Automatic forming and assembling equipment for material loading disc

By designing automatic forming and assembly equipment for load trays, including extruders, forming machines and collectors, the automated production of load trays is realized, solving the problem of poor coordination and linkage between equipment in traditional production, and improving production efficiency and automation level.

CN120190980AInactive Publication Date: 2025-06-24GUANGDONG MAOFENGSHUO NEW MATERIAL TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510456623.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-12
Publication Date
2025-06-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the traditional load tray production process, the coordination and linkage between equipment are poor and the action conversion cycle is long, resulting in a lack of smoothness in the operation process, making it difficult to achieve seamless connection, affecting the working rate and accuracy.

Method used

Design a loading tray automatic forming and assembly equipment, including an extruder, a loading tray forming machine and a feed collector, mold the plastic through a spiral extrusion mechanism, injection molding is used to mold, and automatic assembly of the disk body is achieved through steps such as grabbing, adjustment, pressing and positioning.

Benefits of technology

The integrated assembly line operation of the carrier tray from raw material processing to finished product assembly is realized, which improves production efficiency, reduces manual intervention, solves the problem of poor coordination and linkage between equipment, and significantly improves the automation level and work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120190980A_ABST
    Figure CN120190980A_ABST
Patent Text Reader

Abstract

The invention relates to the field of automatic production of material loading trays, in particular to automatic forming and assembling equipment for material loading trays, which comprises an extruder, a material loading tray forming machine and a material receiving machine, plastic master batches are converted into fluid plastic through a spiral extrusion mechanism of the extruder, and the fluid plastic is fed into the material loading tray forming machine for injection molding; and then a first grabbing mechanism, an adjusting mechanism, a pressing mechanism, a second grabbing mechanism and a collecting mechanism in the material collecting machine are used for completing transferring, position adjusting, pressing and final collecting of the disc bodies. All the components act synergistically, full-automatic operation of material loading disc production is achieved, the production efficiency and precision are remarkably improved, manual intervention is reduced, the production cost is reduced, and the consistency of product quality is ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the technical field of automatic production of loading trays, and in particular to an automatic forming and assembling device for loading trays. Background Art

[0002] The production and processing of loading trays is one of the important links in modern industrial manufacturing. With the continuous improvement of the automation level of the manufacturing industry, the production process of loading trays is also constantly progressing. At present, loading trays are usually assembled by two tray bodies, and its manufacturing process mainly includes multiple processes such as raw material processing, forming, and assembly. This process chain not only directly affects the quality stability of products, but also relates to the overall production efficiency and cost control, bringing significant economic benefits and social influence to enterprises while ensuring the smooth operation of the production line.

[0003] In the existing production process of loading trays, in order to complete the above complex operation process, the industry generally uses step-by-step manual or semi-automatic devices to perform tasks at each stage. For example, a separately operating extruder is used to prepare the initial materials, a specific forming machine focuses on shaping a single component, and the final product integration relies on manual labor or simple mechanical auxiliary tools to perform steps such as picking, position calibration, pressing and merging, and finally collecting. Although these methods can meet the basic requirements to a certain extent, each has its limitations.

[0004] However, the traditional manual or semi-automatic methods are unable to cope with the requirements of high-efficiency continuous production, especially in terms of poor coordination and linkage between different devices and long action conversion cycles. This leads to a lack of smoothness in the entire operation process and is difficult to achieve true seamless connection, thus seriously affecting the overall working speed and accuracy. Summary of the Invention

[0005] In order to overcome the above problems, this application provides an automatic forming and assembling device for loading trays.

[0006] An automatic forming and assembling device for a loading tray, comprising an extruder, a loading tray forming machine, and a material collecting machine. The extruder, the loading tray forming machine, and the material collecting machine are connected in sequence. The feeding pipe of the extruder is used to suck plastic masterbatch, and the fluid plastic is sent into the loading tray forming machine through a screw extrusion mechanism. The forming die mechanism of the loading tray forming machine injects and forms the fluid plastic. The material collecting machine includes a frame, a first grasping mechanism, an adjusting mechanism, a pressing mechanism, a second grasping mechanism, and a collecting mechanism. The first grasping mechanism is used to transfer the tray body between the loading tray forming machine and the adjusting mechanism. The adjusting mechanism is used to adjust the positions of two tray bodies. The pressing mechanism is located at the rear end of the adjusting mechanism and is used to press and combine two tray bodies. The second grasping mechanism is located at the rear end of the adjusting mechanism and is used to unload the finished loading tray.

[0007] By adopting the above technical solution, the overall automatic production process of the automatic forming and assembling device for the loading tray is realized. The extruder sucks the plastic masterbatch through the feeding pipe and uses the screw extrusion mechanism to convert the material into fluid plastic, and then sends it into the loading tray forming machine to complete the injection molding, ensuring a high degree of integration of raw material processing and preliminary forming. Each component in the material collecting machine cooperates with each other. The first grasping mechanism is responsible for the initial transfer of the material. The adjusting mechanism accurately calibrates the positional relationship between the two tray bodies. The pressing mechanism then completes the stable combination of the two. The second grasping mechanism finally realizes the unloading of the finished product. The whole process is coherent and efficient, significantly improving the automation level and working efficiency of the loading tray production.

[0008] Preferably, the first grasping mechanism includes a gantry, a first horizontal linear module, a first vertical linear module, and a first suction cup module. There are two groups of gantries, which are respectively located on one side of the frame and one side of the loading tray forming machine. The first horizontal linear module straddles between the two groups of gantries and is slidably arranged along the length direction of the gantry. The first vertical linear module is installed on the first horizontal linear module, and the first suction cup module is installed on the first vertical linear module. The frame is correspondingly provided with a first working station and a second working station, and the positions of the first working station and the second working station correspond to the two tray bodies. The first suction cup module moves along the X-axis and Z-axis under the action of the first horizontal linear module and the second vertical linear module, and simultaneously sucks and holds the two tray bodies.

[0009] By adopting the above technical solution, the first grasping mechanism can achieve efficient and precise material transfer. Specifically, the design of the gantry enables the first horizontal linear module to move stably between two different positions. Combining with the movement range of the first vertical linear module, it ensures that the first suction cup module can move flexibly in the X-axis and Z-axis directions and accurately reach the target position. This design not only improves the accuracy during the grasping and placing of the disc body but also significantly enhances the working efficiency, thereby enhancing the automation level and production efficiency of the entire device.

