Wooden cabinet manufacturing method based on multi-dimensional optimization

Abstract

The invention discloses a wooden cabinet manufacturing method based on multi-dimensional optimization. The wooden cabinet manufacturing method comprises the steps of material selection and pretreatment optimization, structural design optimization, production process optimization and environmental protection and sustainability evaluation. Through multi-dimensional optimization such as material selection and pretreatment, structural design, production process and environment-friendly and sustainable evaluation, efficient, accurate and environment-friendly manufacturing of the wooden cabinet is achieved, the production efficiency and the product quality are improved, intelligent home elements are integrated, the urgent demand of consumers for high-quality and personalized cabinets is met, and the market prospect is wide. Meanwhile, resource saving and environment protection are promoted.

Description

Technical Field

[0001] The present invention relates to the technical field of furniture manufacturing, and specifically to a manufacturing method of a wooden cabinet based on multi-dimensional optimization. Background Art

[0002] With the improvement of people's living standards and the continuous development of the home decoration industry, as an indispensable part of the kitchen and home life, the requirements for the functionality, aesthetics and environmental protection of wooden cabinets are increasing day by day. Traditional manufacturing methods of wooden upper cabinets often focus on the optimization of a single dimension, such as material selection, structural design or production process, while ignoring the overall performance and comprehensive consideration of sustainability. Therefore, there is an urgent need in the market for a manufacturing method of wooden upper cabinets that can optimize multiple dimensions to meet consumers' demands for high-quality, highly environmentally friendly and highly intelligent products.

[0003] Existing manufacturing methods of wooden upper cabinets have problems such as low efficiency and unstable quality. At the same time, there is often a lack of systematic and modular design in the structural design, resulting in many inconveniences in the installation, use and maintenance of the cabinets. In terms of the production process, traditional methods have problems such as low processing accuracy, high energy consumption and serious environmental pollution, which seriously affect the quality and environmental protection performance of the products. In addition, traditional cabinets also have obvious deficiencies in terms of intelligence and sustainability, and cannot meet the living needs of modern families for convenience, safety and environmental protection. Summary of the Invention

[0004] The purpose of the present invention is to provide a manufacturing method of a wooden cabinet based on multi-dimensional optimization, aiming to solve the problems existing in the prior art. By comprehensively considering multiple aspects such as material selection, structural design, production process, intelligence and sustainability, high-quality, highly environmentally friendly and highly intelligent production of wooden upper cabinets is realized.

[0005] To solve the above problems, the present invention provides a manufacturing method of a wooden upper cabinet based on multi-dimensional optimization, including the following steps:

[0006] S1: Optimization of material selection and pretreatment:

[0007] S1-1: According to the design style, use environment and functional requirements of the cabinet, select log or recycled wood that meets international environmental protection standards as the main material;

[0008] S1-2: Perform drying treatment on the selected wood, adopt vacuum drying or high-frequency drying technology, and control the moisture content of the wood within the range of 8%-12%;

[0009] S1-3: Perform anti-corrosion treatment on the wood, and use an environment-friendly preservative for soaking or spraying;

[0010] S1-4: Use image recognition technology and big data analysis to conduct intelligent classification and screening of wood;

[0011] S2: Structural design optimization:

[0012] S2-1: Use CAD software to perform 3D modeling of the cabinet, conduct structural optimization design, and predict the stress conditions of the cabinet under different usage scenarios through simulation analysis, and optimize the connection structure and support structure;

[0013] S2-2: Decompose the cabinet into multiple independent modules, and each module is designed with standardized interfaces and connectors;

[0014] S2-3: Incorporate smart home elements into the cabinet design, including smart lighting systems, smart storage systems, and smart locks;

[0015] S3: Production process optimization:

[0016] S3-1: Use a CNC machining center for precise cutting, engraving, and drilling, and use CNC programming software to automatically optimize the machining path;

[0017] S3-2: Set up a dust-free operation area in the production workshop, and be equipped with air purification equipment and dust removal equipment;

[0018] S3-3: Use water-based paint or UV-curable paint environmental protection coatings for surface coating;

[0019] S4: Environmental protection and sustainability assessment:

[0020] S4-1: Implement life cycle assessment throughout the production process, and monitor resource consumption, energy consumption, and environmental pollution;

[0021] S4-2: Use recyclable materials or biodegradable materials, including recycled wood, bamboo, and corn starch-based materials;

[0022] S4-3: Establish a product carbon footprint database to record the carbon emissions throughout the life cycle from raw material procurement to product scrapping.

[0023] Preferably, in the structural design optimization step, the modular design enables each module of the cabinet to be easily assembled and disassembled quickly, and the interfaces and connectors between each module are designed in line with the relevant standards of the International Organization for Standardization.

[0024] Preferably, in the production process optimization step, the use of a CNC machining center improves the machining accuracy and efficiency, reduces tool wear and machining time, and the setting of the dust-free operation area effectively reduces dust pollution and protects the health of workers.

[0025] Preferably, in the environmental protection and sustainability assessment step, the implementation of life cycle assessment provides a scientific basis for continuous improvement, and the establishment of a carbon footprint database provides reference information for green consumption for consumers.

