Apple sorting and bagging device and using method
By designing the Apple sorting bag device, using the classification cylinder and screw conveyor to realize dynamic screening of Apple, and directly enter the packaging assembly through the sorting tank for packaging, the problems of low efficiency and high cost of Apple sorting in the existing technology are solved, and an efficient and automated sorting and packaging process is achieved.
Patent Information
- Application Number
- CN202510620261.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-06-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, apple sorting is inefficient and requires manual screening, which leads to long time and high cost. It also requires manual packaging after sorting, which increases the risk of secondary handling.
An apple sorting bag device is designed, including sorting components and packaging components. The sorting assembly realizes dynamic screening of apples through the sorting cylinder and a screw conveyor. Smaller apples fall through the narrow fruit drain tank, and larger apples are discharged through the wide fruit drain tank, forming a natural sorting flow. The sorted apples are directly entered into the packaging assembly through the sorting trough for packaging.
It improves apple sorting efficiency, reduces sorting costs, reduces labor costs, ensures the quality of fruits, and realizes integrated processing of apple screening to packaging, shortens time.
Smart Images

Figure CN120191561A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of apple sorting equipment, and particularly relates to an apple sorting and bagging device and a using method thereof. Background Art
[0002] With the upgrading of household consumption and the development of the fruit deep-processing industry in our country, the annual consumption of apples continues to maintain a growth rate of more than 5%. The market's demand for fruit standardization and quality is becoming increasingly prominent. After apples are picked, during the sales process, they are often classified according to their sizes, and the prices of apples vary according to different classifications.
[0003] Currently, when classifying apples according to their sizes, it is usually done manually by holding a card sleeve for screening. Although this method can screen apples, during the screening process, it is necessary to screen each apple manually, resulting in low screening efficiency. Moreover, after screening, other workers are needed for packaging, which makes the classification process of apples time-consuming and costly. Summary of the Invention
[0004] In order to solve the problems of time-consuming, laborious and low efficiency in manually sorting apples, the invention provides an apple sorting and bagging device and a using method thereof.
[0005] To achieve the above object, the invention provides the following technical solutions: The invention provides an apple sorting and bagging device, which includes a sorting component, and a packing component for packing the sorted apples is arranged on one side of the sorting component; The sorting component includes a sorting box, a classification cylinder is installed in the sorting box, and a fruit guide hopper is arranged at one end of the classification cylinder on the sorting box; A screw conveyor is arranged along the axial direction in the classification cylinder, one end of the screw conveyor far from the fruit guide hopper is connected with a transmission component, a fruit leakage groove is arranged along the axial direction on the classification cylinder, and the width of the fruit leakage groove gradually increases from the fruit guide hopper to the transmission component; A sorting groove perpendicular to the axial direction of the classification cylinder is arranged in the sorting box, and one end port of the sorting groove extends out of the sorting box and is connected with the packing component.
[0006] Preferably, a cover plate is arranged on the top of the sorting box.
[0007] Preferably, a connecting plate is arranged at the central position of the sorting box near the classification cylinder, and a guiding plate is inclinedly installed between the connecting plate and the sorting groove.
[0008] Preferably, the transmission assembly includes a support base fixed to the bottom of the sorting box. A first motor is mounted on the support base. A first large pulley is connected to the output shaft of the first motor, and a first small pulley is connected to the screw conveyor; A first transmission belt is connected between the first large pulley and the first small pulley.
[0009] Preferably, the packing assembly includes a sorting channel. One end of the sorting channel is connected to the end extending out of the sorting box on the sorting chute. A diversion opening ring is provided on the sorting channel, and a packaging bag is clamped in the diversion opening ring; The other end of the sorting channel is provided with a vertical sealing and shearing assembly for heat-sealing and shearing the port of the packaging bag.
