Air pipe picking and pin pulling system
By designing a system including a mobile device and a duct removal device, the problems of complex, time-consuming and labor-intensive operation and safety hazards of the air duct removal in the prior art are solved, and the rapid and accurate removal and pin removal of the air duct are achieved, and the operation safety is improved.
Patent Information
- Application Number
- CN202510671514.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-05-23
AI Technical Summary
In the prior art, the operation of air duct removal is complicated, time-consuming and labor-intensive, and has safety hazards, making it difficult to effectively solve the protection problem of magnetic levitation power supply rails.
A system including a moving device and a duct-removing pin removal device is designed. The duct-removing pin removal device is moved through the vehicle chassis and a transverse movement mechanism. The duct-removing pin removal device realizes the duct-removing and pin removal actions through the support member, the flip drive device, the flip arm, the lifting drive device and the operating member.
It effectively reduces the labor intensity of workers, improves operational safety, and achieves rapid and accurate removal and pin removal of air ducts.
Smart Images

Figure CN120190809A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of trains, and particularly to a wind pipe removing and pin pulling system. Background Art
[0002] Removing the train wind pipe refers to the process of disconnecting or connecting the connector of the brake hose connecting two vehicles during railway transportation operations. Specifically, removing the wind pipe is to disconnect the wind pipe at the vehicle formation decomposition point to prevent accidental stops caused by air pressure problems during the decomposition process, thereby extending the shunting time. Currently, manual removal of the wind pipe is mostly used, which is complex, time-consuming, laborious, and has safety hazards. Summary of the Invention
[0003] The purpose of this application is to provide a wind pipe removing and pin pulling system, which to a certain extent solves the technical problem in the prior art that there is an urgent need to develop a new structure that can effectively protect the maglev power supply rail.
[0004] This application provides a wind pipe removing and pin pulling system, including: a moving device and a wind pipe removing and pin pulling device; wherein, the moving device includes a vehicle chassis and a transverse movement mechanism, the transverse movement mechanism is arranged on the vehicle chassis, and the vehicle chassis drives the transverse movement mechanism to move along a first preset direction; the wind pipe removing and pin pulling device includes a support member, a flipping drive device, a flipping arm, a lifting drive device, a lifting transmission mechanism, and an operating member; the support member is connected to the transverse movement mechanism, and the transverse movement mechanism is used to drive the support member to move along a second preset direction; the fixed end of the flipping drive device is connected to the support member, and the drive end of the flipping drive device is connected to the flipping arm; The fixed end of the lifting drive device is connected to the flipping arm, the drive end of the lifting drive device is connected to the operating member through the lifting transmission mechanism, and the operating member is used to connect the parts to be removed on the vehicle body; the flipping drive device can drive the operating member to flip within a preset angle range, and the lifting drive device can drive the operating member to lift along a third preset direction to remove the parts to be removed on the vehicle body.
[0005] In the above technical solution, further, the vehicle chassis includes a vehicle body, a first driving device, a transmission mechanism, a driving shaft, driving wheels, bearings, a driven shaft, driven wheels, first guide wheels, an elastic buffer assembly, and second guide wheels; wherein, the driving shaft is connected to the vehicle body through the bearings so that the driving shaft can rotate relative to the vehicle body; the first driving device is arranged on the vehicle body, and the first driving device is connected to the driving shaft through the transmission mechanism. The number of the driving wheels is two, and they are respectively connected to both ends of the driving shaft along a second preset direction. The first driving device is used to drive the driving shaft and the driving wheels to rotate synchronously so that the vehicle body moves along a first preset direction; The driven shaft is rotatably connected to the vehicle body. The number of the driven wheels is two, and they are respectively connected to both ends of the driven shaft along the second preset direction; the number of the first guide wheels is two, and they are respectively rotatably arranged on opposite sides of the vehicle body along the first preset direction; the number of the second guide wheels is two, and they are respectively arranged on opposite sides of the vehicle body along the first preset direction. Any one of the second guide wheels is provided with the elastic buffer assembly and is rotatably connected to the vehicle body through the corresponding elastic buffer assembly.
[0006] In any of the above technical solutions, further, the vehicle chassis further includes a mounting bracket and a safety anti-collision protection member; wherein, along the first preset direction, mounting brackets are installed on opposite sides of the vehicle body, and the safety anti-collision protection member is installed on any one of the mounting brackets and extends along the second preset direction.
[0007] In any of the above technical solutions, further, the moving device further includes a stone sweeper. The driving wheels and the driven wheels are both provided with the stone sweeper, and the stone sweeper covers opposite sides of the driving wheels or the driven wheels along the first preset direction.
[0008] In any of the above technical solutions, further, the elastic buffer assembly includes a support frame, a connecting member, a guiding member, a spring, and a nut; wherein, the second guide wheel is rotatably arranged on the support frame. One end of the support frame is connected to the vehicle body, and the other end of the support frame is rotatably connected to the connecting member. The guiding member is fixedly connected to the connecting member; The vehicle body is formed with an installation cavity and an installation through hole communicating with the installation cavity. The guiding member is movably inserted through the installation through hole, and both ends of the guiding member are respectively located inside and outside the installation cavity. The nut is fixedly sleeved on one end of the guiding member away from the connecting member and can abut against the inner wall of the installation cavity. The spring is sleeved on the guiding member and is compressed between the vehicle body and the connecting member.
[0009] In any of the above technical solutions, further, the vehicle body includes a quadrilateral frame and auxiliary brackets. Among them, the number of the auxiliary brackets is two, and they are respectively connected to opposite sides of the quadrilateral frame along the first preset direction. The first driving device is arranged on one of the auxiliary brackets, and the first guiding wheel and the second guiding wheel are respectively arranged on opposite sides of any one of the auxiliary brackets along the second preset direction.
