Automatic cleaning and drying processing equipment for rapid breather valve parts of oil tanker
By designing integrated and modular automatic cleaning and drying processing equipment for tanker quick breathable valve parts, the problem of lack of automation and intelligence in the cleaning and drying process in the existing technology is solved, and efficient, fast and convenient cleaning and drying operations are achieved, and the operation automation and quality of the equipment is improved.
Patent Information
- Application Number
- CN202510558294.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-06-24
AI Technical Summary
The prior art lacks automation and intelligence in the cleaning and drying of fast air permeable valve components of oil tankers, resulting in low efficiency and quality, and high equipment maintenance difficulty and cost.
An automatic cleaning and drying processing equipment for fast air permeability valve parts of oil tanker is designed, adopting an integrated and modular system structure, including a carrier rack, cleaning tank, air drying tank, drive pump, chemical tank, water storage tank, sewage tank, mesh belt conveyor, assembly seat and driving circuit, to realize continuous cleaning and drying of parts.
It improves the working efficiency and quality of the cleaning and processing of breathable valve parts, reduces the cost and difficulty of equipment operation and maintenance, and improves the automation, intelligence and modularity of equipment.
Smart Images

Figure CN120190183A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to mechanical processing equipment, in particular to automatic cleaning and drying processing equipment for parts of quick vent valves for oil tankers. Background Art
[0002] At present, in the production and maintenance of tanker quick vent valve parts, it is often necessary to clean the surface of the vent valve parts due to metal debris, oil stains and other pollution formed during the production and maintenance operations. At present, during the cleaning operation, traditional cleaning tanks and other equipment are often used for cleaning, although it can meet the needs of production. However, on the one hand, the current traditional cleaning tanks lack effective continuity between water washing and drying operations to varying degrees; on the other hand, the cleaning equipment and drying equipment are all independently operated equipment, which leads to low automation and intelligence of parts cleaning and drying operations, which seriously affects the efficiency and quality of the production and maintenance of vent valve parts.
[0003] At the same time, the cleaning and drying equipment currently used often lacks effective integration and modular structure during operation, which leads to relatively high difficulty and cost in repair and daily maintenance when the equipment fails.
[0004] Therefore, in view of the shortcomings existing in current practical work, it is necessary to develop an automatic cleaning and drying processing equipment for tanker quick vent valve parts to meet the needs of practical work. Summary of the invention
[0005] The purpose of the present invention is to provide automated cleaning and drying processing equipment for tanker quick air valve parts. The invention has a high degree of system integration and modularization, and the system layout and adjustment are flexible and convenient. On the one hand, it can effectively realize efficient, rapid and convenient continuous cleaning and drying operations of air valve parts, thereby effectively improving the work efficiency and quality of air valve parts cleaning and processing operations; on the other hand, it effectively improves the operation automation, intelligence and modularity of the equipment of the present invention, effectively reduces the equipment operation and maintenance costs and difficulty, and improves the equipment's continuous operation capability and equipment operation stability.
[0006] To achieve the above-mentioned purpose, the present invention provides an automatic cleaning and drying processing equipment for oil tanker quick vent valve parts and a method for using the same: An automatic cleaning, drying and processing equipment for parts of a rapid breathing valve of an oil tanker, comprising a bearing frame, a cleaning tank, an air drying tank, a driving pump, a chemical agent tank, a water storage tank, a sewage tank, a mesh belt conveyor, an assembly seat and a driving circuit. The bearing frame is a frame structure with a rectangular axial cross-section. There are at least two cleaning tanks, which are embedded in the bearing frame and distributed along the axis direction of the bearing frame. The air drying tank is located in the bearing frame and behind the cleaning tank, and is coaxially distributed with the cleaning tank. The cleaning tank is a trough-shaped structure with a "U" shaped cross-section, and each cleaning tank is respectively connected to two driving pumps through a diversion pipe. At the same time, one of the driving pumps is connected to at least one water storage tank through a diversion pipe, and the other driving pump is connected to at least one chemical agent tank. The cleaning tank and the air drying tank are both connected to the sewage tank through at least one diversion pipe. The driving pump, the chemical agent tank, the water storage tank and the sewage tank are all connected to the bearing frame, and there is at least one chemical agent tank and at least one water storage tank. The mesh belt conveyor is connected to the bearing frame and distributed along the axis direction of the bearing frame. At the same time, the mesh belt conveyor passes through each cleaning tank and air drying tank in turn. The driving circuit is connected to the outer side of the bearing frame and is electrically connected to the cleaning tank, the air drying tank, the driving pump and the mesh belt conveyor respectively.
