A screw turntable correction and anti-falling feeding mechanism and its use method
By designing a screw turntable correction and anti-drop feeding mechanism, and using correction components and collection components, the problems of incorrect position and inaccurate quantity during screw transportation are solved, and the screws can be quickly corrected and accurately measured, ensuring product quality and improving production efficiency.
Patent Information
- Application Number
- CN202510663308.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2045-05-22
AI Technical Summary
Existing screw feeding equipment cannot quickly correct the position of the screws, causing the screws to fall during transportation. It cannot accurately measure the number of screws in the silo, and cannot quickly detect and recycle damaged screws, affecting production efficiency and product quality.
A screw turntable correction and anti-drop feeding mechanism was designed, which included a correction component, a feeding component and a collection component. The screw position was corrected by a correction rod, an air pump head and a straight vibrator. The screws were blocked and detected by a transmission seat and a collection turntable. The motor and sensor were combined to realize real-time monitoring and recovery of the screw quantity and quality.
It realizes the rapid correction and transportation of screws, ensures that the screws are transported in the same position, reduces falling, accurately measures the number of screws in the silo, quickly detects and recycles damaged screws, ensures the correct number of screws in each packaging unit, and improves production efficiency and product quality.
Smart Images

Figure CN120191575B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of feeding mechanisms, and in particular to a screw turntable correction and anti-falling feeding mechanism and a use method thereof. Background Art
[0002] The feeding mechanism in screw production is an automated equipment, which is mainly used to transport screws from the hopper to the designated location to improve production efficiency. Feeding is an important link in the production process. Its purpose is to transport raw materials or semi-finished products to the processing link to ensure the smooth progress of the production process. The feeding mechanism plays a vital role in the screw production process.
[0003] A vibrating feed plate for screw production disclosed in the Chinese invention patent application disclosure CN219340681U, although the second support platform, the vibration mechanism, the screw feeding plate, the connecting rod and the spring are arranged in a coordinated manner, the screw feeding plate can be fed by vibration, thereby effectively avoiding the jamming caused by the screw feeding plate being always in a stationary state when feeding the screws, further ensuring the feeding rate of the screws, and also ensuring the normal progress of the screw production process, which is convenient for people to use. Through the coordinated arrangement of the threaded barrel, the handle, the threaded rod, the second fixed barrel and the second fixed rod, people can adjust the height of the screw feeding plate, so that the device can feed screw production equipment of different heights. The threaded barrel can be rotated by the handle, and as the threaded barrel rotates and under the restriction of the second fixed barrel and the second fixed rod, the threaded rod can be driven to move upward or downward, thereby driving the screw feeding plate to move upward or downward. The present invention relates to a screw feeding device for screw production equipment of different heights, which is convenient for people to use. However, the existing screw feeding device only transmits the produced screws to the packaging mechanism for packaging, and reduces the occurrence of material jams during feeding and can feed screws of different sizes. The screws cannot be quickly corrected during transportation to facilitate subsequent work on the screws, and the screws with incorrect positions cannot be quickly re-transported, which reduces the risk of incorrectly positioned screws falling into other positions during transportation, causing the equipment to be stuck and unable to work normally. The staff cannot quickly know the accurate number of screws in the discharge bin, and reduce the risk of screws at the rear end of the discharge bin falling into the screw baffle. After the screws are collected, the number of screws in the collection box cannot be quickly known, and the number of screws in each packaging unit cannot be ensured to be accurate. The screws cannot be quickly detected and the damaged ones cannot be removed and recycled in a unified manner to ensure product compliance. Therefore, the present application provides a screw turntable correction and anti-falling feeding mechanism and a method of use to meet the needs. Summary of the Invention
[0004] In response to the deficiencies in the prior art, the present invention provides a screw turntable correction and anti-falling feeding mechanism and a method of use, which solves the problems of quickly correcting screws and re-transporting screws that are not in the correct position, knowing the number of screws in the discharge bin and the screws at the rear end of the discharge bin to prevent them from falling, knowing the number of screws in the collection box to ensure the accuracy of the number of packaged screws, and uniformly recycling the damaged screws after screw inspection.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A screw turntable correction and anti-falling feeding mechanism includes a feeding plate, a recycling box is provided at the bottom of one side of the feeding plate, a screw baffle is provided on the upper surface of the recycling box, a discharge base is provided on one side of the screw baffle, and a correction component is provided on the top of one side of the feeding plate.