[0010] Preferably, the adjustment mechanism includes a carrier table, a grasping component, a flipping component, and a positioning component. The carrier table is mounted on the frame and is used to carry one of the disc bodies. The flipping component is flush with the carrier table and is used to carry another disc body. The grasping component includes a second horizontal linear module, a second vertical linear module, and a second suction cup module. The second horizontal linear module is mounted above the carrier table, and the second vertical linear module is installed on the second horizontal linear module. The second horizontal linear module drives and controls the transfer of the second suction cup module between the carrier table and the flipping component. The positioning component is located below the flipping component and is used to achieve the positioning when two disc bodies are joined together.

[0011] By adopting the above technical solution, the grasping component can accurately transfer the disc body from the carrier table to the flipping component, ensuring the stability and accuracy of the material during the adjustment process. The design of the flipping component enables another disc body to be stably carried and aligned, facilitating subsequent operations. The introduction of the positioning component further improves the accuracy when two disc bodies are joined together, effectively avoiding product quality problems caused by position deviation, thereby enhancing the working efficiency and product quality of the overall device.

[0012] Preferably, there are two sets of the flipping components, and the two sets of flipping components are symmetrically arranged on both sides of the upper surface of the frame. The flipping component includes a push-pull cylinder, a rotary clamping cylinder, and clamping plates. The push-pull cylinder is mounted above the frame and is horizontally arranged. The rotary clamping cylinder is installed on the piston rod of the push-pull cylinder. There are two clamping plates, and the two clamping plates are respectively installed on the two arms of the rotary clamping cylinder.

[0013] By adopting the above technical solution, precise flipping and position adjustment of the disk body during the assembly process are achieved. Specifically, two sets of symmetrically distributed flipping components are provided to ensure that the two disk bodies can complete the flipping action synchronously and stably, thereby improving the assembly efficiency and accuracy. The horizontal setting of the push-pull cylinder enables the flipping components to move flexibly above the frame, expanding the operation range; the combined use of the rotary clamping cylinder and the clamping plate can not only firmly clamp the disk body but also achieve precise angle adjustment under the drive of the push-pull cylinder, effectively avoiding the offset or damage of the material during the flipping process.

[0014] Preferably, the positioning component includes a lifting cylinder, a positioning plate, positioning blocks, and positioning columns. The lifting cylinder is installed on the upper surface of the frame with its piston rod vertically upward. The positioning plate is horizontally arranged and is vertically fixed to the end of the piston rod of the lifting cylinder. The positioning plate is located directly below the clamping area of the two clamping plates. A plurality of positioning blocks are provided, and the plurality of positioning blocks are used for plugging and cooperating with the vacant area of the disk body for positioning. The positioning columns are vertically fixed to the upper surface of the positioning plate, and the positioning columns are used for plugging and positioning the bearing area of the disk body.

[0015] By adopting the above technical solution, the positioning component can accurately calibrate the position of the disk body during the splicing process. Specifically, the lifting cylinder drives the positioning plate to move up and down to ensure that the positioning operation can be carried out at an appropriate height to avoid interference. The positioning blocks are plugged and cooperated with the vacant area of the disk body, effectively restricting the planar position deviation of the material, while the positioning columns provide precise central positioning for the bearing area of the disk body, thereby greatly improving the accuracy and stability during the assembly of the disk body and reducing the defective rate.

[0016] Preferably, the pressing mechanism includes a workbench, a pressing cylinder, and an ultrasonic welding head. The workbench is erected on the upper surface of the frame. The stacked disk bodies are transferred to the workbench by the grasping component. The workbench is used to receive the stacked disk bodies. The pressing cylinder is erected above the workbench, and the ultrasonic welding head is installed on the pressing cylinder. The position of the ultrasonic welding head corresponds to the position of the workbench.

[0017] By adopting the above technical solution, efficient and precise pressing of the disk body is achieved. Specifically, the workbench is used to stably receive the stacked disk bodies to ensure the accurate position of the material during the pressing process; the pressing cylinder provides a stable downward pressure to ensure the reliable execution of the pressing action; the ultrasonic welding head uses the heat generated by high-frequency vibration to melt the contact surface, enabling the two disk bodies to be firmly combined, thereby improving the product quality and production efficiency.

[0018] Preferably, the second grasping mechanism includes a first transfer component and a second transfer component. The first transfer component includes a third horizontal linear module, a third vertical linear module, and a third suction cup module. The third horizontal linear module is located on one side of the workbench. The third vertical linear module is installed on the third horizontal linear module. The third suction cup module is installed on the third vertical linear module. The pressing mechanism further includes a transfer table, which is located on one side of the workbench and is arranged in the area at the end of the travel of the third horizontal linear module and the end of the travel of the second horizontal linear module for realizing the connection between the third horizontal linear module and the second horizontal linear module.

[0019] By adopting the above technical solutions, the efficient transfer and discharging of the finished product of the loading tray are realized. Specifically, the combined use of the third horizontal linear module and the third vertical linear module enables the third suction cup module to accurately move in three-dimensional space, thereby accurately grasping the finished product of the loading tray after pressing. The ingenious design of the transfer table solves the problem of connection between different modules, ensuring the smooth cooperation among the first grasping mechanism, the adjustment mechanism, and the second grasping mechanism. This layout not only improves the space utilization rate of the equipment but also significantly enhances the continuity and stability of production, further enhancing the automation degree and working efficiency of the entire equipment.

[0020] Preferably, the second transfer component is symmetrically arranged with the first transfer component about the center, and includes a fourth horizontal linear module, a fourth vertical linear module, and a fourth suction cup module. The fourth horizontal linear module is located on one side of the workbench. The fourth vertical linear module is installed on the fourth horizontal linear module. The fourth suction cup module is installed on the fourth vertical linear module.

[0021] By adopting the above technical solutions, the efficient discharging and transfer of the finished product of the loading tray are realized. Specifically, the combined use of the fourth horizontal linear module and the fourth vertical linear module enables the fourth suction cup module to accurately move in space, accurately pick up the finished product of the loading tray on the transfer table, and transfer it to the collection mechanism. This design not only improves the space utilization rate of the equipment but also ensures the stability and accuracy of the discharging process, thereby enhancing the production efficiency of the entire automatic forming and assembling equipment for the loading tray.

[0022] Preferably, the collection mechanism includes a base, a driving motor, and a turntable. The base is erected on one side of the frame. The driving motor is installed on the base. The turntable is horizontally arranged and coaxially connected to the output shaft of the driving motor.

[0023] By adopting the above technical solution, the collection mechanism can realize the orderly storage of finished products on the loading tray. Specifically, the base serves as a supporting structure to ensure the stability of the entire collection mechanism; the drive motor provides power to drive the turntable to rotate, thereby realizing the automatic switching and storage of finished products on the loading tray at different positions, effectively improving space utilization and reducing manual intervention, further improving the overall automation and production efficiency of the equipment.

