Multi-position coating preparation and post-treatment synergistic repair test device
By designing a collaborative repair test device for multi-machine coating preparation and post-treatment, the collaborative operation of brush plating and grinding processes is achieved, which solves the problem of workpiece positioning error and process poor connection in traditional processes, and improves the repair efficiency and accuracy.
Patent Information
- Application Number
- CN202510276952.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-06-20
AI Technical Summary
In traditional material repair processes, brush plating and grinding processes lack linkage and information interaction, resulting in positioning errors and poor process connection between the workpieces between the two links, affecting the quality and service life of the repair.
A multi-machine coating preparation and post-treatment collaborative repair test device is designed, and an integrated plating and grinding mechanism and a synchronous drive chuck system are used to realize the coordinated operation of brush plating and grinding processes, and high-precision and multi-degree of freedom are achieved through lifting platforms, loading platforms and position adjustment mechanisms.
Through collaborative work, improve workpiece repair efficiency, improve processing accuracy and efficiency, reduce defects during plating, and improve the density and uniformity of the plating layer.
Smart Images

Figure CN120174437A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of material repair devices, and particularly to a multi-station coating preparation and post-treatment collaborative repair test device. Background Art
[0002] With the continuous innovation of modern manufacturing and material repair technologies, the comprehensive and intelligent requirements of industrial production for material repair and surface treatment processes are increasing day by day. Material surface repair usually includes coating preparation and post-treatment steps. Coating preparation includes electroplating processes such as electro-brush plating, and post-treatment includes treatment methods such as grinding. In traditional repair processes, electro-brush plating and grinding processes are often regarded as two independent treatment links. For example, independent electro-brush plating equipment and grinding devices are used, and electro-brush plating and grinding operations are carried out on corresponding equipment and workstations respectively. When facing complex and diverse workpiece repair requirements, due to the separation of processes and the lack of necessary linkage and information interaction between equipment, there are often problems of positioning errors and poor process connection between the electro-brush plating and grinding links during continuous maintenance, thus affecting the surface repair quality and service life of workpieces. In the multi-station operation mode, the layout of each equipment is relatively fixed and lacks flexibility, and it cannot be quickly adjusted and optimized according to different workpiece sizes, shapes and repair requirements, which severely restricts the overall maintenance efficiency and accuracy in a large-scale production environment.
[0003] There is still a large room for improvement in the existing technology in terms of improving the repair quality of workpieces, shortening the process cycle and reducing production costs. It is necessary to develop a multi-station coating preparation and post-treatment collaborative repair test device to realize the organic integration and collaborative operation of electro-brush plating and grinding processes, achieve high-precision and multi-degree-of-freedom operations in a limited working space, and greatly improve the workpiece repair efficiency. Summary of the Invention
[0004] In order to realize the collaborative operation of high-precision and multi-degree-of-freedom electro-brush plating and grinding processes in a limited working space, the present application provides a multi-station coating preparation and post-treatment collaborative repair test device.
[0005] A multi-station coating preparation and post-treatment collaborative repair test device provided by the present application adopts the following technical solutions: A multi-station coating preparation and post-treatment collaborative repair test device includes: A base; A lifting table, vertically arranged on the base and capable of lifting; A loading table, horizontally arranged on the lifting table and capable of sliding; A plurality of chucks, arranged on the loading table for clamping workpieces; A synchronous driving mechanism, used to synchronously drive a plurality of the chucks to synchronously clamp a plurality of workpieces; The mounting bracket is movably arranged above the loading platform; The electroplating and grinding integrated mechanism includes a brush plating head fixedly arranged on the mounting bracket and a grinding head rotatably arranged on the mounting bracket; The position adjusting mechanism is used to adjust the positions of the brush plating head and the grinding head so that the brush plating head or the grinding head contacts the workpiece clamped by the chuck; The vibration mechanism is used to drive the mounting bracket to reciprocate vertically.
[0006] Through the integrated electroplating and grinding setting, first use the brush plating head to conduct electro-brush plating on the surface of the workpiece, and then use the grinding head to grind the surface of the workpiece, realizing the collaborative operation of the coating preparation and post-treatment processes, thereby improving the workpiece repair efficiency; adopting a multi-station design, through the synchronous drive of multiple chucks, multiple workpieces can be synchronously clamped, allowing multiple workpieces to be repaired simultaneously, which is beneficial to improving the machining accuracy and machining efficiency.
[0007] By lifting the lifting platform vertically and sliding the loading platform horizontally, the position of the chuck can be adjusted. By adjusting the positions of the brush plating head and the grinding head through the position adjusting mechanism to correspond to the position of the chuck, different processing requirements can be met.
[0008] Further, the chuck includes a housing and a plurality of jaws that slide radially along the housing. A first drive shaft is rotatably arranged in the housing. The chuck further includes a first drive assembly for driving the plurality of jaws to slide synchronously as the first drive shaft rotates; the synchronous drive mechanism is used to drive the first drive shafts of the plurality of chucks to rotate synchronously.