[0007] Further, the cleaning tank includes a tank body, a protective cover, a jet blower, an ultrasonic oscillation mechanism, an ultrasonic atomizer, an aeration disc, a pH value sensor, a temperature sensor, a conductivity sensor, a turbidity sensor. The tank body is a trough-shaped structure with an inverted isosceles trapezoid cross-section, and its upper end surface is connected to the protective cover to form a closed cavity structure. A guiding hole coaxial with it is provided on the front end surface and the rear end surface of the tank body, and the mesh belt conveyor passes through the tank body through the guiding hole. At the same time, at least 2 / 3 of the effective length of the mesh belt conveyor in the tank body is parallel to the bottom of the tank body, and the distance from the bottom is 10% - 30% of the depth of the tank body. There are several ultrasonic oscillation mechanisms, which are located in the tank body and evenly distributed along the axis direction of the tank body, and each ultrasonic oscillation mechanism is connected to the bottom of the tank body. There are several ultrasonic atomizers and aeration discs, which are located in the tank body and evenly distributed along the axis direction of the tank body respectively. At the same time, each ultrasonic atomizer and aeration disc are respectively connected to the bottom and the inner side surface of the tank body. The aeration discs are connected in parallel and are respectively connected to the jet blower through a diversion pipe. At the same time, the axes of each aeration disc intersect with the axis of the tank body and form an angle of 45° - 90°. There is at least one pH value sensor, temperature sensor, conductivity sensor and turbidity sensor, which are located in the tank body and respectively connected to the bottom of the tank body. The jet blower, the ultrasonic oscillation mechanism, the ultrasonic atomizer, the pH value sensor, the temperature sensor, the conductivity sensor and the turbidity sensor are all electrically connected to the driving circuit.
[0008] Further, the width of the tank body is at least 1.5 times the width of the mesh belt conveyor. At least one sewage discharge port and at least one electric heating mechanism are provided at the bottom of the tank body, and the electric heating mechanism is electrically connected to the driving circuit.
[0009] Furthermore, the air drying tank includes an air duct, a jet air outlet, a jet fan, an air vortex tube, a temperature and humidity sensor, and a partition, wherein the air duct is covered on the outside of the mesh belt conveyor, and its axis is parallel to the conveying direction of the mesh belt conveyor, and the inner diameter of the air duct is at least 1.5 times the width of the mesh belt conveyor, the partition is located in the air duct, and divides the air duct from front to back into a low-temperature cavity and a high-temperature cavity, and the length of the low-temperature cavity is 1 / 4-3 / 4 of the length of the high-temperature cavity, and there are at least two jet air outlets, each of which is located in the air duct and is evenly distributed in the low-temperature cavity and the high-temperature cavity along the axis of the air duct. The jet vents are distributed around the mesh belt conveyor, and the axis of the jet vents intersects with the upper surface of the mesh belt conveyor and forms an angle of 15°-90°. There is at least one air vortex tube connected to the outer side of the air duct, and the air inlet of the air vortex tube is connected to the jet fan through a guide tube. The low-temperature exhaust port and the jet vents in the low-temperature cavity are connected through a guide tube, and the high-temperature exhaust port and the jet vents in the high-temperature cavity are connected through a guide tube. There are at least two temperature and humidity sensors, which are respectively located in the low-temperature cavity and the high-temperature cavity, and the jet fan and the temperature and humidity sensors are both electrically connected to the drive circuit.
[0010] Furthermore, the air duct is provided with an exhaust port at the top position of the low-temperature chamber and the high-temperature chamber, and a drainage fan is provided in the exhaust port, and the drainage fan is connected to the air inlet of the jet fan.
[0011] Furthermore, the cleaning tank and the air-drying tank may share a same jet blower.