[0007] Preferably, the correction assembly includes a correction rod, a correction plate, a correction fixing plate, an air pump head, a correction air pump, a transmission seat and a straight vibrator. A correction plate is installed on one side of the correction rod through a correction screw, a correction fixing plate is installed on one side of the correction plate through a correction screw, an air pump head is connected to one side of the correction rod, a correction air pump is connected to one side of the air pump head, a transmission seat is provided on the lower surface of the correction rod, and a straight vibrator is provided on the lower surface of the transmission seat.
[0008] Preferably, a screw plate is provided on one side of the feed plate, a long feed seat is provided on one side of the feed plate, a short feed seat is provided on one side of the long feed seat, and a feed assembly is provided inside the short feed seat.
[0009] Preferably, the feeding assembly includes a feeding fixed seat, a feeding motor, a feeding screw and a feeding lifting plate. A feeding motor is provided at the inner bottom of one side of the feeding fixed seat, a feeding screw is plugged into one end of the feeding motor, and a feeding lifting plate is slidably connected to one side of the feeding fixed seat.
[0010] Preferably, the lower surface of the discharging base is provided with a discharging support leg, the upper surface of the discharging base is provided with a flip motor, one end of the flip motor is sleeved with a discharging seat, the upper surface of the discharging seat is provided with a discharging platform scale, and the upper surface of the discharging seat is provided with a discharging assembly.
[0011] Preferably, the discharging assembly includes a discharging bin, a discharging cover, a discharging rack, a material plate motor, a material plate screw and a discharging baffle. The upper surface of the discharging bin is provided with a discharging cover, and one side of the discharging bin is provided with a discharging rack. The upper surface of the discharging rack is provided with a material plate motor, one end of the material plate motor is connected with a material plate screw, and the internal sliding connection of the discharging rack is provided with a discharging baffle.
[0012] Preferably, a collecting shell is provided on one side of the feeding plate, and the upper surface of the collecting shell is provided with a first turntable plate and a second turntable plate in sequence from front to back. A collecting motor is plugged into the bottom of one side of the collecting shell, and a collecting screw is plugged into one end of the collecting motor. The interior of the collecting shell is slidably connected to a collecting assembly.
[0013] Preferably, the collection assembly includes a collection base plate, a collection platform scale, a collection buckle and a collection box. The upper surface of the collection base plate is provided with a collection platform scale, one side of the collection base plate is provided with a collection buckle, and one side of the collection buckle is provided with a collection box.
[0014] Preferably, a turntable motor is provided on the upper surface of the collecting shell, one end of the turntable motor is threaded with a collecting turntable through an installing bolt, a moving motor is plugged into one side of the first turntable plate, a moving screw is plugged into one end of the moving motor, a recovery plate is slidably connected to one side of the second turntable plate, a control plate is provided on the upper surface of the recovery plate, a sensor is provided on the lower surface of the recovery plate, a discharging air pump is provided on the upper surface of the first turntable plate, a discharging head is provided on the lower surface of the first turntable plate, a collecting air pump is provided on the upper surface of the second turntable plate, and a collecting head is provided on the lower surface of the second turntable plate.
[0015] Preferably, a feeding chute is provided on the side of the feeding fixed seat close to the feeding lifting plate, and a feeding slider is provided on the bottom of the feeding lifting plate close to the feeding fixed seat. The feeding slider is slidably connected to the inside of the feeding chute, and the internal screw of the feeding slider is penetrated by a feeding screw.
[0016] Preferably, two feeding assemblies are inserted into the interior of the long feeding seat and the short feeding seat, and a feeding assembly is provided on the top of the inner side wall of the long feeding seat.
[0017] Preferably, the second turntable plate is provided with a collecting head on the lower surface close to the recovery plate, and a first turntable plate is provided on the top of the other side of the collecting head. A collecting port is provided on the inner side of the first turntable plate, and four turntable slots are provided on the surface of the collecting turntable.
[0018] Preferably, a motor shaft seat is provided on a side of the upper surface of the discharging base close to the flip motor, and a flip motor is provided inside the motor shaft seat.
