Automatic production equipment for glass bottles
By designing automated glass bottle production equipment, problems such as uneven annealing, cooling stress and pollution in traditional glass bottle production are solved, and automated and efficient production of glass bottle production are realized, product quality is improved and cost and energy consumption is reduced.
Patent Information
- Application Number
- CN202510660225.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-05-22
AI Technical Summary
In the production of traditional glass bottles, there are problems such as uneven annealing, easy stress and pollution caused by cooling, low degree of automation, high labor costs, poor equipment linkage and large energy consumption.
An automated production equipment for glass bottles was designed, including annealing chamber, insulation chamber and cooling chamber. The four-station cycle is realized through the material conveyor belt, loading and unloading robot, motor-driven turntable and bevel gear transmission system to ensure that the glass bottles are heated evenly during annealing, insulation and cooling, and the stress is fully released, and the use of mechanical transmission and cooling water is achieved to achieve effective utilization and transmission of energy.
It realizes automation of glass bottle production, improves production efficiency and product quality, reduces costs and energy consumption, and avoids stress and pollution problems during cooling.
Smart Images

Figure CN120172631A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of glass bottle processing equipment, and specifically to an automated production equipment for glass bottles. Background Art
[0002] In the field of modern industrial production, glass bottles are widely used in multiple industries such as food, beverage, and medicine due to their good chemical stability, sealing performance, and recyclability. With the continuous growth of market demand, higher requirements are put forward for the production efficiency, quality stability, and production cost control of glass bottles. The traditional production methods of glass bottles gradually expose many drawbacks.
[0003] In the production process of glass bottles, the annealing and cooling processes play a crucial role in product quality. Traditional annealing processes mostly adopt static heating and heat preservation methods. During the annealing process, the glass bottles are unevenly heated, resulting in insufficient release of internal stress and prone to problems such as cracking during subsequent use. At the same time, traditional cooling methods often directly use coolant spraying or contact cooling. This method not only easily generates thermal stress on the surface of the glass bottle, leading to cracks, but also the direct contact of the coolant may cause surface contamination of the glass bottle, affecting the appearance quality of the product.
[0004] In terms of the degree of production automation, the existing glass bottle production equipment has a low level of automation. In each link from material feeding, processing to finished product output, a large amount of manual operation is often required. Manual operation is not only inefficient and difficult to meet the needs of large-scale production, but also greatly affected by human factors, resulting in poor product quality stability and high production costs. In addition, the linkage between the components of traditional equipment is poor, and the effective utilization and transmission of energy cannot be achieved, causing energy waste and increasing the operating costs of enterprises. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the present invention provides an automated production equipment for glass bottles, which solves the problems of uneven annealing, easy generation of stress and pollution during cooling, low automation degree, high labor cost, poor equipment linkage, and high energy consumption in traditional glass bottle production, realizes automated production, improves product quality, and reduces costs and energy consumption.
[0006] To achieve the above object, the present invention is realized through the following technical solutions: An automatic production device for glass bottles, including a base, a rotating column is movably installed in the middle of the top of the base, a turntable is fixedly installed at the top of the rotating column, an annealing chamber is fixedly installed above the right side of the turntable through a bracket, a heat preservation chamber is fixedly installed above the rear side of the turntable through a bracket, a first chamber is fixedly installed at one side of the top of the heat preservation chamber, a first cylinder is fixedly installed at one end of the first chamber, a heat conductor is fixedly installed on the top of the turntable near one side of the first cylinder and the heat conductor covers the outer periphery of one side of the first cylinder, a first piston rod is movably installed inside the first chamber, a gas transfer device is fixedly installed inside the first cylinder from the inner side end of the first piston rod, a second cylinder is fixedly installed at the other side of the top of the heat preservation chamber, a second chamber is fixedly installed at one end of the second cylinder, heat dissipation fins are fixedly installed on the outer diameter of the second chamber, a piston block is movably installed inside the second cylinder, a second piston rod is fixedly installed at the outer side end of the piston block, one side of the second chamber is connected and communicated with one side of the first chamber through a connecting pipe, a magnetic ring is movably installed on the outer diameter of the lower side of the heat preservation chamber, a cooling chamber is fixedly installed above the left side of the turntable through a bracket, a plurality of cooling grooves are opened on the inner top wall of the cooling chamber, movable shafts are movably installed inside the cooling grooves, cross brush plates are fixedly installed at the bottom ends of the movable shafts, a feeding conveyor belt is fixedly installed on the front side of the base, and a loading and unloading manipulator is fixedly installed on one side of the feeding conveyor belt.