[0010] In any of the above technical solutions, further, the transverse movement mechanism includes a second driving device, a transverse movement speed reducer, a transmission wheel mechanism, and a transverse movement chain. Among them, the second driving device, the transverse movement speed reducer, and the transverse movement chain are all arranged on the vehicle body. The second driving device is connected to the transverse movement speed reducer, and the transverse movement speed reducer drives the transverse movement chain to move along a kidney-shaped track through the transmission wheel mechanism.
[0011] In any of the above technical solutions, further, the moving device further includes a transverse movement position sensor, and the transverse movement position sensor is arranged on the vehicle body and is close to the transverse movement chain.
[0012] In any of the above technical solutions, further, the vehicle body is formed with an installation space penetrating through its top end and bottom end along its height direction, and the second driving device, the transverse movement speed reducer, and the transverse movement chain are all arranged in the installation space. The moving device further includes a protective cover, and the protective cover covers the top opening of the installation space, and the protective cover is formed with an avoidance notch penetrating along the height direction of the installation space.
[0013] In any of the above technical solutions, further, the air pipe removing pin device further includes a fixing member and a locking member. Among them, the fixing member is arranged on the supporting member and is connected to the transverse movement mechanism through the locking member.
[0014] In any of the above technical solutions, further, the fixing member is a square frame, and the locking member is a connecting pin.
[0015] In any of the above technical solutions, further, the lifting transmission mechanism includes a gear and a rack; wherein, the rack is slidably connected to the flipping arm; the operating member is fixedly connected to the rack; the gear is fixedly connected to the driving end of the lifting driving device, and the gear meshes with the rack.
[0016] In any of the above technical solutions, further, the air extraction pipe pin pulling device further includes a first slide rail and a first slider; wherein, the first slide rail is connected to the rack, the first slider is connected to the flipping arm, and the first slider is slidably matched with the first slide rail.
[0017] In any of the above technical solutions, further, the operating member includes a mounting seat, a hook head and a pin pulling head provided on the mounting seat; wherein, the number of the pin pulling heads is two, and they are arranged on opposite sides of the mounting seat along the first preset direction; the number of the hook heads is one, and it is arranged on one side of the mounting seat along the first preset direction.
[0018] In any of the above technical solutions, further, the air extraction pipe pin pulling device further includes a photographing member and an angle detecting member; wherein, both the photographing member and the angle detecting member are arranged on the flipping arm, the photographing member is used for identifying the part to be removed, and the angle detecting member is used for detecting the angle of the photographing member relative to the ground.
[0019] In any of the above technical solutions, further, the air extraction pipe pin pulling device further includes a second slide rail and a second slider; wherein, the second slide rail is used for being fixed at the target location; the second slider is slidably matched with the second slide rail.
[0020] In any of the above technical solutions, further, the air extraction pipe pin pulling device further includes a cable fixing member, and the cable fixing member is arranged on the supporting member.
[0021] In any of the above technical solutions, further, an avoidance notch is formed in the structure of the supporting member below the lifting transmission mechanism.
[0022] In any of the above technical solutions, further, the air extraction pipe pin pulling device further includes a first reduction gear, and the first reduction gear is connected between the driving end of the flipping driving device and the flipping arm.
[0023] In any of the above technical solutions, further, the air extraction pipe pin pulling device further includes a second reduction gear, and the second reduction gear is connected between the driving end of the lifting driving device and the lifting transmission mechanism.
[0024] In any of the above technical solutions, further, the air duct unplugging device further includes a turnover sensor, and the turnover sensor is disposed on the support member.
[0025] In any of the above technical solutions, further, an avoidance notch is formed in the structure of the support member below the lifting transmission mechanism.
[0026] In any of the above technical solutions, further, the air duct unplugging device further includes two steel rails, and the two steel rails are respectively disposed inside the two tracks.
[0027] Compared with the prior art, the beneficial effects of the present application are as follows: By using the air duct unplugging system provided by the present application, the operations of unplugging the air duct and pulling out the pin can be realized, which can effectively reduce the labor intensity of workers and improve safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0029] Figure 1 FIG. is a schematic structural diagram of the air duct unplugging system provided by the embodiment of the present application; Figure 2 FIG. is another schematic structural diagram of the air duct unplugging system provided by the embodiment of the present application; Figure 3 FIG. is a schematic structural diagram of the air duct unplugging system provided by the embodiment of the present application located on the steel rails; Figure 4 FIG. is a schematic structural diagram of the air duct unplugging system provided by the embodiment of the present application located between two carriages; Figure 5 FIG. is a schematic structural diagram of the moving device provided by the embodiment of the present application; Figure 6 FIG. is another schematic structural diagram of the moving device provided by the embodiment of the present application; Figure 7 FIG. is still another schematic structural diagram of the moving device provided by the embodiment of the present application; Figure 8 For Figure 7 is a partial enlarged structural diagram; Figure 9 For Figure 7 is a partial enlarged structural diagram; Figure 10Another structural schematic diagram of the mobile device provided by the embodiment of the present application; Figure 11 is Figure 10 An enlarged structural schematic diagram at A; Figure 12 Structural schematic diagram of the air duct removing pin device provided by the embodiment of the present application; Figure 13 Another structural schematic diagram of the air duct removing pin device provided by the embodiment of the present application; Figure 14 Partial structural schematic diagram of the air duct removing pin device provided by the embodiment of the present application; Figure 15 Assembly drawing of the air duct removing pin device, vehicle chassis and transverse movement equipment provided by the embodiment of the present application; Figure 16 is Figure 15 An enlarged structural schematic diagram at A.
