Cloth light transmittance detection device

Abstract

The application discloses a cloth light transmittance detection equipment, which comprises a bottom plate, an AGV car body is arranged on one side of the upper end of the bottom plate, an intelligent mechanical arm is installed on one side of the upper end of the AGV car body, an adsorption mechanism is connected to one end of the intelligent mechanical arm, a detection box is installed on one side of the upper end of the bottom plate, a sealing mechanism is installed on one side of the detection box, a bearing mechanism is installed at the bottom in the detection box, an annular fixing frame is installed on the upper end of the detection box, and a rotating mechanism is installed on the annular fixing frame. The application can capture the light transmission direction sensitivity of anisotropic materials, make up for the deficiency of single detection dimension of traditional equipment, identify the transmission characteristics of cloth in ultraviolet and infrared wave bands, improve the comprehensiveness of detection, overcome the problem of insufficient spectral coverage, and avoid the damage of mechanical contact type marking to the nanometer coating of cloth, so as to ensure the integrity of cloth and improve the accuracy of detection.

Description

Technical Field

[0001] This invention relates to the field of fabric testing technology, and in particular to a fabric light transmittance testing device. Background Technology

[0002] Throughout the development of the textile industry, fabric testing has always been a crucial step in ensuring product quality and performance. Traditional fabric testing equipment played a vital role in quality control for a long time. However, with technological advancements and the emergence of new fabric materials, its limitations have become increasingly apparent. Currently, the following problems exist in fabric testing:

[0003] 1. Limited detection dimensions: Traditional equipment uses a fixed light source (such as a single polarized light source), which cannot capture the sensitivity of the light transmission direction of anisotropic materials;

[0004] 2. Insufficient spectral coverage: Conventional sensors are mostly limited to the visible light band (380-780nm), making it difficult to identify ultraviolet / infrared transmission characteristics (such as the limitations of detecting polyester films).

[0005] 3. Poor environmental adaptability: It lacks a temperature and humidity / stress coupling detection module, making it impossible to assess the dynamic changes in light transmittance of environmentally responsive materials;

[0006] 4. Defect marking damage: Mechanical contact marking (such as in clamping components) can easily lead to damage to the nano-coating;

[0007] To address this issue, we propose a fabric light transmittance testing device. Summary of the Invention

[0008] The purpose of this invention is to address the shortcomings of existing technologies by proposing a fabric light transmittance testing device.

[0009] To achieve the above objectives, the present invention adopts the following technical solution:

[0010] A fabric light transmittance testing device includes a base plate, an AGV (Automated Guided Vehicle) body mounted on one side of the upper end of the base plate, an intelligent robotic arm mounted on one side of the upper end of the AGV body, an adsorption mechanism connected to one end of the intelligent robotic arm, a testing box mounted on one side of the upper end of the base plate, a sealing mechanism mounted on one side of the testing box, a bearing mechanism mounted at the bottom inside the testing box, a ring-shaped fixing frame mounted on the upper end of the testing box, a rotating mechanism mounted on the ring-shaped fixing frame, eight light source detection units mounted on the rotating mechanism, and nitrogen delivery mechanisms mounted on both sides of the testing box.

[0011] Preferably, the adsorption mechanism includes a clamping plate installed at one end of the intelligent robotic arm, a support frame connected to one side of the clamping plate, a plurality of microporous ceramic plates equally spaced on one side of the support frame, a plurality of adsorption holes equally spaced on the microporous ceramic plates, a vacuum pump installed on one side of the upper end of the AGV body, an air suction pipe connected to the suction end of the vacuum pump, and one end of the air suction pipe connected to one side of the support frame.

[0012] Preferably, magnetic strips are laid on the bottom of both the base plate and the bottom of the detection box, and rollers are installed on both sides of the lower end of the AGV body. The magnetic induction device of the AGV body corresponds to the magnetic strips.

[0013] Preferably, the sealing mechanism includes carrier boxes fixed on both sides inside the testing box. Studs are rotatably connected between the opposite side walls of the carrier boxes. A servo motor is installed at the upper end of one of the carrier boxes. The output shaft of the servo motor is connected to the upper end of one of the studs. A moving block is threaded onto the stud. An opening is provided on one side of the carrier box. A connecting block is fixed to one end of the moving block. One end of the two connecting blocks passes through the opening and is fixed together with a sealing plate. The upper end of the sealing plate passes through the side wall of the testing box and extends to the upper end of the testing box.

[0014] Preferably, guide rods are fixed between opposite sidewalls inside the carrier box, a moving block on the same side passes through a guide rod on the same side, gears are fixedly mounted on both studs, and the two gears are connected by a chain.