[0007] Preferably, a first motor is fixedly installed on one side of the top of the base, a first driving bevel gear is fixedly installed at the driving end of the first motor, a first driven bevel gear is fixedly installed on the middle outer diameter of the rotating column and the inner side end of the first driven bevel gear is meshed and connected with the inner side end of the first driving bevel gear.
[0008] Four telescopic cylinders are fixedly installed on the outer sides of the top of the turntable, placing tables are movably installed at the top of the driving ends of the telescopic cylinders, a plurality of material placing grooves are opened on the upper surfaces of the placing tables, and aluminum rings are fixedly installed on the outer diameters of the placing tables.
[0009] Preferably, a transmission rod is also movably installed on the top of the heat preservation chamber through a bearing seat, a first cam is fixedly installed on the outer diameter of one side of the transmission rod, a first connecting rod is movably installed at the end of the first cam, the end of the first connecting rod is movably installed at the outer side end of the first piston rod, a second cam is fixedly installed on the outer diameter of the other side of the transmission rod, a second connecting rod is movably installed at the end of the second cam, and the end of the second connecting rod is movably installed at the outer side end of the second piston rod.
[0010] Preferably, a worm is fixedly installed on the outer diameter of the middle part of the transmission rod. A rotating shaft is movably installed through a bearing seat at a position near the lower part of the transmission rod at the top end of the heat preservation chamber. One end of the rotating shaft is fixedly installed with a worm gear, and the worm gear is meshed and connected with the inner end of the worm.
[0011] Preferably, the other end of the rotating shaft is fixedly installed with a driving wheel. A short shaft is movably installed on one side of the bottom of the heat preservation chamber. A driven wheel is fixedly installed on the outer diameter of the middle part of the short shaft, and the outer diameters of the driven wheel and the driving wheel are connected by a synchronous belt. The outer end of the short shaft is fixedly installed with a second driving bevel gear. A second driven bevel gear is fixedly installed on the outer diameter of the middle part of the magnetic ring, and the second driven bevel gear is meshed and connected with the inner end of the second driving bevel gear.
[0012] Preferably, the top ends of the movable shafts all extend above the cooling chamber and are fixedly installed with driven gears. A second motor is fixedly installed in the middle of the top end of the cooling chamber. The driving end of the second motor is fixedly installed with a driving gear, and the outer end of the driving gear is meshed and connected with the inner ends of all the driven gears.
[0013] Preferably, an annular water tank is also opened at the inner top of the cooling chamber. A plurality of communication grooves are opened at the inner end of the annular water tank, and the ends of the communication grooves are all connected with the inside of the corresponding cooling groove on the corresponding side. A water inlet pipe is fixedly installed on one side of the top of the cooling chamber, and the inner end of the water inlet pipe is connected with the inside of the annular water tank.
[0014] The present invention provides an automatic production device for glass bottles. It has the following beneficial effects: 1. Through the feeding conveyor belt, the loading and unloading manipulator, and the first motor-driven turntable, the present invention realizes a four-station cyclic operation. The whole process of glass bottle from feeding, loading, annealing, heat preservation, cooling to unloading is automated, reducing manual intervention, greatly improving production efficiency, and ensuring the continuity and stability of production.
[0015] 2. With the settings of the annealing chamber and the heat preservation chamber in the present invention, the glass bottle can be heated to the annealing temperature at a scientific heating rate and kept warm to release the internal stress. The heat in the heat preservation chamber is conducted to the heat conductor. Through the linkage of components such as the first cylinder body and the first piston rod, the transmission rod is driven to rotate, and then the magnetic ring rotates. The Ampere force is used to drive the placing table and the glass bottle to rotate slowly, making the glass bottle heat more evenly during the heat preservation process, and the stress is fully released and relaxed in all directions, effectively improving the finished product quality.
