveying device is not described in detail here. Figures 1 - 3Only the conveyor belt 319 is shown, and other structural parts of the conveying device are not shown. For details, refer to the prior art.

[0068] In some embodiments, refer to Figure 5 , Figure 6 As shown, the rotary platform 4 includes an outer cover 41, a middle partition plate 44, a support plate 45, a bench 47 and a turntable driving device 48. The turntable driving device 48 is arranged on the top of the bench 47. A support plate 45 is arranged on the turntable driving device 48. Mold holes 451 are circumferentially and uniformly arranged on the support plate 45. A fixing plate 410 is further installed on the top of the bench 47. The outer cover 41 is fixedly installed on the fixing plate 410. A middle partition plate 44 is installed inside the outer cover 41. The middle partition plate 44 is located above the support plate 45. Air holes 49 are circumferentially and uniformly arranged on the middle partition plate 44. The internal space of the outer cover 42 is sequentially divided into an air inlet chamber, a drying chamber and an air exhaust chamber from top to bottom by the middle partition plate 44 and the support plate 45. An air inlet pipe 5 communicating with the air inlet chamber and an air outlet pipe 6 communicating with the air exhaust chamber are arranged on the outer cover 41.

[0069] Preferably, the turntable driving device 48 is arranged on the top of the bench 47. A mounting plate 46 is arranged on the turntable driving device 48. The support plate 45 is arranged on the outer periphery of the mounting plate 46. Mold holes 451 are circumferentially and uniformly arranged on the support plate 45. A fixing plate 410 is installed on the top of the bench 47. The fixing plate 410 is located above the mounting plate 46. An inner side plate 43 is fixedly installed on the fixing plate 410. The outer cover 41 is installed on the inner side plate 43. An outer side plate 42 is installed on the inner wall of the outer cover 41. The middle partition plate 44 is arranged on the side of the outer side plate 42 close to the inner side plate 43. The middle partition plate 44 is located above the support plate 45. Air holes 49 are circumferentially and uniformly arranged on the middle partition plate 44. An air inlet chamber is formed between the outer cover 42 and the middle partition plate 44. A drying chamber is formed between the middle partition plate 44 and the support plate 45. An air inlet pipe 5 communicating with the air inlet chamber is arranged on the outer cover 42. A cross plate is arranged at the bottom of the inner side wall of the outer side plate 42. A vertical plate is further arranged on the cross plate. The vertical plate, the cross plate, the outer side plate 42 and the support plate 45 enclose an air exhaust chamber. The cross plate is connected with an air outlet pipe 6 communicating with the air exhaust chamber.

[0070] The turntable driving device 48 can drive the mounting plate 46 and the support plate 45 to rotate together. The air inlet duct 5 is connected to a hot air device, and the air outlet duct 6 is connected to an induced draft fan 7. The air outlet of the induced draft fan 7 is connected to the hot air device through a duct. The longitudinal section of the middle partition plate 44 is in an "L" shape, and the air holes 49 are located on the transverse plate. During the rotation of the support plate 45, each composite mold 9 will successively pass directly below each air hole 49. The height of the longitudinal plate is lower than the heights of the outer plate 42 and the inner plate 43. Hot air is sent into the air inlet cavity through the air inlet duct 5. The hot air diffuses while blowing through the air holes 49 towards the porcelain cup blanks in the composite mold 9, reducing the wind pressure directly blowing on the porcelain cup blanks. The hot air blowing through the air holes 49 into the drying cavity, as well as the hot air diffusing into the drying cavity through the gap between the outer cover 41 and the longitudinal plate of the middle partition plate 44, further enters the exhaust cavity through the gap between the support plate 45 and the outer plate 42. The hot air in the exhaust cavity can heat the lower part of the composite mold 9, avoiding excessive temperature difference and facilitating waste heat utilization, saving energy consumption. The air in the exhaust cavity is extracted through the air outlet duct 6 under the action of the induced draft fan 7 and sent back to the hot air device for reheating. The hot air device is a prior art for generating drying hot air and will not be elaborated here.

[0071] The rotary platform 4 is provided with a blank making opening and a blank taking opening. The mounting seat 1 is located beside the blank making opening. A blank feeding device is also provided beside the blank making opening for feeding an appropriate amount of porcelain clay into each composite mold 9. The blank taking opening is provided with a blank taking device for taking out the dried porcelain cup blanks. The blank feeding device and the blank taking device are both selected from the prior art.