[0019] A method for using a screw turntable to correct an anti-drop feeding mechanism comprises the following steps:
[0020] Step 1: First, the worker opens the discharge cover and pours the produced screws into the discharge bin. The weight of the screws is weighed by the discharge platform scale on the discharge seat, so that the worker can know the number of screws in the discharge bin;
[0021] Step 2: The worker starts the plate motor to move the discharge baffle upward in the discharge rack to open the discharge baffle, so that the screws in the discharge bin fall into the screw baffle, and then starts the flip motor to lift the discharge bin on the discharge bin, so that the remaining screws in the discharge bin fall into the screw baffle;
[0022] Step 3: Slide the screw in the screw baffle into the feed lifting plate in the short feed seat, and drive the screw to rise to the feed lifting plate in the long feed seat through the feed lifting plate. Then, drive the screw to rise into the transmission seat through the feed lifting plate in the long feed seat, and slide the screw into the transmission seat;
[0023] Step 4: Then use the straight vibrator to transport the screws on the transmission seat forward, and the air pump head blows air to blow the incorrectly positioned screws on the transmission seat into the bottom screw baffle for re-feeding. After the screws are blown down in the air pump head, the screw material plate is used to block the screws on the transmission seat;
[0024] Step 5: Then, the transmission base is driven to vibrate by the straight vibrator, so that the screws in the correct position on the transmission base are transported forward to the turntable slots of the collection turntable. The turntable motor causes the collection turntable to rotate within the first turntable plate and the second turntable plate, blocking the screws in the collection turntable to prevent them from falling off during transportation.
[0025] Step 6. Then move the collection box in the collection shell to the bottom of the discharge head. When the collection turntable rotates to the side of the recovery plate, the sensor detects the quality of the screws. When damaged screws are found, the recovery plate slides open by moving the motor, and the collection air pump blows air to make the screws fall into the recovery box for unified recycling. If the screws are not damaged, the collection turntable continues to rotate to the discharge head, and the discharge air pump finishes blowing the screws into the collection box for collection.
[0026] Step 7. Finally, use the collection platform scale to weigh the screws in the collection box to know the number of screws, then open the collection buckle to remove the collection box from the collection base plate, remove the collection box and pour the screws in the collection box into the packaging box for packaging.
[0027] Compared with the prior art, the present invention has at least the following beneficial effects:
[0028] The cam is then moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved back to the feed position where it will be moved
[0029] The produced screws are poured into the discharge bin by opening the discharge cover, the discharge support legs support the discharge base, the discharge platform scale on the discharge seat weighs the screws in the discharge bin to know the number of screws, the discharge baffle in the discharge rack is opened to make the screws in the discharge bin quickly fall into the screw baffle, the discharge seat flips on the discharge base to make the discharge bin on the discharge bin rise and lift the remaining screws in the discharge bin that illegally fall out fall into the screw baffle, the staff can quickly know the exact number of screws in the discharge bin, and quickly make all the screws in the discharge bin enter the screw baffle, reducing the problem of the screws at the rear end of the discharge bin unable to fall into the screw baffle.
[0030] The screws enter the turntable slot on the collecting turntable, and the collecting turntable rotates in the first turntable plate and the second turntable plate to block the screws in the collecting turntable, reducing the screws from falling off during transportation. The collecting component moves out of the collection shell in the collection shell, and the collection platform scale weighs the collection box to know the number of screws in the collection box. The collection buckle allows the collection box and the collection bottom plate to be quickly disassembled and removed, so that the number of screws in the collection box can be known. When the collecting turntable rotates to the side of the recycling plate, the sensor detects the quality of the screws. When the screw is damaged, the recycling plate slides open on the side of the first turntable plate and the second turntable plate, and the collection air pump blows air to make the damaged screws on the collecting turntable fall into the recycling box for unified recycling. When the screw is not damaged, the collecting turntable rotates to move the screw to the discharging head, and the discharging air pump blows air to make the intact screws on the collecting turntable enter the collection box for collection. The screws are quickly inspected and the damaged ones are removed and then recycled uniformly to ensure that they meet the standards.