[0015] Preferably, the supporting mechanism includes a protective box fixed to one side of the bottom inside the detection box. The protective box is provided with a rotating mechanism, and a placement plate is installed at the upper end of the rotating mechanism. The placement plate is provided with a placement groove.

[0016] Preferably, the rotating mechanism includes an electric guide rail fixed to the upper end of an annular fixed frame, eight sliders are mounted on the electric guide rail, eight light source detection units are respectively fixed on one side of the eight sliders, fixed frames are fixed on both sides of the annular fixed frame, and the upper end of the fixed frame is fixed to the upper end of the detection box. The light source detection unit includes a full-spectrum LED, a liquid crystal phase delay film, and a metamaterial lens.

[0017] Preferably, the nitrogen delivery mechanism includes two nozzles fixed on both sides of the detection box, two nozzles installed on one side of each nozzle, the nozzles penetrating the side wall of the detection box and extending into the detection box, a delivery pipe connecting the two nozzles on the same side, and a connecting pipe connecting the two delivery pipes together. A nitrogen storage mechanism is provided on one side of the upper end of the base plate, one end of the nitrogen storage mechanism is connected to a nitrogen guide pipe, and one end of the nitrogen guide pipe is connected to one end of the connecting pipe.

[0018] The workflow of this invention is as follows:

[0019] 1. Fabric adsorption: The adsorption mechanism at the end of the intelligent robotic arm adsorbs the fabric. The vacuum pump in the adsorption mechanism works, and the adsorption pores on the microporous ceramic plate generate adsorption force through the suction tube, thereby firmly adsorbing the fabric.

[0020] 2. Test box opening: The sealing mechanism is activated, and the servo motor drives the studs to rotate. Since the studs are threaded with moving blocks, and the two studs rotate synchronously through gears and chains, the moving blocks will move along the guide rod, thereby driving the sealing plate to rise and opening the test box.

[0021] 3. Fabric transportation: Guided by magnetic strips, the AGV moves using rollers to send the intelligent robotic arm carrying the fabric into the inspection box and place the fabric on the placement plate of the carrying mechanism.

[0022] 4. Inspection preparation: The AGV body exits the inspection box, the sealing mechanism restarts, and the sealing plate descends to seal the inspection box;

[0023] 5. Fabric Inspection: The electric guide rail on the ring-shaped fixed frame drives the slider to move, so that the eight light source detection units scan and inspect the fabric.

[0024] 6. Environmental Simulation: When a specific environment needs to be simulated, the nitrogen in the nitrogen storage mechanism enters the nozzle through the nitrogen guide pipe, connecting pipe, and delivery pipe, and is then sprayed into the detection chamber by the nozzle.

[0025] The present invention has the following advantages:

[0026] 1. The light source detection unit adopts full-spectrum LED, liquid crystal phase delay film and metamaterial lens, which can provide multi-angle and multi-spectral light source, capture the light transmission direction sensitivity of anisotropic materials, and make up for the shortcomings of traditional equipment with single detection dimension.

[0027] 2. The use of full-spectrum LEDs means that the detection range is no longer limited to the visible light band, and it can identify the transmission characteristics of fabrics in the ultraviolet and infrared bands, which improves the comprehensiveness of the detection and overcomes the problem of insufficient spectral coverage.

[0028] 3. The nitrogen delivery mechanism can simulate different environmental conditions. Combined with the light source detection unit, it can evaluate the dynamic changes in light transmittance of environmentally responsive materials under different temperature, humidity, stress and other conditions, which solves the problem of poor environmental adaptability of traditional equipment and enhances environmental adaptability.

[0029] 4. An adsorption mechanism is used to adsorb the fabric, avoiding damage to the fabric's nano-coating caused by mechanical contact marking and ensuring the integrity of the fabric.

[0030] In summary, this invention can capture the light transmission direction sensitivity of anisotropic materials, making up for the shortcomings of traditional equipment in detecting only one dimension. It can also identify the transmission characteristics of fabrics in ultraviolet and infrared bands, improving the comprehensiveness of detection and overcoming the problem of insufficient spectral coverage. In addition, the adsorption mechanism is used to adsorb the fabric, avoiding damage to the fabric's nano-coating caused by mechanical contact marking, ensuring the integrity of the fabric and improving the accuracy of detection. Attached Figure Description

[0031] Figure 1 This is a structural diagram of the adsorption mechanism of the present invention;

[0032] Figure 2 This is a diagram of the internal structure of the present invention;

[0033] Figure 3 This is a diagram of the external structure of the present invention;

[0034] Figure 4 This is a structural diagram showing the connection between the nozzle and the delivery pipe of the present invention;

[0035] Figure 5 This is a diagram of the gear and chain connection structure of the present invention;

[0036] Figure 6 A structural diagram showing the rotation mechanism of the present invention.