[0010] Preferably, the vertical sealing and shearing assembly includes a mounting base. Two groups of first cranks are rotatably arranged in the mounting base. A connecting frame is mounted between each group of first cranks. A sealing and shearing cutter is provided on one side end face of the connecting frame; A transmission rod is connected to each group of first cranks, and a driving part is connected to the transmission rod; The driving part includes a gear set. A second large pulley is connected to the gear set. A second small pulley is connected to the transmission rod. A second transmission belt is connected between the second large pulley and the second small pulley; A second gear is connected to the gear set, and a second motor is connected to the second gear.
[0011] Preferably, a transportation assembly is provided at the bottom of the vertical sealing and shearing assembly. The transportation assembly includes a conveyor belt. One end of the conveyor belt is located below the sealing and shearing cutter. A receiving box is provided below the other end of the conveyor belt, and a mover is provided at the bottom of the receiving box.
[0012] Preferably, a heat-sealing assembly is provided on the side of the diversion opening ring; The heat-sealing assembly includes a mounting frame. A third motor is connected to the mounting frame. A rotating disk is connected to the output shaft of the third motor. A first connecting rod is connected to the rotating disk. A push rod is connected to the first connecting rod. A heat-sealer is provided at the end of the push rod away from the first connecting rod.
[0013] Preferably, a fruit conveying assembly is provided on the side of the fruit guiding hopper. The fruit conveying assembly includes a support frame. Two driving rollers are symmetrically mounted on the support frame. A transmission belt is connected between the two driving rollers. The upper end of the transmission belt is close to the fruit guiding hopper. A fruit receiving bin is provided at the position of the lower end of the transmission belt on the support frame.
[0014] The present invention provides a method for using an apple sorting and bagging device, which is used for the above-mentioned apple sorting and bagging device, and comprises the following steps: Put the apples into the fruit guide bucket; The transmission assembly is started, and the apples in the fruit guide bucket are conveyed through the screw conveyor in the classification cylinder in the sorting assembly, so that the apples move along the axial direction of the classification cylinder; During the movement, small apples fall from the fruit trough close to the fruit guide bucket to the corresponding sorting trough, and large apples fall from the fruit trough close to the transmission assembly to the corresponding sorting trough. The apples are moved out of the sorting box along the sorting slot and are packaged by connecting a packaging assembly to an external port of the sorting box extending out of the sorting slot.
[0015] Compared with the prior art, the present invention has the following beneficial technical effects: The present invention proposes an apple sorting and bagging device. The device enables apples to move in a sorting cylinder through a spiral conveyor. Through fruit leakage grooves of different widths on the sorting cylinder, dynamic screening is achieved by utilizing the size difference of the apples themselves, that is, smaller apples preferentially fall from the front narrow groove, and larger apples are gradually discharged from the rear wide groove as the conveying process proceeds, thereby forming a natural sorting flow. This replaces manual use of card sleeves to screen apples, thereby improving apple sorting efficiency and reducing apple sorting costs. The sorted apples are packaged through a packaging assembly connected to the sorting groove, so that the apples can directly enter the bagging link after being sorted, thereby avoiding collision damage caused by secondary handling, thereby ensuring fruit quality and reducing labor costs.
[0016] Furthermore, the packaging component in the device forms a linear conveying channel through the seamless connection of the sorting flow channel and the sorting trough. After sorting, the apples directly enter the packaging bag preset by the diversion opening ring, without the need for manual stacking, thereby improving the packaging efficiency. At the same time, the coordinated use of the diversion opening ring, the heat sealing component and the vertical sealing shearing component can quickly package the screened apples, realizing the integrated processing from apple screening to packaging, shortening the apple screening and packaging time, and improving the efficiency of apple sorting and packaging.
