Long shaft drilling device facilitating batch machining
By designing a long-axis drilling device including automatic discharge, arc-shaped mounting plate, safe discharge and multiple drilling mechanisms, the problems of traditional manual drilling inefficiency and long-axis bending are solved, and efficient and high-quality batch drilling of the long-axis are achieved.
Patent Information
- Application Number
- CN202510573582.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-06-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to meet the needs of batch processing of long shafts. The traditional manual drilling method is inefficient, and the long shaft is prone to bend when fixed, which affects the drilling quality.
A long shaft drilling device including a long shaft automatic cutting mechanism to be processed, an arc-shaped mounting plate, a finished long shaft safety cutting mechanism, a plurality of drilling mechanisms and a safety driving mechanism are designed. This device enables the long shaft to be automatically discharged and stably fixed on the arc-shaped mounting plate, and batch drilling is carried out through multiple drilling mechanisms to finally realize automatic discharge.
The high-efficiency and high-quality batch drilling of the long shaft is achieved, which solves the problem of inefficiency of traditional manual drilling, and avoids the bending of the long shaft through automatic fixing and unloading mechanisms, thereby improving the drilling quality.
Smart Images

Figure CN120190645A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of long-axis drilling devices, and particularly relates to a long-axis drilling device convenient for batch processing. Background Art
[0002] In the field of mechanical manufacturing, long-axis parts are widely used. For example, in industries such as automobiles and aerospace, it is often necessary to drill holes in long axes. Currently, most traditional long-axis drilling methods use manual clamping and manual drilling. This method not only has low efficiency but also is difficult to meet the requirements of mass production.
[0003] Moreover, when fixing a long axis, it should be noted that its length is relatively long. If only the two ends of the long axis are fixed, the long axis may bend during drilling, resulting in a lower drilling quality.
[0004] Therefore, we designed a long-axis drilling device convenient for batch processing, which can make the unprocessed long axis automatically descend to the first preset position, and then can stably and safely transfer the unprocessed long axis reaching the first preset position to the arc-shaped placement plate and fix it with high quality, so as to facilitate drilling the outer wall and ends of the long axis, and can transfer the drilled long axis to the blanking place for automatic blanking, and the above operations can be continuously repeated, so as to drill the long axis in batches with high efficiency and high quality. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to overcome the defects existing in the prior art. The present invention proposes a long-axis drilling device convenient for batch processing, which can make the unprocessed long axis automatically descend to the first preset position, and then can stably and safely transfer the unprocessed long axis reaching the first preset position to the arc-shaped placement plate and fix it with high quality, so as to facilitate drilling the outer wall and ends of the long axis, and can transfer the drilled long axis to the blanking place for automatic blanking, and the above operations can be continuously repeated, so as to drill the long axis in batches with high efficiency and high quality.
[0006] To solve the above technical problem, the technical solution adopted by the present invention is: a long-axis drilling device convenient for batch processing, including:
[0007] An automatic blanking mechanism for unprocessed long axes, which is used to automatically move the foremost one of the batch of unprocessed long axes to the first preset position;
[0008] An arc-shaped placement plate, which is placed on one side of the automatic blanking mechanism for unprocessed long axes;
[0009] A safety blanking mechanism for finished long axes, which is placed between the automatic blanking mechanism for unprocessed long axes and the arc-shaped placement plate, and is used to safely move the finished long axes falling on it to the second preset position;
[0010] Multiple drilling mechanisms are respectively placed on the top and both sides of the arc-shaped mounting plate, and are used for drilling the outer wall and both ends of the long shaft placed on the arc-shaped mounting plate;
[0011] A safety driving mechanism is used to automatically fix the long shaft to be processed in the first preset position, drive the long shaft to be processed to move stably onto the arc-shaped mounting plate, and stably and safely fix the long shaft to be processed on the arc-shaped mounting plate, so that the outer wall and both ends of the long shaft can be stably drilled by the drilling mechanism, and the drilled long shaft can be stably transported to the finished long shaft safety blanking mechanism for safe blanking.
[0012] Further, the automatic blanking mechanism for the long shaft to be processed includes an inclined rail plate. The length of the inclined rail plate is the same as the length of the long shaft. Both sides of the inclined rail plate are fixedly connected with side stoppers. One side of the inclined rail plate near the bottom is fixedly connected with a rear plate. A through first notch is opened at the top of one side of both side stoppers close to the rear plate. Second notches are opened on both sides of the bottom of the inclined rail plate, and the length of the second notch is greater than the length of the first notch.
[0013] Further, the finished long shaft safety blanking mechanism includes a transfer inclined plate. The transfer inclined plate is placed between the arc-shaped mounting plate and the rear plate. The bottom of the transfer inclined plate is fixedly connected with a third support plate. An L-shaped plate is arranged on one side of the transfer inclined plate away from the rear plate. The drilled long shaft first falls onto the transfer inclined plate and then onto the L-shaped plate.
[0014] Further, it further includes a bottom plate. Fourth support plates are fixedly connected to the mutually remote sides of both side stoppers. The fourth support plates are fixedly installed on the top of the bottom plate. The L-shaped plate is fixedly installed on the top of the bottom plate. The third support plate is fixedly connected to the top of the bottom plate. The bottom of the arc-shaped mounting plate is fixedly connected with a first support plate, and the first support plate is fixedly installed on the top of the bottom plate.