[0016] 3. The cooling chamber of the present invention adopts a unique cooling method. Cooling water is introduced through a water inlet pipe. The second motor drives the driving gear to drive the driven gear, the movable shaft and the cross brush plate to rotate at high speed, scattering the water into fine water droplets. The temperature of the glass bottles is reduced by using the principle of heat absorption during the evaporation of the water droplets. This avoids direct contact with the glass bottles during the cooling process, ensures the uniformity of the cooling process, prevents the generation of stress in the glass bottles again, and further improves the product quality.
[0017] 4. The components of the equipment of the present invention are compactly structured. For example, the linkage design of the heat preservation chamber with components such as the transmission rod, the worm and worm gear, and the magnetic ring realizes the effective utilization of heat and the transfer of energy. Through ingenious mechanical transmission, the heat preservation process is combined with the rotation of the glass bottles, reducing additional power consumption and the operating cost of the equipment. At the same time, each component works in coordination to ensure the smoothness of the entire production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional view of the present invention; Figure 2 is a structural schematic diagram of the turntable in the present invention; Figure 3 is Figure 2 an enlarged view of part A in Figure 4 is a structural schematic diagram of the placement table in the present invention; Figure 5 is a structural schematic diagram of the heat preservation chamber in the present invention; Figure 6 is Figure 5 an enlarged view of part B in Figure 7 is an internal structural schematic diagram of the first cylinder body in the present invention; Figure 8 is an internal structural schematic diagram of the cooling chamber in the present invention.
[0019] Among them, 1. Base; 2. Rotating column; 3. Turntable; 4. First motor; 5. First driving bevel gear; 6. First driven bevel gear; 7. Telescopic cylinder; 8. Placing table; 9. Feeding groove; 10. Aluminum ring; 11. Annealing chamber; 12. Heat preservation chamber; 13. First chamber; 14. First cylinder block; 15. Heat conductor; 16. First piston rod; 17. Gas transfer device; 18. Second cylinder block; 19. Second chamber; 20. Heat dissipation fins; 21. Second piston rod; 22. Piston block; 23. Transmission rod; 24. First cam; 25. First connecting rod; 26. Second cam; 27. Second connecting rod; 28. Worm; 29. Connecting pipe; 30. Rotating shaft; 31. Worm gear; 32. Driving wheel; 33. Short shaft; 34. Driven wheel; 35. Timing belt; 36. Second driving bevel gear; 37. Magnetic ring; 38. Second driven bevel gear; 39. Cooling chamber; 40. Cooling groove; 41. Movable shaft; 42. Cross brush plate; 43. Driven gear; 44. Second motor; 45. Driving gear; 46. Annular water tank; 47. Connecting groove; 48. Water inlet pipe; 49. Feeding conveyor belt; 50. Loading and unloading manipulator. Specific implementation manner
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment
[0021] Please refer to the attached Figure 1 - attached Figure 8 , the embodiment of the present invention provides an automatic production device for glass bottles, such as Figure 1As shown, it includes a base 1. The base 1 serves as the basic support structure of the entire device and is made of high-strength steel, having good stability and load-bearing capacity. In the middle of its top, a rotating column 2 is movably installed through a high-precision bearing. This bearing can effectively reduce the frictional resistance when the rotating column 2 rotates, ensuring the smooth rotation of the rotating column 2. At the top of the rotating column 2, a turntable 3 is fixedly installed. The turntable 3 is of a circular structure, and its surface is specially treated, having the characteristics of wear resistance and corrosion resistance, and can operate stably for a long time. Above the right side of the turntable 3, an annealing chamber 11 is fixedly installed through a sturdy bracket. The bracket is designed with a triangular reinforcement structure to ensure the stability of the installation of the annealing chamber 11. Inside the annealing chamber 11, high-precision temperature sensors and heating elements are equipped, which can achieve precise temperature control. Above the rear side of the turntable 3, a heat preservation chamber 12 is also fixedly installed through a bracket. The heat preservation chamber 12 is made of double-layer heat-insulating materials, which can effectively reduce heat dissipation and maintain a constant temperature environment inside. On one side of the top of the heat preservation chamber 12, a first chamber 13 is fixedly installed. The first chamber 13 is a sealed