[0009] When the first drive shaft rotates, the first drive assembly drives the plurality of jaws on the chuck to slide synchronously; when the plurality of jaws approach the center of the chuck simultaneously, the workpiece is clamped; when the plurality of jaws move away from the center of the chuck simultaneously, the workpiece is released. By driving the first drive shafts of the plurality of chucks to rotate synchronously through the synchronous drive mechanism, the synchronous drive of the jaws on the plurality of chucks is realized, and thus multi-station synchronous clamping is realized.
[0010] Further, the first drive assembly includes a drive disk rotatably arranged in the housing. The drive disk is coaxially fixed to the first drive shaft; a spiral groove is formed on the upper end surface of the drive disk, and a tooth portion meshing with the spiral groove is arranged on the lower end surface of the jaw.
[0011] When the first drive shaft rotates, the drive disk rotates, and the spiral groove cooperates with the tooth portion of the jaw to drive the plurality of jaws on the chuck to synchronously approach or synchronously move away from the center of the chuck.
[0012] Further, the synchronous driving mechanism includes a telescopic rod, a first universal joint and a second universal joint respectively connected to both ends of the telescopic rod. Both ends of the first universal joint are fixedly connected to the telescopic rod and the first driving shaft respectively; one end of the second universal joint is fixedly connected to the telescopic rod, and the other end of the second universal joint is fixedly connected with a second driving shaft; a synchronous driving component for driving a plurality of the second driving shafts to rotate synchronously is arranged on the base.
[0013] The synchronous driving component drives a plurality of second driving shafts to rotate synchronously. Under the transmission of the corresponding second universal joint, telescopic rod and first universal joint, the first driving shaft is driven to rotate.
[0014] In this application, the chuck is arranged on the loading platform, and the synchronous driving mechanism is arranged on the base, which is beneficial to improving the overall compactness of the device. When the lifting platform ascends and descends in the vertical direction or the loading platform slides in the horizontal direction, the telescopic rod can telescopically adapt, so as to realize the adjustment of the position of the loading platform.
[0015] Further, the synchronous driving component includes a first synchronous pulley coaxially and fixedly connected to the second driving shaft, and the first synchronous pulley is rotatably arranged on the base; the synchronous driving component further includes a first synchronous belt tensioned and wrapped around a plurality of the first synchronous pulleys and a first driving synchronous pulley meshed with the first synchronous belt.
[0016] When the first driving synchronous pulley rotates, under the transmission of the first synchronous belt, a plurality of first synchronous pulleys rotate synchronously, realizing the synchronous driving of a plurality of first driving shafts, and further driving the jaws on a plurality of chucks to approach or move away from the center of the chuck synchronously.
[0017] Further, the synchronous driving component further includes a plurality of guiding synchronous pulleys corresponding to the plurality of first synchronous pulleys one by one, and the first synchronous belt is arranged in a detour between the plurality of first synchronous pulleys and the plurality of guiding synchronous pulleys.
[0018] The plurality of guiding synchronous pulleys bend the first synchronous belt, which helps to increase the meshing area of the first synchronous belt on the first synchronous pulley, thereby improving the transmission efficiency.
[0019] Further, a plurality of the first synchronous pulleys are all meshed with the inner side of the first synchronous belt, and a plurality of the guiding synchronous pulleys are all meshed with the outer side of the first synchronous belt.
[0020] A plurality of first synchronous pulleys are all meshed with the same side of the first synchronous belt, so that the rotation directions of the plurality of first synchronous pulleys are the same, thereby driving the plurality of first driving shafts to rotate in the same direction, and further driving the jaws on a plurality of chucks to approach or move away from the center of the chuck synchronously, and the moving speeds of the jaws on a plurality of chucks are consistent, ensuring the synchronism of clamping.
[0021] Further, the position adjustment mechanism includes a lifting assembly for driving the mounting frame to lift in the vertical direction, a multi-stage telescopic assembly for driving the mounting frame to slide horizontally, and a lateral adjustment assembly for driving the electroplating head or grinding head to slide horizontally on the mounting frame; the sliding trajectory of the mounting frame in the horizontal direction is orthogonal to the horizontal sliding trajectory of the electroplating head or grinding head on the mounting frame.
[0022] Through the coordinated operation of the lifting assembly, the multi-stage telescopic assembly and the lateral adjustment assembly, the three-dimensional position adjustment of the electroplating head or grinding head can be realized, so that it corresponds to the position of the chuck.
[0023] Further, the vibration mechanism includes a fixed seat fixedly connected to the output end of the multi-stage telescopic assembly and a vibration seat slidably arranged on the fixed seat in the vertical direction. The vibration seat is elastically connected to the fixed seat, and a vibration driving member is arranged on the vibration seat.
[0024] Further, a vibration adjustment assembly for adjusting the amplitude of the vibration seat is arranged on the vibration driving member.