[0015] Further, the multiple drilling mechanisms include two end-drilling mechanisms and an outer-wall drilling mechanism;
[0016] The end-drilling mechanism includes a second support plate. The second support plate is fixedly installed on the top of the bottom plate. A first hydraulic cylinder is fixedly installed on the top of the second support plate. A drilling machine mounting plate is slidably connected in a limited manner on the second support plate. The telescopic end of the first hydraulic cylinder is connected to one side of the drilling machine mounting plate. A drilling machine is fixedly installed on the top of the drilling machine mounting plate. The drill bits of the two drilling machines face both ends of the arc-shaped mounting plate;
[0017] The outer wall mechanism of the drill includes a second driving motor and two fourth support plates. The tops of the two fourth support plates are fixedly connected to a second slide rail plate. Both sides of the second slide rail plate are fixedly connected to second side plates. A third threaded rod is rotatably connected between the two second side plates in a limited manner. An auxiliary mounting plate is threadedly connected to the outer wall of the third threaded rod. The auxiliary mounting plate is slidably connected in a second limiting chute on the second slide rail plate in a limited manner. The power output end of the second driving motor is connected to the third threaded rod. A third driving motor is fixedly mounted on the auxiliary mounting plate. The power output end of the third driving motor is connected to a fourth spline shaft sleeve. A second spline shaft is slidably connected in the fourth spline shaft sleeve in a limited manner. One end of the second spline shaft away from the fourth spline shaft sleeve is fixedly mounted with a drill bit. The outer wall of the second spline shaft is rotatably connected to a fifth bearing plate in a limited manner. The fifth bearing plate is slidably connected in a third limiting chute on the auxiliary mounting plate in a limited manner. A third hydraulic cylinder is fixedly mounted on the auxiliary mounting plate. The telescopic end of the third hydraulic cylinder is connected to the fifth bearing plate. The drill bit is placed directly above the arc-shaped placement plate, and the movement of the drill bit can be placed directly above multiple positions of the arc-shaped placement plate.
[0018] Further, the safety driving mechanism includes a back plate. One side of the bottom plate is fixedly connected to the back plate. The back plate is slidably connected to two first limiting slide plates through a first limiting chute thereon. It also includes an approaching movement mechanism for making the two first limiting slide plates approach or move away from each other;
[0019] On the top and bottom of the mutually approaching sides of the two first limiting slide plates, first slide rail plates are fixedly connected. A first slider is slidably connected between the two first slide rail plates in a limited manner. A V-shaped groove is formed on the first slider. A U-shaped groove is formed on the first limiting slide plate. A matching sliding column is slidably connected to the U-shaped groove and the V-shaped groove in a limited manner. A vertical plate is fixedly connected to one side of the matching sliding column. A horizontal plate is fixedly connected to the bottom of the vertical plate. Two limiting discs are fixedly connected to the outer wall of the matching sliding column. The two limiting discs are respectively placed on the sides of the L-shaped plate and the first slider that are away from each other, so that the matching sliding column can stably move in the V-shaped groove and the U-shaped groove. A power mechanism for making the first slider move in the two first slide rail plates is provided on the back plate;
[0020] The space between the bottom of the first limiting slide plate and the top of the bottom plate is the material taking port.
[0021] Further, the approaching movement mechanism includes first side plates. First side plates are fixedly connected to both sides of the back plate. A first rotating column is rotatably connected between the two first side plates in a limited manner. First driving motors are fixedly mounted on the two first side plates. The power output ends of the two first driving motors are connected to the two ends of the first rotating column;
[0022] On each of the two first side plates, a first spline shaft is rotationally connected in a limited manner. On both sides of the first rotating column, the two first spline shafts are respectively sleeved with two synchronous toothed belts through the belt pulleys fixed on them, so that the two first spline shafts rotate synchronously;
[0023] On both sides of the back plate, second bearing plates are fixedly connected. In the second bearing plates, second spline shaft sleeves are rotationally connected in a limited manner. The second spline shaft sleeves are coaxial with the first spline shafts and do not contact the second spline shaft sleeves. On the outer wall of each first spline shaft, a first spline shaft sleeve is slidably connected in a limited manner. On the outer walls of the two first spline shaft sleeves, a first bearing plate is rotationally connected in a limited manner. The first bearing plate is slidably connected in a limited manner on the back plate. On both sides of the back plate, second hydraulic cylinders are fixedly installed. The telescopic ends of the two second hydraulic cylinders are connected to the first bearing plate;
[0024] On the outer wall of the first spline shaft sleeve, a plurality of spline strips are evenly distributed. The plurality of spline strips can be slidably connected in a limited manner in the second spline shaft sleeve;
[0025] On the outer walls of the two second spline shaft sleeves, a first gear is fixedly connected;
[0026] On each of the two first side plates, a first threaded rod is rotationally connected in a limited manner. On the back plate, two third bearing plates are fixedly connected. On the sides of the two first threaded rods away from the first side plates, they are respectively rotationally connected in a limited manner to the two third bearing plates. On the outer walls of the two first threaded rods, second gears are fixedly connected. The two second gears are respectively meshed with the two first gears. The thread directions of the two first threaded rods are opposite. Two first limiting sliding plates are respectively threadedly connected to the outer walls of the two first threaded rods.