[0012] Furthermore, the assembly seat includes a positioning magnet, a base, a bearing column, and an elastic rubber protrusion. The base is a disc-shaped groove structure with an axial cross-section of "H" shape, and the bottom of the groove of the base is a grid plate structure. At the same time, at least two positioning magnets evenly distributed around its axis are arranged in the lower end surface of the base. The lower end surface of the bearing column is vertically connected to the bottom of the groove of the upper end surface of the base and coaxially distributed. The outer diameter of the bearing column is 10%-30% of the inner diameter of the groove of the upper end surface of the base. At the same time, a number of hooks evenly distributed around its axis are evenly distributed on the outer side surface of the bearing column. The elastic rubber protrusion is a triangular plate structure, which is connected to the bottom of the groove of the upper end surface of the base and is vertically distributed. The height of the elastic rubber protrusion is not less than 5 mm, and the spacing between two adjacent elastic rubber protrusions is 1-10 mm.
[0013] Furthermore, the driving circuit is a circuit system based on a programmable controller, and is provided with a serial communication circuit and a control interface, and the control interface includes but is not limited to any one or a combination of a display, keys, buttons, keyboard, and potentiometer.
[0014] A method for using an automatic cleaning and drying processing device for oil tanker quick vent valve parts comprises the following steps: S1, system configuration, first according to the needs of production and processing operations, on the one hand, set the length, width and number of cleaning tanks and air drying tanks, and then carry out assembly operations, on the other hand, according to the needs of cleaning operations, set the cleaning and drying forces, time, temperature and conveying operation parameters during cleaning and drying operations; S2, cleaning operation, after completing step S1, the fast air valve parts to be cleaned are positioned on the mesh belt conveyor through the assembly seat, and the cleaning liquid is filled in the cleaning tank. Then, the mesh belt conveyor conveys the air valve parts into the cleaning tank first, and the cleaning liquid in the cleaning tank is used for cleaning. After cleaning, the air valve parts are again conveyed to the air drying tank under the drive of the mesh belt conveyor for air drying. Finally, the air valve parts that have been air dried are removed from the assembly seat at the end position of the mesh belt conveyor to complete the cleaning and air drying operations. At the same time, the vacated assembly seat is recycled under the drive of the mesh belt conveyor.
[0015] Compared with the prior art, the system of the present invention has a high degree of system integration and modularization, and the system layout and adjustment are flexible and convenient. On the one hand, it can effectively realize the efficient, rapid and convenient continuous cleaning and drying operations of the ventilation valve parts, thereby effectively improving the work efficiency and quality of the cleaning and processing operations of the ventilation valve parts; on the other hand, it effectively improves the operation automation, intelligence and modularity of the equipment of the present invention, effectively reduces the equipment operation and maintenance costs and difficulty, and improves the equipment's continuous operation capability and equipment operation stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the system structure of the present invention; Figure 2 It is a schematic diagram of the partial structure of the cross-section of the cleaning tank; Figure 3 It is a schematic diagram of the local structure of the axial section of the air drying tank; Figure 4 It is a schematic diagram of the partial structure of the assembly seat in cross section. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figures 1-4, an automatic cleaning and drying processing equipment for oil tanker quick ventilation valve parts, including a carrying frame 1, a cleaning tank 2, an air drying tank 3, a driving pump 4, a medicine tank 6, a water storage tank 7, a sewage tank 8, a mesh belt conveyor 9, an assembly seat 10 and a driving circuit 5, wherein the carrying frame 1 is a frame structure with a rectangular axial cross-section, at least two cleaning tanks 2 are embedded in the carrying frame 1 and distributed along the axial direction of the carrying frame 1, the air drying tank 3 is located in the carrying frame 1 and is located behind the cleaning tank 2, and is coaxially distributed with the cleaning tank 2, the cleaning tank 2 is a "凵"-shaped groove structure with a transverse end surface, and each cleaning tank 2 is connected to two driving pumps 4 through a guide pipe, and at the same time, one of the driving pumps 4 is connected to at least one water storage tank through a guide pipe. Tank 7 is connected, another driving pump 4 is connected with at least one reagent tank 6, the cleaning tank 2 and the air-drying tank 3 are connected with the sewage tank 8 through at least one guide pipe, the driving pump 4, the reagent tank 6, the water storage tank 7, and the sewage tank 8 are all connected with the supporting frame 1, and there is at least one reagent tank 6 and the water storage tank 7, the mesh belt conveyor 9 is connected with the supporting frame 1, and is distributed along the axial direction of the supporting frame 1, and the mesh belt conveyor 9 passes through each cleaning tank 2 and the air-drying tank 3 in turn, and the spacing between the mesh belt conveyor 9 and the bottom and side walls of the cleaning tank 2 and the air-drying tank 3 is not less than 10 cm, the driving circuit 5 is connected to the outer side of the supporting frame 1, and is electrically connected to the cleaning tank 2, the air-drying tank 3, the driving pump 4, and the mesh belt conveyor 9 respectively.