[0025] During the electro-brush plating process, the vibration driving member drives the vibration seat to reciprocate in the vertical direction, which helps to reduce the defects caused by uneven deposition during the plating process, improve the density and uniformity of the coating, and at the same time enhance the bonding force and surface quality of the coating; the amplitude of the vibration seat can be adjusted through the vibration adjustment assembly to adapt to different processing requirements.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. In the present application, through the integrated electroplating and grinding setting, the electroplating head is first used to perform electro-brush plating on the surface of the workpiece, and then the grinding head is used to grind the surface of the workpiece, realizing the coordinated operation of the coating preparation and post-treatment processes, thereby improving the workpiece repair efficiency; adopting a multi-station design, through the synchronous drive of multiple chucks, the synchronous clamping of multiple workpieces is realized, allowing multiple workpieces to be repaired simultaneously, which is beneficial to improving the processing accuracy and processing efficiency; 2. By the horizontal sliding of the mounting seat, in cooperation with the vertical lifting of the lifting table and the horizontal sliding of the load platform, the adjustment of the chuck position can be realized, and the positions of the electroplating head and the grinding head can also be adjusted accordingly with the change of the chuck position to adapt to different processing requirements; during the process of adjusting the chuck position, the telescopic rod can telescopically adapt.
[0027] 3. In the present application, a single motor can realize the synchronous drive of multiple chucks. At the same time, the separation of the chuck and the synchronous drive mechanism in space is realized, which is beneficial to improving the overall compactness of the device, so as to realize the coordinated operation of high-precision and multi-degree-of-freedom coating preparation and post-treatment processes in a limited working space; 4. By setting up a vibration mechanism, it helps to reduce the defects caused by uneven deposition during the plating process, improve the compactness and uniformity of the coating, and at the same time enhance the bonding force and surface quality of the coating. Brief Description of the Drawings
[0028] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present application; Figure 2 is a schematic diagram of a partial structure mainly used to show the stage, chuck and synchronous drive mechanism in an embodiment of the present application; Figure 3 is an exploded structure diagram of the chuck in an embodiment of the present application; Figure 4 is a cross-sectional structure diagram of the chuck in an embodiment of the present application; Figure 5 is a structure diagram of the telescopic rod in an embodiment of the present application; Figure 6 is a partial schematic diagram of the synchronous drive assembly in an embodiment of the present application; Figure 7 is a partial schematic diagram of the first lead screw lifting mechanism in an embodiment of the present application; Figure 8 is a partial schematic diagram mainly used to show the support frame and lifting platform in an embodiment of the present application; Figure 9 is a structure diagram of the stage in an embodiment of the present application; Figure 10 is a structure diagram of the stage from another angle in an embodiment of the present application; Figure 11 is a partial schematic diagram mainly used to show the lifting assembly in an embodiment of the present application; Figure 12 is a partial schematic diagram mainly used to show the multi-stage telescopic assembly in an embodiment of the present application; Figure 13 is a partial schematic diagram mainly used to show the vibration mechanism in an embodiment of the present application; Figure 14 is a partial schematic diagram mainly used to show the lateral adjustment assembly in an embodiment of the present application.
[0029] Reference Numerals: 1. Base; 11. Support Frame; 111. First Guide Rail; 112. Fixed Frame; 12. First Lead Screw; 121. Second Synchronous Pulley; 122. Second Synchronous Belt; 123. Second Active Synchronous Pulley; 124. Second Motor; 2. Lifting Platform; 21. Displacement Optical Axis; 22. Optical Axis Slide Block; 23. Fixed Plate; 3. Stage; 31. Mounting Seat; 311. Plating Solution Collection Tank; 32. Long Slot; 33. First Displacement Adjustment Screw; 4. Chuck; 41. Housing; 42. Chuck jaw; 421. Tooth part; 43. First drive shaft; 44. Drive disk; 441. Spiral groove; 442. Bevel gear ring; 45. Bevel gear; 451. Limit ring groove; 46. Limit pin 5. Synchronous drive mechanism; 51. Telescopic rod; 511. Telescopic inner rod; 512. Telescopic sleeve; 52. First universal joint; 53. Second universal joint; 54. Second drive shaft; 55. Synchronous drive assembly; 551. First synchronous pulley; 552. First synchronous belt; 553. First active synchronous pulley; 554. Guide synchronous pulley; 555. First motor; 56. Mounting plate 6. Electro-brush plating and grinding integrated mechanism; 61. Electro-brush plating head; 62. Grinding head; 63. Electro-brush plating solution circulation pump 7. Position adjustment mechanism; 71. Mounting frame; 72. Lifting assembly; 721. Second lead screw; 722. Second guide rail; 723. Lifting seat; 724. First connecting plate; 725. Third motor; 73. Multi-stage telescopic assembly; 731. First sliding seat; 732. First linear drive member; 733. Second sliding seat; 734. Second linear drive member; 74. Lateral adjustment assembly; 741. Fourth guide rail; 742. Lateral sliding seat; 743. Second displacement adjustment screw 8. Vibration mechanism; 81. Fixed seat; 82. Vibration seat; 83. Third guide rail; 84. Buffer spring; 85. Buffer mounting pin; 86. Fourth motor; 87. Fixed eccentric block; 88. Adjustable eccentric block; 89. Second connecting plate Detailed implementation mode
[0030] The following will further elaborate on this application in conjunction with the attached Figure 1-14 drawings for a more detailed description
[0031] The embodiment of this application discloses a multi-station coating preparation and post-treatment collaborative repair test device. Referring to Figure 1 , the multi-station coating preparation and post-treatment collaborative repair test device includes a base 1, on which a lifting table 2 is arranged to move up and down in the vertical direction, and a loading table 3 is arranged to slide horizontally on the lifting table 2. In this embodiment, two loading tables 3 are provided, and two chucks 4 are arranged on each loading table 3. A synchronous drive mechanism 5 is arranged on the base 1 for synchronously driving multiple chucks 4 to synchronously clamp multiple workpieces.