[0030] Reference numerals: 100 - Mobile device, 1001 - Vehicle chassis, 1002 - Transverse movement mechanism, 1 - Vehicle body, 101 - Quadrilateral frame, 102 - Auxiliary support, 103 - Installation cavity, 104 - Installation space, 2 - First driving device, 3 - Transmission mechanism, 4 - Driving shaft, 5 - Driving wheel, 7 - Driven wheel, 8 - First guiding wheel, 9 - Elastic buffer assembly, 901 - Support frame, 9011 - Body, 9012 - First support leg, 9013 - Second support leg, 902 - Connecting member, 903 - Guiding member, 904 - Spring, 905 - Nut, 10 - Second guiding wheel, 11 - Mounting bracket, 12 - Safety anti-collision protection member, 13 - Sweeper, 14 - Second driving device, 15 - Transverse movement reducer, 17 - Transverse movement chain, 18 - Transverse movement position sensor, 19 - Protective cover, 20 - Reducer, 21 - Electric control box; 200 - Air duct removing pin device, 201 - Support member, 20011 - Avoidance notch, 202 - Tipping driving device, 203 - Tipping arm, 204 - Lifting driving device, 205 - Lifting transmission mechanism, 2051 - Gear, 2052 - Rack, 206 - Operating member, 2061 - Mounting seat, 2062 - Hook head, 2063 - Pin removing head, 207 - Fixed member, 208 - Locking member, 209 - First slide rail, 2010 - First slider, 2011 - Photographing member, 2012 - Angle detecting member, 2013 - Second slide rail, 2014 - Second slider, 2015 - Cable fixing member, 2016 - First reducer, 2017 - Second reducer, 2018 - Tipping sensor, 2019 - Fixed seat; 300 - Rail, 400 - Carriage, 500 - Anti-jump pin, 600 - Air duct. Detailed implementation manners
[0031] The technical solutions of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present application.
[0032] Generally, the components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the present application claimed, but merely represents selected embodiments of the present application.
[0033] All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without making creative efforts shall fall within the scope of protection of the present application.
[0034] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present application. In addition, the terms "first", "second", "third" are only used for descriptive purposes and should not be construed as indicating or implying relative importance.
[0035] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0036] Next, refer to Figures 1 to 16 Describe the extraction air duct pin pulling system according to some embodiments of the present application.
[0037] See Figures 1 to 4 、 Figures 12 to 16As shown in the figure, an embodiment of the present application provides a wind pipe removal and pin extraction system, including: a mobile device 100 and a wind pipe removal and pin extraction device 200; wherein, the mobile device 100 includes a vehicle chassis 1001 and a transverse movement mechanism 1002. The transverse movement mechanism 1002 is arranged on the vehicle chassis 1001, and the vehicle chassis 1001 drives the transverse movement mechanism 1002 to move along a first preset direction a; the wind pipe removal and pin extraction device 200 includes a support member 201, a flipping drive device 202, a flipping arm 203, a lifting drive device 204, a lifting transmission mechanism 205 and an operating member 206; the support member 201 is connected to the transverse movement mechanism 1002, and the transverse movement mechanism 1002 is used to drive the support member 201 to move along a second preset direction b; the fixed end of the flipping drive device 202 is connected to the support member 201, and the drive end of the flipping drive device 202 is connected to the flipping arm 203; The fixed end of the lifting drive device 204 is connected to the flipping arm 203, and the drive end of the lifting drive device 204 is connected to the operating member 206 through the lifting transmission mechanism 205. The operating member 206 is used to connect the parts to be removed on the vehicle body 1; the flipping drive device 202 can drive the operating member 206 to flip within a preset angle range, and the lifting drive device 204 can drive the operating member 206 to lift along a third preset direction c to remove the parts to be removed on the vehicle body 1.
[0038] In this embodiment, the wind pipe removal and pin extraction device 200 can be used to realize the actions of wind pipe removal and pin extraction: (1) Action of removing the wind pipe The mobile device 100 drives the wind pipe removal and pin extraction device 200 to move along the track to the connection between two carriages 400. The transverse movement mechanism 1002 drives the wind pipe removal and pin extraction device 200 to move horizontally under the train wind pipe 600. The flipping drive device 202 drives the flipping arm 203 to flip 90°, rotating from the horizontal state to the vertical state. At this time, the operating member 206, such as the hook head 2062 of the wind pipe, is directly below the joint of the wind pipe 600. The lifting drive device 204 drives the hook head 2062 to move upward. According to the railway uncoupling process, when the joint of the wind pipe 600 is lifted, the wind pipe 600 will be gradually uncoupled, thus completing the action of removing the wind pipe.
[0039] (2) Action of extracting the pin The mobile device 100 drives the uncoupling pipe pin-pulling device 200 along the track to move to the connection between two carriages 400. The transverse movement mechanism 1002 drives the uncoupling pipe pin-pulling device 200 to move horizontally to the lower part of the anti-hopping pin 500. The flipping drive device 202 drives the flipping arm 203 to flip by 90°, rotating from the horizontal state to the vertical state. At this time, the pin-pulling head 2063 is located below the anti-hopping pin 500, and the horizontal distance from the anti-hopping pin 500 is about 50 mm. The lifting drive device 204 drives the pin-pulling head 2063 to move upward. When it moves to the same vertical height as the pin, the vehicle chassis moves forward to perform the pin-hooking action. At this time, the pin-pulling head 2063 is inserted into the hook ring of the anti-hopping pin 500. The transverse movement mechanism 1002 drives the uncoupling pipe pin-pulling device 200 to move horizontally. According to the railway uncoupling process, when the transverse movement distance reaches 150 mm, the pin-pulling action is completed.
[0040] It can be seen that the present application provides a device for assisting the operation of uncoupling the air pipe and pulling the pin, which can effectively reduce the labor intensity of workers and improve safety.
[0041] Further, preferably, both the flipping drive device 202 and the lifting drive device 204 are motors. Of course, it is not limited to this, and other options can be selected according to actual needs.