[0019] It is emphasized that the cleaning tank 2 includes a tank body 21, a protective cover 22, a jet fan 23, an ultrasonic oscillation mechanism 24, an ultrasonic atomizer 25, an aeration plate 26, a pH sensor 27, a temperature sensor 28, a conductivity sensor 29, and a turbidity sensor 20. The tank body is a tank-shaped structure with an inverted isosceles trapezoidal cross section, and its upper end face is connected to the protective cover 22 to form a closed cavity structure. The front end face and the rear end face of the tank body 21 are each provided with a guide hole 201 coaxially distributed therewith, and the mesh belt conveyor 9 passes through the tank body through the guide hole 201. At the same time, the mesh belt conveyor 9 in the tank body 21 occupies at least 2 / 3 of the effective length of the tank body 21 and is distributed parallel to the bottom of the tank body 21, and the spacing between the bottom of the tank 21 is 10%-30% of the depth of the tank body 21. A plurality of ultrasonic oscillation mechanisms 24 are located in the tank body 21 and are evenly distributed along the axial direction of the tank body 21, and each ultrasonic oscillation mechanism 24 is uniform ... The sonic oscillation mechanisms 24 are all connected to the bottom of the tank body 21. The ultrasonic atomizers 24 and aeration plates 26 are all multiple and are located in the tank body 21 and are evenly distributed along the axis direction of the tank body 21. At the same time, each ultrasonic atomizer 24 and aeration plate 26 are respectively connected to the bottom and inner side of the tank body 21. The aeration plates 26 are connected in parallel and are respectively connected to the jet fan 23 through the guide pipe. At the same time, the axis of each aeration plate 26 intersects with the axis of the tank body 21 and forms an angle of 45°-90°. At least one of the pH sensor 27, the temperature sensor 28, the conductivity sensor 29, and the turbidity sensor 20 are located in the tank body 21 and are respectively connected to the bottom 21 of the tank body. The jet fan 23, the ultrasonic oscillation mechanism 24, the ultrasonic atomizer 25, the pH sensor 27, the temperature sensor 28, the conductivity sensor 29, and the turbidity sensor 20 are all electrically connected to the drive circuit 5.
[0020] During the cleaning operation, the cleaning agent in the tank is driven to vibrate at high speed through the ultrasonic oscillation mechanism, so as to meet the needs of the parts cleaning operation. At the same time, the jet fan uses the aeration disk to further drive the cleaning agent to flow at high speed, so as to meet the needs of the parts cleaning operation. At the same time, the bubbles generated by the aeration disk and the aerosol generated by the ultrasonic atomizer are used to make the dirt on the parts float on the surface of the tank, thereby improving the dirt cleaning efficiency.
[0021] Meanwhile, the width of the trough body 21 is at least 1.5 times the width of the mesh belt conveyor 9 , and at least one sewage outlet 202 and at least one electric heating mechanism 203 are provided at the bottom of the trough body 21 , and the electric heating mechanism 203 is electrically connected to the drive circuit 5 .
[0022] The electric heating mechanism can adjust the working temperature of the cleaning agent, thereby further improving the efficiency and quality of the cleaning operation.
[0023] It is particularly noted that the air drying tank 3 includes an air duct 31, a jet air outlet 32, a jet fan 23, an air vortex tube 34, a temperature and humidity sensor 35, and a partition 33, wherein the air duct 31 is covered on the outside of the mesh belt conveyor 9, and its axis is parallel to the conveying direction of the mesh belt conveyor 9, and the inner diameter of the air duct 31 is at least 1.5 times the width of the mesh belt conveyor 9, and the partition 33 is located in the air duct 31, and divides the air duct 31 from front to back into a low-temperature chamber 301 and a high-temperature chamber 302, and the length of the low-temperature chamber 301 is 1 / 4-3 / 4 of the length of the high-temperature chamber 302, and there are at least two jet air outlets 32, each of which is located in the air duct 31, and is evenly distributed in the low-temperature chamber 301 and the high-temperature chamber 302 along the axial direction of the air duct 31. In the high-temperature chamber 302, the jet vents 32 are distributed around the mesh belt conveyor 9, and the axis of the jet vents 32 intersects with the upper surface of the mesh belt conveyor 9 and forms an angle of 15°-90°. There is at least one air vortex tube 34, which is connected to the outer side of the air duct 31. The air inlet of the air vortex tube 34 is connected to the jet fan 23 through a guide tube. The low-temperature exhaust port is connected to each jet vent 32 in the low-temperature chamber 301 through a guide tube. The high-temperature exhaust port is connected to each jet vent 32 in the high-temperature chamber 302 through a guide tube. There are at least two temperature and humidity sensors 35, which are respectively located in the low-temperature chamber 301 and the high-temperature chamber 302, and the jet fan 23 and the temperature and humidity sensor 35 are both electrically connected to the drive circuit 5.