[0027] Furthermore, the power mechanism includes fourth bearing plates. On the sides of the two first limiting sliding plates close to each other, fourth bearing plates are fixedly connected. On one side of the two first limiting sliding plates, front side plates are fixedly connected. The two fourth bearing plates and the two front side plates jointly rotationally connect two second threaded rods with the same thread in a limited manner. One ends of the two second threaded rods are fixedly connected with second bevel gears;
[0028] On each of the two first limiting sliding plates, a third spline shaft sleeve is rotationally connected in a limited manner. The third spline shaft sleeve is coaxial with the first spline shaft, and the spline strips on the outer wall of the first spline shaft sleeve can be slidably connected in a limited manner in the third spline shaft sleeve. One end of the third spline shaft sleeve is fixedly connected with a first bevel gear. The first bevel gear is meshed with the second bevel gear. Two first sliders are respectively threadedly connected to the outer walls of the two second threaded rods, so that after the unprocessed long shaft is conveyed to the arc-shaped placement plate, the horizontal fixing of the long shaft by the two vertical plates and the cross plates is changed, and the long shaft is vertically pressed down by the two cross plates, thereby facilitating stable drilling operations on the end and outer wall of the long shaft.
[0029] Furthermore, rubber layers are provided on the outer walls of the conveying inclined plate and the L-shaped plate.
[0030] Compared with the prior art, the beneficial effects of the present invention include:
[0031] The long axis of the device can be continuously and automatically fed to the first preset position, so that it can be fixedly grabbed by two vertical plates and a horizontal plate and stably conveyed in a C-shaped manner to the arc-shaped placement plate;
[0032] Then the horizontal plate deforms, no longer pressing the two ends of the long axis, but pressing the top of the long axis placed on the arc-shaped placement plate, so that the long axis is stably pressed, avoiding poor drilling effect caused by the long length of the long axis. At this time, the long axis is vertically pressed and fixed, and the long axis will not bend and deform, thus facilitating the opening of holes on its outer wall and ends;
[0033] The long axis after hole opening can be grabbed and conveyed to the conveying inclined plate to be released, so that the processed long axis can be stably and safely unloaded;
[0034] At this time, repeat the operation, so as to drill the long axis in batches;
[0035] The device only uses the first driving motor and the second hydraulic cylinder to drive to realize the above-mentioned automatic feeding of the long axis, automatic feeding of the long axis to the working area, automatic and efficient fixing of the long axis, automatic grabbing and conveying to the unloading area for unloading. The structure is relatively simple, the device is stable, easy to operate, and the maintenance cost is low. Compared with the traditional use of multiple electrical appliances, and the multiple electrical appliances will also cause low service life due to their actions, there is a significant improvement. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The disclosure of the present invention will be described with reference to the accompanying drawings. It should be understood that the drawings are only for illustrative purposes and are not intended to limit the protection scope of the present invention. In the drawings, the same reference numerals are used to refer to the same components. Among them:
[0037] Figure 1 is a schematic structural diagram of the first perspective of the outer wall mechanism of the perspective drill of the present invention;
[0038] Figure 2 is of the present invention Figure 1 a partial enlarged structural diagram of the upper right part;
[0039] Figure 3 is a schematic structural diagram of the second perspective of the outer wall mechanism of the perspective drill of the present invention;
[0040] Figure 4 is of the present invention Figure 3 a partial enlarged structural diagram of the upper right part;
[0041] Figure 5 For the present invention Figure 1 Schematic diagram of the enlarged structure at position A;
[0042] Figure 6 Schematic diagram of the structure of the outer wall mechanism of the perspective drill of the present invention from the third perspective;
[0043] Figure 7 Schematic diagram of the structure of the outer wall mechanism of the perspective drill of the present invention from the fourth perspective;
[0044] Figure 8 Schematic diagram of the structure of the automatic blanking mechanism for the long shaft to be processed of the present invention;
[0045] Figure 9 Schematic diagram of the structure of the drill outer wall mechanism of the present invention;
[0046] Figure 10 Schematic diagram of the mating sectional structure of the first spline shaft sleeve and the spline bar of the present invention;
[0047] Figure 11 Schematic diagram of the structure of the drill end mechanism of the present invention.
[0048] Reference numerals in the figure: 1, base plate; 2, back plate; 3, inclined rail plate; 4, arc-shaped placement plate; 5, first support plate; 6, transfer inclined plate; 7, L-shaped plate; 8, first limit sliding plate; 9, first slide rail plate; 10, first slider; 11, first side plate; 12, first limit chute; 13, U-shaped groove; 14, V-shaped groove; 15, mating sliding column; 16, drilling machine; 17, drilling machine mounting plate; 18, vertical plate; 19, horizontal plate; 20, first hydraulic cylinder; 21, front side plate; 22, second support plate; 23, third support plate; 24, first threaded rod; 25, first spline shaft; 26, first driving motor; 27, first rotating column; 28, synchronous toothed belt; 29, second hydraulic cylinder; 30, first bearing plate; 31, first spline shaft sleeve; 32, second spline shaft sleeve; 33, second bearing plate; 34, first gear; 35, second gear; 36, third spline shaft sleeve; 37, third bearing plate; 38, material taking port; 39, fourth bearing plate; 40, first bevel gear; 41, second bevel gear; 42, second threaded rod; 43, limit disc; 44, side stop block; 45, rear plate; 46, first notch; 47, second notch; 48, fourth support plate; 49, second side plate; 50, second slide rail plate; 51, third threaded rod; 52, second limit chute; 53, auxiliary mounting plate; 54, second driving motor; 55, third driving motor; 56, third limit chute; 57, fourth spline shaft sleeve; 58, second spline shaft; 59, fifth bearing plate; 60, third hydraulic cylinder; 61, drill bit; 62, spline bar. Detailed implementation manners
[0049] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, those of ordinary skill in the art can propose various mutually replaceable structural forms and implementation methods. Therefore, the following specific embodiments and drawings are only exemplary illustrations of the technical solution of the present invention, and should not be regarded as all of the present invention or as a limitation or restriction on the technical solution of the present invention.