[0042] Further, preferably, the first preset direction a can be the length direction of the track. Of course, it is not limited to this.
[0043] Further, preferably, the second preset direction b can be the width direction between two tracks, or the second preset direction b can be the length direction of the track. Of course, it is not limited to this.
[0044] Further, preferably, the third preset direction c is the vertical direction. Of course, it is not limited to this.
[0045] Further, preferably, the uncoupling pipe pin-pulling device 200 further includes two steel rails 300, and the two steel rails 300 are respectively arranged inside the two tracks of the corresponding trains, so that the mobile device 100 can move along the two steel rails 300.
[0046] In an embodiment of the present application, preferably, as Figure 6 and Figure 8As shown in the figure, the vehicle chassis 1001 includes a vehicle body 1, a first driving device 2, a transmission mechanism 3, a driving shaft 4, driving wheels 5, bearings, a driven shaft, driven wheels 7, first guiding wheels 8, an elastic buffer assembly 9, and second guiding wheels 10. Among them, the driving shaft 4 is connected to the vehicle body 1 through bearings, so that the driving shaft 4 can rotate relative to the vehicle body 1. The first driving device 2 is arranged on the vehicle body 1, and the first driving device 2 is connected to the driving shaft 4 through the transmission mechanism 3. The number of driving wheels 5 is two, and they are respectively connected to both ends of the driving shaft 4 along the second preset direction b. The first driving device 2 is used to drive the driving shaft 4 to rotate synchronously with the driving wheels 5, so that the vehicle body 1 moves along the first preset direction a. The driven shaft is rotatably connected to the vehicle body 1. The number of driven wheels 7 is two, and they are respectively connected to both ends of the driven shaft along the second preset direction b. The number of first guiding wheels 8 is two, and they are respectively rotatably arranged on opposite sides of the vehicle body 1 along the first preset direction a. The number of second guiding wheels 10 is two, and they are respectively arranged on opposite sides of the vehicle body 1 along the first preset direction a. Any one of the second guiding wheels 10 is provided with an elastic buffer assembly 9 and is rotatably connected to the vehicle body 1 through the corresponding elastic buffer assembly 9.
[0047] In this embodiment, the working principle of the moving device 100 is as follows: The moving device 100 can be arranged between two steel rails 300, and the whole equipment operates at the bottom of the carriage 400. The first driving device 2 drives the driving shaft 4 to rotate, and then drives the driving wheels 5 to rotate. At the same time, the driving shaft 4 is connected to the vehicle body 1 through bearings, and the vehicle body 1 is supported by the unpowered driven wheels 7, so that the vehicle body 1 moves smoothly along the track, thereby driving the mechanical structure on the vehicle body 1 to move to a specified position and complete a preset operation, such as the operation of detaching the air pipe. During the movement of the vehicle body 1, the first guiding wheel 8 ensures that the right track in contact with it serves as the reference for the movement of the vehicle body 1, and the second guiding wheel 10 cooperates with the elastic buffer assembly 9 to compensate for the parallelism error in the installation of the left and right tracks.
[0048] It can be seen that the moving device 100 provided by the present application can be arranged in the middle of the railway tracks, and the whole equipment operates at the bottom of the carriage 400, saving on-site space and being able to move between the two tracks, thereby facilitating the operation of the structures on both sides of the train set simultaneously.
[0049] Furthermore, preferably, the first driving device 2 is a motor.
[0050] Furthermore, preferably, the transmission mechanism 3 can be an existing belt pulley transmission mechanism 3, which will not be elaborated here.
[0051] Furthermore, preferably, the moving device 100 of the present application further includes a reduction motor, and the first driving device 2 is connected to the transmission mechanism 3 through a reduction gear 20.
[0052] In an embodiment of the present application, preferably, as Figure 6 and Figure 8 shown, the vehicle chassis further includes a mounting bracket 11 and a safety anti-collision protection member 12; wherein, along a first preset direction a, mounting brackets 11 are installed on opposite sides of the vehicle body 1, and a safety anti-collision protection member 12 is installed on any one of the mounting brackets 11, and the safety anti-collision protection member 12 extends along a second preset direction b.
[0053] In this embodiment, the two safety anti-collision protection members 12 at the front and rear of the vehicle body 1 are mainly responsible for the safety anti-collision protection during the movement of the vehicle body 1, and the safety anti-collision protection member 12 extends along the second preset direction b, increasing the protection area and improving the protection effect.
[0054] In an embodiment of the present application, preferably, as Figure 6 and Figure 8 shown, the mobile device 100 further includes a sweeper 13, and the driving wheel 5 and the driven wheel 7 are both provided with a sweeper 13, and the sweeper 13 covers opposite sides of the driving wheel 5 or the driven wheel 7 along the first preset direction a.
[0055] In this embodiment, the sweeper 13 is mainly responsible for cleaning the debris on the track and reducing the influence of the external environment on the movement of the vehicle body 1.
[0056] In an embodiment of the present application, preferably, as Figure 6 and Figure 8 shown, the elastic buffer assembly 9 includes a support frame 901, a connecting member 902, a guiding member 903, a spring 904 and a nut 905; wherein, the second guiding wheel 10 is rotatably arranged on the support frame 901, one end of the support frame 901 is connected to the vehicle body 1, and the other end of the support frame 901 is rotatably connected to the connecting member 902, and the guiding member 903 is fixedly connected to the connecting member 902; The vehicle body 1 is formed with a mounting cavity 103 and a mounting through hole communicating with the mounting cavity 103, the guiding member 903 is movably inserted through the mounting through hole, and both ends of the guiding member 903 are respectively located inside and outside the mounting cavity 103, the nut 905 is fixedly sleeved on one end of the guiding member 903 away from the connecting member 902, and can abut against the inner wall of the mounting cavity 103; the spring 904 is sleeved on the guiding member 903 and is compressed between the vehicle body 1 and the connecting member 902.