[0024] Preferably, the turntable is provided with a plurality of clearance holes, which are circumferentially divergently arranged, and the positioning holes correspond to the positions where the loading tray is placed.

[0025] By adopting the above technical solution, the several clearance holes on the turntable are arranged in a circumferentially divergent manner, so that the position of each clearance hole can accurately correspond to the placement position of the loading tray, thereby ensuring that the loading tray can be stably stored in different areas of the turntable and collected in an orderly manner as the turntable rotates. This design not only improves space utilization, but also ensures the stability of the loading tray during transportation, effectively avoiding the problem of stacking chaos or damage caused by position offset.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. Through the coordinated work of the extruder, the tray forming machine and the receiving machine, an integrated assembly line operation from raw material processing to finished product assembly is realized, which effectively improves production efficiency and reduces manual intervention, and solves the problem of poor coordination and linkage between equipment in traditional processes; 2. The first grabbing mechanism and the adjustment mechanism in the receiving machine work together to accurately complete the transfer and position adjustment of the tray, ensuring the accurate alignment of the two trays before pressing, and improving the assembly accuracy of the product; 3. The pressing mechanism uses ultrasonic welding technology to press the two discs together, ensuring the connection strength and reliability, while shortening the action conversion cycle and further optimizing the overall production fluency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of an automatic forming and assembling device for a loading tray according to an embodiment of the present application.

[0028] Figure 2 It is a schematic diagram of the overall structure of the material receiving machine in the embodiment of the present application.

[0029] Figure 3 It is a diagram of the coordination relationship between the frame, the adjustment mechanism, the pressing mechanism, the second grabbing mechanism and the collecting mechanism in the embodiment of the present application.

[0030] Description of the reference numerals: 1. Extruder; 2. Carrier tray forming machine; 3. Material collecting machine; 31. Frame; 311. First bearing seat; 32. First grasping mechanism; 321. Gantry; 322. First horizontal linear module; 323. First vertical linear module; 324. First suction cup module; 33. Adjusting mechanism; 331. Bearing table; 332. Grasping assembly; 3321. Second horizontal linear module; 3322. Second vertical linear module; 3323. Second suction cup module; 333. Flipping assembly; 3331. Push-pull cylinder; 3332. Rotary clamping cylinder; 3333. Clamping plate; 334. Positioning assembly; 3341. Lifting cylinder; 3342. Positioning plate; 3343. Positioning block; 3344. Positioning column; 34. Pressing mechanism; 341. Workbench; 342. Pressing cylinder; 343. Ultrasonic welding head; 344. Transfer table; 35. Second grasping mechanism; 351. First transfer assembly; 3511. Third horizontal linear module; 3512. Third vertical linear module; 3513. Third suction cup module; 352. Second transfer assembly; 3521. Fourth horizontal linear module; 3522. Fourth vertical linear module; 3523. Fourth suction cup module; 36. Collecting mechanism; 361. Base; 362. Driving motor; 363. Turntable; 3631. Relief hole. Detailed implementation mode

[0031] The following is further described in detail with reference to the attached Figures 1-3 drawings of the present application.

[0032] An embodiment of the present application discloses an automatic forming and assembling device for a carrier tray. Refer to Figure 1 , an automatic forming and assembling device for a carrier tray includes an extruder 1, a carrier tray forming machine 2 and a material collecting machine 3. The extruder 1, the carrier tray forming machine 2 and the material collecting machine 3 are connected in sequence. Among them, the feeding pipe of the extruder 1 is used to suck plastic masterbatch, and the fluid plastic is sent into the carrier tray forming machine 2 through the screw extrusion mechanism. The forming die mechanism of the carrier tray forming machine 2 injects and forms the fluid plastic.

[0033] In this embodiment, the extruder 1 is a plastic processing device mainly used for heating, melting, and extruding solid plastic masterbatch into fluid plastic. Its core components include a feeding system, a heating system, a screw extrusion mechanism, and an extrusion die. The feeding system consists of a feeding pipe and a hopper, which are responsible for transporting the plastic masterbatch into the extruder 1. The heating system heats the plastic masterbatch to a molten state through heaters and temperature control devices. The screw extrusion mechanism consists of a screw and a barrel. When the screw rotates, it pushes the plastic masterbatch forward and melts it into fluid plastic through friction and heating. The extrusion die is located at the end of the extruder 1 and is used to extrude the molten plastic into a fluid of a specific shape. In the working process, the plastic masterbatch enters the hopper through the feeding pipe and is then transported into the barrel. Inside the barrel, the plastic masterbatch is heated and gradually melted, and the rotation of the screw pushes the molten plastic forward. The molten plastic is extruded through the extrusion die to form a continuous fluid plastic, which is then sent into the carrier plate molding machine 2.

[0034] Correspondingly, the carrier plate molding machine 2 is an injection molding device mainly used for injecting fluid plastic into a mold and forming a carrier plate after cooling and solidifying. Its core components include an injection system, a molding die, a mold clamping system, a cooling system, and an ejection system. The injection system consists of an injection cylinder, a screw, and a nozzle, which are responsible for injecting the molten plastic into the mold. The molding die includes a fixed mold and a moving mold, and the shape cavity of the carrier plate is designed inside the mold. The mold clamping system is driven by a hydraulic or mechanical device and is used to close and lock the mold to ensure that the mold does not separate during the molding process. The cooling system accelerates the cooling and solidification of the plastic in the mold through cooling water channels or air cooling devices. The ejection system is used to eject the formed carrier plate from the mold. In the working process, the molten plastic enters the injection system of the carrier plate molding machine 2 from the extruder 1, and the injection cylinder pushes the screw to inject the plastic into the mold. The mold closes under the action of the mold clamping system, and the plastic fills and forms in the mold. The cooling system is started, and the plastic quickly cools and solidifies in the mold. After the mold is opened, the ejection system ejects the formed carrier plate from the mold, completing one molding cycle.

[0035] Therefore, as existing mature devices, the extruder 1 and the carrier plate molding machine 2 respectively undertake the key tasks of plastic melting and molding. The extruder 1 converts the plastic masterbatch into fluid plastic through heating and screw extrusion, while the carrier plate molding machine 2 processes the fluid plastic into the final carrier plate product through steps such as injection, cooling, and ejection. The coordinated work of the two realizes the efficient and automated production of the carrier plate, reduces manual intervention, improves production efficiency and product quality, which will not be elaborated here.