structure for gas storage and transmission. At one end of the first chamber 13, a first cylinder 14 is fixedly installed. The first cylinder 14 is a cylindrical metal container, having good thermal conductivity and compressive resistance. On one side of the top of the turntable 3 near the first cylinder 14, a heat conductor 15 is fixedly installed and the heat conductor 15 is wrapped around the outer periphery of one side of the first cylinder 14. The heat conductor 15 is made of a copper alloy material with a high thermal conductivity coefficient, which can quickly conduct the heat of the heat preservation chamber 12 to the first cylinder 14. Inside the first chamber 13, a first piston rod 16 is movably installed. A sealing rubber ring is arranged between the first piston rod 16 and the inner wall of the first chamber 13 to ensure airtightness. The inner end of the first piston rod 16 extends into the first cylinder 14 and a gas transfer device 17 is fixedly installed. The gas transfer device 17 is a specially designed piston structure, which can move flexibly in the first cylinder 14 to realize gas pushing. On the other side of the top of the heat preservation chamber 12, a second cylinder 18 is fixedly installed. The structure of the second cylinder 18 is similar to that of the first cylinder 14, but its function focuses on gas compression and heat dissipation. At one end of the second cylinder 18, a second chamber 19 is fixedly installed. The second chamber 19 is also a sealed chamber, and heat dissipation fins 20 are fixedly installed on its outer diameter. The heat dissipation fins 20 are designed with a large area of thin sheets, which can quickly dissipate the heat of the gas in the second chamber 19 to the external environment. Inside the second cylinder 18, a piston block 22 is movably installed. The piston block 22 fits closely with the inner wall of the second cylinder 18 and can move flexibly under the action of gas pressure. The outer end of the piston block 22 is fixedly installed with a second piston rod 21. The second piston rod 21 is used to connect the piston block 22 and an external transmission mechanism. One side of the second chamber 19 is connected to one side of the first chamber 13 through a communication pipe 29. The communication pipe 29 is a high-strength pressure-resistant pipeline to ensure the stability and airtightness of gas transmission. A magnetic ring 37 is movably installed on the outer diameter of the lower side of the heat preservation chamber 12. The magnetic ring 37 is made of a high-performance magnetic material and can generate a stable magnetic field.Above the left side of the turntable 3, a cooling chamber 39 is fixedly installed through a bracket. The cooling chamber 39 is a closed cuboid structure with a special heat insulation design inside to prevent the leakage of internal cold air. A number of cooling grooves 40 are opened on the inner top wall of the cooling chamber 39. The cooling grooves 40 are evenly distributed to provide space for the flow and spraying of the cooling medium. Inside each of the cooling grooves 40, a movable shaft 41 is movably installed. The movable shaft 41 is connected to the inner wall of the cooling groove 40 through a bearing and can rotate freely. At the bottom end of each movable shaft 41, a cross brush plate 42 is fixedly installed. The surface of the cross brush plate 42 has been specially treated and has good water resistance and wear resistance. At the front side of the base 1, a feeding conveyor belt 49 is fixedly installed. The feeding conveyor belt 49 is made of high-strength rubber material and has anti-slip patterns on its surface, capable of stably transporting glass bottles. On one side of the feeding conveyor belt 49, a loading and unloading manipulator 50 is fixedly installed. The loading and unloading manipulator 50 is equipped with robotic arms with multiple degrees of freedom and a high-precision grasping device, capable of accurately grasping and placing glass bottles.,
[0022] In this embodiment, on one side of the top end of the base 1, a first motor 4 is fixedly installed. The first motor 4 is a high-power servo motor capable of providing a stable and adjustable rotational speed. At the driving end of the first motor 4, a first driving bevel gear 5 is fixedly installed. The first driving bevel gear 5 is made of high-strength alloy steel, precision machined, with a smooth tooth surface and high transmission efficiency. On the outer diameter of the middle part of the rotating column 2, a first driven bevel gear 6 is fixedly installed and the first driven bevel gear 6 is meshed with the inner end of the first driving bevel gear 5. The meshing precision of the two bevel gears is high, capable of efficiently transmitting the power of the first motor 4 to the rotating column 2 to realize the rotational movement of the turntable 3.