[0057] In this embodiment, under the action of the spring 904 and in cooperation with the movable guiding member 903, the second guiding wheel 10 can adaptively adjust its position along the first preset direction a, so as to compensate for the parallelism error of the installation of the tracks on the left and right sides.
[0058] In an embodiment of the present application, preferably, as Figure 8As shown, the support frame 901 includes a main body 9011, a first support leg 9012, and a second support leg 9013. Among them, both the first support leg 9012 and the second support leg 9013 are connected to the main body 9011 and are arranged at an angle. The first support leg 9012 is rotatably connected to the vehicle body 1, and the second support leg 9013 is rotatably connected to the connecting member 902.
[0059] In this embodiment, the main body 9011 serves as the main structure for supporting the second guide wheel 10, and the first support leg 9012 and the second support leg 9013 play a role in transfer.
[0060] Furthermore, preferably, the connecting member 902 is a U-shaped head. The second support leg 9013 is inserted into the U-shaped head and is rotatably connected through a shaft.
[0061] Furthermore, preferably, the guiding member 903 is a round rod, and the rod is connected to the side of the U-shaped head away from the opening, which is convenient for playing a guiding role.
[0062] Furthermore, preferably, the main body 9011, the first support leg 9012, and the second support leg 9013 are of an integral structure. Of course, it is not limited to this, and it can also be a split structure and be connected by welding.
[0063] In an embodiment of the present application, preferably, as Figure 6 and Figure 8 shown, the vehicle body 1 includes a quadrilateral frame 101 and auxiliary brackets 102. Among them, the number of auxiliary brackets 102 is two, and they are respectively connected to opposite sides of the quadrilateral frame 101 along a first preset direction a. The first driving device 2 is arranged on one of the auxiliary brackets 102, and a first guide wheel 8 and a second guide wheel 10 are respectively arranged on opposite sides of any one of the auxiliary brackets 102 along a second preset direction b.
[0064] In this embodiment, the vehicle body 1 adopts a frame structure, which is light in overall weight, helps with lightweight design, and can also utilize the area inside the frame to save space.
[0065] Of course, the structure of the vehicle body 1 is not limited to this and can also be designed according to actual needs.
[0066] In an embodiment of the present application, preferably, as Figure 6 and Figure 8 shown, the transverse movement mechanism 1002 includes a second driving device 14, a transverse movement speed reducer 15, a transmission wheel mechanism, and a transverse movement chain 17. Among them, the second driving device 14, the transverse movement speed reducer 15, and the transverse movement chain 17 are all arranged on the vehicle body 1. The second driving device 14 is connected to the transverse movement speed reducer 15, and the transverse movement speed reducer 15 drives the transverse movement chain 17 to move along a kidney-shaped track through the transmission wheel mechanism.
[0067] In this embodiment, the second driving device 14 is connected to the transverse movement speed reducer 15 to drive the transverse movement chain 17 to move along the kidney-shaped track, so as to drive the mechanism connected thereto, such as the air pipe removing pin assembly, to move horizontally, that is, to move along the second preset direction b, so as to move to the specified working position.
[0068] Furthermore, preferably, the second driving device 14 is a motor.
[0069] Furthermore, preferably, the transmission wheel mechanism includes a main sprocket and a driven sprocket structure, both of which are existing structures and will not be elaborated here.
[0070] In an embodiment of the present application, preferably, as Figure 6 and Figure 8 shown, the moving device 100 further includes a transverse movement position sensor 18, and the transverse movement position sensor 18 is arranged on the vehicle body 1 and is arranged close to the transverse movement chain 17.
[0071] In this embodiment, the transverse movement position sensor 18 is arranged to ensure the accuracy of the transverse movement position.
[0072] Furthermore, preferably, the number of the transverse movement position sensors 18 is multiple, and they are sequentially arranged at intervals along the second preset direction b.
[0073] In an embodiment of the present application, preferably, as Figure 6 and Figure 8 shown, the vehicle body 1 is formed with an installation space 104 that penetrates through its top end and bottom end along its height direction, and the second driving device 14, the transverse movement speed reducer 15, and the transverse movement chain 17 are all arranged in the installation space 104; the moving device 100 further includes a protective cover 19, and the protective cover 19 covers the top opening of the installation space 104, and the protective cover 19 is formed with an avoidance notch 20011 that penetrates along the height direction of the installation space 104.
[0074] In this embodiment, the second driving device 14, the transverse movement speed reducer 15, and the transverse movement chain 17 are integrated in the installation space 104, making full use of the space, and can also play a role in protecting the above-mentioned components, and meet the requirements of the working position. Of course, it is not limited to this, and the above-mentioned components can also be located on the top of the vehicle body 1, etc.; the protective cover 19 plays a role in protecting the second driving device 14, the transverse movement speed reducer 15, the transverse movement chain 17, and the transverse movement position sensor 18, and the avoidance notch 20011 on the protective cover 19 plays a role in avoiding the mechanism connected to the transverse movement chain 17, such as the air pipe removing pin assembly.
[0075] In an embodiment of the present application, preferably, as Figure 14As shown, the mobile device 100 further includes an electric control box 21, and the electric control box 21 is fixed on the vehicle body 1.
[0076] In an embodiment of the present application, preferably, as Figure 12 and Figure 16 shown, the air duct unplugging pin device 200 further includes a fixing member 207 and a locking member 208; wherein, the fixing member 207 is disposed on the support member 201 and is connected to the transverse movement mechanism 1002 through the locking member 208.
[0077] In this embodiment, the fixing member 207 can be connected to the transverse movement device through the locking member 208, thereby realizing the connection between the air duct unplugging pin device 200 and the transverse movement device.