[0036] Refer to Figure 2 and Figure 3, on the other hand, the material receiving machine 3 includes a frame 31, a first grasping mechanism 32, an adjusting mechanism 33, a pressing mechanism 34, a second grasping mechanism 35 and a collecting mechanism 36. The first grasping mechanism 32 is used to transfer the disk body between the carrier disk forming machine 2 and the adjusting mechanism 33. The adjusting mechanism 33 is used to adjust the positions of two disk bodies. The pressing mechanism 34 is located at the rear end of the adjusting mechanism 33 and is used to press two disk bodies together. The second grasping mechanism 35 is located at the rear end of the adjusting mechanism 33 and is used to unload the finished carrier disk.

[0037] Specifically, the frame 31 serves as the main structure of the material receiving machine 3 and is used to support and fix other functional components. The first grasping mechanism 32 is located at the starting position of the material receiving machine 3 and is mainly used to grasp and transfer the formed disk body from the carrier disk forming machine 2 to the adjusting mechanism 33. The first grasping mechanism 32 usually adopts a robotic arm or a suction cup device, which can accurately grasp and move the disk body to ensure that it will not be damaged or deformed during the transfer process.

[0038] The adjusting mechanism 33 is located at the rear end of the first grasping mechanism 32 and is mainly used to adjust the relative positions of two disk bodies so that they can be accurately aligned, preparing for the subsequent pressing process. The adjusting mechanism 33 is usually equipped with a positioning device and a fine-tuning device, which can accurately adjust the positions of the disk bodies according to actual requirements. The pressing mechanism 34 is located at the rear end of the adjusting mechanism 33 and is used to press two disk bodies with adjusted positions together so that they are tightly combined to form the final finished carrier disk. The pressing mechanism 34 usually adopts hydraulic or pneumatic drive and can provide sufficient pressure to ensure a firm connection between the disk bodies.

[0039] The second grasping mechanism 35 is located at the rear end of the pressing mechanism 34 and is mainly used to take out the pressed finished carrier disk from the pressing mechanism 34 and transfer it to the collecting mechanism 36. The second grasping mechanism 35 also adopts a robotic arm or a suction cup device and can efficiently complete the unloading operation. The collecting mechanism 36 is the last part of the material receiving machine 3 and is used to centrally store or convey the finished carrier disks to the next process. The collecting mechanism 36 usually adopts a conveyor belt or a stacking device, which can realize the automatic collection and sorting of the carrier disks and further improve the production efficiency.

[0040] Therefore, the above processing method realizes the overall automated production process of the loading tray automatic forming and assembling equipment. The extruder 1 sucks the plastic masterbatch through the feeding pipe and uses the screw extruder mechanism to convert the material into fluid plastic, and then sends it into the loading tray molding machine 2 to complete injection molding, ensuring a high degree of integration of raw material processing and preliminary molding. Each component in the material receiving machine 3 works in cooperation. The first grasping mechanism 32 is responsible for the initial transfer of materials. The adjustment mechanism 33 accurately calibrates the positional relationship between the two trays. The pressing mechanism 34 then completes the stable combination of the two, and the second grasping mechanism 35 finally realizes the blanking of the finished product. The whole process is coherent and efficient, significantly improving the automation level and working efficiency of loading tray production.

[0041] Among them, the first grasping mechanism 32 includes a gantry 321, a first horizontal linear module 322, a first vertical linear module 323, and a first suction cup module 324. There are two groups of gantries 321, which are respectively located on one side of the frame 31 and one side of the loading tray molding machine 2. The cross-section of the gantry 321 is U-shaped. The first horizontal linear module 322 straddles between the two groups of gantries 321. The first horizontal linear module 322 is perpendicular to the gantry 321. The first horizontal linear module 322 slides on the gantry 321 in a pneumatic manner, specifically sliding along the length direction of the gantry 321.

[0042] Correspondingly, the first vertical linear module 323 is installed on the sliding seat of the first horizontal linear module 322 and can move synchronously with the first horizontal linear module 322 in the horizontal direction. At the same time, the first suction cup module 324 is installed on the first vertical linear module. The frame 31 is correspondingly provided with a first working position and a second working position. The positions of the first working position and the second working position correspond to the two trays. The first suction cup module 324 moves along the X-axis and Z-axis under the action of the first horizontal linear module 322 and the second vertical linear module 3322, and simultaneously sucks the two trays.

[0043] Therefore, the first gripping mechanism 32 is a key component in the blanking machine 3, responsible for gripping the formed disc from the loading disc forming machine 2 and transferring it to the adjustment mechanism 33. The first gripping mechanism 32 includes a gantry 321, a first horizontal linear module 322, a first vertical linear module 323, and a first suction cup module 324. There are two sets of gantries 321, located on one side of the frame 31 and one side of the loading disc forming machine 2 respectively. The cross-section of the gantry 321 is designed in a U shape. This structure not only provides sufficient support strength but also provides space for the installation and movement of the first horizontal linear module 322. The first horizontal linear module 322 is bridged between the two sets of gantries 321, perpendicular to the gantry 321, and is pneumatically driven to slide on the gantry 321, specifically sliding along the length direction of the gantry 321. This design enables the first horizontal linear module 322 to move flexibly in the horizontal direction, covering the entire working area from the loading disc forming machine 2 to the frame 31.

[0044] The first vertical linear module 323 is installed on the sliding seat of the first horizontal linear module 322 and can move synchronously with the first horizontal linear module 322 in the horizontal direction. The main function of the first vertical linear module 323 is to achieve vertical movement, thereby driving the first suction cup module 324 to lift and lower in the Z-axis direction. The first suction cup module 324 is installed on the first vertical linear module 323 and is used to grip the disc. The suction cup module usually uses vacuum suction cups, which can firmly grip the disc by means of negative pressure adsorption, ensuring that it will not fall off or be damaged during the transfer process. Corresponding first and second workstations are provided on the frame 31, and the positions of these two workstations correspond to the positions of the two discs, ensuring that the first suction cup module 324 can accurately grip the disc.

[0045] During the working process, the first suction cup module 324 moves along the X-axis and Z-axis directions under the coordinated action of the first horizontal linear module 322 and the first vertical linear module 323. When the loading disc forming machine 2 finishes forming the disc, the first horizontal linear module 322 drives the first suction cup module 324 to move along the length direction of the gantry 321 to the upper part of the loading disc forming machine 2. Subsequently, the first vertical linear module 323 drives the first suction cup module 324 to descend, so that the suction cup contacts the disc and grips the disc through negative pressure adsorption. After the gripping is completed, the first vertical linear module 323 drives the suction cup module to rise, and the first horizontal linear module 322 then moves it to the first or second workstation on the frame 31, and finally places the disc on the adjustment mechanism 33. Through this design, the first gripping mechanism 32 can efficiently and accurately complete the gripping and transfer of the disc, providing reliable support for the subsequent adjustment and pressing processes.