[0023] Furthermore, four telescopic cylinders 7 are fixedly installed on the outer side of the top end of the turntable 3. The telescopic cylinders 7 adopt a double-acting cylinder design, featuring a fast response speed and stable thrust. On the top of the driving end of each telescopic cylinder 7, a placement table 8 is movably installed. The placement table 8 is a rectangular platform structure with an anti-slip treatment on its surface. A number of material placement grooves 9 are opened on the upper surface of the placement table 8. The shape and size of the material placement grooves 9 are designed according to the specifications of the glass bottles, capable of stably placing the glass bottles and preventing them from shaking during the transmission process. On the outer diameter of the placement table 8, aluminum rings 10 are fixedly installed. The aluminum rings 10 are made of high-purity aluminum material, having good thermal conductivity and magnetic conductivity, capable of generating induced current under the action of a magnetic field and then realizing rotation under the action of the Ampere force.
[0024] Further, a transmission rod 23 is movably installed at the top end of the heat preservation chamber 12 through a bearing seat. The bearing seat adopts a high-precision deep groove ball bearing, which can ensure the smooth rotation of the transmission rod 23. A first cam 24 is fixedly installed on the outer diameter of one side of the transmission rod 23. The first cam 24 is of a disc cam structure, and its contour curve is precisely designed to convert linear motion into rotational motion. A first connecting rod 25 is movably installed at the end of the first cam 24. The first connecting rod 25 is movably connected to the first cam 24 and the first piston rod 16 through a pin shaft to achieve force transmission. The end of the first connecting rod 25 is movably installed at the outer end of the first piston rod 16. This connection method can ensure that the motion of the first piston rod 16 is accurately transmitted to the transmission rod 23. A second cam 26 is fixedly installed on the outer diameter of the other side of the transmission rod 23. The structure and working principle of the second cam 26 are similar to those of the first cam 24. A second connecting rod 27 is movably installed at its end. The end of the second connecting rod 27 is movably installed at the outer end of the second piston rod 21. Through the cooperation of the second cam 26 and the second connecting rod 27, the reciprocating motion of the second piston rod 21 is achieved.
[0025] Further, a worm 28 is fixedly installed on the outer diameter of the middle part of the transmission rod 23. The worm 28 adopts a high-precision spiral tooth design and has the characteristics of a large transmission ratio and smooth transmission. A rotating shaft 30 is movably installed at the position below the transmission rod 23 near the top end of the heat preservation chamber 12 through a bearing seat. The rotating shaft 30 is fixedly connected to the heat preservation chamber 12 through a bearing and can rotate freely. A worm gear 31 is fixedly installed at one end of the rotating shaft 30, and the worm gear 31 is meshed with the inner end of the worm 28. The worm and worm gear transmission pair can transmit the rotational motion of the transmission rod 23 to the rotating shaft 30 and achieve a large reduction ratio.
[0026] Further, a driving wheel 32 is fixedly installed at the other end of the rotating shaft 30. The driving wheel 32 is of a belt wheel structure, and its surface is provided with tooth shapes matching the synchronous belt 35. A short shaft 33 is movably installed at one side of the bottom of the heat preservation chamber 12. The short shaft 33 is connected to the heat preservation chamber 12 through a bearing and can rotate flexibly. A driven wheel 34 is fixedly installed on the outer diameter of the middle part of the short shaft 33, and the outer diameters of the driven wheel 34 and the driving wheel 32 are connected through a synchronous belt 35. The synchronous belt 35 is made of high-strength rubber material, and tensile fibers are embedded inside, which can ensure the accuracy and stability of transmission. A second driving bevel gear 36 is fixedly installed at the outer end of the short shaft 33. The second driving bevel gear 36 is similar to the first driving bevel gear 5 in structure and is made of high-strength material. A second driven bevel gear 38 is fixedly installed on the outer diameter of the middle part of the magnetic ring 37, and the second driven bevel gear 38 is meshed with the inner end of the second driving bevel gear 36. Through the transmission of this pair of bevel gears, the rotational motion of the short shaft 33 can be transmitted to the magnetic ring 37 to achieve the rotation of the magnetic ring 37.
