Curtain production shaping device and shaping method thereof

Abstract

The invention discloses a curtain production shaping device and a shaping method thereof, and is applied to the technical field of curtain production shaping, the curtain production shaping device comprises a shell and a shaping mold, covers are fixed on two sides in the shaping shell, heating pipes are fixed in the covers, and a plurality of steam holes are formed in the side surfaces of the covers; steam pipes are fixed on the left sides of the shaping shell, penetrate through the outer wall of the shaping shell and penetrate through the housing; a baffle is slidably connected to the outer portion of the cover shell, a linear driver is arranged at the joint of the baffle and the cover shell, the baffle can move horizontally on the surface of the cover shell conveniently, the baffle is composed of a plurality of blocking strips, and the blocking strips are matched with the steam holes; a temperature sensor is fixed to the top of the interior of the shaping shell, an air blower is fixed to the outer side of the shaping shell, and the effect of improving the shaping effect is achieved.

Description

Technical Field

[0001] The present invention is applied to the technical field of curtain production and shaping, and its name is a curtain production shaping device and its shaping method. Background Art

[0002] A curtain shaping machine is a device that shapes curtain fabrics through high-temperature steam, which can maintain the folding elasticity of the curtain, increase the draping feeling of the curtain fabric, have a better hand feeling, and have a good color fixation effect, making the color more vivid. Existing curtain shaping machines generally use a cart to horizontally hang multiple layers of curtains and then push them into a heating tank. When the steam heats the curtains, the temperature inside the tank is uneven, which easily leads to poor shaping effects. Therefore, it is necessary to provide a curtain production shaping device and its shaping method, which can improve the shaping effect. Summary of the Invention

[0003] The purpose of the present invention is to provide a curtain production shaping device and its shaping method to solve the problems raised in the above background art.

[0004] To solve the above technical problems, the present invention provides the following technical solutions: A curtain production shaping device and its shaping method, including a housing and a shaping mold. On both sides inside the shaping housing, there are fixed cover shells. Inside the cover shells, there are fixed heating tubes. On the side of the cover shell, there are provided several steam holes. On both left sides of the shaping housing, there are fixed steam pipes, and the steam pipes penetrate through the outer wall of the shaping housing and penetrate through the cover shell; Outside the cover shell, there is a sliding connection with a baffle. At the connection between the baffle and the cover shell, there is a linear drive, which facilitates the baffle to translate on the surface of the cover shell. The baffle is composed of several strip-shaped blocks, and the strip-shaped blocks cooperate with the steam holes; At the top inside the shaping housing, there is a fixed temperature sensor. The temperature sensor is horizontally arranged at the top of the shaping housing. At the bottom of the shaping housing, there is a water collecting tank. Inside the water collecting tank, there is a liquid level sensor. On the outside of the shaping housing, there is a fixed blower.

[0005] In one embodiment, at the bottom of the shaping housing, there are fixed two groups of slide rails, and at the bottom of the shaping mold, there are fixed two groups of slide bars, and the slide rails and the slide bars are in sliding connection; At the top of the shaping housing, there are a pressure gauge and an exhaust pipe, and a pressure relief valve is connected to the exhaust pipe.

[0006] In one embodiment, at the bottom of the shaping housing, there is a connected drain pipe, and a switch valve is connected to the drain pipe, and the drain pipe penetrates through the inside of the water collecting tank; On the other side of the shaping housing, there is a hinged door body.

[0007] In one embodiment, a controller is provided on the outer side of the shaping housing. The controller includes a shaping control system, which includes a data analysis module and a processing module. The data analysis module includes a temperature receiving sub-module, a timing sub-module, a judgment sub-module, and a liquid level receiving sub-module. The temperature receiving sub-module is electrically connected to a temperature sensor, and the liquid level receiving sub-module is electrically connected to a liquid level sensor.

[0008] In one embodiment, the processing module includes a blower control sub-module, a moving sub-module, a steam control sub-module, and a heating sub-module. The blower control sub-module is electrically connected to a blower, the moving sub-module is electrically connected to a linear drive, the steam control sub-module is electrically connected to a steam source, and the heating sub-module is electrically connected to a heating pipe.