[0050] Embodiment 1:
[0051] This embodiment mainly includes a bottom plate 1, a back plate 2, a first limit slide plate 8, a first slide rail plate 9, a first slider 10, a second support plate 22, a drilling machine 16, a fourth support plate 48,
[0052] With key reference to Figure 1 and Figure 6 , a vertical back plate 2 is fixedly connected to the back surface of the bottom plate 1.
[0053] With key reference to Figure 1 , a plurality of first support plates 5 are fixedly connected to the top of the bottom plate 1. The plurality of first support plates 5 are evenly distributed, and an arc-shaped placement plate 4 is fixedly connected to the tops of the plurality of first support plates 5 together, so that the arc-shaped placement plate 4 is stably placed.
[0054] With key reference to Figure 1 , Figure 2 , Figure 11 , second support plates 22 are fixedly installed on both sides of the top of the bottom plate 1. First hydraulic cylinders 20 are fixedly installed on the tops of the two second support plates 22. A drilling machine mounting plate 17 is slidably connected to the upper limit of the second support plate 22. The telescopic end of the first hydraulic cylinder 20 is connected to one side of the drilling machine mounting plate 17. A drilling machine 16 is fixedly installed on the top of the drilling machine mounting plate 17. The drill bits of the two drilling machines 16 are respectively directed at both ends of the arc-shaped placement plate 4, and are used for opening holes at both ends of the long shaft placed on the arc-shaped placement plate 4. Manually rotate the long shaft on the top of the arc-shaped placement plate 4 to open a plurality of circumferentially distributed holes at the end of the long shaft, so as to facilitate later installation and use.
[0055] With key reference to Figure 9, the tops of two fourth support plates 48 are fixedly connected together with a second slide rail plate 50, and the two fourth support plates 48 are placed on both sides of the bottom plate 1. Second side plates 49 are fixedly connected to both sides of the second slide rail plate 50. A third threaded rod 51 is rotationally connected between the two second side plates 49 in a limited manner. An auxiliary mounting plate 53 is threadedly connected to the outer wall of the third threaded rod 51. The auxiliary mounting plate 53 is slidably connected in a second limiting chute 52 on the second slide rail plate 50 in a limited manner. The power output end of a second drive motor 54 is connected to the third threaded rod 51. A third drive motor 55 is fixedly installed on the auxiliary mounting plate 53. The power output end of the third drive motor 55 is connected to a fourth spline shaft sleeve 57. A second spline shaft 58 is slidably connected in the fourth spline shaft sleeve 57 in a limited manner. A drill bit 61 is fixedly installed at one end of the second spline shaft 58 away from the fourth spline shaft sleeve 57. The outer wall of the second spline shaft 58 is rotationally connected to a fifth bearing plate 59 in a limited manner. The fifth bearing plate 59 is slidably connected in a third limiting chute 56 on the auxiliary mounting plate 53 in a limited manner. A third hydraulic cylinder 60 is fixedly installed on the auxiliary mounting plate 53. The telescopic end of the third hydraulic cylinder 60 is connected to the fifth bearing plate 59. The drill bit 61 is placed directly above the arc-shaped placement plate 4, and the movement of the drill bit 61 can be placed directly above multiple positions of the arc-shaped placement plate 4. The second slide rail plate 50 is arranged parallel to the arc-shaped placement plate 4, which is used to drill holes at multiple positions on the long shaft wall when moving the drill bit 61, and can drill holes in a determined position direction.
[0056] Key reference Figure 2 , Figure 3 , Figure 4 , Figure 5 , first side plates 11 are fixedly connected to both sides of the back plate 2. A first rotating column 27 is rotationally connected between the two first side plates 11 in a limited manner. First drive motors 26 are fixedly installed on both of the two first side plates 11. The power output ends of the two first drive motors 26 are connected to both ends of the first rotating column 27, which is used to make the first rotating column 27 rotate stably.
[0057] Key reference Figure 4 , first spline shafts 25 are rotationally connected to both of the two first side plates 11 in a limited manner. Belt gears are fixedly installed on the outer walls of both sides of the first rotating column 27. Belt gears are fixedly installed on the outer walls of the two first spline shafts 25. The belt gear on the left side of the first rotating column 27 and the belt gear on the left first spline shaft 25 are jointly sleeved with a synchronous toothed belt 28. The belt gear on the right side of the first rotating column 27 and the belt gear on the right first spline shaft 25 are jointly sleeved with a synchronous toothed belt 28, so that the two first spline shafts 25 rotate synchronously.
[0058] Key reference Figure 4, on both sides of the backplane 2, there are fixedly connected second bearing plates 33. In both of the two second bearing plates 33, there is a second spline shaft sleeve 32 rotatably connected with limited position. The second spline shaft sleeve 32 is coaxial with the first spline shaft 25 and does not contact the second spline shaft sleeve 32. On the outer wall of each first spline shaft 25, there is a first spline shaft sleeve 31 slidably connected with limited position. On the outer walls of the two first spline shaft sleeves 31, there are first bearing plates 30 rotatably connected with limited position. The first bearing plates 30 are slidably connected with limited position left and right on the backplane 2. On both sides of the backplane 2, there are fixedly installed second hydraulic cylinders 29. The telescopic ends of the two second hydraulic cylinders 29 are connected to the two first bearing plates 30.