[0078] In an embodiment of the present application, preferably, as Figure 12 and Figure 16 shown, the fixing member 207 is a square frame, and the locking member 208 is a connecting pin.
[0079] In this embodiment, the middle of the transverse movement chain 17 is disconnected, that is, an opening is formed. The fixing member 207, that is, the square frame, is located within this opening. And the transverse movement chain 17 on one side of the opening is connected to one side wall of the square frame through the locking member 208, that is, the connecting pin, and the transverse movement chain 17 on the other side of the opening is connected to the other side wall of the square frame through the locking member 208, that is, the connecting pin, thereby realizing the connection between the square frame and the chain. Of course, the structures of the fixing frame and the locking member 208 are not limited to the above, and can also be designed according to actual needs.
[0080] In an embodiment of the present application, preferably, as Figure 14 shown, the lifting transmission mechanism 205 includes a gear 2051 and a rack 2052; wherein, the rack 2052 is slidably connected to the flipping arm 203; the operating member 206 is fixedly connected to the rack 2052; the gear 2051 is fixedly connected to the driving end of the lifting driving device 204, and the gear 2051 meshes with the rack 2052.
[0081] In this embodiment, the lifting driving device 204 can drive the gear 2051 to rotate, and the gear 2051 further drives the rack 2052 to move, thereby driving the operating member 206 to rise or fall. Moreover, the transmission structure of the gear 2051 and the rack 2052 is more stable, not easily damaged, and has a longer service life.
[0082] Further, preferably, the rack 2052 is arranged along the vertical direction, and the gear 2051 is arranged on one side of the rack 2052.
[0083] In an embodiment of the present application, preferably, as Figure 14As shown, the air duct removal pin device 200 further includes a first slide rail 209 and a first slider 2010; wherein, the first slide rail 209 is connected to the rack 2052, the first slider 2010 is connected to the flip arm 203, and the first slider 2010 is slidably engaged with the first slide rail 209.
[0084] In this embodiment, during the movement of the rack 2052, the first slider 2010 and the first slide rail 209 are slidably engaged, which plays a role in guiding the movement and makes the rack 2052 more stable during the movement.
[0085] In an embodiment of the present application, preferably, as Figure 14 shown, the operating member 206 includes a mounting base 2061, a hook head 2062 and a pin removal head 2063 provided on the mounting base 2061; wherein, the number of pin removal heads 2063 is two, and they are arranged on opposite sides of the mounting base 2061 along the first preset direction a; the number of hook heads 2062 is one, and it is arranged on one side of the mounting base 2061 along the first preset direction a.
[0086] In this embodiment, the device is equipped with both the hook head 2062 and the pin removal head 2063, so that it can not only perform the operation of removing the air duct, but also perform the operation of removing the pin, making the application range of the device wider. Of course, it is not limited to this. The operating structure may also only include the hook head 2062 or only include the pin removal head 2063, or the operating member 206 adopts other structures, which are specifically selected according to actual needs.
[0087] In an embodiment of the present application, preferably, as Figure 12 shown, the air duct removal pin device 200 further includes a photographing member 2011 and an angle detection member 2012; wherein, both the photographing member 2011 and the angle detection member 2012 are arranged on the flip arm 203. The photographing member 2011 is used to identify the parts to be removed, and the angle detection member 2012 is used to detect the angle of the photographing member 2011 relative to the ground.
[0088] In this embodiment, the photographing member 2011 can be used as a key component to identify the parts to be removed, such as air ducts or pins, and can realize the position identification, positioning and working result detection of air ducts and pins; the angle detection member 2012 can detect the angle of the photographing member 2011 relative to the ground in real time to compensate for the errors in visual recognition caused by installation problems.
[0089] Furthermore, preferably, the photographing member 2011 can be a vision camera; the angle detection member 2012 can be a gyroscope. Of course, it is not limited to this, and it can also be designed according to actual needs.
[0090] In an embodiment of the present application, preferably, as Figure 13As shown, an avoidance notch 20011 is formed in the structure of the support member 201 located below the lifting transmission mechanism 205.
[0091] In this embodiment, an avoidance notch 20011 is opened on the support member 201 below the lifting transmission mechanism 205, so as to play a role in avoidance, prevent interference, and ensure the reliability of the operation of this device.
[0092] In an embodiment of the present application, preferably, as Figure 12 shown, the air duct unplugging device 200 further includes a second slide rail 2013 and a second slider 2014; wherein, the second slide rail 2013 is used to be fixed at the target location; the second slider 2014 is slidably matched with the second slide rail 2013.
[0093] In this embodiment, when the traversing device drives the air duct unplugging device 200 to move, the second slider 2014 moves relative to the second slide rail 2013, thus playing a role in moving guidance and making this device more stable during the moving process.
[0094] In an embodiment of the present application, preferably, as Figure 14 shown, the air duct unplugging device 200 further includes a cable fixing member 2015, and the cable fixing member 2015 is arranged on the support member 201.
[0095] In this embodiment, the cable fixing member 2015 can also be used as a cable fixing frame for fixing electrical cables.
[0096] Furthermore, preferably, the number of the cable fixing members 2015 can be two, and they are arranged on both sides of the lifting structure. Of course, it is not limited to this.
[0097] Furthermore, preferably, the cable fixing member 2015 is in the shape of a handle, and its opening faces the support member 201. Of course, it is not limited to this.
[0098] In an embodiment of the present application, preferably, as Figure 12 shown, the air duct unplugging device 200 further includes a first speed reducer 2016, and the first speed reducer 2016 is connected between the driving end of the flipping driving device 202 and the flipping arm 203.