[0072] Further, the turntable driving device 48 drives the mounting plate 46 and the support plate 45 to rotate clockwise. A drying and shaping section and an empty mold section are formed between the blank making opening and the blank taking opening. The air inlet duct 5 and the air outlet duct 6 are arranged in the drying and shaping section. During the process that the support plate 45 drives the formed porcelain cup blanks to rotate to the blank taking opening through the drying and shaping section, the blanks are dried and shaped to prevent damage to the blanks during the blank taking process by the blank taking device. After the porcelain cup blanks are taken out, the composite mold 9 reaches the blank making opening again through the empty mold section for blank making with the fed material.

[0073] Preferably, the outer surface of the outer cover 41 of the drying and shaping section is covered with a heat insulation cover to reduce heat loss and prevent scalding accidents.

[0074] In some embodiments, please refer to Figure 1 、 Figure 2 As shown, it further includes a bottom plate 8. The mounting seat 1 and the rotary platform 4 are both mounted on the bottom plate 8. Two parallel tracks 81 are provided on the bottom plate 8. At least two pairs of casters 11 are provided at the bottom of the mounting seat 1, and the casters 11 cooperate with the tracks 81.

[0075] Further, a pair of guiding seats 12 are also provided on the bottom plate 8. On one side of the mounting seat 1 close to the guiding seats 12, a pair of guiding shafts 13 corresponding to the pair of guiding seats 12 respectively are provided, and the two guiding shafts 13 respectively pass through the corresponding guiding seats 12.

[0076] The mounting seat 1 can move on the track 81, and the cooperation of the guiding shafts 13 and the guiding seats 12 can conduct guiding.

[0077] Porcelain cup forming process:

[0078] The composite mold 9 is correctly installed in the jacking sleeve 215. In each mold hole 451, the composite mold 9 is placed well through the jacking sleeve 215. The feeding device feeds an appropriate amount of porcelain clay into the composite mold 9 that is about to move under the rolling head 314. The rotary jacking device 2 jacks out the jacking sleeve 215 from the mold hole 451 and drives the jacking sleeve 215 to rotate with the composite mold 9. At the same time, under the action of the swing arm 39, the rolling head 314 moves towards the composite mold 9 and enters the mold cavity 98 in a rotating manner to "roll" and "press" the porcelain clay. Under the action of centrifugal force and pressure, the porcelain clay is extruded and formed, gradually fitting the shape of the mold, forming a blank of the ceramic cup, realizing the rolling forming of the ceramic cup. Subsequently, the rotary jacking device 2 drives the composite mold 9 to descend and fall back into the mold hole 451. The rotary platform 4 rotates, and the next composite mold 9 is fed and sent under the rolling head 314. The rotation of the composite mold 9 can make the relative movement between the rolling head 314 and the composite mold 9 more adaptable, so as to ensure the uniform distribution of the porcelain clay in the composite mold 9, which helps to form a ceramic blank with uniform wall thickness and regular shape. In addition, the rotation of the composite mold 9 can also make the pressure applied by the rolling head 314 on the porcelain clay more stable and uniform, making the density of the blank higher and improving the product quality.

[0079] The formed porcelain cup blank is sent into the drying and shaping section of the outer cover 41 with the composite mold 9 for drying until it rotates to the blank taking port. The blank taking device takes out the porcelain cup blank in the composite mold 9. After the porcelain cup blank is taken out, the composite mold 9 rotates with the support plate 45 and enters the empty mold section of the outer cover 41, and then goes to the blank making port again for blank making and feeding.

[0080] The above content is only an example and illustration of the structure of the present invention. Those skilled in the art of this technology can make various modifications or supplements to the described specific embodiments or use similar methods for substitution. As long as it does not deviate from the structure of the invention or exceed the scope defined by this claim book, it shall fall within the protection scope of the present invention.

Claims

1. A porcelain cup rolling forming device, characterized in that: It includes a mounting seat, a rotating jacking device, a rolling device, a rotating platform and a composite mold. A mounting seat is provided on one side of the rotating platform, a rolling device and a rotating jacking device are provided on the mounting seat, and a composite mold is installed on the rotating platform; The composite mold comprises an outer structural layer and an inner structural layer which are coaxially mounted. At least one end of the outer structural layer is an open structure. One end of the inner structural layer is closed and the other end is an open structure. A mold cavity is formed inside the end of the inner structural layer with an open structure. The strength of the outer structural layer is higher than that of the inner structural layer.

2. A porcelain cup roll forming device according to claim 1, characterized in that: The outer structural layer is made of stainless steel, and the inner structural layer is made of one or both of gypsum and acrylic resin.

3. A porcelain cup roll forming device according to claim 1, characterized in that: The inner wall of the outer structural layer at the closed end of the inner structural layer is provided with a step, the step protrudes from the inner wall of the outer structural layer, and the outer wall of the closed end of the inner structural layer is provided with a first groove corresponding to the step.