[0009] In one embodiment, the shaping control system includes the following specific operation steps: Step 1: Place the curtain to be shaped on the shaping mold and wind it around the shaping roller. Step 2: Push the shaping mold into the interior of the shaping housing, and then close the door body to make the shaping housing in a sealed state. Step 3: Start the steam control sub-module, input the steam from the steam source into the interior of the cover through the steam pipe, and transmit it into the shaping housing through the steam holes. Step 4: When the steam completely penetrates into the curtain, start the heating pipe through the heating sub-module to increase the temperature inside the shaping housing, perform high-temperature steam shaping on the curtain within a specified time, and then turn on the blower through the blower control sub-module to stir the air inside the shaping housing to make the temperature distribution uniform and improve the shaping effect.

[0010] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: By providing a blower, a heating pipe, and a shaping control system, the present invention starts the steam control sub-module to transport the steam in the steam source into the shaping housing to fill moisture inside, and at the same time controls the temperature inside the heating pipe to rise through the heating sub-module to ensure the temperature inside the shaping housing, so that the steam inside the shaping housing reaches a saturated state, facilitating the shaping of the curtain and improving the shaping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The following will make the technical solutions and other beneficial effects of the present application obvious by describing the specific embodiments of the present application in detail with reference to the accompanying drawings.

[0012] In the accompanying drawings: Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a sectional schematic diagram of the overall structure of the present invention; Figure 3 It is a schematic diagram of the shaping control system of the present invention; Figure 4 It is a schematic diagram of the shaping outer shell chamber of the present invention In the figure: 1. Shaping outer shell; 2. Door body; 3. Exhaust pipe; 4. Pressure relief valve; 5. Steam pipe; 6. Shaping mold; 7. Controller; 8. Temperature sensor; 9. Housing; 10. Baffle; 11. Heating pipe; 12. Blower; 13. Steam hole; 14. Slide rail; 15. Shaping roller; 16. Drain pipe; 17. Switch valve; 18. Water collecting tank; 19. Slide bar; 20. Stop bar; 21. Pressure gauge. Specific implementation manners

[0013] The following disclosure provides many different implementation manners or examples for implementing different structures of the present application. To simplify the disclosure of the present application, components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present application. In addition, the present application may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between various implementation manners and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.

[0014] Please refer to Figures 1-4 , the present invention provides a technical solution: a curtain production shaping device and its shaping method, including a shaping outer shell 1 and a shaping mold 6. Two groups of slide rails 14 are fixed at the bottom of the shaping outer shell 1, and two groups of slide bars 19 are fixed at the bottom of the shaping mold 6. The slide rails 14 and the slide bars 19 are slidably connected. When it is necessary to shape the curtain, the shaping mold 6 is pushed into the shaping outer shell 1 for shaping operation.

[0015] On both sides inside the shaping outer shell 1, housings 9 are fixed. Heating pipes 11 are fixed inside the housings 9. A plurality of steam holes 13 are opened on the side surfaces of the housings 9. On both left sides of the shaping outer shell 1, steam pipes 5 are fixed. The steam pipes 5 penetrate through the outer wall of the shaping outer shell 1 and penetrate through the housings 9. The steam pipes 5 are connected to an external steam source, facilitating the transportation of external steam into the inside of the housings 9.

[0016] A baffle 10 is slidably connected to the outside of the housing 9. A linear drive is provided at the connection between the baffle 10 and the housing 9, facilitating the translation of the baffle 10 on the surface of the housing 9. The baffle 10 is composed of a plurality of stop bars 20. The stop bars 20 cooperate with the steam holes 13 and can block the steam holes 13.

[0017] A temperature sensor 8 is fixed at the top inside the shaping outer shell 1. The temperature sensor 8 is horizontally arranged at the top of the shaping outer shell 1, facilitating the detection of the temperature in the horizontal range inside the shaping outer shell 1.