[0059] Key reference Figure 4 , on the outer wall of the first spline shaft sleeve 31, there are evenly distributed a plurality of spline strips 62. Figure 1-7 The spline strips 62 are not shown in Figure 10 shows a schematic side view of the installation of the first spline shaft sleeve 31 and the spline strips 62. The plurality of spline strips 62 can be slidably connected with limited position in the second spline shaft sleeve 32.
[0060] Key reference Figure 4 , on the outer walls of the two second spline shaft sleeves 32, there is fixedly connected a first gear 34.
[0061] Key reference Figure 4 , on both of the two first side plates 11, there is a first threaded rod 24 rotatably connected with limited position. On the backplane 2, there are fixedly connected two third bearing plates 37. On the sides of the two first threaded rods 24 away from the first side plates 11, they are respectively rotatably connected with limited position in the two third bearing plates 37. On the outer walls of the two first threaded rods 24, there is fixedly connected a second gear 35. The two second gears 35 are respectively meshed with the two first gears 34. The thread directions of the two first threaded rods 24 are opposite.
[0062] Key reference Figure 5 , the backplane 2 is slidably connected with limited position left and right by two first limiting slides 8 through the first limiting chutes 12 on it. The two first limiting slides 8 are respectively threadedly connected to the outer walls of the two first threaded rods 24. When starting the second hydraulic cylinder 29 to make the spline strips 62 on the outer wall of the first spline shaft sleeve 31 be slidably connected with limited position in the second spline shaft sleeve 32, start the first drive motor 26 to drive the two first limiting slides 8 to approach or move away from each other.
[0063] Key reference Figure 2 and Figure 7, on both the top and bottom of the mutually approaching sides of the two first limit slide plates 8, there are fixedly connected first slide rail plates 9. Between the two first slide rail plates 9, there is a first slider 10 in limit sliding connection. A V-shaped groove 14 is formed on the first slider 10, and a C-shaped groove 13 is formed on the first limit slide plate 8. A matching slide post 15 is in limit sliding connection with both the C-shaped groove 13 and the V-shaped groove 14. On one side of the matching slide post 15, there is a fixedly connected vertical plate 18, and at the bottom of the vertical plate 18, there is a fixedly connected horizontal plate 19. The vertical plate 18 and the horizontal plate 19 are in a T shape. On the outer wall of the matching slide post 15, there are two limit discs 43 fixedly connected. The two limit discs 43 are respectively located on the mutually remote sides of the L-shaped plate 7 and the first slider 10, so that the matching slide post 15 can stably move within the V-shaped groove 14 and the C-shaped groove 13.
[0064] Key reference Figure 5 , on the mutually approaching sides of the two first limit slide plates 8, there are fixedly connected fourth bearing plates 39. On one side of the two first limit slide plates 8, there are fixedly connected front side plates 21. The two fourth bearing plates 39 and the two front side plates 21 jointly limit and rotate two second threaded rods 42 with the same thread. At one end of the two second threaded rods 42, there is a fixedly connected second bevel gear 41.
[0065] Key reference Figure 5 , on the two first limit slide plates 8, there are third spline shaft sleeves 36 in limit rotation connection. The third spline shaft sleeve 36 is coaxial with the first spline shaft 25, and the spline strips 62 on the outer wall of the first spline shaft sleeve 31 can be in limit sliding connection within the third spline shaft sleeve 36. At one end of the third spline shaft sleeve 36, there is a fixedly connected first bevel gear 40. The first bevel gear 40 meshes with the second bevel gear 41. The two first sliders 10 are respectively threadedly connected to the outer walls of the two second threaded rods 42.
[0066] Embodiment 2: On the basis of Embodiment 1, a technical means is added that can stably and safely grasp the unprocessed long shaft in batches and automatically and transfer it to the arc-shaped placement plate 4 for automatic drilling.
[0067] Key reference Figure 8 , the inclined rail plate 3 is inclined, and the length of the inclined rail plate 3 is the same as or slightly greater than the length of the long shaft. On both sides of the inclined rail plate 3, there are fixedly connected side stoppers 44. On the outer walls of the two side stoppers 44, there are fixedly connected fourth support plates 48, and the fourth support plates 48 are fixedly installed on the bottom plate 1.
[0068] Key reference Figure 8, on one side near the bottom of the inclined rail plate 3, a rear plate 45 is fixedly connected, and the rear plate 45 is on the side close to the arc-shaped placement plate 4. On the top of one side of the two side stoppers 44 close to the rear plate 45, a first notch 46 is opened, and on both sides of the bottom of the inclined rail plate 3, second notches 47 are opened. The length of the second notch 47 is greater than that of the first notch 46. At this time, the two cross plates 19 are placed at the bottom of the bottom long shaft, and then the two vertical plates 18 are pressed against both ends of the bottom long shaft. Then the cross plates 19 and the vertical plates 18 move upward, so as to take out the bottom long shaft. At this time, the penultimate long shaft is placed at the bottom of the inclined rail plate 3, waiting to be taken out and processed for drilling next.
[0069] Other structures are the same as those in the first embodiment.