[0031] In summary, the present invention has the advantages of correcting the screws in the same position before transportation and preventing the screws from falling during transportation and causing the equipment to malfunction, quickly knowing the number of screws in the discharge bin and making all the screws in the discharge bin enter the screw baffle, quickly inspecting the screws to remove the damaged ones and knowing the number of screws after collecting the screws, ensuring that the number of screws in each packaging unit is accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a schematic diagram of the screw turntable anti-drop feeding mechanism and its usage;
[0033] Figure 2 This is a schematic diagram of the recovery box structure for the screw turntable correction anti-fall feeding mechanism and its usage method;
[0034] Figure 3 This is an exploded diagram of the screw turntable correction anti-fall feeding mechanism and its usage, showing the correction rod structure;
[0035] Figure 4 This is a schematic diagram of the long feed seat structure for correcting the anti-drop feeding mechanism of the screw turntable and its usage;
[0036] Figure 5 Schematic diagram of the exploded structure of the feed fixing seat for correcting the anti-falling feeding mechanism of the screw turntable and its usage;
[0037] Figure 6 A schematic diagram of the feeding motor structure for correcting the anti-drop feeding mechanism of the screw turntable and its usage;
[0038] Figure 7 This is an exploded diagram of the discharge seat structure for correcting the anti-fall feeding mechanism of the screw turntable and its usage;
[0039] Figure 8 This is a schematic diagram of the discharge bin structure explosion for the screw turntable to correct the anti-fall feeding mechanism and its usage;
[0040] Figure 9 Schematic diagram of the collection shell structure for the screw turntable correction anti-drop feeding mechanism and its use method;
[0041] Figure 10 Collect the exploded diagram of the turntable structure for the screw turntable correction anti-drop feeding mechanism and its usage method;
[0042] Figure 11 Schematic diagram of the explosion of the collection box structure for correcting the anti-falling feeding mechanism of the screw turntable and its usage;
[0043] Figure 12 Schematic diagram of the explosion of the recovery plate structure for correcting the anti-drop feeding mechanism of the screw turntable and its usage;
[0044] Figure 13 This is a schematic diagram of the explosion of the discharge air pump structure for correcting the anti-fall feeding mechanism of the screw turntable and its usage.
[0045] [Reference Signs]
[0046] 1. Feed plate; 2. Recycling box; 3. Screw baffle; 4. Discharge base; 5. Correction assembly; 501. Correction rod; 502. Correction plate; 503. Correction fixing plate; 504. Air pump head; 505. Correction air pump; 506. Transmission seat; 507. Straight vibrator; 6. Screw plate; 7. Long feed seat; 8. Short feed seat; 9. Feed assembly; 901. Feed fixing seat; 902. Feed motor; 903. Feed screw; 904. Feed lifting plate; 10. Discharge support leg; 11. Flip motor; 12. Discharge seat; 13. Discharge platform scale; 14. Discharge assembly; 141. Discharge bin; 142. Discharge Cover; 143, discharge rack; 144, material plate motor; 145, material plate screw; 146, discharge baffle; 15, collection shell; 16, first turntable plate; 17, second turntable plate; 18, collection motor; 19, collection screw; 20, collection assembly; 201, collection bottom plate; 202, collection platform scale; 203, collection buckle; 204, collection box; 21, turntable motor; 22, mounting bolts; 23, collection turntable; 24, moving motor; 25, moving screw; 26, recovery plate; 27, control board; 28, sensor; 29, discharge air pump; 30, discharge head; 31, collection air pump; 32, collection head.
[0047] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0048] The following describes in detail a screw turntable correction and anti-drop feeding mechanism and its method of use provided by the present invention, in conjunction with the accompanying drawings and specific embodiments. It is also noted that, to provide a more detailed description, the following embodiments are best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement certain known technologies. Furthermore, the accompanying drawings are only for the purpose of describing the embodiments in more detail and are not intended to limit the present invention.
[0049] It should be noted that references in the specification to "one embodiment," "an embodiment," "exemplary embodiments," "some embodiments," etc. indicate that the described embodiments may include specific features, structures, or characteristics, but not necessarily every embodiment will include such specific features, structures, or characteristics. Furthermore, when specific features, structures, or characteristics are described in conjunction with an embodiment, it is within the knowledge of persons skilled in the relevant art to implement such features, structures, or characteristics in conjunction with other embodiments (whether or not explicitly described).
[0050] In general, terms can be understood, at least in part, from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending at least in part on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0051] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” means not only “directly on” something but also includes the meaning of being “on” something with intervening features or layers, and “on” or “above” means not only “on” or “above” something but also includes the meaning of being “on” or “above” something with no intervening features or layers.