[0027] Further, the tops of the movable shafts 41 all extend above the cooling chamber 39 and are fixedly installed with driven gears 43. The driven gears 43 are meshed with the driving gear 45, and can transmit the rotational movement of the driving gear 45 to the movable shafts 41. A second motor 44 is fixedly installed in the middle of the top of the cooling chamber 39. The second motor 44 is a high-speed motor and can provide sufficient power to drive the driving gear 45 to rotate. The driving end of the second motor 44 is fixedly installed with the driving gear 45, and the outer end of the driving gear 45 is meshed with the inner ends of all the driven gears 43. Through the gear transmission system, the synchronous rotation of multiple movable shafts 41 can be achieved.
[0028] Further, an annular water tank 46 is also opened at the inner top of the cooling chamber 39. The annular water tank 46 is a closed annular structure and can store a large amount of cooling water. A plurality of communication grooves 47 are opened at the inner end of the annular water tank 46, and the ends of the communication grooves 47 are all connected to the inside of the corresponding side cooling grooves 40. The design of the communication grooves 47 can ensure that the cooling water is evenly distributed to each cooling groove 40. A water inlet pipe 48 is fixedly installed on one side of the top of the cooling chamber 39, and the inner end of the water inlet pipe 48 is connected to the inside of the annular water tank 46. The water inlet pipe 48 is used to connect to an external water source to provide cooling water for the cooling chamber 39.
[0029] Working principle: First, start the feeding conveyor belt 49. The feeding conveyor belt 49 starts to run smoothly at a set speed, and the glass bottles after blow molding processing are successively placed on the feeding conveyor belt 49. Driven by the conveyor belt, the glass bottles move along a predetermined track to below the loading and unloading manipulator 50. At this time, start the loading and unloading manipulator 50. The robotic arm of the loading and unloading manipulator 50 quickly moves above the glass bottle, accurately grabs the glass bottle using the grasping device, and then places the glass bottles one by one into the feeding grooves 9 on the surface of the placement table 8. The feeding grooves 9 can accurately position the glass bottles to ensure their stability during transmission. After the feeding is completed, start the first motor 4. The first motor 4 drives the first driving bevel gear 5 to rotate. The first driving bevel gear 5 meshes with the first driven bevel gear 6, driving the first driven bevel gear 6 and the rotating column 2 to rotate. The rotating column 2 then drives the turntable 3 to rotate by 90 degrees, moving the stacked glass bottles below the annealing chamber 11. Subsequently, the telescopic cylinder 7 below the placement table 8 is started. The piston rod of the telescopic cylinder 7 extends upward, lifting the glass bottle into the annealing chamber 11. The heating equipment in the annealing chamber 11 heats the glass bottle to the annealing temperature range at a certain heating rate according to a preset program. This heating process can effectively eliminate the thermal stress inside the glass bottle. After the heating is completed, the telescopic cylinder 7 descends and resets. The first motor 4 is started again, rotating the turntable 3 by 90 degrees again, moving the glass bottle below the heat preservation chamber 12. Subsequently, the telescopic cylinder 7 rises again, sending the glass bottle into the heat preservation chamber 12. Start the heating equipment in the heat preservation chamber 12 to keep the glass bottle warm for a period of time. During this process, the stress in the glass bottle is fully released. At the same time, the heat in the heat preservation chamber 12 is conducted to one side of the first cylinder body 14 through the heat conductor 15. The air in the first cylinder body 14 expands rapidly when heated, pushing the air mover 17 to move outward and driving the first piston rod 16 to move. One end of the first piston rod 16 drives the first connecting rod 25 to move accordingly, causing the other end of the first connecting rod 25 to drive the transmission rod 23 to rotate through the first cam 24. The rotating transmission rod 23 will drive the first piston rod 16 and the air mover 17 to move inward in the reverse direction through the first cam 24. The gas in the first cylinder body 14 is displaced into the second chamber 19 through the first chamber 13 and the connecting pipe 29. The gas quickly dissipates heat through the heat dissipation fins 20 in the second chamber 19, resulting in a decrease in air pressure in the second chamber 19. The external atmospheric pressure pushes the piston block 22 to move inward, and at the same time, the air mover 17 is driven to the outer end of the first cylinder body 14. The gas in the second chamber 19 is displaced back into the first cylinder body 14 through the connecting pipe 29 and the first chamber 13 and absorbs heat and expands again. This process cycles continuously, driving the transmission rod 23 to rotate continuously. The transmission rod 23 drives the worm 28 to rotate. The worm 28 drives the worm wheel 31 and the rotating shaft 30 to rotate through meshing transmission. The rotating shaft 30 drives the driving wheel 32 to rotate. The rotating driving wheel 32 drives the driven