[0017] Furthermore, after the fruit transport component in the device buffers the apples in the fruit bin, the conveyor belt lifts them steadily to the fruit guide bucket, and the transport volume can be adjusted according to the sorting rhythm, which not only avoids fruit flow congestion caused by manual dumping, but also eliminates the efficiency window period caused by frequent adding of materials, reducing the workload of the handling personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of an apple sorting and bagging device proposed by the present invention; Figure 2Schematic diagram of the fruit conveying component in an apple sorting and bagging device proposed by the present invention; Figure 3 Schematic diagram of the sorting component in an apple sorting and bagging device proposed by the present invention; Figure 4 Schematic diagram of the diversion opening ring in an apple sorting and bagging device proposed by the present invention; Figure 5 Schematic diagram of the fruit blocking component in an apple sorting and bagging device proposed by the present invention; Figure 6 Schematic diagram of the heat sealing component in an apple sorting and bagging device proposed by the present invention; Figure 7 Schematic diagram of the vertical sealing and cutting component when the closing device is in operation in an apple sorting and bagging device proposed by the present invention; Figure 8 Schematic diagram of the vertical sealing and cutting component in the open state in an apple sorting and bagging device proposed by the present invention; Figure 9 Schematic diagram of the transportation component in an apple sorting and bagging device proposed by the present invention; Figure 10 Schematic diagram of the transmission component in an apple sorting and bagging device proposed by the present invention; Figure 11 Schematic diagram of the cover plate in an apple sorting and bagging device proposed by the present invention; In the drawings: 1. Sorting component; 101. Sorting box; 102. Screw conveyor; 103. Sorting channel; 104. Sorting groove; 105. Diversion opening ring; 106. Classification cylinder; 107. Cover plate; 2. Fruit blocking component; 201. Second crank; 202. Fourth motor; 203. Second connecting rod; 204. Baffle; 3. Heat sealing component; 301. Third motor; 302. Transmission shaft; 303. Rotating disk; 304. First connecting rod; 305. Push rod; 306. Heat sealer; 4. Vertical sealing and cutting component; 401. First gear; 402. Second gear; 403. Second large pulley; 404. Second small pulley; 405. Sealing and cutting tool; 406. First crank; 407. Second motor; 408. Second transmission belt; 5. Fruit conveying component; 501. Transmission belt; 502. Fruit storage bin; 503. Driving roller; 504. Fruit guiding hopper; 6. Packaging bag; 7. Transportation component; 701. Mover; 702. Storage box; 703. Conveyor belt; 8. Transmission component; 801. First motor; 802. Reducer; 803. First large pulley; 804. First transmission belt; 805. First small pulley. Detailed implementation manners
[0019] In the following text, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present invention. Therefore, the drawings and the description are to be regarded as illustrative in nature and not restrictive.
[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0021] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality of" means two or more unless otherwise specifically defined.
[0022] In the present invention, unless otherwise clearly defined and limited, the terms "mounted", "connected", "coupled", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or a communication connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] In the present invention, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features between them. Moreover, the first feature being "above", "over" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or simply means that the horizontal height of the first feature is lower than that of the second feature.
[0024] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0025] The present invention provides an apple sorting and bagging device. As Figures 1 to 11 shown, it includes a sorting component 1, and on one side of the sorting component 1, there is a packing component for packing the sorted apples. As Figure 1 and Figure 2 shown, the sorting component 1 includes a sorting box 101. Inside the sorting box 101, a classification cylinder 106 is horizontally installed near the top port. At the position of the other end of the classification cylinder 106 on the sorting box 101, a fruit guide hopper 504 is provided. The fruit guide hopper 504 is used to convey apples. At the positions near the two ends of the classification cylinder 106 inside the classification cylinder 106, there are support plates. On the inner end faces of the support plates, support rings are connected. Between the two support rings, a screw conveyor 102 is rotatably installed. The screw conveyor 102 is concentric with the classification cylinder 106. One end of the screw conveyor 102 away from the fruit guide hopper 504 is connected to a transmission component 8. Through the transmission component 8, the screw conveyor 102 rotates inside the classification cylinder 106, moving the apples from the fruit guide hopper 504 along the axial direction of the classification cylinder 106, that is, the apples move from the fruit guide hopper 504 towards the direction of the transmission component 8.