[0037] In the diagram: 1. Light source detection unit, 2. Fixing frame, 3. Ring-shaped fixing frame, 4. Placement plate, 5. Protective box, 6. Carrier box, 7. Guide rod, 8. Opening, 9. Roller, 10. Vacuum pump, 11. AGV body, 12. Intelligent robotic arm, 13. Suction pipe, 14. Clamping plate, 15. Moving block, 16. Stud, 17. Sealing plate, 18. Servo motor, 19. Gear, 20. Chain, 21. Slider, 22. Electric guide rail, 23. Microporous ceramic plate, 24. Adsorption hole, 25. Magnetic strip, 26. Nozzle, 27. Nozzle head, 28. Connecting pipe, 29. Conveying pipe, 30. Nitrogen guide pipe, 31. Detection box, 32. Base plate, 33. Nitrogen storage mechanism. Detailed Implementation

[0038] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0039] Reference Figure 1-6A fabric light transmittance testing device includes a base plate 32, an AGV body 11 on one side of the upper end of the base plate 32, an intelligent robotic arm 12 on one side of the upper end of the AGV body 11, an adsorption mechanism connected to one end of the intelligent robotic arm 12, a testing box 31 on one side of the upper end of the base plate 32, a sealing mechanism on one side of the testing box 31, a bearing mechanism on the bottom inside the testing box 31, a ring-shaped fixing frame 3 on the upper end of the testing box 31, a rotating mechanism on the ring-shaped fixing frame 3, eight light source detection units 1 on the rotating mechanism, and a nitrogen delivery mechanism on both sides of the testing box 31. This device can capture the light transmittance sensitivity of anisotropic materials, making up for the shortcomings of traditional equipment with a single detection dimension, and can also identify the transmission characteristics of fabric in ultraviolet and infrared bands, thus improving the comprehensiveness of the detection.

[0040] The adsorption mechanism includes a clamping plate 14 installed at one end of the intelligent robotic arm 12. A support frame is connected to one side of the clamping plate 14. Multiple microporous ceramic plates 23 are installed at equal intervals on one side of the support frame. Multiple adsorption holes 24 are provided at equal intervals on the microporous ceramic plates 23. A vacuum pump 10 is installed on one side of the upper end of the AGV body 11. The suction end of the vacuum pump 10 is connected to a suction pipe 13. One end of the suction pipe 13 is connected to one side of the support frame. When the vacuum pump 10 is working, the suction pipe 13 causes the adsorption holes 24 on the microporous ceramic plates 23 to generate adsorption force, thereby achieving the adsorption of the fabric. When adsorbing different types of fabric, the magnitude of the adsorption force can be controlled by adjusting the power of the vacuum pump 10 to ensure that the fabric can be firmly adsorbed without damaging the fabric.

[0041] Both the bottom of the base plate 32 and the bottom of the detection box 31 are covered with magnetic strips 25. Rollers 9 are installed on both sides of the lower end of the AGV body 11. The magnetic induction device of the AGV body 11 corresponds to the magnetic strips 25. The magnetic strips 25 are made of high magnetic material. Their magnetic field strength is stable and evenly distributed, which can ensure that the AGV body 11 travels accurately along the preset path during movement (the error can be controlled within ±5mm). This allows the AGV body 11 to accurately transport the fabric into the detection box 31. The AGV body 11 is equipped with advanced obstacle avoidance sensors and an automatic navigation system. During transportation, it can detect the surrounding environment in real time and automatically avoid obstacles to ensure the safety and efficiency of the transportation process.

[0042] The sealing mechanism includes carrier boxes 6 fixed on both sides inside the detection box 31. Studs 16 are rotatably connected between opposite sidewalls within the carrier boxes 6. A servo motor 18 is mounted on the upper end of one of the carrier boxes 6. The output shaft of the servo motor 18 is connected to the upper end of one of the studs 16. A moving block 15 is threaded onto the stud 16. An opening 8 is provided on one side of the carrier box 6. A connecting block is fixed to one end of the moving block 15. One end of each of the two connecting blocks passes through the opening 8 and together fixes a sealing plate 17. The upper end of the sealing plate 17 passes through the sidewall of the detection box 31 and extends to the upper end of the detection box 31. Guide rods 7 are fixed between opposite sidewalls within the carrier boxes 6. A moving block 15 on the same side passes through a guide rod 7 on the same side. Gears 19 are fixedly mounted on both studs 16, and the two gears 19 are connected by a chain 20.