[0026] Preferably, in the material selection and pre-treatment optimization step, the process of using image recognition technology and big data analysis for intelligent classification and screening of wood includes: First, collect image information on the wood surface through a high-resolution camera, including texture, color, defects, etc.; Then, input this image information into the big data analysis system, compare it with the preset high-quality wood standard library, and automatically screen out the wood that meets the design requirements; Finally, classify and store the wood according to the screening results to ensure the quality consistency and stability of the wood used in subsequent processing.

[0027] Preferably, in the structural design optimization step, the integration of smart home elements not only enhances the functionality and user experience of the cabinet, but also realizes the intelligent management of energy. Specifically, the intelligent lighting system can automatically adjust the brightness according to the ambient light, the intelligent storage system can automatically optimize the space allocation according to the types and quantities of stored items, and the intelligent lock provides safe and convenient access control. In addition, these smart home elements can all be remotely controlled through a mobile phone APP, facilitating users to manage and monitor the cabinet anytime and anywhere.

[0028] The present invention comprehensively improves the quality, environmental protection and intelligent level of the cabinet. Through precise material selection and pre-treatment optimization, the quality and stability of the cabinet raw materials are ensured; the optimization of the structural design not only improves the practicality and durability of the cabinet, but also realizes rapid assembly and disassembly through modular design, facilitating the use and maintenance of users; the optimization of the production process greatly improves the processing precision and efficiency, while reducing environmental pollution and protecting the health of workers. In addition, the present invention also integrates smart home elements, enhancing the functionality and user experience of the cabinet, and through environmental protection and sustainability assessment, ensuring the green production and consumption of the product. In summary, the method of the present invention realizes the comprehensive optimization of the wooden upper cabinet in multiple dimensions, meeting the needs of modern families for high-quality, highly environmentally friendly and highly intelligent products. Detailed implementation manners

[0029] The present invention proposes a manufacturing method for a wooden cabinet based on multi-dimensional optimization, aiming to meet the urgent market demand for high-quality and personalized cabinets through scientific and efficient means. The following is a detailed description of the specific implementation manners of the present invention:

[0030] I. Material selection and pre-treatment optimization

[0031] 1. Material selection:

[0032] According to the design style of the cabinet (such as modern minimalist, classical luxury, etc.), the usage environment (such as kitchen, dining room, etc.) and functional requirements (such as storage, display, etc.), select log or recycled wood that meets international environmental standards as the main material. These materials are not only environmentally friendly but also have excellent physical and chemical properties, capable of meeting the manufacturing requirements of the cabinet.

[0033] 2. Drying treatment:

[0034] Conduct drying treatment on the selected wood, using vacuum drying or high-frequency drying technology. These two technologies can quickly and evenly reduce the moisture content of the wood, controlling it within the range of 8% - 12%, thereby avoiding deformation or cracking of the wood due to moisture changes during use.

[0035] 3. Antiseptic treatment:

[0036] Soak or spray the wood with environment-friendly preservatives. These preservatives can not only effectively prevent the wood from being eroded by decay fungi but are also harmless to the human body, meeting environmental protection requirements.

[0037] 4. Intelligent classification and screening:

[0038] Use image recognition technology and big data analysis to conduct intelligent classification and screening of the wood. First, collect image information on the surface of the wood, including texture, color, defects, etc., through a high-resolution camera; then, input this image information into the big data analysis system and compare it with a preset standard library of high-quality wood; finally, automatically screen out the wood that meets the design requirements according to the comparison results and classify and store the wood according to the screening results to ensure the quality consistency and stability of the wood used in subsequent processing.

[0039] II. Structural design optimization

[0040] 1. 3D modeling and simulation analysis:

[0041] Use CAD software to perform 3D modeling of the cabinet and conduct structural optimization design. Predict the stress conditions of the cabinet under different usage scenarios through simulation analysis, and optimize the connection structure and support structure to ensure the stability and durability of the cabinet.

[0042] 2. Modular design:

[0043] Decompose the cabinet into multiple independent modules, and each module is designed with standardized interfaces and connectors. These interfaces and connectors comply with the relevant standards of the International Organization for Standardization, enabling the various modules of the cabinet to be conveniently assembled and disassembled quickly, improving production efficiency and flexibility.

[0044] 3. Integration of smart home elements:

[0045] Integrate smart home elements into the cabinet design, including smart lighting systems, smart storage systems, and smart locks. The smart lighting system can automatically adjust the brightness according to the ambient light, the smart storage system can automatically optimize the space allocation according to the types and quantities of stored items, and the smart lock provides secure and convenient access control. These smart home elements can all be remotely controlled via a mobile phone APP, facilitating users to manage and monitor the cabinet anytime and anywhere.

[0046] III. Optimization of Production Processes

[0047] 1. CNC Numerical Control Machining Center:

[0048] Use a CNC numerical control machining center for precise cutting, engraving, and drilling. Utilize CNC programming software to automatically optimize the machining path, improving machining accuracy and efficiency, reducing tool wear and machining time.