[0070] Embodiment 3: On the basis of Embodiment 2, technical means for stably and safely removing the long shaft after drilling are added.
[0071] Focus on reference Figure 2 and Figure 8 , the conveying inclined plate 6 is placed between the arc-shaped placement plate 4 and the rear plate 45. A third support plate 23 is fixedly connected to the bottom of the conveying inclined plate 6. An L-shaped plate 7 is arranged on the side of the conveying inclined plate 6 away from the second threaded rod 42. The long shaft after drilling first falls onto the conveying inclined plate 6 and then onto the L-shaped plate 7.
[0072] Focus on reference Figure 7 , the falling L-shaped plate 7 can be safely taken out from the material taking port 38 between the bottom plate 1 and the L-shaped plate 7.
[0073] Other structures are the same as those in the second embodiment.
[0074] In this embodiment, first, a plurality of unprocessed long shafts are sequentially placed horizontally from the inlet of the inclined rail plate 3. At this time, the plurality of unprocessed long shafts are sequentially attached to the inner wall of the inclined rail plate 3, and the bottom unprocessed long shaft is placed at the bottom of the inclined rail plate 3. At this time, both sides of the bottom long shaft are located at the second notches 47.
[0075] Start the second hydraulic cylinder 29 so that the spline strip 62 on the outer wall of the first spline shaft sleeve 31 is in limited sliding connection within the third spline shaft sleeve 36. At this time, start the first drive motor 26 to drive the first spline shaft 25, the first spline shaft sleeve 31, the spline strip 62, the third spline shaft sleeve 36, the first bevel gear 40, the second bevel gear 41, and the second threaded rod 42 to rotate, thereby driving the cooperating sliding column 15, the vertical plate 18, and the cross plate 19 to perform a U-shaped movement. At this time, the cross plate 19 is exactly placed at the horizontal position at the bottom of the bottom long shaft.
[0076] Then, start the second hydraulic cylinder 29 to disengage the spline bar 62 of the first spline bushing 31 from the third spline bushing 36, and limit the sliding connection of the spline bar 62 on the outer wall of the first spline bushing 31 within the second spline bushing 32. At this time, start the first driving motor 26 to drive the first spline shaft 25, the first spline bushing 31, the spline bar 62, the second spline bushing 32, the first gear 34, the second gear 35, and the first threaded rod 24. Since the two first threaded rods 24 have opposite thread directions, at this time, the two vertical plates 18 fix the two ends of the unprocessed long shaft at the bottom, making the long shaft relatively centered and fixed.
[0077] Then, start the second hydraulic cylinder 29 to disengage the spline bar 62 of the first spline bushing 31 from the second spline bushing 32, and limit the sliding connection of the spline bar 62 of the first spline bushing 31 within the third spline bushing 36. Start the first driving motor 26. At this time, the two vertical plates 18 and the horizontal plate 19 perform a C-shaped movement to safely transfer the long shaft to the arc-shaped placement plate 4.
[0078] Start the second hydraulic cylinder 29 again to disengage the spline bar 62 of the first spline bushing 31 from the third spline bushing 36, and limit the sliding connection of the spline bar 62 on the outer wall of the first spline bushing 31 within the second spline bushing 32. Reverse the first driving motor 26 to release the fixation of the unprocessed long shaft. The long shaft is only fixed at both ends and then placed on the arc-shaped placement plate 4. When drilling the long shaft, the long shaft may bend or be slightly deformed, resulting in a poor processing effect on the long shaft, and the two ends of the long shaft also need to be processed. Therefore, it is necessary to release the pressing and fixation of the two ends of the long shaft. At this time, new pressing fixtures are needed to fix it. Special designs and deformations are carried out for this purpose.
[0079] At this time, start the second hydraulic cylinder 29 to disengage the spline bar 62 of the first spline bushing 31 from the second spline bushing 32, and limit the sliding connection of the spline bar 62 of the first spline bushing 31 within the third spline bushing 36. At this time, start the first driving motor 26 to move the horizontal plate 19 and the vertical plate 18 vertically upward. Then, start the second hydraulic cylinder 29 again to disengage the spline bar 62 of the first spline bushing 31 from the third spline bushing 36, and limit the sliding connection within the second spline bushing 32. At this time, start the first driving motor 26 to place the horizontal plate 19 directly above the long shaft. Then, start the second hydraulic cylinder 29 again to disengage the spline bar 62 of the first spline bushing 31 from the second spline bushing 32, and limit the sliding connection of the spline bar 62 on the outer wall of the first spline bushing 31 within the third spline bushing 36. Start the first driving motor 26 to press down the top of the long shaft with the horizontal plate 19. At this time, the horizontal plate 19 and the arc-shaped placement plate 4 stably fix the long shaft. At this time, drill holes at the end of the long shaft through the drilling machine 16, and drill holes on the outer wall of the long shaft through the drill bit 61. At this time, stable outer wall drilling and end drilling of the long shaft can be achieved, and the drilling quality is good.
[0080] After the drilling is completed, both ends of the long axis after drilling are fixed by the above-mentioned action principle. Then, the long axis after drilling is conveyed to the top of the conveying inclined plate 6. At this time, the long axis after processing is released to slide from the conveying inclined plate 6 onto the L-shaped plate 7, and the operator can take out a batch of long axes that have completed drilling at one time from the material taking port 38.
[0081] Then, the vertical plate 18 and the horizontal plate 19 convey the next unprocessed long axis to the arc-shaped placement plate 4 for processing, and continuously repeat the above actions to drill the outer wall and the end of the long axis in batches with high quality.