[0032] Each chuck 4 can independently clamp small columnar or rod-shaped workpieces, and multiple chucks 4 can achieve synchronous clamping of multiple workpieces, facilitating processing such as grinding and electro-brush plating of multiple workpieces simultaneously. In addition, each chuck 4 can also be used to clamp a secondary fixture, and then multiple secondary fixtures are used to clamp a large workpiece.
[0033] Referring to Figure 1, an installation frame 71 is movably arranged above the carrier table 3, and a plating and grinding integrated mechanism 6 is arranged on the installation frame 71. In this embodiment, two groups of plating and grinding integrated mechanisms 6 are provided, and the two groups of plating and grinding integrated mechanisms 6 respectively correspond to two chucks 4 on the carrier table 3. Each group of plating and grinding integrated mechanism 6 includes a grinding machine and a brush plating anode. Among them, the grinding machine includes a rotating grinding head 62, and the brush plating anode includes a brush plating head 61.
[0034] Referring to Figure 1 , the multi-camera coating preparation and post-treatment collaborative repair test device further includes a position adjustment mechanism 7 and a vibration mechanism 8. Among them, the position adjustment mechanism 7 is used to adjust the positions of the brush plating head 61 and the grinding head 62 so that the brush plating head 61 or the grinding head 62 contacts the workpiece clamped by the chuck 4; the vibration mechanism 8 is used to drive the installation frame 71 to reciprocate vertically during the brush plating process.
[0035] Through the integrated plating and grinding setting, first use the brush plating head 61 to perform brush plating on the surface of the workpiece, and then use the grinding head 62 to grind the surface of the workpiece to realize the collaborative operation of the coating preparation and post-treatment processes, thereby improving the workpiece repair efficiency. By lifting the lifting table 2 vertically and sliding the carrier table 3 horizontally, the position of the chuck 4 can be adjusted. By adjusting the positions of the brush plating head 61 and the grinding head 62 through the position adjustment mechanism 7 to make them correspond to the position of the chuck 4 to meet different processing requirements.
[0036] Referring to Figure 2 and Figure 3 , the chuck 4 includes a cylindrical outer shell 41 and three jaws 42 that slide radially along the outer shell 41. The three jaws 42 are sequentially and evenly distributed along the circumferential direction of the outer shell 41. A first drive shaft 43 is rotatably arranged in the outer shell 41, and the chuck 4 further includes a first drive assembly for driving the plurality of jaws 42 to slide synchronously as the first drive shaft 43 rotates. The synchronous drive mechanism 5 is used to drive the first drive shafts 43 of the plurality of chucks 4 to rotate synchronously.
[0037] Referring to Figure 3 and Figure 4 , the first drive assembly includes a drive disk 44 rotatably arranged in the outer shell 41. The drive disk 44 is coaxially fixed to the first drive shaft 43; a spiral groove 441 is formed on the upper end surface of the drive disk 44, and a tooth portion 421 meshing with the spiral groove 441 is arranged on the lower end surface of the jaw 42. A bevel gear ring 442 is coaxially arranged on the lower end surface of the drive disk 44, and three bevel gears 45 meshing with the bevel gear ring 442 are rotatably arranged on the side wall of the outer shell 41; specifically, a circular hole for accommodating the bevel gear 45 is formed on the outer shell 41, a limit pin 46 is fixedly arranged inside the circular hole, and a limit ring groove 451 for accommodating the limit pin 46 is formed at one end of the bevel gear 45.
[0038] When the first drive shaft 43 rotates, the drive disk 44 rotates. The spiral groove 441 cooperates with the tooth part 421 of the jaw 42, driving multiple jaws 42 on the chuck 4 to approach or move away from the center of the chuck 4 synchronously. When multiple jaws 42 approach the center of the chuck 4 simultaneously, the workpiece is clamped; when multiple jaws 42 move away from the center of the chuck 4 simultaneously, the workpiece is released. The three-jaw chuck in this embodiment can also be replaced by a four-jaw chuck or a six-jaw chuck.