[0024] The low temperature chamber and high temperature chamber are set up to first freeze-dry the parts at low temperature, and then dry them at high temperature, using the temperature difference to further improve the drying efficiency of residual water stains on the surface of the parts In this embodiment, the air duct 31 is provided with an exhaust port 303 at the top of the low temperature chamber 301 and the high temperature chamber 302, and a drainage fan 304 is provided in the exhaust port 303, and the drainage fan 304 is connected with the air inlet of the jet fan 23. By utilizing the airflow containing waste heat generated during the drying process, the temperature adjustment flexibility of the cleaning agent can be further improved, and the operating energy consumption can be reduced.
[0025] As a further optimization, the cleaning tank 2 and the air-drying tank 3 can share the same jet fan 23 .
[0026] In this embodiment, the assembly seat 10 includes a positioning magnet 101, a base 102, a bearing column 103, and an elastic rubber protrusion 104. The base 102 is a disc-shaped groove structure with an axial cross-section of "H" shape. The bottom of the groove of the base 102 is a grid plate structure. At the same time, at least two positioning magnets 101 uniformly distributed around its axis are arranged in the lower end surface of the base 102. The lower end surface of the bearing column 103 is vertically connected to the bottom of the groove of the upper end surface of the base 102 and coaxially distributed. The outer diameter of the bearing column 103 is 10%-30% of the inner diameter of the groove body on the upper end surface of the base 102. At the same time, a number of hooks 104 uniformly distributed around its axis are uniformly distributed on the outer side surface of the bearing column 103. The elastic rubber protrusion 104 is a triangular plate structure, connected to the bottom of the groove on the upper end surface of the base 102 and vertically distributed. The height of the elastic rubber protrusion 104 is not less than 5 mm, and the spacing between two adjacent elastic rubber protrusions 104 is 1-10 mm.
[0027] The positioning magnets provided therein can quickly realize the needs of assembly positioning of the assembly seat. At the same time, the load-bearing column and the hooks on its surface can realize the needs of load-bearing and positioning of some large parts. At the same time, the elastic rubber bumps provided can realize elastic support and positioning operations for some small parts, thereby improving the efficiency of cleaning and drying operations using water and air flow.
[0028] In this embodiment, the driving circuit is a circuit system based on a programmable controller, and is provided with a serial communication circuit and a control interface, and the control interface includes but is not limited to any one or a combination of a display, keys, buttons, keyboard, and potentiometer.
[0029] A method for using an automatic cleaning and drying processing device for oil tanker quick vent valve parts comprises the following steps: S1, system configuration, first according to the needs of production and processing operations, on the one hand, set the length, width and number of cleaning tanks and air drying tanks, and then carry out assembly operations, on the other hand, according to the needs of cleaning operations, set the cleaning and drying forces, time, temperature and conveying operation parameters during cleaning and drying operations; S2, cleaning operation, after completing step S1, the fast air valve parts to be cleaned are positioned on the mesh belt conveyor through the assembly seat, and the cleaning liquid is filled in the cleaning tank. Then, the mesh belt conveyor conveys the air valve parts into the cleaning tank first, and the cleaning liquid in the cleaning tank is used for cleaning. After cleaning, the air valve parts are again conveyed to the air drying tank under the drive of the mesh belt conveyor for air drying. Finally, the air valve parts that have been air dried are removed from the assembly seat at the end position of the mesh belt conveyor to complete the cleaning and air drying operations. At the same time, the vacated assembly seat is recycled under the drive of the mesh belt conveyor.