[0099] In this embodiment, the output speed of the flipping driving device 202 is adjusted by using the first speed reducer 2016 to meet different usage requirements. Of course, the first speed reducer 2016 may not be provided between the driving end of the flipping driving device 202 and the flipping arm 203, and it is specifically selected according to actual needs.
[0100] In an embodiment of the present application, preferably, as Figure 13As shown, the air duct uncoupling pin device 200 further includes a second speed reducer 2017, and the second speed reducer 2017 is connected between the driving end of the lifting driving device 204 and the lifting transmission mechanism 205.
[0101] In this embodiment, the output speed of the lifting driving device 204 is adjusted by using the second speed reducer 2017 to meet different usage requirements. Of course, the second speed reducer 2017 may not be provided between the driving end of the lifting driving device 204 and the lifting transmission mechanism 205, and specific selection is made according to actual needs.
[0102] In an embodiment of the present application, preferably, as Figure 12 shown, the air duct uncoupling pin device 200 further includes a flipping sensor 2018, and the flipping sensor 2018 is arranged on the support member 201.
[0103] In this embodiment, the angle of rotation of the flipping arm 203 is detected by using the flipping sensor 2018, so as to achieve precise control.
[0104] In an embodiment of the present application, preferably, as Figure 12 shown, the air duct uncoupling pin device 200 of the present invention further includes a fixing base 2019, the fixing base 2019 is fixedly installed on the support member 201, and the fixed end of the flipping driving device 202 is fixed on the fixing base 2019.
[0105] In an embodiment of the present application, preferably, as Figure 12 shown, the support member 201 can be selected as a flat plate structure, which has a large support area and a more stable structure. Of course, it is not limited to this, and specific selection can also be made according to actual needs.
[0106] In summary, the detailed working steps of the air duct uncoupling pin device 200 provided by the present application are as follows: (1) Action of the air duct After the mobile device 100 stops parking, the vision camera performs secondary recognition on the joint features of the air duct 600. According to the recognized position result, the mobile device 100 moves to the specified position, and the transverse movement mechanism 1002 drives the air duct uncoupling pin device 200 of the present invention to move horizontally to the lower part of the train air duct 600. The flipping driving device 202 drives the flipping arm 203 to flip 90°, rotating from the horizontal state to the vertical state. At this time, the operating member 206, such as the hook head 2062 of the air duct, is located directly below the joint of the air duct 600. The lifting driving device 204 drives the hook head 2062 to move upward. According to the railway uncoupling process, when the joint of the air duct 600 is lifted, the air duct 600 will be gradually uncoupled, thus completing the action of uncoupling the air duct.
[0107] (2) Action of pulling out the pin After the mobile device 100 stops, the vision camera performs secondary recognition on the features of the anti-jump pin 500. According to the recognized position result, the mobile device 100 moves to the designated position, and the flipping drive device 202 drives the flipping arm 203 to flip 90°, rotating from the horizontal state to the vertical state. At this time, the pin-pulling head 2063 is located below the anti-jump pin 500, and the horizontal distance from the anti-jump pin 500 is about 50 mm. The lifting drive device 204 drives the pin-pulling head 2063 to move upward. When it moves to the same height as the pin vertically, the mobile device 100 moves forward to perform the pin-hooking action. At this time, the pin-pulling head 2063 is inserted into the hook of the anti-jump pin 500, and the transverse movement mechanism 1002 drives the air pipe pin-pulling device 200 of the present invention to move horizontally. According to the railway uncoupling process, when the transverse movement distance reaches 150 mm, the pin-pulling action is completed.
[0108] As can be seen from the above, the air pipe pin-pulling device 200 of the present invention can not only assist in the action of detaching the air pipe, but also assist in pin-pulling, effectively reducing the labor intensity of workers and improving safety.
[0109] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A system for removing the air pipe pin, characterized in that, Comprising: A mobile device and a pipe-unhooking and pin-removing device; wherein, the mobile device includes a vehicle chassis and a transverse movement mechanism, the transverse movement mechanism is disposed on the vehicle chassis, and the vehicle chassis drives the transverse movement mechanism to move along a first preset direction; the pipe-unhooking and pin-removing device includes a support member, a flipping drive device, a flipping arm, a lifting drive device, a lifting transmission mechanism, and an operating member; the support member is connected to the transverse movement mechanism, and the transverse movement mechanism is used to drive the support member to move along a second preset direction; the fixed end of the flipping drive device is connected to the support member, and the drive end of the flipping drive device is connected to the flipping arm; The fixed end of the lifting drive device is connected to the flipping arm, the drive end of the lifting drive device is connected to the operating member through the lifting transmission mechanism, and the operating member is used to connect a part to be removed on the vehicle body; the flipping drive device can drive the operating member to flip within a preset angle range, and the lifting drive device can drive the operating member to lift along a third preset direction to remove the part to be removed on the vehicle body.
2. The air duct unplugging pin system according to claim 1, characterized in that, The vehicle chassis includes a vehicle body, a first drive device, a transmission mechanism, a driving shaft, driving wheels, bearings, a driven shaft, driven wheels, first guide wheels, an elastic buffer assembly, and second guide wheels; wherein, the driving shaft is connected to the vehicle body through the bearings so that the driving shaft can rotate relative to the vehicle body; the first drive device is disposed on the vehicle body, and the first drive device is connected to the driving shaft through the transmission mechanism, the number of the driving wheels is two, and they are respectively connected to both ends of the driving shaft along the second preset direction, and the first drive device is used to drive the driving shaft together with the driving wheels to rotate synchronously so that the vehicle body moves along the first preset direction; The driven shaft is rotatably connected to the vehicle body, the number of the driven wheels is two, and they are respectively connected to both ends of the driven shaft along the second preset direction; the number of the first guide wheels is two, and they are respectively rotatably disposed on opposite sides of the vehicle body along the first preset direction; the number of the second guide wheels is two, and they are respectively disposed on opposite sides of the vehicle body along the first preset direction, and any one of the second guide wheels is provided with the elastic buffer assembly and is rotatably connected to the vehicle body through the corresponding elastic buffer assembly.