[0052] Additionally, spatially relative terms such as "below," "beneath," "lower," "above," and "upper" may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as illustrated in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein should be similarly interpreted accordingly.
[0053] like Figures 1 to 6As shown, an embodiment of the present invention provides a screw turntable correction and anti-falling feeding mechanism, including a feeding plate 1, a recycling box 2 is provided at the bottom of one side of the feeding plate 1, a screw baffle 3 is provided on the upper surface of the recycling box 2, a discharge base 4 is provided on one side of the screw baffle 3, a correction component 5 is provided on the top of one side of the feeding plate 1, and the correction component 5 includes a correction rod 501, a correction plate 502, a correction fixing plate 503, an air pump head 504, a correction air pump 505, a transmission seat 506 and a straight vibrator 507, a correction plate 502 is installed on one side of the correction rod 501 through a correction screw, and a correction plate 502 is installed on one side of the correction plate A correction fixing plate 503 is installed through the correction screw, an air pump head 504 is plugged into one side of the correction rod 501, and a correction air pump 505 is plugged into one side of the air pump head 504. A transmission seat 506 is provided on the lower surface of the correction rod 501, and a straight vibrator 507 is provided on the lower surface of the transmission seat 506. The working principle of the straight vibrator is based on the vibration principle. It drives the mass block suspended on the spring to perform linear vibration through a motor. Specifically, the motor provides a rotational torque, which is transmitted to the mass block through a transmission device, causing it to generate linear vibration. The spring plays a supporting and buffering role to ensure that the mass block will not be overstressed during vibration. And absorb part of the energy, the inertia of the mass block causes it to continue to move in a straight line and generate vibration force. An air pipe is provided at one end of the correction air pump 505, an air hole is provided on one side of the air pump head 504, an air pipe is plugged into the air hole, a screw plate 6 is provided on one side of the feeding plate 1, a long feeding seat 7 is provided on one side of the feeding plate 1, a short feeding seat 8 is provided on one side of the long feeding seat 7, a feeding assembly 9 is provided inside the short feeding seat 8, the feeding assembly 9 includes a feeding fixed seat 901, a feeding motor 902, a feeding screw 903 and a feeding lifting plate 904, and a feeding fixed seat 901 is provided on the inner bottom thereof. Feed motor 902, one end of the feeding motor 902 is connected with a feeding screw 903, one side of the feeding fixed seat 901 is slidably connected with a feeding lifting plate 904, a feeding chute is provided on the side of the feeding fixed seat 901 close to the feeding lifting plate 904, and a feeding slider is provided at the bottom of the feeding lifting plate 904 close to the feeding fixed seat 901, the inside of the feeding chute is slidably connected with the feeding slider, and the internal screw of the feeding slider is penetrated by the feeding screw 903, and two feeding components 9 are inserted into the interior of the long feeding seat 7 and the short feeding seat 8, and a feeding component 9 is provided on the top of the inner wall of the long feeding seat 7.
[0054] The feeding motor 902 drives the feeding screw 903 to rotate, so that the feeding lifting plate 904 is lifted up and down on one side of the feeding fixed seat 901, and the screws produced in the screw baffle 3 fall onto the feeding lifting plate 904 in the short feeding seat 8. The feeding lifting plate 904 in the short feeding seat 8 drives the screw to rise to the feeding lifting plate 904 in the long feeding seat 7, and then drives the screw to rise to the transmission seat 506 through the feeding lifting plate 904 in the long feeding seat 7. The screw slides into the transmission seat 506, so that the screw can be quickly corrected to the same position and then transported, which is convenient for subsequent work on the screw and reduces the influence of different screw positions on the subsequent work process. The transmission seat 506 is driven to vibrate by the straight vibrator 507, so that the transmission seat 506 The screws are transported forward and connected to the air pump head 504 through the air pipe on the correction air pump 505. The air pump head 504 is blown by rotating the correction air pump 505, so that the incorrectly positioned screws on the transmission seat 506 are blown into the bottom screw baffle 3, so that the feeding component 9 is re-fed, and the screws on the transmission seat 506 are blocked by the screw material plate 6, and the incorrectly positioned screws on the transmission seat 506 are blocked by the correction plate 502, and the incorrectly positioned screws are quickly blown into the screw baffle 3 and then re-transported, and the blocking of the screws after the screws are not blown into the screw baffle 3 is effectively reduced, which reduces the incorrectly positioned screws from falling into other positions during transportation, causing the equipment to be stuck and unable to work normally.