[0082] The technical scope of the present invention is not limited to the content described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical idea of the present invention, and these deformations and modifications should all fall within the protection scope of the present invention.
Claims
1. A long axis drilling device convenient for batch processing, characterized in that: include: An automatic unloading mechanism for the long shafts to be processed, used to automatically move the first one of the long shafts to be processed in a batch to a first preset position; The arc-shaped placement plate (4) is placed on one side of the automatic unloading mechanism of the long shaft to be processed; A finished long shaft safety unloading mechanism is placed between the automatic unloading mechanism for the long shaft to be processed and the arc-shaped placement plate (4), and is used to safely move the finished long shaft dropped thereon to a second preset position; A plurality of drilling mechanisms are respectively arranged on the top and both sides of the arc-shaped placement plate (4) and are used to drill holes in the outer wall and both ends of the long axis placed on the arc-shaped placement plate (4); The safety drive mechanism is used to automatically fix the long shaft to be processed placed at a first preset position, and drive the long shaft to be processed to stably move to the arc placement plate (4), and stably and safely fix the long shaft to be processed on the arc placement plate (4), so that the outer wall and both ends of the long shaft can be stably drilled by the drilling mechanism, and the long shaft after drilling can be stably transported to the finished long shaft safety unloading mechanism for safe unloading.
2. A long-axis drilling device convenient for batch processing according to claim 1, characterized in that: The automatic unloading mechanism for the long axis to be processed comprises an inclined ramp plate (3), the length of the ramp plate (3) being the same as the length of the long axis, side blocks (44) being fixedly connected to both sides of the ramp plate (3), a rear plate (45) being fixedly connected to one side of the ramp plate (3) close to the bottom, a first notch (46) penetrating through the top of one side of the two side blocks (44) close to the rear plate (45), and second notches (47) being provided on both sides of the bottom of the ramp plate (3), the length of the second notch (47) being greater than the length of the first notch (46).
3. A long-axis drilling device convenient for batch processing according to claim 2, characterized in that: The finished long shaft safe unloading mechanism comprises a conveying inclined plate (6), wherein the conveying inclined plate (6) is placed between the arc-shaped placement plate (4) and the rear plate (45), a third support plate (23) is fixedly connected to the bottom of the conveying inclined plate (6), and an L-shaped plate (7) is arranged on the side of the conveying inclined plate (6) away from the rear plate (45), and the long shaft after drilling is first dropped onto the conveying inclined plate (6) and then dropped onto the L-shaped plate (7).
4. A long-axis drilling device convenient for batch processing according to claim 3, characterized in that: It also includes a base plate (1), the sides of the two side blocks (44) that are away from each other are fixedly connected to a fourth support plate (48), the fourth support plate (48) is fixedly mounted on the top of the base plate (1), the L-shaped plate (7) is fixedly mounted on the top of the base plate (1), the third support plate (23) is fixedly connected to the top of the base plate (1), and the bottom of the arc-shaped placement plate (4) is fixedly connected to a first support plate (5), and the first support plate (5) is fixedly mounted on the top of the base plate (1).
5. A long-axis drilling device convenient for batch processing according to claim 4, characterized in that: The plurality of drilling mechanisms include two drilling end mechanisms and an outer wall drilling mechanism; The drilling end mechanism comprises a second support plate (22), the second support plate (22) is fixedly mounted on the top of the base plate (1), a first hydraulic cylinder (20) is fixedly mounted on the top of the second support plate (22), a drilling machine mounting plate (17) is slidably connected to the second support plate (22) in an upper limit position, a telescopic end of the first hydraulic cylinder (20) is connected to one side of the drilling machine mounting plate (17), a drilling machine (16) is fixedly mounted on the top of the drilling machine mounting plate (17), and the drill bits of the two drilling machines (16) face the two ends of the arc-shaped placement plate (4); The outer wall drilling mechanism comprises a second drive motor (54) and two fourth support plates (48), the tops of the two fourth support plates (48) are commonly fixedly connected with a second slide rail plate (50), both sides of the second slide rail plate (50) are fixedly connected with a second side plate (49), a third threaded rod (51) is limitedly rotatably connected between the two second side plates (49), the outer wall of the third threaded rod (51) is threadedly connected with an auxiliary mounting plate (53), the auxiliary mounting plate (53) is limitedly slidably connected in a second limited sliding groove (52) on the second slide rail plate (50), the power output end of the second drive motor (54) is connected to the third threaded rod (51), the auxiliary mounting plate (53) is fixedly mounted with a third drive motor (55), and the third drive motor (55) The power output end is connected to a fourth spline sleeve (57), a second spline shaft (58) is limitedly slidably connected inside the fourth spline sleeve (57), a drill bit (61) is fixedly mounted on one end of the second spline shaft (58) away from the fourth spline sleeve (57), the outer wall of the second spline shaft (58) is limitedly rotatably connected to a fifth bearing plate (59), the fifth bearing plate (59) is limitedly slidably connected in a third limited sliding groove (56) on the auxiliary mounting plate (53), a third hydraulic cylinder (60) is fixedly mounted on the auxiliary mounting plate (53), the telescopic end of the third hydraulic cylinder (60) is connected to the fifth bearing plate (59), the drill bit (61) is placed at the top of the arc-shaped mounting plate (4), and the movement of the drill bit (61) can be placed at multiple tops of the arc-shaped mounting plate (4).