[0046] Specifically, the adjustment mechanism 33 includes a carrier table 331, a grasping component 332, a flipping component 333, and a positioning component 334. The carrier table 331 is mounted on the frame 31 and is used to carry one of the disks. The flipping component 333 is flush with the carrier table 331 and is used to carry another disk. The carrier table 331 and the flipping component 333 are arranged at intervals along the length direction of the frame 31.

[0047] Meanwhile, the grasping component 332 includes a second horizontal linear module 3321, a second vertical linear module 3322, and a second suction cup module 3323. The second horizontal linear module 3321 is mounted above the carrier table 331. The second horizontal linear module 3321 also moves along the length direction of the frame 31 in a pneumatic manner, and the movement stroke of the second horizontal linear module 3321 can be from one side of the first station away from the second station to one side of the second station away from the first station, so as to conveniently realize the transfer of the disk.

[0048] In addition, the second vertical linear module 3322 is installed on the second horizontal linear module 3321. The second horizontal linear module 3321 drives and controls the transfer of the second suction cup module 3323 between the carrier table 331 and the flipping component 333. The positioning component 334 is located below the flipping component 333, and the positioning component 334 is used to realize the positioning when the two disks are assembled.

[0049] During the working process, the adjustment mechanism 33 efficiently completes the adjustment, transfer, and assembly of the disks through the coordinated action of the carrier table 331, the grasping component 332, the flipping component 333, and the positioning component 334. First, the carrier table 331 carries one of the disks and ensures the accurate position of the disk through the positioning groove or guiding device on its surface. At the same time, the flipping component 333 carries another disk and keeps it horizontally stable through its design. The grasping component 332 starts to work. The second horizontal linear module 3321 drives the second suction cup module 3323 to move horizontally above the carrier table 331. Then the second vertical linear module 3322 descends, so that the second suction cup module 3323 contacts the disk and grabs the disk by negative pressure adsorption. After the grasping is completed, the second vertical linear module 3322 rises, and the second horizontal linear module 3321 moves the second suction cup module 3323 above the flipping component 333 and places the disk on the flipping component 333. At this time, the two disks are respectively located on the carrier table 331 and the flipping component 333, and are ready for assembly.

[0050] Next, the positioning component 334 starts to function. The positioning component 334 detects the relative positions of the two discs through devices such as positioning pins, guiding blocks, or sensors, and makes fine adjustments as needed. For example, if the sensors detect a deviation in the positions of the discs, the positioning component 334 will make fine adjustments to the discs on the flipping component 333 through the fine adjustment device to ensure that the two discs are perfectly aligned. After the positioning is completed, the grasping component 332 starts again, grasps the discs on the flipping component 333, and transfers them back to the carrier table 331 to be joined with the discs on the carrier table 331.

[0051] Among them, the coordinated movement of the second horizontal linear module 3321 and the second vertical linear module 3322 enables the second suction cup module 3323 to move precisely in the X-axis and Z-axis directions, ensuring the accurate position of the discs during transfer. The second suction cup module 3323 grasps the discs by means of vacuum adsorption, which not only provides uniform grasping force but also effectively avoids damaging the surface of the discs. In addition, the introduction of the positioning component 334 further improves the joining accuracy. Through the cooperation of sensors and fine adjustment devices, it can detect and correct the position deviation of the discs in real time, ensuring that the finished loading tray after joining meets the design requirements. It realizes the efficient transfer of the discs between the carrier table 331 and the flipping component 333, reduces manual intervention, and improves production efficiency. Secondly, the high-precision grasping and positioning ensure the position accuracy of the discs during the joining process, effectively avoiding product quality problems caused by position deviation. Finally, the vacuum adsorption grasping method protects the surface of the discs, avoiding scratches or deformation, and further improving the yield rate of the products.

[0052] On the other hand, there are two sets of flipping components 333, which are symmetrically arranged on both sides of the upper surface of the frame 31. The flipping component 333 includes a push-pull cylinder 3331, a rotary clamping cylinder 3332, and clamping plates 3333. A first bearing seat 311 is fixed on the upper surface of the frame 31. The push-pull cylinder 3331 is fixed on the first bearing seat 311 and is mounted above the frame 31. The push-pull cylinder 3331 is horizontally arranged, and the two sets of push-pull cylinders 3331 are arranged oppositely. The rotary clamping cylinder 3332 is installed on the piston rod of the push-pull cylinder 3331. Specifically, the piston rod of the pusher cylinder is connected to the rotary clamping cylinder 3332 through a connecting plate. There are two clamping plates 3333, and the two clamping plates 3333 are respectively installed on the two arms of the rotary clamping cylinder 3332.

[0053] Correspondingly, there are two sets of flipping components 333, symmetrically distributed on both sides of the upper surface of the frame 31. This symmetrical layout not only improves the space utilization rate of the equipment, but also makes the adjustment and splicing of the discs more efficient. Each set of flipping components 333 includes a push-pull cylinder 3331, a rotary clamping cylinder 3332, and a clamping plate 3333. A first bearing seat 311 is fixed on the upper surface of the frame 31, and the push-pull cylinder 3331 is fixed on the first bearing seat 311 and erected above the frame 31. The push-pull cylinder 3331 is horizontally arranged, and the two sets of push-pull cylinders 3331 are arranged oppositely. This design enables the push-pull cylinder 3331 to push or pull back the rotary clamping cylinder 3332 synchronously, ensuring the stability of the disc during the adjustment process.