wheel 34 and the short shaft 33 to rotate through the synchronous belt 35, thereby driving the second driving bevel gear 36 to rotate.The second driving bevel gear 36 then drives the second driven bevel gear 38 to rotate, thereby driving the magnetic ring 37 to rotate. When the magnetic ring 37 rotates, it will cause the magnetic flux of the heat-conducting aluminum ring 10 to change. According to the principle of electromagnetic induction, at this time, the aluminum ring 10 will be affected by the Ampere force and rotate following the direction of the magnetic field movement, thereby driving the placement table 8 to rotate slowly. The rotating placement table 8 drives the glass bottle to rotate. With the continuous heat preservation effect of the heat preservation chamber 12, the heat preservation process of the glass bottle becomes more uniform, and the internal stress will be fully released and relaxed in all directions, effectively improving the quality of the later finished product. After heat preservation, the telescopic cylinder 7 controls the placement table 8 to descend and reset. The first motor 4 controls the turntable 3 to rotate 90 degrees again, moving the glass bottle below the cooling chamber 39. Subsequently, the telescopic cylinder 7 rises to send the placement table 8 into the cooling chamber 39. At this time, cooling water is introduced through the water inlet pipe 48. The cooling water first flows into the annular water tank 46, and then is discharged into each cooling tank 40 through the communication groove 47. Then, the second motor 44 is started. The second motor 44 drives the driving gear 45 to rotate. The driving gear 45 drives all the driven gears 43 and the movable shafts 41 to rotate, thereby driving all the cross brush plates 42 to rotate at high speed. The cross brush plates 42 rotating at high speed disperse the water entering the cooling tank 40 into fine water droplets. These fine water droplets fall to the periphery of the glass bottle under the influence of gravity. The heat-preserved glass bottle heats the surrounding air, and the fine water droplets will quickly evaporate after contacting the hot air. Using the principle of evaporation heat absorption, the surrounding air of the glass bottle is cooled, thereby realizing the cooling work of the glass bottle body. This cooling method avoids direct contact with the glass bottle during the cooling process and at the same time ensures the uniformity of the cooling process, effectively preventing the glass bottle from generating stress again during the cooling process. Finally, the telescopic cylinder 7 descends and resets again. The first motor 4 controls the turntable 3 to rotate 90 degrees again, moving the placement table 8 to the initial position. The glass bottle is placed back on the feeding conveyor belt 49 for output by using the loading and unloading manipulator 50. Through this four-station cyclic working mode, the high-efficiency operation and production efficiency of the equipment are ensured.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated production device for glass bottles, comprising a base (1), characterized in that, A rotating column (2) is movably installed in the middle of the top end of the base (1). A turntable (3) is fixedly installed at the top end of the rotating column (2). An annealing chamber (11) is fixedly installed above the upper right side of the turntable (3) through a bracket. A heat preservation chamber (12) is fixedly installed above the rear side of the turntable (3) through a bracket. A first chamber (13) is fixedly installed at one side of the top end of the heat preservation chamber (12). A first cylinder block (14) is fixedly installed at one end of the first chamber (13). A heat conductor (15) is fixedly installed on the top end of the turntable (3) near one side of the first cylinder block (14), and the heat conductor (15) covers the outer periphery of one side of the first cylinder block (14). A first piston rod (16) is movably installed inside the first chamber (13). The inner end of the first piston rod (16) extends into the first cylinder block (14) and a gas transfer device (17) is fixedly installed. A second cylinder block (18) is fixedly installed at the other side of the top end of the heat preservation chamber (12). A second chamber (19) is fixedly installed at one end of the second cylinder block (18). Heat dissipation fins (20) are fixedly installed on the outer diameter of the second chamber (19). A piston block (22) is movably installed inside the second cylinder block (18). A second piston rod (21) is fixedly installed at the outer end of the piston block (22). One side of the second chamber (19) is connected and communicated with one side of the first chamber (13) through a connecting pipe (29). A magnetic ring (37) is movably installed on the outer diameter of the lower side of the heat preservation chamber (12). A cooling chamber (39) is fixedly installed above the left side of the turntable (3) through a bracket. A plurality of cooling grooves (40) are formed on the inner top wall of the cooling chamber (39). A movable shaft (41) is movably installed inside each of the cooling grooves (40). A cross brush plate (42) is fixedly installed at the bottom end of each of the movable shafts (41). A feeding conveyor belt (49) is fixedly installed on the front side of the base (1). A loading and unloading manipulator (50) is fixedly installed on one side of the feeding conveyor belt (49).