[0049] 2. Dust-Free Working Area:

[0050] Set up a dust-free working area in the production workshop and equip it with air purification equipment and dust removal equipment. These devices can effectively reduce dust pollution, protect workers' health, and improve product quality at the same time.

[0051] 3. Environmentally Friendly Coatings:

[0052] Use water-based paints or UV-curable paint environmentally friendly coatings for surface coating. These coatings are not only environmentally friendly and harmless but also have good adhesion and durability, which can enhance the aesthetic appearance and service life of the cabinet.

[0053] IV. Environmental Protection and Sustainability Assessment

[0054] 1. Life Cycle Assessment:

[0055] Implement life cycle assessment throughout the production process to monitor resource consumption, energy consumption, and environmental pollution. Through the assessment results, environmental problems in the production process can be discovered and improved in a timely manner to achieve green production.

[0056] 2. Use of Recyclable Materials:

[0057] Use recyclable materials or biodegradable materials, including recycled wood, bamboo, corn starch-based materials, etc. These materials are not only environmentally friendly and sustainable but also can reduce production costs and improve product competitiveness.

[0058] 3. Carbon Footprint Database:

[0059] Establish a product carbon footprint database to record the carbon emissions throughout the life cycle from raw material procurement to product scrapping. Through the analysis and comparison of the database, the environmental performance of the product can be evaluated, providing reference information for green consumption for consumers.

[0060] As described above, it is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.

Claims

1. A method for manufacturing a wooden cabinet based on multi-dimensional optimization, characterized in that: The following steps are involved: S1: Material selection and pretreatment optimization: S1-1: According to the design style, use environment and functional requirements of the cabinet, choose logs or recycled wood that meet international environmental standards as the main material; S1-2: Dry the selected wood using vacuum drying or high-frequency drying technology to control the moisture content of the wood within the range of 8%-12%; S1-3: Treat the wood with an environmentally friendly preservative by soaking or spraying it; S1-4: Use image recognition technology and big data analysis to intelligently classify and screen wood; S2: Structural design optimization: S2-1: Use CAD software to perform 3D modeling of the cabinet, perform structural optimization design, and predict the stress conditions of the cabinet in different usage scenarios through simulation analysis to optimize the connection structure and support structure; S2-2: The cabinet is decomposed into multiple independent modules, each of which is designed with standardized interfaces and connectors; S2-3: Incorporate smart home elements into cabinet design, including smart lighting systems, smart storage systems and smart locks; S3: Production process optimization: S3-1: Use CNC machining centers for precise cutting, engraving and punching, and use CNC programming software to automatically optimize the machining path; S3-2: Set up a dust-free working area in the production workshop and equip it with air purification equipment and dust removal equipment; S3-3: Use water-based paint or UV-curing paint for surface coating; S4: Environmental and sustainability assessment: S4-1: Implement life cycle assessment throughout the production process to monitor resource consumption, energy consumption and environmental pollution; S4-2: Use recyclable or biodegradable materials, including recycled wood, bamboo, and corn starch-based materials; S4-3: Establish a product carbon footprint database to record carbon emissions throughout the entire life cycle from raw material procurement to product scrapping.

2. The method for manufacturing wooden cabinets based on multi-dimensional optimization according to claim 1 is characterized in that: In the structural design optimization step, the modular design enables the various modules of the cabinet to be easily and quickly assembled and disassembled, and the interface and connector design between each module complies with the relevant standards of the International Organization for Standardization.

3. The method for manufacturing wooden cabinets based on multi-dimensional optimization according to claim 1 is characterized in that: In the production process optimization step, the use of CNC machining centers improves machining accuracy and efficiency, reduces tool wear and machining time, and the setting of dust-free working areas effectively reduces dust pollution and protects the health of workers.

4. The method for manufacturing wooden cabinets based on multi-dimensional optimization according to claim 1, characterized in that: In the environmental protection and sustainability assessment steps, the implementation of life cycle assessment provides a scientific basis for continuous improvement, and the establishment of a carbon footprint database provides consumers with reference information for green consumption.

5. The method for manufacturing wooden cabinets based on multi-dimensional optimization according to claim 1, characterized in that: In the material selection and pretreatment optimization step, the process of intelligent wood classification and screening using image recognition technology and big data analysis includes: first, the image information of the wood surface, including texture, color, and defects, is collected through a high-resolution camera; then, this image information is input into the big data analysis system, compared with the preset high-quality wood standard library, and the wood that meets the design requirements is automatically screened out; finally, the wood is classified and stored according to the screening results to ensure the consistency and stability of the quality of the wood used in subsequent processing.

6. According to the method for manufacturing wooden cabinets based on multi-dimensional optimization as described in claim 1, in the structural design optimization step, the integration of smart home elements not only improves the functionality and user experience of the cabinets, but also realizes the intelligent management of energy. Specifically, the smart lighting system can automatically adjust the brightness according to the ambient light, the smart storage system can automatically optimize the space allocation according to the type and quantity of stored items, and the smart locks provide safe and convenient access control. In addition, these smart home elements can be remotely controlled through a mobile phone APP, which is convenient for users to manage and monitor the cabinets anytime and anywhere.