[0026] As Figure 1 and Figure 3As shown in the figure, leaky fruit grooves are arranged along the axial direction on the outer wall of the sorting cylinder 106, and the leaky fruit grooves penetrate into the interior of the sorting cylinder 106. Moreover, the width of the leaky fruit groove on the sorting cylinder 106 near the fruit guiding hopper 504 is smaller than the width of the leaky fruit groove on the sorting cylinder 106 near the transmission assembly 8. When the apples move from the fruit guiding hopper 504 towards the transmission assembly 8, the smaller apples fall out of the sorting cylinder 106 first through the leaky fruit groove with a smaller width. The larger apples continue to move along the axial direction of the sorting cylinder 106 under the push of the screw conveyor 102. When the position of the apples in the sorting cylinder 106 exceeds the center of the sorting box 101, they fall out through the corresponding leaky fruit groove on the sorting cylinder 106 and drop into the sorting box 101. Sorting grooves 104 are respectively arranged at the positions of the two ends of the sorting box 101 where the sorting cylinder 106 is located. The two sorting grooves 104 are parallel to each other. When the axis of the sorting cylinder 106 and the center line of the sorting groove 104 are both projected onto the bottom end face of the sorting box 101, they are perpendicular to each other. One end port of the sorting groove 104 is attached to one inner wall of the sorting box 101, and the other end port of the sorting groove 104 extends outside the sorting box 101 and is connected to the packing assembly. When the apples are screened by the sorting cylinder 106, they fall into the corresponding sorting groove 104, and then are guided to the outside of the sorting box 101 through the sorting groove 104 and are packed by the packing assembly. This realizes the rapid sorting of apples, improves the apple screening efficiency, and reduces the apple screening cost. The distance from the end port of the sorting groove 104 that extends outside the sorting box 101 to the bottom surface of the sorting box 101 is smaller than the distance from the end port of the sorting groove 104 that does not extend outside the sorting box 101 to the bottom surface of the sorting box 101, that is, the sorting groove 104 is inclined along the direction in which it extends outside the sorting box 101. Through the inclined sorting groove 104, the apples falling into it can move towards the packing assembly under the action of their gravity, avoiding the accumulation of apples in the sorting groove 104 and affecting the sorting of apples, and improving the automation degree of this device.
[0027] Preferably, as Figure 3 shown, a connecting plate is arranged at the central position of the sorting box 101 near the sorting cylinder 106. The connecting plate is located below the sorting cylinder 106, and the projection line of the connecting plate on the sorting box 101 is perpendicular to the projection line of the sorting cylinder 106 on the bottom surface of the sorting box 101. Guide plates are inclinedly installed between the connecting plate and the sorting grooves 104 respectively. The guide plates provide a sliding ramp for the apples screened near the central position in the sorting cylinder 106, and at the same time isolate the apples screened into the two sorting grooves 104 to avoid mutual mixing and affecting the apple screening efficiency.
[0028] As Figure 11As shown in the figure, a cover plate 107 is provided at the top of the sorting box 101. The cover plate 107 is slidably installed on the top of the sorting box 101 to block the top of the sorting box 101, preventing some sundries and the like from entering the sorting box 101 during the apple screening process and damaging the apples in the sorting box 101. At the same time, during the apple screening process, damaged apples can be taken out from the sorting slot 104 by sliding the cover plate 107. In this embodiment, the cover plate 107 is an acrylic plate.
[0029] As Figure 10 As shown in the figure, the transmission assembly 8 includes a support base. The support base is fixed to the bottom of the sorting box 101 to support the sorting box 101 and at the same time provide an installation space for other components. A first motor 801 is installed at a position below the sorting box 101 on the support base. The output shaft of the first motor 801 is parallel to the axial direction of the screw conveyor 102. A reducer 802 is connected to the output shaft of the first motor 801. A first large pulley 803 is connected to the output shaft of the reducer 802. A first small pulley 805 is connected to the screw conveyor 102. The first large pulley 803 and the first small pulley 805 are arranged in parallel, and a first transmission belt 804 is connected between the first large pulley 803 and the first small pulley 805. Through the first transmission belt 804, the first large pulley 803 and the first small pulley 805 rotate synchronously, and then the screw conveyor 102 rotates stably.