3. The air duct unplugging pin system according to claim 2, wherein The vehicle chassis further includes a mounting bracket and a safety anti-collision protection member; wherein, along the first preset direction, mounting brackets are installed on opposite sides of the vehicle body, and the safety anti-collision protection member is installed on any one of the mounting brackets, and the safety anti-collision protection member extends along the second preset direction; The mobile device further includes a stone sweeper, the driving wheels and the driven wheels are both provided with the stone sweeper, and the stone sweeper shields opposite sides of the driving wheels or the driven wheels along the first preset direction.
4. The air duct unplugging pin system according to claim 2, wherein, The elastic buffer assembly includes a support frame, a connecting member, a guiding member, a spring, and a nut; wherein, the second guiding wheel is rotatably arranged on the support frame, one end of the support frame is connected to the vehicle body, the other end of the support frame is rotatably connected to the connecting member, and the guiding member is fixedly connected to the connecting member; The vehicle body is formed with an installation cavity and an installation through hole communicating with the installation cavity. The guiding member is movably inserted into the installation through hole, and both ends of the guiding member are respectively located inside and outside the installation cavity. The nut is fixedly sleeved on the end of the guiding member away from the connecting member and can abut against the inner wall of the installation cavity; the spring is sleeved on the guiding member and is compressed between the vehicle body and the connecting member; The vehicle body includes a quadrilateral frame and auxiliary supports; wherein, the number of the auxiliary supports is two, and they are respectively connected to opposite sides of the quadrilateral frame along the first preset direction; the first driving device is arranged on one of the auxiliary supports, and the first guiding wheel and the second guiding wheel are respectively arranged on opposite sides of any one of the auxiliary supports along the second preset direction.
5. The air duct unplugging pin system according to claim 1, characterized in that The transverse movement mechanism includes a second driving device, a transverse movement speed reducer, a transmission wheel mechanism, and a transverse movement chain; wherein, the second driving device, the transverse movement speed reducer, and the transverse movement chain are all arranged on the vehicle body; the second driving device is connected to the transverse movement speed reducer, and the transverse movement speed reducer drives the transverse movement chain to move along a kidney-shaped track through the transmission wheel mechanism.
6. The air duct unplugging pin system according to claim 5, characterized in that, The moving device further includes a transverse movement position sensor, and the transverse movement position sensor is arranged on the vehicle body and is close to the transverse movement chain; The vehicle body is formed with an installation space penetrating through its top end and bottom end along its height direction, and the second driving device, the transverse movement speed reducer, and the transverse movement chain are all arranged in the installation space; The moving device further includes a protective cover, and the protective cover covers the top opening of the installation space, and the protective cover is formed with an avoidance notch penetrating along the height direction of the installation space.
7. The air duct unplugging pin system according to claim 1, wherein The air pipe unplugging device further includes a fixing member and a locking member; wherein, the fixing member is arranged on the supporting member and is connected to the transverse movement mechanism through the locking member; The fixing member is a square frame, and the locking member is a connecting pin.
8. The air duct unplugging pin system according to claim 1, wherein The lifting transmission mechanism includes a gear and a rack; wherein, the rack is slidably connected to the flipping arm; the operating member is fixedly connected to the rack; the gear is fixedly connected to the driving end of the lifting driving device, and the gear meshes with the rack; The air pipe unplugging device further includes a first slide rail and a first slider; wherein, the first slide rail is connected to the rack, the first slider is connected to the flipping arm, and the first slider is slidably matched with the first slide rail.
9. The air duct unplugging pin system according to claim 1, characterized in that The operating member includes a mounting base, a hook head, and a pin pulling head provided on the mounting base; wherein, the number of the pin pulling heads is two, and they are arranged on opposite sides of the mounting base along the first preset direction; the number of the hook heads is one, and it is arranged on one side of the mounting base along the first preset direction.
10. The air duct unplugging pin system according to claim 1, characterized in that, The air duct pin pulling device further includes a photographing member and an angle detecting member; wherein, both the photographing member and the angle detecting member are arranged on the turning arm, the photographing member is used to identify the part to be removed, and the angle detecting member is used to detect the angle of the photographing member relative to the ground. The air duct pin pulling device further includes a second slide rail and a second slider; wherein, the second slide rail is used to be fixed at the target location; the second slider is in sliding fit with the second slide rail. The air duct pin pulling device further includes a cable fixing member, and the cable fixing member is arranged on the supporting member; a avoiding notch is formed in the lower structure of the supporting member located at the lifting transmission mechanism. The air duct pin pulling device further includes a first speed reducer and a second speed reducer, the first speed reducer is connected between the driving end of the turning driving device and the turning arm; the second speed reducer is connected between the driving end of the lifting driving device and the lifting transmission mechanism. The air duct pin pulling device further includes a turning sensor, and the turning sensor is arranged on the supporting member; a avoiding notch is formed in the lower structure of the supporting member located at the lifting transmission mechanism. The air duct pin pulling device further includes two steel rails, and the two steel rails are respectively arranged on the inner sides of the two tracks.
Citation Information
Patent Citations
Blade-adjusted-type permanent magnetic suspension technology
CN102653247A
Mining hydraulic support pin shaft automatic dismounting equipment and application thereof
CN110238630A
Railway vehicle with anti-collision function and transfer method
CN111976750A
Pin pulling and air pipe picking robot for train couplers
CN114802335A
Arc-shaped retractable roof system
CN117661771A
Cited By
Full-automatic air pipe picking and plug pin pulling equipment for train splitting
CN121402999A