4. The porcelain cup roll forming device according to claim 1, characterized in that: The side wall of the outer structure layer is provided with a second groove, in which a first waistcoat and a second waistcoat are stacked and embedded, and the first waistcoat and the second waistcoat are coaxially installed with the outer structure layer; The second waistcoat is located on a side of the first waistcoat away from the open end of the inner structure layer, and the outer diameter of the first waistcoat is greater than the outer diameter of the second waistcoat; The side wall of the outer structure layer is formed with a third shoulder, which is located on the side of the second groove away from the open end of the inner structure layer. The third shoulder is in a cone shape, and the larger end of the third shoulder abuts against the second shoulder.

5. A porcelain cup roll forming device according to any one of claims 1 to 4, characterized in that: The rotary lifting device includes a first motor, a second motor, a lifting shaft, a transmission shaft, a connecting plate, a lifting wheel, a supporting shaft, a first cam, a lifting sleeve and a slide rail. The end of the output shaft of the first motor is fixedly connected to the first cam. A mounting seat is provided with a pair of slide rails on the side close to the rotating platform. A connecting plate is mounted on the slide rail. A supporting shaft is provided on one side of the connecting plate. A lifting wheel is sleeved on the end of the support shaft. The lifting wheel contacts the first cam. A second motor and a sleeve seat are provided on the other side of the connecting plate. An outer sleeve is sleeved on the outer sleeve of the lifting shaft. The outer sleeve is installed on the connecting plate through the sleeve seat. The second motor drives the transmission shaft to rotate. The lifting shaft is fixedly sleeved on the transmission shaft. A boss is provided on the top of the lifting shaft, and a recess matching the boss is provided on the bottom of the lifting sleeve.

6. A porcelain cup roll forming device according to any one of claims 1 to 4, characterized in that: The rolling device includes a third motor, a worm gear box, a worm box, a second cam, a roller, a swing arm, a rolling head seat, a rotating shaft and a rolling head. The worm gear box is arranged on the mounting seat, and a worm box is installed on the worm gear box. The worm box is driven by the third motor. The worm in the worm gear box is equipped with a worm gear shaft, and the second cam is installed on the worm gear shaft. A pair of supports are also provided on the mounting seat, and a horizontal axis is arranged between the two supports. A swing arm is arranged on the horizontal axis, and a roller is installed on the swing arm. The roller contacts the second cam. A rolling head seat is provided at one end of the swing arm close to the rotating platform, and a rolling head is installed at the bottom of the rolling head seat through a rotating shaft, and the rotating shaft is driven by the fourth motor.

7. A porcelain cup roll forming device according to claim 6, characterized in that: The rolling head seat is installed on the swing arm through the adjustment seat. The adjustment seat is a U-shaped plate. The bottom plate of the adjustment seat is fixed to the swing arm. An arc groove is provided on one end of the two side plates of the adjustment seat close to the bottom plate and the rolling head seat. The three arc grooves are positioned correspondingly. Locking screws are installed in the arc grooves. The rolling head seat is rotatably installed on one end of the two side plates of the adjustment seat away from the bottom plate.

8. A porcelain cup roll forming device according to any one of claims 1 to 4, characterized in that: The rotating platform includes an outer cover, a middle partition, a support plate, a stand and a turntable drive device, the turntable drive device is arranged on the top of the stand, the turntable drive device is provided with a support plate, the support plate is provided with mold holes evenly distributed in the circumference, a fixed plate is also installed on the top of the stand, the outer cover is fixedly installed on the fixed plate, a middle partition is installed in the outer cover, the middle partition is located above the support plate, and the middle partition is provided with circumferentially evenly distributed air holes, the inner space of the outer cover is divided into an air inlet chamber, a drying chamber and an exhaust chamber from top to bottom by the middle partition and the support plate, and the outer cover is provided with an air inlet duct connected to the air inlet chamber and an air outlet duct connected to the exhaust chamber.

9. A porcelain cup roll forming device according to any one of claims 1 to 4, characterized in that: It also includes a base plate, on which the mounting seat and the rotating platform are mounted. The base plate is provided with two parallel tracks. The bottom of the mounting seat is provided with at least two pairs of casters, which cooperate with the tracks.

10. A porcelain cup roll forming device according to claim 9, characterized in that: A pair of guide seats are also arranged on the bottom plate, and a pair of guide shafts corresponding to the pair of guide seats are arranged on one side of the mounting seat close to the guide seats, and the two guide shafts pass through the corresponding guide seats respectively.

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