[0030] As Figures 3 to 9As shown in the figure, the packing component includes a sorting channel 103. One end of the sorting channel 103 is connected to the end extending outside the sorting box 101 on the sorting trough 104. A diversion opening ring 105 is arranged on the sorting channel 103. A rotating shaft is vertically arranged in the sorting box 101, and a turntable is arranged on the rotating shaft. The rotating shaft is used for winding and unwinding a single-layer packaging bag 6. When used for the first time, the single-layer packaging bag 6 is manually pulled and placed into the diversion opening ring 105 for clamping; on the side of the diversion opening ring 105 at the opening position, a heat-sealing component 3 is arranged; the heat-sealing component 3 is installed on a support seat. The heat-sealing component 3 includes a mounting frame fixed on the support seat. On the upper end face of the mounting frame, a third motor 301 is connected. The output shaft of the third motor 301 is vertically upward. On the output shaft of the third motor 301, a rotating disk 303 is connected. On the upper end face of the rotating disk 303, at a position near its side, a connecting column is arranged. One end of a first connecting rod 304 is rotatably connected to the connecting column. On the first connecting rod 304, at the end far from the connecting column, a push rod 305 is connected. The push rod 305 is horizontally installed in the mounting frame and slides horizontally in the mounting frame. At the end of the push rod 305 far from the first connecting rod 304, a heat sealer 306 is horizontally arranged. The heat sealer 306 is aligned with the opening position on the diversion opening ring 105. When the packaging bag 6 is clamped in the diversion opening ring 105, the rotating disk 303 is rotated by the third motor 301. The rotating disk 303 pushes the first connecting rod 304 and the push rod 305, so that the heat sealer 306 moves and fits against the opening of the packaging bag 6 to heat-seal the side of the packaging bag 6, making the packaging bag 6 form a cylinder shape.
[0031] Preferably, as Figure 5 shown, a fruit blocking component 2 is arranged between the inlet of the sorting channel 103 and the outlet of the sorting trough 104. The fruit blocking component 2 includes a mounting plate horizontally fixed on the outer wall of the support seat. On the upper end face of the mounting plate, a fourth motor 202 is arranged. One end of a second crank 201 is connected to the output shaft of the fourth motor 202. The other end of the second crank 201 is rotatably connected to a second connecting rod 203. The other end of the second connecting rod 203, far from the second crank 201, is rotatably connected to a baffle 204. The baffle 204 is slidably installed between the inlet of the sorting channel 103 and the outlet of the sorting trough 104. And on the outer wall of the sorting box 101, at positions corresponding to the outlet of the sorting trough 104, limiting platforms are symmetrically arranged. The baffle 204 is installed between the limiting platforms.
[0032] As Figure 1 、 Figure 7 and Figure 8As shown, a vertical sealing and cutting assembly 4 is provided at the other end of the sorting channel 103. The port of the tubular packaging bag 6 is placed in the vertical sealing and cutting assembly 4 for heat sealing, so as to heat seal the bottom of the tubular packaging bag 6. After the apples slide through the sorting channel 103 into the heat-sealed packaging bag 6, the vertical sealing and cutting assembly 4 is used again to heat seal and cut at the top of the apples, completing the packaging of the apples; As Figure 7 and Figure 8 shown, the vertical sealing and cutting assembly 4 includes a mounting seat. Two groups of first cranks 406 are symmetrically arranged for rotation inside the mounting seat. Each group of first cranks 406 includes two first cranks 406. A connecting frame is installed between the two first cranks 406 inside each group of first cranks 406. A sealing and cutting device 405 is arranged on one side end face of the connecting frame. Transmission rods are connected to both groups of first cranks 406, and a driving part is connected to the transmission rods; when the packaging bag 6 is located between the two connecting frames, the two connecting frames are rotated through the driving part, so that the two sealing and cutting devices 405 are brought into contact to seal or cut the packaging bag 6.