[0039] To realize the synchronous drive of multiple chucks 4, refer to Figure 2 and Figure 3 The synchronous drive mechanism 5 includes telescopic rods 51 corresponding to the chucks 4 one by one, and a first universal joint 52 and a second universal joint 53 respectively connected to both ends of the telescopic rod 51. Wherein, one end of the first universal joint 52 is fixedly connected to the upper end of the telescopic rod 51, and the other end of the first universal joint 52 is fixedly connected to the first drive shaft 43.
[0040] Refer to Figure 5 The telescopic rod 51 includes a telescopic inner rod 511 and a telescopic sleeve 512 that are slidably sleeved. To prevent relative rotation between the telescopic inner rod 511 and the telescopic sleeve 512 during the telescopic process of the telescopic rod 51, a convex block is fixedly arranged on the outer peripheral wall of the telescopic inner rod 511, and a long groove for the convex block to slide is provided on the side wall of the telescopic sleeve 512.
[0041] To drive multiple telescopic rods 51 to rotate synchronously, refer to Figure 2 and Figure 6 An installation plate 56 is fixedly arranged on the base 1, and a second drive shaft 54 is rotatably connected to the installation plate 56 through a bearing. One end of the second universal joint 53 is fixedly connected to the lower end of the telescopic rod 51, and the other end of the second universal joint 53 is fixedly connected to the second drive shaft 54. A synchronous drive assembly 55 for driving multiple second drive shafts 54 to rotate synchronously is also arranged on the base 1.
[0042] Specifically, refer to Figure 6 The synchronous drive assembly 55 includes a first synchronous wheel 551 coaxially and fixedly connected to the second drive shaft 54, and four first synchronous wheels 551 are jointly tensioned and covered with a first synchronous belt 552. A first active synchronous wheel 553 is also rotatably arranged on the base 1, and the first active synchronous wheel 553 meshes with the first synchronous belt 552. A first motor 555 is installed on the base 1, and the output end of the first motor 555 is connected to the first active synchronous wheel 553 through a synchronous belt assembly for driving the first active synchronous wheel 553 to rotate.
[0043] Furthermore, refer to Figure 6, the synchronous drive assembly 55 further includes four guiding synchronous pulleys 554 corresponding to the four first synchronous pulleys 551 one by one. The first synchronous belt 552 is alternately wound between the multiple first synchronous pulleys 551 and the multiple guiding synchronous pulleys 554 in sequence. The multiple guiding synchronous pulleys 554 bend the first synchronous belt 552, which helps to increase the meshing area of the first synchronous belt 552 on the first synchronous pulleys 551, thereby improving the transmission efficiency.
[0044] Referring to Figure 6 , the multiple first synchronous pulleys 551 are all meshed with the inner side of the first synchronous belt 552, so that the rotation directions of the multiple first synchronous pulleys 551 are the same; the multiple guiding synchronous pulleys 554 are all meshed with the outer side of the first synchronous belt 552.
[0045] When the first motor 555 drives the first driving synchronous pulley 553 to rotate, under the transmission of the first synchronous belt 552, the multiple first synchronous pulleys 551 rotate synchronously, driving the multiple second driving shafts 54 to rotate synchronously; under the transmission of the corresponding second universal joint 53, telescopic rod 51 and first universal joint 52, the corresponding first driving shafts 43 are driven to rotate. The rotation directions and speeds of the multiple first driving shafts 43 are consistent, so that the moving speeds and moving distances of the jaws 42 on the multiple chucks 4 are consistent, ensuring the synchronism of clamping; when the initial positions of the jaws 42 of the multiple chucks 4 are the same, the clamping forces of the multiple chucks 4 can be ensured to be consistent.
[0046] In order to adjust the position of the chuck 4 according to the processing requirements, first adjust the height of the loading platform 3. Referring to Figure 1 and Figure 7 , support frames 11 are fixedly arranged at both ends of the base 1 respectively. Vertical first guide rails 111 are fixedly arranged on both sides of each support frame 11. Sliders slidably adapted to the first guide rails 111 are fixedly arranged on the side surface of the lifting platform 2.
[0047] Referring to Figure 7 and Figure 8 , a lead screw lifting mechanism for driving the lifting platform 2 to lift is further arranged on the base 1. Specifically, a fixing plate 23 is fixedly arranged on the lifting platform 2. The lead screw lifting mechanism includes two first lead screws 12 rotatably arranged on the support frame 11. The first lead screws 12 are vertically arranged and threadedly penetrate through the fixing plate 23. A second synchronous pulley 121 is coaxially fixed to the lower end of each first lead screw 12. The two second synchronous pulleys 121 are jointly tensioned and covered with a second synchronous belt 122. The second synchronous belt 122 is also meshed with a second driving synchronous pulley 123. A second motor 124 is further installed on the base 1. The output end of the second motor 124 is connected to the second driving synchronous pulley 123 through a synchronous belt assembly for driving the second driving synchronous pulley 123 to rotate.