[0018] At the top of the shaping shell 1, a pressure gauge 21 and an exhaust pipe 3 are provided. A pressure relief valve 4 is connected to the exhaust pipe 3. A water collecting tank 18 is provided at the bottom of the shaping shell 1. A drain pipe 16 is connected to the bottom of the shaping shell 1. A switch valve 17 is connected to the drain pipe 16. A liquid level sensor (not shown in the figure) is provided inside the water collecting tank 18. The drain pipe 16 penetrates through the inside of the water collecting tank 18 to facilitate the discharge of the liquid in the water collecting tank 18.

[0019] A blower 12 is fixed on the outside of the shaping shell 1. The blower 12 is used to stir the air inside the shaping shell 1.

[0020] A door body 2 is hingedly provided on the other side of the shaping shell 1. A number of shaping rollers 15 are provided inside the shaping mold 6.

[0021] A controller 7 is provided on the outside of the shaping shell 1. The controller 7 includes a shaping control system. The shaping control system includes a data analysis module and a processing module. The data analysis module includes a temperature receiving sub-module, a timing sub-module, a judgment sub-module, and a liquid level receiving sub-module. The processing module includes a blower control sub-module, a moving sub-module, a steam control sub-module, and a heating sub-module. The temperature receiving sub-module is electrically connected to the temperature sensor 8. The liquid level receiving sub-module is electrically connected to the liquid level sensor. The blower control sub-module is electrically connected to the blower 12. The moving sub-module is electrically connected to the linear drive. The steam control sub-module is electrically connected to the steam source. The heating sub-module is electrically connected to the heating pipe 11.

[0022] The shaping control system includes the following specific operation steps: Step 1: Place the curtain to be shaped on the shaping mold 6 and wind it around the shaping rollers 15. Step 2: Push the shaping mold 6 into the inside of the shaping shell 1, and then close the door body 2 to make the shaping shell 1 in a sealed state. Step 3: Start the steam control sub-module, input the steam from the steam source into the inside of the cover 9 through the steam pipe 5, and transmit it into the shaping shell 1 along with the steam holes 13. It should be noted that the strip 20 on the baffle 10 and the steam holes 13 are initially in a staggered state to facilitate the steam to be transmitted into the shaping shell 1 through the steam holes 13.

[0023] Step 4: When the steam completely penetrates into the curtain, start the heating pipe 11 through the heating sub-module to make the temperature inside the shaping shell 1 rise. Perform high-temperature steam shaping on the curtain within a specified time, and then start the blower 12 through the blower control sub-module to stir the air inside the shaping shell 1 to make the temperature distribution uniform and improve the shaping effect.

[0024] It should be noted that when the steam completely penetrates the curtain, the baffle 10 is controlled to move by the moving sub-module, so that the blocking strip 20 blocks the steam holes 13, facilitating the evaporation of the moisture in the air in the shaping shell 1 to a saturated state, which is convenient for shaping. Furthermore, when the pressure gauge 21 detects that the air pressure in the shaping shell 1 becomes high, the pressure relief valve 4 is controlled to open, so that the high-pressure gas is discharged from the exhaust pipe 3.

[0025] Step Four includes the following specific operation steps: Step Four-a: When the heating tube 11 starts to heat up, timing is started by the timing sub-module, and the working time of the shaping device is set to 2 hours. Step Four-b: The temperature inside the shaping shell 1 is detected in real time by the temperature sensor 8, and the data is transmitted to the temperature receiving sub-module, and adjustments are made in real time according to the temperature situation inside the shaping shell 1, further improving the shaping efficiency.

[0026] Step Four-b includes the following specific operation steps: Step Four-b1: Since the temperature sensor 8 is horizontally distributed inside the shaping shell 1, the temperature sensor 8 transmits the horizontal temperature value inside the shaping shell 1 to the temperature receiving sub-module to judge the temperature situation inside the shaping shell 1. Specifically, the inside of the shaping shell 1 is divided into three parts: a left chamber, a middle chamber, and a right chamber (as Figure 4 shown), and the temperatures in the three chambers are respectively transmitted to the temperature receiving sub-module. The constant temperature to be reached is set to C in the temperature receiving sub-module. The temperatures of the three chambers are compared with the constant temperature C. If the temperatures in all three chambers are within the range of the constant temperature C, it indicates that the temperature situation inside the shaping shell 1 is advanced. If the temperatures in two of the three chambers are within the range of the constant temperature C, it indicates that the temperature situation inside the shaping shell 1 is intermediate. If the temperature in one of the three chambers is within the range of the constant temperature C, it indicates that the temperature situation inside the shaping shell 1 is low.