[0033] As Figure 7 and Figure 8 shown, the driving part includes a gear set. The gear set includes two first gears 401. The two first gears 401 mesh with each other and are rotatably installed on the outer wall of the mounting seat. A second large pulley 403 is connected to the first gear 401. A second small pulley 404 is connected to the transmission rod. The second large pulley 403 and the second small pulley 404 are installed vertically aligned. A second transmission belt 408 is connected between the second large pulley 403 and the second small pulley 404. Through the second transmission belt 408, the second large pulley 403 and the second small pulley 404 are synchronously rotated, so that the two connecting frames are synchronously rotated, and the rotation directions of the two connecting frames are opposite; a second gear 402 is connected to one of the first gears 401 in the gear set. The second gear 402 meshes with the first gear 401. A second motor 407 is connected to the second gear 402. Through the second motor 407, the second gear 402 is rotated, and then the power is transmitted to the first gear 401. The first gear 401 makes the first crank 406 rotate through the cooperation of the second large pulley 403, the second transmission belt 408 and the second small pulley 404, so that the connecting frame rotates.
[0034] As Figure 1 and Figure 9As shown in the figure, a transportation component 7 is provided at the bottom of the vertical sealing and shearing component 4. The transportation component 7 includes a conveyor belt 703 and a conveyor frame. Two rollers are arranged in parallel on the conveyor frame. A first driving motor is connected to one of the rollers, and the conveyor belt 703 is connected between the two rollers. One end of the conveyor belt 703 is located below the sealing and shearing cutter 405, and a packing box 702 is provided below the other end of the conveyor belt 703. A mover 701 is provided at the bottom of the packing box 702, and the mover 701 is a flatbed trolley.
[0035] As Figure 1 and Figure 2 As shown in the figure, a fruit conveying component 5 is provided on the side of the fruit guiding hopper 504. The fruit conveying component 5 includes a support frame. Two driving rollers 503 are symmetrically and parallelly installed on the support frame. A second driving motor is connected to one of the driving rollers 503, and a conveyor belt 501 is connected between the two driving rollers 503. A fruit blocking plate is provided on the conveyor belt 501 to prevent the apples from moving or rolling along the moving direction of the conveyor belt 501 during the conveying process, which may cause damage to the apples. The upper end of the conveyor belt 501 is close to the fruit guiding hopper 504, and a fruit storage bin 502 is provided at the position of the lower end of the conveyor belt 501 on the support frame. The apples are contained in the fruit storage bin 502 and then conveyed into the fruit guiding hopper 504 through the conveyor belt 501 for screening and packaging.
[0036] A controller is provided on the sorting box 101 of this device. The controller is used to control the start of the first motor 801, the second motor 407, the third motor 301 and the fourth motor 202, so as to realize different process controls. Protective cotton is provided on the channels of apple screening and packaging in this device, that is, protective cotton is provided on the inner walls of the fruit guiding hopper 504, the fruit blocking plate, the fruit storage bin 502, the conveyor belt 501, the sorting box 101, the inner wall of the sorting channel 101, the inner wall of the sorting groove 104, the inner wall of the sorting cylinder 106, and the inner wall of the packing box 702.
[0037] The present invention provides a method for using an apple sorting and bagging device, which is used for the above-mentioned apple sorting and bagging device, and includes the following steps: Put the apples into the fruit guiding hopper 504; Start the transmission component 8, and the apples in the fruit guiding hopper 504 are conveyed through the screw conveyor 102 in the sorting cylinder 106 in the sorting component 1, so that the apples move along the axis of the sorting cylinder 106; During the moving process, the smaller apples fall from the fruit leakage groove close to the fruit guiding hopper 504 into the corresponding sorting groove 104, and the larger apples fall from the fruit leakage groove close to the transmission component 8 into the corresponding sorting groove 104; The apples move out of the sorting box 101 along the sorting chute 104 and are packaged by a packaging component connected to the port where the sorting chute 104 extends out of the sorting box 101.