[0048] When the second motor 124 drives the second driving synchronous pulley 123 to rotate, under the transmission of the second synchronous belt 122, the two second synchronous pulleys 121 rotate synchronously, driving the two first lead screws 12 to rotate synchronously, and then driving the lifting table 2 to lift in the vertical direction.
[0049] Subsequently, adjust the position of the stage 3 in the horizontal direction. Refer to Figure 1 and Figure 8 , two horizontal displacement optical axes 21 are fixedly arranged on both sides of the lifting table 2. Optical axis sliders 22 are slidably arranged on the displacement optical axes 21 on both sides of the lifting table 2, and each stage 3 is fixedly connected between two opposite optical axis sliders 22. When the optical axis slider 22 slides along the displacement optical axis 21, the position of the stage 3 in the horizontal direction can be adjusted.
[0050] Furthermore, in order to adjust the position of the chuck 4 on the stage 3, refer to Figure 9 and Figure 10 , a mounting seat 31 is slidably arranged on the stage 3. The outer shell 41 of the chuck 4 is fixedly arranged on the mounting seat 31, and the first driving shaft 43 is rotatably arranged on the mounting seat 31 through a bearing. The sliding track of the mounting seat 31 is orthogonal to the sliding track of the stage 3. A long slot 32 for the first driving shaft 43 to pass through is formed on the stage 3. A first displacement adjusting screw 33 is rotatably arranged on the side of the stage 3. The first displacement adjusting screw 33 includes a screw rod threadedly connected to the stage 3. One end of the screw rod is fixedly provided with a convex ring, and a limiting groove for accommodating the convex ring is formed on one side of the bottom of the mounting seat 31.
[0051] By turning the first displacement adjusting screw 33, the mounting seat 31 can be pushed to move. During this process, the first driving shaft 43 slides along the long slot 32, thereby adjusting the position of the chuck 4 on the stage 3. At the same time, the corresponding telescopic rod 51 can telescopically adaptively, so as to realize the independent adjustment of the positions of the chucks 4. Furthermore, in cooperation with the lifting of the lifting table 2 in the vertical direction and the sliding of the stage 3 in the horizontal direction, the three-dimensional flexible adjustment of the position of the chuck 4 can be realized to meet different processing requirements.
[0052] In order to adjust the position of the electroplating head 61 or the grinding head 62 to correspond to the position of the chuck 4, the position adjusting mechanism 7 includes a lifting assembly 72 for driving the mounting frame 71 to lift in the vertical direction, a multi-stage telescopic assembly 73 for driving the mounting frame 71 to slide in the horizontal direction, and a lateral adjusting assembly 74 for driving the electroplating head 61 or the grinding head 62 to slide horizontally on the mounting frame 71; the sliding track of the mounting frame 71 in the horizontal direction is orthogonal to the horizontal sliding track of the electroplating head 61 or the grinding head 62 on the mounting frame 71.
[0053] Specifically, refer to Figure 1, one of the support frames 11 is fixedly provided with a fixing frame 112, refer to Figure 11 , the lifting assembly 72 includes a second lead screw 721 rotatably arranged on the fixing frame 112, and the second lead screw 721 is arranged vertically. A vertical second guide rail 722 is fixedly arranged on the fixing frame 112, a lifting seat 723 is slidably arranged on the second guide rail 722, and the second lead screw 721 threadedly penetrates through the lifting seat 723. The lifting assembly 72 further includes a third motor 725, and the output end of the third motor 725 is connected to the second lead screw 721 through a synchronous belt assembly for driving the second lead screw 721 to rotate, thereby driving the lifting seat 723 to lift in the vertical direction.
[0054] Refer to Figure 11 , one side of the lifting seat 723 is fixedly connected with a first connecting plate 724. Refer to Figure 12 , the multi-stage telescopic assembly 73 includes a first-stage sliding seat 731, a first-stage linear driving member 732, a second-stage sliding seat 733 and a second-stage linear driving member 734, wherein both the first-stage linear driving member 732 and the second-stage linear driving member 734 are cylinders. The housing of the first-stage linear driving member 732 is fixedly connected to the first connecting plate 724, and the output end of the first-stage linear driving member 732 is fixedly connected to the first-stage sliding seat 731; the first-stage sliding seat 731 is fixedly connected to the housing of the second-stage linear driving member 734, and the output end of the second-stage linear driving member 734 is fixedly connected to the second-stage sliding seat 733.
[0055] The first-stage linear driving member 732 is used to drive the first-stage sliding seat 731 to extend or retract, and the second-stage linear driving member 734 is used to drive the second-stage sliding seat 733 to extend or retract, so as to realize the position adjustment of the second-stage sliding seat 733 through multi-stage telescoping. The vibration mechanism 8 is connected to the output end of the multi-stage telescopic assembly 73, that is, connected to the second-stage sliding seat 733.