[0054] At the same time, the rotary clamping cylinder 3332 is installed on the piston rod of the push-pull cylinder 3331. Specifically, the piston rod of the push-pull cylinder 3331 is fixedly connected to the rotary clamping cylinder 3332 through a connecting plate. This connection method enables the rotary clamping cylinder 3332 to move synchronously with the piston rod of the push-pull cylinder 3331 and can also independently complete the rotation action. There are two clamping plates 3333, which are respectively installed on the two arms of the rotary clamping cylinder 3332. The design of the clamping plate 3333 enables the rotary clamping cylinder 3332 to firmly clamp the disc and adjust the angle or position of the disc through the rotation action when needed. For example, when the disc needs to be flipped or rotated to align with another disc, the rotary clamping cylinder 3332 drives the clamping plate 3333 to rotate, thereby driving the disc to complete the corresponding adjustment. During the working process, the function of the flipping component 333 is mainly reflected in the loading, adjustment, and transfer of the disc. When the grasping component 332 transfers the disc from the loading platform 331 to the flipping component 333, the push-pull cylinder 3331 pushes the rotary clamping cylinder 3332 to move to a suitable position, and then the clamping plate 3333 clamps the disc. If the angle or position of the disc needs to be adjusted, the rotary clamping cylinder 3332 drives the clamping plate 3333 to rotate to make the disc reach the required state. During the splicing process, the push-pull cylinder 3331 pulls back the rotary clamping cylinder 3332 to align the disc with another disc on the loading platform 331. After the positioning component 334 further fine-tunes the position, the splicing operation is completed. This design not only improves the flexibility of disc adjustment but also ensures the splicing accuracy, providing a reliable guarantee for the quality of the finished loading tray.

[0055] Among them, the key points of the flipping component 333 lie in its versatility and high precision. The horizontal setting and symmetrical layout of the push-pull cylinder 3331 make the adjustment process of the disc body more stable and efficient, while the design of the rotary clamping cylinder 3332 provides flexibility for the angle adjustment of the disc body. The double-arm structure of the clamping plate 3333 ensures the stability of the disc body during the clamping process, avoiding deformation or damage of the disc body caused by uneven clamping force. In addition, the coordinated operation of the push-pull cylinder 3331 and the rotary clamping cylinder 3332 enables the disc body to be adjusted simultaneously in the horizontal and rotational directions, further improving the operation precision and efficiency of the equipment.

[0056] Therefore, precise flipping and position adjustment of the disc body during the assembly process are achieved. Specifically, two sets of symmetrically distributed flipping components 333 are provided to ensure that the two disc bodies can complete the flipping action synchronously and stably, thereby improving the assembly efficiency and precision. The horizontal setting of the push-pull cylinder 3331 enables the flipping component 333 to move flexibly above the frame 31, expanding the operation range; the combined use of the rotary clamping cylinder 3332 and the clamping plate 3333 can not only firmly clamp the disc body but also achieve precise angle adjustment under the drive of the push-pull cylinder 3331, effectively avoiding the offset or damage of the material during the flipping process.

[0057] On the other hand, the positioning component 334 includes a lifting cylinder 3341, a positioning plate 3342, positioning blocks 3343, and positioning columns 3344. The lifting cylinder 3341 is installed on the upper surface of the frame 31 with its piston rod vertically upward, the positioning plate 3342 is horizontally arranged, the positioning plate 3342 is vertically fixed to the end of the piston rod of the lifting cylinder 3341, the positioning plate 3342 is located directly below the clamping area of the two clamping plates 3333, several positioning blocks 3343 are provided, and the several positioning blocks 3343 are used for plugging and mating positioning with the vacant area of the disc body, and the positioning columns 3344 are vertically fixed to the upper surface of the positioning plate 3342, and the positioning columns 3344 are used for plugging and positioning the bearing area of the disc body.

[0058] During the working process, the role of the positioning component 334 is mainly reflected in the positioning and support before the disc bodies are assembled. When the grasping component 332 transfers the disc body to the flipping component 333 and completes the angle adjustment, the lifting cylinder 3341 is activated to drive the positioning plate 3342 to rise to the area of the clamping plate 3333. The positioning blocks 3343 are inserted into the vacant area of the disc body, and the positioning columns 3344 are inserted into the bearing area of the disc body to ensure the accurate position of the disc body in the horizontal and vertical directions. At this time, another disc body is also transferred to the bearing platform 331 by the grasping component 332 and undergoes the same positioning operation through the positioning component 334. After the positioning is completed, the relative positions of the two disc bodies are completely aligned, preparing for the subsequent pressing operation. Then, the pressing mechanism 34 applies pressure to closely combine the two disc bodies to form the final finished product of the loading tray.

[0059] Among them, the design of the lifting cylinder 3341 enables the positioning plate 3342 to flexibly lift and lower in the vertical direction to adapt to the positioning requirements of discs with different heights. The plug-in and matching design of the positioning block 3343 and the positioning column 3344 ensures the precise positioning of the disc in the horizontal and vertical directions, avoiding the problem of splicing quality caused by position deviation. In addition, the structure of the positioning assembly 334 is compact and can seamlessly cooperate with the flipping assembly 333 and the grasping assembly 332, further improving the working efficiency and positioning accuracy of the equipment.

[0060] On the other hand, the pressing mechanism 34 includes a workbench 341, a pressing cylinder 342, and an ultrasonic welding head 343. The workbench 341 is installed on the upper surface of the frame 31. The stacked discs are transferred to the workbench 341 by the grasping assembly 332. The workbench 341 is horizontally arranged and is used to receive the stacked discs. The pressing cylinder 342 is installed above the workbench 341, and the ultrasonic welding head 343 is installed on the pressing cylinder 342. The position of the ultrasonic welding head 343 corresponds to the position of the workbench 341.

[0061] Correspondingly, the workbench 341 is used to stably receive the stacked discs to ensure the accurate position of the material during the pressing process; the pressing cylinder 342 provides a stable downward pressure to ensure the reliable execution of the pressing action; the ultrasonic welding head 343 uses the heat generated by high-frequency vibration to melt the contact surface, enabling the two discs to be firmly combined, thereby improving the product quality and production efficiency.

[0062] On the other hand, the second grasping mechanism 35 includes a first transfer assembly 351 and a second transfer assembly 352. The first transfer assembly 351 includes a third horizontal linear module 3511, a third vertical linear module 3512, and a third suction cup module 3513. The third horizontal linear module 3511 is located on one side of the workbench 341. The third vertical linear module 3512 is installed on the third horizontal linear module 3511, and the third suction cup module 3513 is installed on the third vertical linear module 3512. The pressing mechanism 34 further includes a transfer table 344. The transfer table 344 is located on one side of the workbench 341 and is arranged in the area at the end of the stroke of the third horizontal linear module 3511 and the end of the stroke of the second horizontal linear module 3321 to be used for realizing the connection between the third horizontal linear module 3511 and the second horizontal linear module 3321.

[0063] Correspondingly, the transfer table 344 is arranged in the area at the end of the stroke of the third horizontal linear module 3511 and the second horizontal linear module 3321, which fully utilizes the internal space of the equipment. At the same time, it realizes the efficient connection of the transfer process, making the compact layout of the equipment not only reduce the floor area of the equipment but also reduce the possible conflicts between the modules during the movement process, thereby improving the stability and reliability of the equipment operation.