[0038] Specifically, before using this device, the single-layer packaging bag 6 must be manually pulled from the gap of the diversion opening ring 105 along the sorting channel 103 to the vertical sealing and shearing component 4. The side of the packaging bag 6 is located at the opening of the diversion opening ring 105 and is heat-sealed by the heat-sealing component 3. That is, under the action of the third motor 301, the transmission shaft 302 rotates, the transmission shaft 302 drives the rotating disk 303 to rotate, and then the rotating disk 303 drives the first connecting rod 304 to move. The heat-sealer 306 is pushed towards the opening of the diversion opening ring 105 through the push rod 305 to heat-seal the side of the packaging bag 6.
[0039] The bottom of the packaging bag 6 starts vertical sealing and shearing under the action of the vertical sealing and shearing component 4. That is, the output shaft of the second motor 407 drives the second gear 402 to rotate. Through the meshing of the second gear 402 with the first gear 401, and then through the cooperation of the second large pulley 403, the second transmission belt 408 and the second small pulley 404, the first crank 406 moves. Under the action of the first crank 406, the two sealing and shearing cutters 405 converge to achieve the vertical sealing of the bottom of the packaging bag 6 and complete the three-sided heat-sealing of the packaging bag 6.
[0040] Start the second drive motor, put the apples into the fruit storage bin 502, and convey the apples into the fruit guiding hopper 504 through the cooperation of the conveyor belt 501 and the driving roller 503; Start the transmission component 8, that is, start the first motor 801. The first motor 801 drives the reducer 802 to work, the reducer 802 drives the first large pulley 803 to rotate, the first large pulley 803 drives the first small pulley 805 to rotate through the first transmission belt 804, and the first small pulley 805 drives the screw conveyor 102 to rotate, gradually input the apples in the fruit guiding hopper 504 into the import classification cylinder 106, and move along the classification cylinder 106. The apples in the import classification cylinder 106 are screened through the fruit leakage groove, so that apples of the same size fall into the corresponding sorting chute 104 in the sorting box 101, and then flow into the corresponding sorting channel 103, completing the screening of the apples. The screened apples roll along the sorting channel 103 into the packaging bag 6 provided at its port. The fourth motor 202 is started, so that the baffle 204 is clamped at the connection position between the sorting channel 103 and the sorting chute 104 to prevent the apples from continuing to fall. Then the vertical sealing and shearing component 4 starts to operate, seals and cuts the packaging bag 6, so that the bag filled with apples falls onto the conveyor belt 703, and the bag filled with apples is transported into the packing box 702. After the packing box 702 is full, the operator pulls the mover 701 to take away the apples.
[0041] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced by the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
[0042] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art. The above content is only to illustrate the technical idea of the present invention and cannot be used to limit the protection scope of the present invention. Any modification made on the basis of the technical solution according to the technical idea proposed by the present invention falls within the protection scope of the claims of the present invention.
Claims
1. An apple sorting and bagging device, characterized in that: It comprises a sorting component (1), one side of the sorting component (1) being provided with a packaging component for packaging the sorted apples; The sorting assembly (1) comprises a sorting box (101), a sorting cylinder (106) is installed in the sorting box (101), and a fruit guide bucket (504) is arranged on the sorting box (101) at a position at one end of the sorting cylinder (106); A screw conveyor (102) is arranged in the classification cylinder (106) along its axial direction, and a transmission assembly (8) is connected to one end of the screw conveyor (102) away from the fruit guiding bucket (504). A fruit leakage groove is arranged in the classification cylinder (106) along its axial direction, and the width of the fruit leakage groove gradually increases from the fruit guiding bucket (504) to the transmission assembly (8); A sorting slot (104) is arranged in the sorting box (101) perpendicular to the axial direction of the sorting cylinder (106); one end of the sorting slot (104) extends out of the sorting box (101) and is connected to the packaging assembly.
2. The apple sorting and bagging device according to claim 1, characterized in that: The top of the sorting box (101) is provided with a cover plate (107).