[0056] Refer to Figure 13 , the vibration mechanism 8 includes a fixed seat 81 fixedly connected to the second-stage sliding seat 733 and a vibration seat 82 slidably arranged on the fixed seat 81 in the vertical direction; both the fixed seat 81 and the vibration seat 82 are U-shaped, and a vertical third guide rail 83 is fixedly connected to the vibration seat 82, and the fixed seat 81 is slidably matched with the third guide rail 83. The vibration seat 82 is elastically connected to the fixed seat 81. Specifically, a vertical buffer mounting pin 85 is fixedly connected to the fixed seat 81, and the buffer mounting pin 85 penetrates through the vibration seat 82; a buffer spring 84 is sleeved on the buffer mounting pin 85, and both ends of the buffer spring 84 are fixedly connected to the fixed seat 81 and the vibration seat 82 respectively.
[0057] Further, refer to Figure 13, a vibration driving member is installed on the vibration seat 82 for driving the vibration seat 82 to reciprocate vertically, and a vibration adjusting assembly for adjusting the amplitude of the vibration seat 82 is provided on the vibration driving member. Specifically, the vibration driving member is the fourth motor 86, and the vibration adjusting assembly is a fixed eccentric block 87 and an adjustable eccentric block 88 fixedly connected to the output end of the fourth motor 86, and the angle between the adjustable eccentric block 88 and the fixed eccentric block 87 can be adjusted.
[0058] During the electro-brush plating process, the fourth motor 86 drives the fixed eccentric block 87 and the adjustable eccentric block 88 to rotate, thereby driving the vibration seat 82 to reciprocate vertically, which helps to reduce the defects caused by uneven deposition during the plating process, improve the density and uniformity of the coating, and at the same time enhance the bonding force and surface quality of the coating.
[0059] By adjusting the angle between the adjustable eccentric block 88 and the fixed eccentric block 87, the amplitude of the vibration seat 82 can be adjusted to adapt to different processing requirements; when the convex parts of the adjustable eccentric block 88 and the fixed eccentric block 87 face the same direction, the amplitude is the largest; when the convex parts of the adjustable eccentric block 88 and the fixed eccentric block 87 face the opposite direction, the amplitude is the smallest; by adjusting the rotation speed of the fourth motor 86, the vibration frequency of the vibration seat 82 can be adjusted.
[0060] Refer to Figure 13 , a second connecting plate 89 is fixedly connected to the vibration seat 82, and the second connecting plate 89 is fixedly connected to the mounting frame 71. Refer to Figure 14 , a horizontal fourth guide rail 741 is fixedly provided on the mounting frame 71, two transverse sliding seats 742 are slidably provided on the fourth guide rail 741, and a grinding machine and an electro-brush plating anode are installed on each transverse sliding seat 742. Correspondingly, the transverse adjusting assembly 74 is also provided in two groups for adjusting the positions of the two transverse sliding seats 742 respectively.
[0061] Refer to Figure 14 , the transverse adjusting assembly 74 includes a second displacement adjusting screw 743 rotatably provided on the side of the mounting frame 71. The second displacement adjusting screw 743 includes a screw rod threadedly connected to the mounting frame 71. A convex ring is fixedly provided at one end of the screw rod, and a limiting groove for accommodating the convex ring is provided on one side of the transverse sliding seat 742. By turning the second displacement adjusting screw 743, the transverse sliding seat 742 can be pushed to move.
[0062] Through the cooperation of the transverse adjusting assembly 74, the multi-stage telescopic assembly 73 and the lifting assembly 72, the position adjustment of the electro-brush plating head 61 and the grinding head 62 in the three-dimensional space can be realized, so that the position of the electro-brush plating head 61 or the grinding head 62 corresponds to the position of the workpiece on the chuck 4.
[0063] Refer to Figure 11, in this embodiment, the electro-brush plating head 61 is cylindrical. During the electro-brush plating process, the side wall of the electro-brush plating head 61 contacts the surface of the workpiece, and the plating solution is transported to the surface of the electro-brush plating head 61 through the plating solution circulation pump 63. Refer to Figure 9 , a circular plating solution collecting groove 311 is fixedly arranged on the mounting base 31. The plating solution collecting groove 311 is located below the chuck 4 and is used for collecting the excess plating solution.