[0064] Specifically, the transfer table 344 serves as a fixed intermediate position, capable of providing stable support and precise positioning for the finished products on the loading tray, ensuring that the third horizontal linear module 3511 accurately places the finished products on the transfer table 344. Then, the second horizontal linear module 3321 precisely picks up the finished products from the transfer table 344. This segmented transfer method significantly improves the positioning accuracy and transfer efficiency of the finished products. In addition, the design of the transfer table 344 also enhances the adaptability of the equipment, enabling it to flexibly handle finished products on loading trays of different specifications through fine-tuning positioning devices, meeting diverse production requirements. In terms of energy and time savings, the introduction of the transfer table 344 optimizes the movement range of the modules, reduces unnecessary long-distance movements, thereby lowering the energy consumption of the equipment and shortening the transfer time of the finished products.

[0065] Among them, during the working process, the working process of the second grasping mechanism 35 is as follows: When the pressing mechanism 34 completes the assembly of the finished products on the loading tray, the third horizontal linear module 3511 drives the third suction cup module 3513 to move horizontally above the pressing mechanism 34. Subsequently, the third vertical linear module 3512 descends, causing the third suction cup module 3513 to contact the finished products on the loading tray and grasp the products by negative pressure adsorption. After grasping, the third vertical linear module 3512 ascends, and the third horizontal linear module 3511 then moves the third suction cup module 3513 above the transfer table 344 and places the finished products on the loading tray on the transfer table 344. At this time, the second transfer assembly 352 is activated to transfer the finished products on the loading tray from the transfer table 344 to the collection mechanism 36, completing the entire unloading process.

[0066] The coordinated movement of the third horizontal linear module 3511 and the third vertical linear module 3512 enables the third suction cup module 3513 to accurately move in the X-axis and Z-axis directions, ensuring that the position of the finished products on the loading tray is accurate and error-free during the transfer process. The vacuum adsorption design of the third suction cup module 3513 not only has uniform grasping force but also effectively avoids damaging the surface of the finished products on the loading tray. In addition, the introduction of the transfer table 344 further optimizes the transfer process, making the connection between the third horizontal linear module 3511 and the second horizontal linear module 3321 smoother and improving the working efficiency of the equipment.

[0067] Furthermore, the second transfer assembly 352 and the first transfer assembly 351 are centrally symmetrically arranged, including a fourth horizontal linear module 3521, a fourth vertical linear module 3522, and a fourth suction cup module 3523. The fourth horizontal linear module 3521 is located on one side of the workbench 341, the fourth vertical linear module 3522 is installed on the fourth horizontal linear module 3521, and the fourth suction cup module 3523 is installed on the fourth vertical linear module 3522.

[0068] Thereby, efficient unloading and transfer of finished products on the carrier tray is achieved. Specifically, the combination of the fourth horizontal linear module 3521 and the fourth longitudinal linear module 3522 enables the fourth suction cup module 3523 to move precisely in space, accurately pick up the finished products on the carrier tray on the transfer table 344, and transfer them to the collection mechanism 36. This design not only improves the space utilization of the equipment, but also ensures the stability and accuracy of the unloading process, thereby improving the production efficiency of the entire carrier tray automatic molding assembly equipment.

[0069] On the other hand, the collecting mechanism 36 includes a base 361, a driving motor 362 and a turntable 363. The base 361 is mounted on one side of the frame 31, the driving motor 362 is installed on the base 361, the turntable 363 is horizontally arranged, and the turntable 363 is coaxially connected to the output shaft of the driving motor 362.

[0070] Therefore, the collection mechanism 36 can realize the orderly storage of the finished products on the loading tray. Specifically, the base 361 serves as a supporting structure to ensure the stability of the entire collection mechanism 36; the drive motor 362 provides power to drive the turntable 363 to rotate, thereby realizing the automatic switching and storage of the finished products on the loading tray at different positions, effectively improving the space utilization rate and reducing manual intervention, and further improving the overall automation and production efficiency of the equipment.

[0071] Furthermore, the turntable 363 is provided with a plurality of clearance holes 3631, which are arranged circumferentially and divergently, and the positioning holes correspond to the positions where the material tray is placed. The plurality of clearance holes 3631 on the turntable 363 are arranged circumferentially and divergently, so that the position of each clearance hole 3631 can accurately correspond to the placement position of the material tray, thereby ensuring that the material tray can be stably stored in different areas of the turntable 363 and orderly collected as the turntable 363 rotates. This design not only improves the space utilization rate, but also ensures the stability of the material tray during the transportation process, and effectively avoids the problem of stacking confusion or damage caused by position offset.

[0072] The implementation principle of the automatic forming and assembling equipment for a loading tray in the embodiment of the present application is as follows: By synergistically integrating the extruder 1, the carrier tray molding machine 2, the material collecting machine 3 and each functional module (such as the grasping mechanism, the adjustment mechanism 33, the pressing mechanism 34 and the positioning component 334), the full-automatic production of the carrier tray from plastic masterbatch to the finished product is realized. The extruder 1 melts the plastic masterbatch and extrudes it into a fluid plastic, the carrier tray molding machine 2 processes the plastic into a tray body through injection molding, and the material collecting machine 3 assembles the tray bodies into the final finished product through steps such as grasping, adjusting, pressing and positioning. Each module ensures the position accuracy and stability of the tray body during the transfer, adjustment and assembly processes through precise motion control (such as linear modules, suction cup components, flipping components 333 and positioning components 334), and at the same time optimizes the space utilization and process connection through designs such as the transfer table 344, finally realizing the efficient, stable and high-quality automatic production of the carrier tray.

[0073] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A material tray automatic forming and assembling device, characterized in that: The invention comprises an extruder (1), a material tray molding machine (2) and a material receiving machine (3), wherein the extruder (1), the material tray molding machine (2) and the material receiving machine (3) are connected in sequence, the feeding pipe of the extruder (1) is used to absorb plastic masterbatch, and the fluid plastic is fed into the material tray molding machine (2) through the screw extruder (1), and the molding mold mechanism of the material tray molding machine (2) performs injection molding on the fluid plastic, and the material receiving machine (3) comprises a frame (31), a first grasping mechanism (32), an adjustment mechanism (33), a pressing mechanism (34), and a pressing mechanism (35). The invention relates to a first gripping mechanism (34), a second gripping mechanism (35) and a collecting mechanism (36), wherein the first gripping mechanism (32) is used to realize the transfer of the tray body between the loading tray forming machine (2) and the adjusting mechanism (33), the adjusting mechanism (33) is used to adjust the positions of the two tray bodies, the pressing mechanism (34) is located at the rear end of the adjusting mechanism (33), the pressing mechanism (34) is used to realize the pressing of the two tray bodies, and the second gripping mechanism (35) is located at the rear end of the adjusting mechanism (33) and is used to unload the finished product from the loading tray.