3. The apple sorting and bagging device according to claim 2, characterized in that: A connecting plate is provided at a position close to the classification cylinder (106) at the center of the sorting box (101), and a guide plate is obliquely installed between the connecting plate and the sorting slot (104).
4. The apple sorting and bagging device according to claim 1, characterized in that: The transmission assembly (8) comprises a support base, the support base is fixed to the bottom of the sorting box (101), a first motor (801) is mounted on the support base, a first large pulley (803) is connected to the output shaft of the first motor (801), and a first small pulley (805) is connected to the screw conveyor (102); A first transmission belt (804) is connected between the first large pulley (803) and the first small pulley (805).
5. The apple sorting and bagging device according to claim 1, characterized in that: The packaging component comprises a sorting flow channel (103), one end of the sorting flow channel (103) being connected to an end of the sorting slot (104) extending out of the sorting box (101), the sorting flow channel (103) being provided with a guide opening ring (105), a packaging bag (6) being held inside the guide opening ring (105); The other end of the sorting flow channel (103) is provided with a vertical sealing and shearing component (4) for heat-sealing and shearing the port of the packaging bag (6).
6. The apple sorting and bagging device according to claim 5, characterized in that: The vertical sealing and shearing assembly (4) comprises a mounting seat, in which two groups of first cranks (406) are rotatably arranged, a connecting frame is installed between each group of the first cranks (406), and a sealing shear (405) is arranged on one end surface of the connecting frame; Each group of the first cranks (406) is connected to a transmission rod, and the transmission rod is connected to a driving part; The driving part comprises a gear set, a second large pulley (403) is connected to the gear set, a second small pulley (404) is connected to the transmission rod, and a second transmission belt (408) is connected between the second large pulley (403) and the second small pulley (404); The gear set is connected to a second gear (402), and the second gear (402) is connected to a second motor (407).
7. The apple sorting and bagging device according to claim 6, characterized in that: A transport component (7) is arranged at the bottom of the vertical sealing and shearing component (4), and the transport component (7) comprises a conveyor belt (703), one end of the conveyor belt (703) is located below the sealing and shearing device (405), a container box (702) is arranged below the other end of the conveyor belt (703), and a mover is arranged at the bottom of the container box (702).
8. The apple sorting and bagging device according to claim 5, characterized in that: A heat sealing component (3) is arranged on the side of the guide opening ring (105); The heat sealing assembly (3) comprises a mounting frame, a third motor (301) is connected to the mounting frame, a rotating disk (303) is connected to the output shaft of the third motor (301), a first connecting rod (304) is connected to the rotating disk (303), a push rod (305) is connected to the first connecting rod (304), and a heat sealer (306) is provided at one end of the push rod (305) away from the first connecting rod (304).
9. The apple sorting and bagging device according to claim 1, characterized in that: A fruit conveying assembly (5) is arranged on the side of the fruit guiding bucket (504), and the fruit conveying assembly (5) comprises a support frame, on which two transmission rollers (503) are symmetrically mounted, a conveyor belt (501) is connected between the two transmission rollers (503), the upper end of the conveyor belt (501) is close to the fruit guiding bucket (504), and a fruit storage bin (502) is arranged on the support frame at the lower end of the conveyor belt (501).
10. A method for using an apple sorting and bagging device, used for an apple sorting and bagging device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Put the apples into the fruit guide bucket (504); The transmission component (8) is started, and the apples in the fruit guide bucket (504) are conveyed through the screw conveyor (102) in the classification cylinder (106) in the sorting component (1), so that the apples move along the axial direction of the classification cylinder (106); During the movement, small apples fall from the fruit leakage trough close to the fruit guide bucket (504) into the corresponding sorting trough (104), and large apples fall from the fruit leakage trough close to the transmission assembly (8) into the corresponding sorting trough (104); The apples are moved out of the sorting box (101) along the sorting slot (104) and are packaged by connecting a packaging assembly to an external port of the sorting box (101) extending from the sorting slot (104).