[0043] When the servo motor 18 starts, it drives the stud 16 to rotate. Since the stud 16 is threaded with a moving block 15, and the two studs 16 rotate synchronously through the gear 19 and the chain 20, the moving block 15 will move along the guide rod 7, thereby driving the closing plate 17 to rise or fall, realizing the opening and closing of the detection box 31.

[0044] The supporting mechanism includes a protective box 5 fixed to one side of the bottom inside the test box 31. The protective box 5 is equipped with a rotating mechanism. A placement plate 4 is installed at the upper end of the rotating mechanism. The placement plate 4 is equipped with a placement groove. The placement plate 4 is made of a smooth material, which can reduce the friction between the fabric and the placement plate 4 and avoid damage to the fabric during placement and testing.

[0045] The rotating mechanism includes an electric guide rail 22 fixed to the upper end of the annular fixed frame 3. Eight sliders 21 are mounted on the electric guide rail 22. Eight light source detection units 1 are fixed to one side of the eight sliders 21 respectively. Fixed frames 2 are fixed on both sides of the annular fixed frame 3. The upper end of the fixed frame 2 is fixed to the upper end of the detection box 31. The light source detection unit 1 includes a full-spectrum LED, a liquid crystal phase delay film, and a metamaterial lens. The full-spectrum LED can emit light close to the natural spectrum, providing an accurate light source for fabric transmittance detection. The liquid crystal phase delay film can precisely adjust the phase of the light, and the metamaterial lens can improve the focusing and transmission efficiency of the light, thereby improving the detection accuracy.

[0046] The nitrogen delivery mechanism includes two nozzles 26 fixed on both sides of the detection chamber 31. Two nozzles 27 are installed on one side of the nozzles 26. The nozzles 27 penetrate the side wall of the detection chamber 31 and extend into the detection chamber 31. A delivery pipe 29 is connected between the two nozzles 26 on the same side. A connecting pipe 28 is connected between the two delivery pipes 29. A nitrogen storage mechanism 33 is provided on one side of the upper end of the base plate 32. One end of the nitrogen storage mechanism 33 is connected to a nitrogen guide pipe 30. One end of the nitrogen guide pipe 30 is connected to one end of the connecting pipe 28. When a specific environment needs to be simulated, the nitrogen in the nitrogen storage mechanism 33 enters the nozzles 26 through the nitrogen guide pipe 30, the connecting pipe 28, and the delivery pipe 29, and is then sprayed into the detection chamber 31 by the nozzles 27. The nitrogen delivery mechanism adopts a precise flow control device, which can accurately control the amount and speed of nitrogen injection according to different detection requirements to ensure the stability and accuracy of the detection environment.

[0047] The workflow of this invention is as follows:

[0048] 1. Fabric adsorption: The adsorption mechanism at the end of the intelligent robotic arm 12 adsorbs the fabric. The vacuum pump 10 in the adsorption mechanism works, and the adsorption holes 24 on the microporous ceramic plate 23 generate adsorption force through the suction pipe 13, thereby firmly adsorbing the fabric. When adsorbing different types of fabric, the magnitude of the adsorption force can be controlled by adjusting the power of the vacuum pump 10 to ensure that the fabric is firmly adsorbed without damaging the fabric.

[0049] 2. Test box opening: The sealing mechanism is started, and the servo motor 18 drives the stud 16 to rotate. Since the stud 16 is threaded with a moving block 15, and the two studs 16 rotate synchronously through the gear 19 and the chain 20, the moving block 15 will move along the guide rod 7, thereby driving the sealing plate 17 to rise and opening the test box 31.

[0050] 3. Fabric transportation: Guided by the magnetic strip 25, the AGV body 11 moves using the rollers 9 to send the intelligent robotic arm 12, which is adsorbing the fabric, into the detection box 31 and place the fabric on the placement plate 4 of the carrying mechanism.

[0051] 4. Inspection preparation: The AGV body 11 exits the inspection box 31, the sealing mechanism is restarted, and the sealing plate 17 descends to seal the inspection box 31;

[0052] 5. Fabric inspection: The electric guide rail 22 on the ring-shaped fixed frame 3 drives the slider 21 to move, so that the eight light source detection units 1 scan and inspect the fabric.

[0053] 6. Environmental simulation: When a specific environment needs to be simulated, the nitrogen in the nitrogen storage device 33 enters the nozzle 26 through the nitrogen guide pipe 30, connecting pipe 28, and delivery pipe 29, and is then sprayed into the detection box 31 by the nozzle 27.