[0027] Step Four-b2: According to the temperature situation inside the shaping shell 1, the temperature inside the shaping shell 1 is adjusted to improve the shaping efficiency. Specifically, when the temperature situation inside the shaping shell 1 is intermediate, a signal is transmitted to the blower 12 to make the temperature inside the shaping shell 1 evenly distributed. At this time, the temperature sensor 8 detects the temperatures of the three chambers inside the shaping shell 1 in real time until the temperature situation inside the shaping shell 1 becomes advanced and the blower 12 is paused. When the blower 12 is paused, timing is started by the judgment sub-module until the next time the temperature situation inside the shaping shell 1 is intermediate and the timing is paused. The time interval is set to t in the judgment sub-module. The time t intervals are set for low and high levels. A short time t interval indicates a low level, and a long time t interval indicates a high level.

[0028] When the time interval t from high level to medium level of the internal temperature of the shaping housing 1 is short, it indicates that the heat preservation performance of the shaping housing 1 is not strong. At this time, a signal is transmitted to the heating sub-module, so that the heating sub-module controls the heating tube 11 to intermittently heat up, so as to ensure the temperature inside the shaping housing 1; when the time interval t from high level to medium level of the internal temperature of the shaping housing 1 is long, the blower 12 is still started to work to make the temperature distribution inside the shaping housing 1 uniform.

[0029] When the internal temperature of the shaping housing 1 is at a low level, it indicates that the above steps cannot well adjust the internal temperature of the shaping housing 1. When the temperature is low, it is easy to make the water vapor pressure in the shaping housing 1 not in a saturated state. At this time, the liquid level sensor detects the liquid level height in the water collecting tank 18 and transmits it to the liquid level receiving sub-module. If the liquid level receiving sub-module identifies that there is liquid in the water collecting tank 18, only a signal needs to be transmitted to the heating sub-module to control the heating tube 11 to heat up. While raising the temperature inside the housing 1 of the shaping housing 1, the moisture in the water collecting tank 18 can also be evaporated through the internal temperature, so that the water vapor in the shaping housing 1 reaches a saturated state. This step utilizes the excess liquid and plays an energy-saving role; If the liquid level sensor does not identify that there is liquid in the water collecting tank 18, at this time, a signal is transmitted to the moving sub-module, and the moving sub-module controls the baffle 10 to move, so that the blocking strip 20 no longer blocks the steam holes 13, and the steam control sub-module is started to transport the steam in the steam source into the shaping housing 1 to fill the inside with moisture. At the same time, the heating sub-module controls the temperature inside the heating tube 11 to rise to ensure the temperature inside the shaping housing 1, so that the steam inside the shaping housing 1 reaches a saturated state, which is convenient for curtain shaping and improves the shaping efficiency.

[0030] It should be added that when the temperature sensor 8 detects that the temperature inside the shaping housing 1 reaches the constant temperature C, the baffle 10 is controlled to continue to block the steam holes 13, and the temperature of the heating tube 11 returns to its original state.

[0031] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection or can communicate with each other; it can be directly connected, the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the meanings of the above terms in the present application can be understood according to specific circumstances.

[0032] The above has introduced in detail a curtain production and shaping device and its shaping method provided by the embodiments of the present application. Specific examples are used in this article to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A curtain production shaping device, comprising a housing (1) and a shaping mold (6), characterized in that: A cover shell (9) is fixed to both sides of the interior of the shaping shell (1), a heating pipe (11) is fixed to the interior of the cover shell (9), a plurality of steam holes (13) are provided on the side of the cover shell (9), and a steam pipe (5) is fixed to both sides of the left side of the shaping shell (1), the steam pipe (5) penetrates the outer wall of the shaping shell (1) and penetrates the cover shell (9); The cover shell (9) is slidably connected to a baffle (10) on the outside, and a linear drive is provided at the connection between the baffle (10) and the cover shell (9) to facilitate the baffle (10) to move horizontally on the surface of the cover shell (9), and the baffle (10) is composed of a plurality of baffle bars (20), and the baffle bars (20) cooperate with the steam holes (13); A temperature sensor (8) is fixed to the top of the interior of the molding shell (1), and the temperature sensor (8) is arranged transversely on the top of the molding shell (1). A water collecting tank (18) is provided at the bottom of the molding shell (1), and a liquid level sensor is arranged inside the water tank (18). A blower (12) is fixed to the outside of the molding shell (1).