[0030] Compared with the prior art, the system of the present invention has a high degree of system integration and modularization, and the system layout and adjustment are flexible and convenient. On the one hand, it can effectively realize the efficient, rapid and convenient continuous cleaning and drying operations of the ventilation valve parts, thereby effectively improving the work efficiency and quality of the cleaning and processing operations of the ventilation valve parts; on the other hand, it effectively improves the operation automation, intelligence and modularity of the equipment of the present invention, effectively reduces the equipment operation and maintenance costs and difficulty, and improves the equipment's continuous operation capability and equipment operation stability.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise one" do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0032] In the description of this specification, the terms "connect", "install", "fix", "set", etc. are understood in a broad sense. For example, "connection" can be a fixed connection or an indirect connection through an intermediate component without affecting the relationship between components and the technical effect. It can also be an integral connection or a partial connection. As in this example, for ordinary technicians in this field, the specific meanings of the above terms in the present invention or invention can be understood according to the specific circumstances.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic cleaning and drying equipment for oil tanker quick vent valve parts, characterized in that: The automatic cleaning and drying processing equipment for the oil tanker quick vent valve parts includes a supporting frame, a cleaning tank, an air drying tank, a driving pump, a medicine tank, a water storage tank, a sewage tank, a mesh belt conveyor, an assembly seat and a driving circuit, wherein the supporting frame is a frame structure with a rectangular axial cross-section, at least two cleaning tanks are embedded in the supporting frame and distributed along the axial direction of the supporting frame, the air drying tank is located in the supporting frame and behind the cleaning tank, and is coaxially distributed with the cleaning tank, each cleaning tank is connected to two driving pumps through a guide pipe, and one of the driving pumps is connected to the guide pipe through a guide pipe. The pipe is connected to at least one water storage tank, another driving pump is connected to at least one medicine tank, the cleaning tank and the air-drying tank are connected to the sewage tank through at least one guide pipe, the driving pump, the medicine tank, the water storage tank, and the sewage tank are all connected to the supporting frame, and there is at least one medicine tank and water storage tank, the mesh belt conveyor is connected to the supporting frame and distributed along the axial direction of the supporting frame, and the mesh belt conveyor passes through each cleaning tank and the air-drying tank in turn, the driving circuit is connected to the outer side of the supporting frame, and is electrically connected to the cleaning tank, the air-drying tank, the driving pump, and the mesh belt conveyor respectively.
2. The automatic cleaning and drying processing equipment for oil tanker quick vent valve parts according to claim 1 is characterized in that: The cleaning tank comprises a tank body, a protective cover, a jet fan, an ultrasonic oscillating mechanism, an ultrasonic atomizer, an aeration plate, a pH sensor, a temperature sensor, a conductivity sensor, and a turbidity sensor. The tank body is a tank-shaped structure with an inverted isosceles trapezoidal cross section, and its upper end face is connected to the protective cover to form a closed cavity structure. The front end face and the rear end face of the tank body are each provided with a guide hole coaxially distributed therewith, and the mesh belt conveyor passes through the tank body through the guide hole. At the same time, the mesh belt conveyor in the tank body occupies at least 2 / 3 of the effective length of the tank body and is distributed parallel to the bottom of the tank body. A plurality of ultrasonic oscillating mechanisms are located in the tank body and evenly distributed along the axial direction of the tank body, and Each ultrasonic oscillation mechanism is connected to the bottom of the tank body. There are a plurality of ultrasonic atomizers and aeration plates, which are located in the tank body and are evenly distributed along the axial direction of the tank body. At the same time, each ultrasonic atomizer and aeration plate are respectively connected to the bottom and inner side of the tank body. The aeration plates are connected in parallel and are respectively connected to the jet fan through the guide pipe. There is at least one pH sensor, temperature sensor, conductivity sensor, and turbidity sensor, which are located in the tank body and are respectively connected to the bottom of the tank body. The jet fan, ultrasonic oscillation mechanism, ultrasonic atomizer, pH sensor, temperature sensor, conductivity sensor, and turbidity sensor are all electrically connected to the drive circuit.
3. The automatic cleaning and drying processing equipment for oil tanker quick vent valve parts according to claim 2 is characterized in that: The width of the trough body is at least 1.5 times the width of the mesh belt conveyor. The bottom of the trough body is provided with at least one sewage outlet and at least one electric heating mechanism, and the electric heating mechanism is electrically connected to the driving circuit.