[0054] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A fabric light transmission detection apparatus comprising a base plate (32), characterised in that, The upper end side of the bottom plate (32) is provided with an AGV vehicle body (11), the upper end side of the AGV vehicle body (11) is provided with an intelligent mechanical arm (12), one end of the intelligent mechanical arm (12) is connected with a suction mechanism, the upper end side of the bottom plate (32) is provided with a detection box (31), one side of the detection box (31) is provided with a sealing mechanism, the bottom of the detection box (31) is provided with a bearing mechanism, the upper end of the detection box (31) is provided with an annular fixing frame (3), the annular fixing frame (3) is provided with a rotating mechanism, the rotating mechanism is provided with eight light source detection units (1), both sides of the detection box (31) are provided with a nitrogen conveying mechanism. The suction mechanism comprises a clamping plate (14) installed at one end of the intelligent mechanical arm (12), one side of the clamping plate (14) is connected with a bearing frame, a plurality of microporous ceramic plates (23) are installed at equal intervals on one side of the bearing frame, a plurality of suction holes (24) are arranged at equal intervals on the microporous ceramic plate (23), the upper end side of the AGV vehicle body (11) is provided with a vacuum pump (10), the suction end of the vacuum pump (10) is connected with a suction pipe (13), one end of the suction pipe (13) is connected to one side of the bearing frame. The rotating mechanism comprises an electric guide rail (22) fixed on the upper end of the annular fixing frame (3), eight sliding blocks (21) are installed on the electric guide rail (22), eight light source detection units (1) are respectively fixed on one side of the eight sliding blocks (21), both sides of the annular fixing frame (3) are fixed with fixing frames (2), the upper end of the fixing frame (2) is fixed on the upper end of the detection box (31), the light source detection unit (1) comprises a full-spectrum LED, a liquid crystal phase delay sheet and a metamaterial lens; the bearing mechanism comprises a protection box (5) fixed on one side of the bottom of the detection box (31), the protection box (5) is provided with a rotating mechanism, the upper end of the rotating mechanism is provided with a placing plate (4), the placing plate (4) is provided with a placing groove; The full-spectrum LED can emit light close to natural spectrum, providing accurate light source for fabric light transmission detection, the liquid crystal phase delay sheet can accurately adjust the phase of light, and the metamaterial lens can improve the focusing and transmission efficiency of light.

2. The fabric light transmission detection apparatus according to claim 1, wherein: The bottom of the bottom plate (32) and the detection box (31) is paved with a magnetic stripe (25), the lower end of the AGV vehicle body (11) is provided with a roller (9), and the magnetic induction device of the AGV vehicle body (11) corresponds to the magnetic stripe (25).

3. The fabric light transmission detection apparatus according to claim 1, wherein: The closing mechanism comprises the bearing boxes (6) fixed on both sides of the detection box (31), the studs (16) rotatably connected between the opposite side walls in the bearing boxes (6), the servo motor (18) mounted on the upper end of only one bearing box (6), the output shaft of the servo motor (18) connected to the upper end of one of the studs (16), the moving blocks (15) threadedly connected on the studs (16), the opening (8) arranged on one side of the bearing box (6), the connecting blocks fixed on one end of the moving blocks (15), the two connecting blocks having one end penetrating the opening (8) and jointly fixed with the closing plate (17), the upper end of the closing plate (17) penetrating the side wall of the detection box (31) and extending to the upper end of the detection box (31).

4. The fabric light transmission detection apparatus according to claim 3, wherein: The guiding rods (7) are fixed between the opposite side walls in the bearing boxes (6), one moving block (15) penetrating one guiding rod (7) on the same side, the gears (19) fixed on the two studs (16), and the two gears (19) connected by the chain (20).

5. The fabric light transmission detection apparatus according to claim 1, wherein The nitrogen conveying mechanism comprises the two spray pipes (26) fixed on both sides of the detection box (31), the two spray heads (27) mounted on one side of the spray pipes (26), the spray heads (27) penetrating the side wall of the detection box (31) and extending into the detection box (31), the conveying pipes (29) connected between the two spray pipes (26) on the same side, the connecting pipe (28) jointly connected between the two conveying pipes (29), the nitrogen storage mechanism (33) arranged on one side of the upper end of the bottom plate (32), the nitrogen flow guide pipe (30) connected to one end of the nitrogen storage mechanism (33), and one end of the nitrogen flow guide pipe (30) connected to one end of the connecting pipe (28).

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