[0064] The implementation principle of a multi-station coating preparation and post-treatment collaborative repair test device according to an embodiment of the present application is as follows: The present application adopts a multi-station design. Through the synchronous drive of multiple chucks 4, synchronous clamping of multiple workpieces is realized, allowing multiple workpieces to perform repair operations simultaneously; by the lifting of the lifting table 2 in the vertical direction and the sliding of the loading table 3 in the horizontal direction, the position of the chuck 4 can be adjusted. Through the cooperation of the lateral adjustment assembly 74, the multi-stage telescopic assembly 73 and the lifting assembly 72, the positions of the electro-brush plating head 61 and the grinding head 62 are adjusted to correspond to the position of the chuck 4 to meet different processing requirements; through the integrated plating and grinding setting, first use the electro-brush plating head 61 to perform electro-brush plating on the surface of the workpiece, and then use the grinding head 62 to grind the surface of the workpiece, realizing the collaborative operation of high-precision and multi-degree-of-freedom coating preparation and post-treatment processes in a limited working space, thereby improving the repair efficiency of the workpiece.
[0065] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A multi-machine coating preparation and post-processing coordinated repair test device, characterized in that: include: Base; A lifting platform is arranged on the base in a vertical manner; A loading platform is slidably arranged on the lifting platform in a horizontal direction; A plurality of chucks are arranged on the stage and used for clamping the workpiece; A synchronous driving mechanism, used for synchronously driving the plurality of chucks to synchronously clamp the plurality of workpieces; A mounting frame, movably disposed above the loading platform; The integrated plating and grinding mechanism comprises a brush plating head fixedly arranged on the mounting frame and a grinding head rotatably arranged on the mounting frame; A position adjustment mechanism, used for adjusting the positions of the brush plating head and the grinding head, so that the brush plating head or the grinding head is in contact with the workpiece clamped by the chuck; The vibration mechanism is used to drive the mounting frame to vibrate back and forth in a vertical direction.
2. A multi-machine coating preparation and post-processing coordinated repair test device according to claim 1, characterized in that: The chuck includes an outer shell and a plurality of claws that slide radially along the outer shell, a first drive shaft is rotatably arranged in the outer shell, and the chuck also includes a first drive assembly that drives the plurality of claws to slide synchronously as the first drive shaft rotates; the synchronous drive mechanism is used to drive the first drive shafts of the plurality of chucks to rotate synchronously.
3. A multi-machine coating preparation and post-processing coordinated repair test device according to claim 2, characterized in that: The first driving assembly includes a driving disk rotatably disposed in the housing, the driving disk being coaxially fixed to the first driving shaft; a spiral groove is formed on the upper end surface of the driving disk, and a tooth portion meshing with the spiral groove is formed on the lower end surface of the claw.
4. The multi-machine coating preparation and post-processing coordinated repair test device according to claim 2 is characterized in that: The synchronous drive mechanism includes a telescopic rod and a first universal joint and a second universal joint respectively connected to the two ends of the telescopic rod, the two ends of the first universal joint are respectively fixed to the telescopic rod and the first drive shaft; one end of the second universal joint is fixed to the telescopic rod, and the other end of the second universal joint is fixed to the second drive shaft; a synchronous drive component for driving multiple second drive shafts to rotate synchronously is provided on the base.
5. The multi-machine coating preparation and post-processing coordinated repair test device according to claim 4 is characterized in that: The synchronous drive assembly includes a first synchronous wheel coaxially fixed to the second drive shaft, and the first synchronous wheel is rotatably arranged on the base; the synchronous drive assembly also includes a first synchronous belt tensioned and wrapped around the first synchronous wheels and a first active synchronous wheel meshed with the first synchronous belt.
6. A multi-machine coating preparation and post-processing coordinated repair test device according to claim 5, characterized in that: The synchronous drive assembly further includes a plurality of guide synchronous wheels corresponding one-to-one to the plurality of first synchronous wheels, and the first synchronous belt is arranged in a circuitous manner between the plurality of first synchronous wheels and the plurality of guide synchronous wheels.
7. The multi-machine coating preparation and post-processing coordinated repair test device according to claim 6 is characterized by: The plurality of first synchronous wheels are all meshed with the inner side of the first synchronous belt, and the plurality of guide synchronous wheels are all meshed with the outer side of the first synchronous belt.
8. The multi-machine coating preparation and post-processing coordinated repair test device according to claim 1 is characterized by: The position adjustment mechanism includes a lifting assembly for driving the mounting frame to lift and lower in the vertical direction, a multi-stage telescopic assembly for driving the mounting frame to slide in the horizontal direction, and a lateral adjustment assembly for driving the brush plating head or the grinding head to slide horizontally on the mounting frame; the sliding trajectory of the mounting frame in the horizontal direction is orthogonal to the horizontal sliding trajectory of the brush plating head or the grinding head on the mounting frame.
9. The multi-machine coating preparation and post-processing coordinated repair test device according to claim 8, characterized in that: The vibration mechanism includes a fixed seat fixedly connected to the output end of the multi-stage telescopic assembly and a vibration seat slidably arranged on the fixed seat along the vertical direction. The vibration seat is elastically connected to the fixed seat, and a vibration driving member is arranged on the vibration seat.
10. The multi-machine coating preparation and post-processing coordinated repair test device according to claim 9, characterized in that: The vibration driving member is provided with a vibration adjusting component for adjusting the amplitude of the vibration seat.