4. The automatic cleaning and drying processing equipment for oil tanker quick vent valve parts according to claim 1 is characterized in that: The air drying tank includes an air duct, a jet air outlet, a jet fan, an air vortex tube, a temperature and humidity sensor, and a partition, wherein the air duct is covered on the outside of the mesh belt conveyor, and its axis is parallel to the conveying direction of the mesh belt conveyor, and the inner diameter of the air duct is at least 1.5 times the width of the mesh belt conveyor, the partition is located in the air duct, and divides the air duct into a low-temperature cavity and a high-temperature cavity from front to back, and the length of the low-temperature cavity is 1 / 4-3 / 4 of the length of the high-temperature cavity, and there are at least two jet air outlets, each of which is located in the air duct and along the axis of the air duct. The jet vents are evenly distributed in the low-temperature chamber and the high-temperature chamber, the jet vents are distributed around the mesh belt conveyor, at least one air vortex tube is connected to the outer side of the air duct, the air inlet of the air vortex tube is connected to the jet fan through a guide tube, the low-temperature exhaust port and the jet vents in the low-temperature chamber are connected through a guide tube, the high-temperature exhaust port and the jet vents in the high-temperature chamber are connected through a guide tube, there are at least two temperature and humidity sensors, which are respectively located in the low-temperature chamber and the high-temperature chamber, and the jet fan and the temperature and humidity sensor are electrically connected to the drive circuit.
5. The automatic cleaning and drying processing equipment for oil tanker quick vent valve parts according to claim 1 is characterized in that: The air duct is provided with an exhaust port at the top position of the low-temperature chamber and the high-temperature chamber, and a drainage fan is provided in the exhaust port, and the drainage fan is communicated with the air inlet of the jet fan.
6. The automatic cleaning and drying processing equipment for oil tanker quick vent valve parts according to claim 2 or 4, characterized in that: The cleaning tank and the air drying tank can share the same jet fan.
7. The automatic cleaning and drying processing equipment for oil tanker quick vent valve parts according to claim 1 is characterized in that: The assembly seat includes a positioning magnet, a base, a bearing column, and an elastic rubber protrusion. The base is a disc-shaped groove structure with an "H"-shaped axial section. The groove bottom of the base is a grid plate structure. At the same time, at least two positioning magnets evenly distributed around its axis are arranged in the lower end surface of the base. The lower end surface of the bearing column is vertically connected to the groove bottom of the upper end surface of the base and coaxially distributed. The outer diameter of the bearing column is 10%-30% of the inner diameter of the groove body on the upper end surface of the base. At the same time, a number of hooks evenly distributed around its axis are evenly distributed on the outer side surface of the bearing column. The elastic rubber protrusion is a triangular plate structure, connected to the groove bottom of the upper end surface of the base and vertically distributed. The height of the elastic rubber protrusion is not less than 5 mm.
8. The automatic cleaning and drying processing equipment for oil tanker quick vent valve parts according to claim 1 is characterized in that: The driving circuit is a circuit system based on a programmable controller, and is provided with a serial communication circuit and a control interface, and the control interface includes but is not limited to any one or a combination of a display, a key, a button, a keyboard, and a potentiometer.
9. The method for using the automatic cleaning and drying processing equipment for the parts of the tanker quick vent valve according to claim 1 is characterized in that: The method for using the automatic cleaning and drying processing equipment for the oil tanker quick vent valve parts comprises the following steps: S1, system configuration, first according to the needs of production and processing operations, on the one hand, set the length, width and number of cleaning tanks and air drying tanks, and then carry out assembly operations, on the other hand, according to the needs of cleaning operations, set the cleaning and drying forces, time, temperature and conveying operation parameters during cleaning and drying operations; S2, cleaning operation, after completing step S1, the fast air valve parts to be cleaned are positioned on the mesh belt conveyor through the assembly seat, and the cleaning liquid is filled in the cleaning tank. Then, the mesh belt conveyor conveys the air valve parts into the cleaning tank first, and the cleaning liquid in the cleaning tank is used for cleaning. After cleaning, the air valve parts are again conveyed to the air drying tank under the drive of the mesh belt conveyor for air drying. Finally, the air valve parts that have been air dried are removed from the assembly seat at the end position of the mesh belt conveyor to complete the cleaning and air drying operations. At the same time, the vacated assembly seat is recycled under the drive of the mesh belt conveyor.