2. The automated production device for glass bottles according to claim 1, characterized in that, A first motor (4) is fixedly installed on one side of the top end of the base (1). A first driving bevel gear (5) is fixedly installed at the driving end of the first motor (4). A first driven bevel gear (6) is fixedly installed on the outer diameter of the middle part of the rotating column (2), and the first driven bevel gear (6) is meshed and connected with the inner end of the first driving bevel gear (5).
3. The automated production device for glass bottles according to claim 1, characterized in that, Four telescopic cylinders (7) are fixedly installed on the outer side of the top end of the turntable (3). A placing table (8) is movably installed at the top of the driving end of each of the telescopic cylinders (7). A plurality of material placing grooves (9) are formed on the upper surface of each of the placing tables (8). Aluminum rings (10) are fixedly installed on the outer diameter of each of the placing tables (8).
4. The automated production device for glass bottles according to claim 1, characterized in that, The top end of the heat preservation chamber (12) is also movably installed with a transmission rod (23) through a bearing seat. A first cam (24) is fixedly installed on the outer diameter of one side of the transmission rod (23). A first connecting rod (25) is movably installed at the end of the first cam (24). The end of the first connecting rod (25) is movably installed on the outer side end of the first piston rod (16). A second cam (26) is fixedly installed on the outer diameter of the other side of the transmission rod (23). A second connecting rod (27) is movably installed at the end of the second cam (26). The end of the second connecting rod (27) is movably installed on the outer side end of the second piston rod (21).
5. The automated production device for glass bottles according to claim 4, characterized in that, A worm (28) is fixedly installed on the outer diameter of the middle part of the transmission rod (23). A rotating shaft (30) is movably installed through a bearing seat at a position below the transmission rod (23) near the top end of the heat preservation chamber (12). A worm gear (31) is fixedly installed at one end of the rotating shaft (30), and the worm gear (31) is meshed and connected with the inner side end of the worm (28).
6. The automated production device for glass bottles according to claim 5, characterized in that, A driving wheel (32) is fixedly installed at the other end of the rotating shaft (30). A short shaft (33) is movably installed at one side of the bottom of the heat preservation chamber (12). A driven wheel (34) is fixedly installed on the outer diameter of the middle part of the short shaft (33), and the outer diameters of the driven wheel (34) and the driving wheel (32) are connected by a synchronous belt (35). A second driving bevel gear (36) is fixedly installed on the outer side end of the short shaft (33). A second driven bevel gear (38) is fixedly installed on the outer diameter of the middle part of the magnetic ring (37), and the second driven bevel gear (38) is meshed and connected with the inner side end of the second driving bevel gear (36).
7. The automated production device for glass bottles according to claim 1, characterized in that, The top ends of the movable shafts (41) all extend above the cooling chamber (39) and are fixedly installed with driven gears (43). A second motor (44) is fixedly installed in the middle of the top end of the cooling chamber (39). A driving gear (45) is fixedly installed at the driving end of the second motor (44), and the outer side end of the driving gear (45) is meshed and connected with the inner side ends of all the driven gears (43).
8. The automated production device for glass bottles according to claim 1, characterized in that, An annular water tank (46) is also opened at the inner top of the cooling chamber (39). A plurality of communication grooves (47) are opened at the inner side end of the annular water tank (46), and the ends of the communication grooves (47) are all communicated with the inside of the corresponding cooling groove (40). A water inlet pipe (48) is fixedly installed at one side of the top of the cooling chamber (39), and the inner side end of the water inlet pipe (48) is communicated with the inside of the annular water tank (46).
Citation Information
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