6. A long-axis drilling device convenient for batch processing according to claim 5, characterized in that: The safety drive mechanism comprises a back plate (2), one side of the bottom plate (1) is fixedly connected to the back plate (2), the back plate (2) is slidably connected to two first limit slide plates (8) via first limit slide grooves (12) thereon, and further comprises a mechanism for moving toward each other so that the two first limit slide plates (8) move closer to each other or farther away from each other; On the top and bottom of the mutually approaching sides of the two first limit slide plates (8), first slide rail plates (9) are fixedly connected. A first slider (10) is slidably connected in a limited manner between the two first slide rail plates (9). A V-shaped groove (14) is formed in the first slider (10). A U-shaped groove (13) is formed in the first limit slide plate (8). A matching sliding column (15) is slidably connected in a limited manner in the common area of the U-shaped groove (13) and the V-shaped groove (14). A vertical plate (18) is fixedly connected to one side of the matching sliding column (15). A horizontal plate (19) is fixedly connected to the bottom of the vertical plate (18). Two limit discs (43) are fixedly connected to the outer wall of the matching sliding column (15). The two limit discs (43) are respectively arranged on the mutually remote sides of the L-shaped plate (7) and the first slider (10), so that the matching sliding column (15) can stably move in the V-shaped groove (14) and the U-shaped groove (13). A power mechanism for enabling the first slider (10) to move in the two first slide rail plates (9) is arranged on the back plate (2); The space between the bottom of the first limit slide plate (8) and the top of the bottom plate (1) is a material taking port (38).
7. A long-axis drilling device convenient for batch processing according to claim 6, characterized in that: The approaching movement mechanism includes first side plates (11). The two sides of the back plate (2) are fixedly connected with first side plates (11). A first rotating column (27) is rotatably connected in a limited manner between the two first side plates (11). First driving motors (26) are fixedly installed on the two first side plates (11). The power output ends of the two first driving motors (26) are connected to the two ends of the first rotating column (27); On the two first side plates (11), first spline shafts (25) are rotatably connected in a limited manner. The two sides of the first rotating column (27) are respectively sleeved with two synchronous toothed belts (28) together with the belt gears fixed on the two first spline shafts (25), so that the two first spline shafts (25) rotate synchronously; The two sides of the back plate (2) are fixedly connected with second bearing plates (33). A second spline shaft sleeve (32) is rotatably connected in a limited manner in the second bearing plate (33). The second spline shaft sleeve (32) is coaxial with the first spline shaft (25) and does not contact the second spline shaft sleeve (32). The outer wall of each first spline shaft (25) is slidably connected in a limited manner with a first spline shaft sleeve (31). The outer walls of the two first spline shaft sleeves (31) are rotatably connected with a first bearing plate (30). The first bearing plate (30) is slidably connected in a limited manner on the back plate (2). Second hydraulic cylinders (29) are fixedly installed on the two sides of the back plate (2). The telescopic ends of the two second hydraulic cylinders (29) are connected to the first bearing plate (30); A plurality of spline strips (62) are uniformly distributed on the outer wall of the first spline shaft sleeve (31). The plurality of spline strips (62) can be slidably connected in a limited manner in the second spline shaft sleeve (32); First gears (34) are fixedly connected to the outer walls of the two second spline shaft sleeves (32); The two first side plates (11) are both connected to a first threaded rod (24) for limited rotation, the back plate (2) is fixedly connected to two third bearing plates (37), the two first threaded rods (24) are respectively connected to the two third bearing plates (37) for limited rotation on the side away from the first side plate (11), the outer walls of the two first threaded rods (24) are fixedly connected to a second gear (35), the two second gears (35) are respectively meshed with the two first gears (34), the thread directions of the two first threaded rods (24) are opposite, and the two first limit slide plates (8) are respectively threadedly connected to the outer walls of the two first threaded rods (24).
8. A long-axis drilling device convenient for batch processing according to claim 7, characterized in that: The power mechanism comprises a fourth bearing plate (39), the sides of the two first limiting slide plates (8) close to each other are fixedly connected to the fourth bearing plate (39), the sides of the two first limiting slide plates (8) are fixedly connected to the front side plate (21), the two fourth bearing plates (39) are respectively connected to the two front side plates (21) for limited rotation with two second threaded rods (42) with the same threads, and one end of the two second threaded rods (42) is fixedly connected to the second bevel gear (41); The two first limiting slide plates (8) are both connected to a third spline sleeve (36) for limited rotation. The third spline sleeve (36) is coaxial with the first spline shaft (25), and the spline strip (62) on the outer wall of the first spline sleeve (31) can be limitedly slidably connected in the third spline sleeve (36). One end of the third spline sleeve (36) is fixedly connected to a first bevel tooth (40), and the first bevel tooth (40) and the second bevel tooth (41) are meshed with each other. The two first sliding blocks (10) are respectively threadedly connected to the outer walls of the two second threaded rods (42), so that after the unprocessed long axis is transferred to the arc-shaped placement plate (4), the transverse fixed long axis of the two vertical plates (18) and the horizontal plate (19) is changed, and the long axis is vertically pressed downward by the two horizontal plates (19), thereby facilitating stable drilling operations on the end of the long axis and the outer wall.
9. A long-axis drilling device convenient for batch processing according to claim 8, characterized in that: The outer walls of the conveying inclined plate (6) and the L-shaped plate (7) are both provided with a rubber layer.