2. A curtain production and shaping device according to claim 1, characterized in that: Two sets of slide rails (14) are fixed at the bottom of the mold shell (1), and two sets of slide bars (19) are fixed at the bottom of the molding die (6), wherein the slide rails (14) and the slide bars (19) are slidably connected; A pressure gauge (21) and an exhaust pipe (3) are provided on the top of the shaped shell (1), and a pressure relief valve (4) is connected to the exhaust pipe (3).

3. A curtain production and shaping device according to claim 2, characterized in that: The bottom of the shaped housing (1) is connected to a drain pipe (16), the drain pipe (16) is connected to a switch valve (17), and the drain pipe (16) runs through the interior of the water collection tank (18); A door body (2) is hingedly provided on the other side of the shaped shell (1).

4. A curtain production and shaping device according to claim 3, characterized in that: A controller (7) is arranged on the outside of the molding shell (1), the controller (7) including a molding control system, the molding control system including a data analysis module and a processing module, the data analysis module including a temperature receiving submodule, a timing submodule, a judgment submodule and a liquid level receiving submodule, the temperature receiving submodule is electrically connected to the temperature sensor (8), and the liquid level receiving submodule is electrically connected to the liquid level sensor.

5. A curtain production and shaping device according to claim 4, characterized in that: The processing module comprises a blower control submodule, a moving submodule, a steam control submodule and a heating submodule, the blower control submodule being electrically connected to the blower (12), the moving submodule being electrically connected to the linear drive, the steam control submodule being electrically connected to the steam source, and the heating submodule being electrically connected to the heating tube (11).

6. A curtain production and shaping method, applicable to a curtain production and shaping device according to any one of claims 1 to 5, characterized in that: The finalized control system includes the following specific operation steps: Step 1: placing the curtain to be shaped on a shaping mold (6) and winding it on a shaping roller (15); Step 2: Push the shaping mold (6) into the shaping shell (1), and then close the door (2) to make the shaping shell (1) sealed; Step 3: Start the steam control submodule to input steam from the steam source into the interior of the housing (9) through the steam pipe (5), and transmit the steam to the interior of the molding housing (1) through the steam hole (13); Step 4: When the steam completely penetrates into the curtain, the heating tube (11) is activated through the heating submodule to increase the temperature inside the shaping shell (1), and the curtain is shaped by high-temperature steam within a specified time. Then, the blower (12) is turned on through the blower control submodule to stir the air inside the shaping shell (1) to make the temperature evenly distributed, thereby improving the new effect.

7. A curtain production and shaping method according to claim 6, characterized in that: The step 4 includes the following specific steps: Step 4-a: When the heating tube (11) starts to heat up, the timing submodule starts timing and sets the working time of the shaping device to (2) hours; Step 4-b: The temperature inside the temperature setting shell (1) is detected in real time by the temperature sensor (8), and the data is transmitted to the temperature receiving submodule, and real-time adjustments are made according to the temperature conditions inside the setting shell (1), thereby further improving the setting efficiency.

8. A curtain production and shaping method according to claim 7, characterized in that: The step 4-b comprises the following specific operation steps: Step 4-b1: Since the temperature sensor (8) is distributed transversely in the molded housing (1), the temperature sensor (8) transmits the transverse temperature value in the molded housing (1) to the temperature receiving submodule to determine the temperature condition inside the molded housing (1); Step 4-b2: According to the temperature condition inside the molding shell (1), the temperature inside the molding shell (1) is adjusted to improve molding efficiency.

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