2. The automatic forming and assembling equipment for a carrier tray according to claim 1, characterized in that: The first gripping mechanism (32) comprises a gantry (321), a first transverse linear module (322), a first longitudinal linear module (323) and a first suction cup module (324); the gantry (321) is provided with two groups, which are respectively located on one side of the frame (31) and one side of the carrier tray forming machine (2); the first transverse linear module (322) is bridged between the two groups of the gantry (321); the first transverse linear module (322) is slidably arranged along the length direction of the gantry (321); The first longitudinal linear module (323) is installed on the first transverse linear module (322), the first suction cup module (324) is installed on the first longitudinal module, and the frame (31) is correspondingly provided with a first workstation and a second workstation, and the positions of the first workstation and the second workstation correspond to the two disc bodies. The first suction cup module (324) moves along the X-axis and the Z-axis under the action of the first transverse linear module (322) and the second longitudinal linear module (3322), and simultaneously attracts the two disc bodies.

3. The automatic forming and assembling equipment for a carrier tray according to claim 2, characterized in that: The adjustment mechanism (33) comprises a carrying platform (331), a grabbing assembly (332), a flipping assembly (333) and a positioning assembly (334); the carrying platform (331) is mounted on the frame (31) and is used to carry one of the disks; the flipping assembly (333) is flush with the carrying platform (331) and is used to carry a disk; the grabbing assembly (332) comprises a second transverse linear module (3321), a second longitudinal linear module (3322) and a second suction cup module (3323); The second transverse linear module (3321) is mounted above the supporting platform (331), the second longitudinal linear module (3322) is installed on the second transverse linear module (3321), the second transverse linear module (3321) drives and controls the transfer of the second suction cup module (3323) between the supporting platform (331) and the flipping assembly (333), the positioning assembly (334) is located below the flipping assembly (333), and the positioning assembly (334) is used to realize the positioning when the two disc bodies are spliced ​​together.

4. The automatic forming and assembling equipment for a carrier tray according to claim 3, characterized in that: The flip assembly (333) is provided with two groups, and the two groups of flip assemblies (333) are symmetrically arranged on both sides of the upper surface of the frame (31). The flip assembly (333) includes a push-pull cylinder (3331), a rotary clamping cylinder (3332) and a clamping plate (3333). The push-pull cylinder (3331) is mounted above the frame (31), and the push-pull cylinder (3331) is horizontally arranged. The rotary clamping cylinder (3332) is installed on the piston rod of the push-pull cylinder (3331). The clamping plate (3333) is provided with two pieces, and the two pieces of the clamping plates (3333) are respectively installed on the two arms of the rotary clamping cylinder (3332).

5. The automatic forming and assembling equipment for a carrier tray according to claim 3, characterized in that: The positioning assembly (334) includes a lifting cylinder (3341), a positioning plate (3342), a positioning block (3343) and a positioning column (3344). The lifting cylinder (3341) is installed on the upper surface of the frame (31) and the piston rod is vertically arranged upward. The positioning plate (3342) is arranged horizontally. The positioning plate (3342) is vertically fixed to the end of the piston rod of the lifting cylinder (3341). The positioning plate (3342) is located directly below the clamping area of ​​the two groups of the clamping plates (3333). There are a plurality of positioning blocks (3343), and the plurality of positioning blocks (3343) are used to be plugged in and positioned with the vacant areas of the disk body. The positioning column (3344) is vertically fixed to the upper surface of the positioning plate (3342). The positioning column (3344) is used to be plugged in and positioned with the bearing area of ​​the disk body.

6. The automatic forming and assembling equipment for a carrier tray according to claim 3, characterized in that: The pressing mechanism (34) comprises a workbench (341), a pressing cylinder (342) and an ultrasonic welding head (343); the workbench (341) is mounted on the upper surface of the frame (31); the stacked disks are transferred to the workbench (341) by the grabbing assembly (332); the workbench (341) is used to receive the stacked disks; the pressing cylinder (342) is mounted above the workbench (341); the ultrasonic welding head (343) is installed on the pressing cylinder (342); and the position of the ultrasonic welding head (343) corresponds to the position of the workbench (341).

7. The automatic forming and assembling equipment for a carrier tray according to claim 3, characterized in that: The second gripping mechanism (35) comprises a first transfer assembly (351) and a second transfer assembly (352); the first transfer assembly (351) comprises a third transverse linear module (3511), a third longitudinal linear module (3512) and a third suction cup module (3513); the third transverse linear module (3511) is located on one side of the workbench (341); the third longitudinal linear module (3512) is mounted on the third transverse linear module (3511); and the third suction cup module (3513) is disposed on the workbench (341). 513) is installed on the third longitudinal linear module (3512), and the pressing mechanism (34) also includes a turntable (344), and the turntable (344) is located on one side of the workbench (341), and the turntable (344) is arranged in the area between the stroke end of the third transverse linear module (3511) and the stroke end of the second transverse linear module (3321) to achieve the connection between the third transverse linear module (3511) and the second transverse linear module (3321).

8. The automatic forming and assembling equipment for a carrier tray according to claim 7, characterized in that: The second transfer component (352) is centrally symmetrically arranged with the first transfer component (351), and comprises a fourth transverse linear module (3521), a fourth longitudinal linear module (3522) and a fourth suction cup module (3523); the fourth transverse linear module (3521) is located on one side of the workbench (341); the fourth longitudinal linear module (3522) is installed on the fourth transverse linear module (3521); and the fourth suction cup module (3523) is installed on the fourth longitudinal linear module (3522).

9. The automatic forming and assembling equipment for a carrier tray according to claim 1, characterized in that: The collecting mechanism (36) comprises a base (361), a driving motor (362) and a turntable (363); the base (361) is mounted on one side of the frame (31); the driving motor (362) is installed on the base (361); the turntable (363) is arranged horizontally; and the turntable (363) is coaxially connected to an output shaft of the driving motor (362).

10. The automatic forming and assembling equipment for a carrier tray according to claim 9, characterized in that: The rotating disk (363) is provided with a plurality of clearance holes (3631), which are arranged in a circumferentially divergent manner, and the positioning holes correspond to the positions where the loading disk is placed.

Citation Information

Patent Citations

  • Automatic processing equipment for double-layer blister tray

    CN221137003U