[0055] like Figure 2 、 Figure 7 and Figure 8 As shown, in this embodiment, a discharge base 4 is provided on one side of the screw baffle 3, a discharge support leg 10 is provided on the lower surface of the discharge base 4, a flip motor 11 is provided on the upper surface of the discharge base 4, a motor shaft seat is provided on the side of the upper surface of the discharge base 4 close to the flip motor 11, a flip motor 11 is provided inside the motor shaft seat, a discharge base 12 is sleeved on one end of the flip motor 11, a discharge platform scale 13 is provided on the upper surface of the discharge base 12, a discharge assembly 14 is provided on the upper surface of the discharge base 12, and the discharge assembly 14 includes a discharge bin 141, a discharge cover 142, a discharge rack 143, a plate motor 1 44. A material plate screw 145 and a discharging baffle 146. A discharging cover 142 is provided on the upper surface of the discharging bin 141. A discharging rack 143 is provided on one side of the discharging bin 141. A material plate motor 144 is provided on the upper surface of the discharging rack 143. A material plate screw 145 is connected to one end of the material plate motor 144. The internal sliding connection of the discharging rack 143 is connected to the discharging baffle 146. Discharging chutes are provided on both sides of the inner wall of the discharging rack 143. Discharging sliders are provided on both sides of the discharging baffle 146. The internal sliding connection of the discharging chute is connected to the discharging slider. The internal thread of the discharging slider passes through the material plate screw 145.
[0056] The produced screws are poured into the discharge bin 141 by opening the discharge cover 142, and the discharge base 4 is supported by the discharge support legs 10, which reduces the damage caused by the excessive tilting of the discharge bin 141 after the screws are poured into the discharge bin 141. The weight of the screws in the discharge bin 141 is weighed by the discharge platform scale 13 on the discharge seat 12 to know the number of screws in the discharge bin 141. The material plate motor 144 drives the material plate lead screw 145 to rotate, so that the discharge baffle 146 moves up and down in the discharge rack 143, and the turning motor 11 drives the discharge seat 12 to rotate, so that the discharge assembly 14 on the discharge seat 12 The material is turned over on the discharging base 4, and the discharging baffle 146 in the discharging frame 143 is opened to make the screws in the discharging bin 141 quickly fall into the screw baffle 3. The discharging bin 141 on the discharging base 4 is turned over by the discharging seat 12 to make the discharging bin 141 on the discharging base 4 rise and be lifted, so that the remaining screws that illegally fall out of the discharging bin 141 fall into the screw baffle 3, so that the staff can quickly know the exact number of screws in the discharging bin 141, and can quickly put all the screws in the discharging bin 141 into the screw baffle 3, reducing the problem that the screws at the rear end of the discharging bin 141 cannot fall into the screw baffle 3.
[0057] like Figure 2 、 Figures 9 to 13As shown, in this embodiment, a recycling box 2 is provided at the bottom of one side of the feeding plate 1, a recycling cover is opened on one side of the recycling box 2, a collecting shell 15 is provided on one side of the feeding plate 1, and a first turntable plate 16 and a second turntable plate 17 are provided on the upper surface of the collecting shell 15 from front to back. A collecting motor 18 is plugged into the bottom of one side of the collecting shell 15, and a collecting screw 19 is plugged into one end of the collecting motor 18. A collecting assembly 20 is slidably connected to the interior of the collecting shell 15, and the collecting assembly 20 includes a collecting bottom plate 201, a collecting platform scale 2 02, collection buckle 203 and collection box 204, the upper surface of the collection base 201 is provided with a collection platform scale 202, one side of the collection base 201 is provided with a collection buckle 203, one side of the collection buckle 203 is provided with a collection box 204, one side of the collection box 204 is provided with a collection display and a prompt alarm, the two sides of the inner wall of the collection shell 15 are provided with a collection chute, the two sides of the collection base 201 are provided with a collection slider, the inner sliding connection of the collection chute is provided with a collection slider, and the inner thread of the collection slider penetrates the collection slider. The collecting screw 19 and the collecting shell 15 are provided with a turntable motor 21 on the upper surface, and one end of the turntable motor 21 is threadedly penetrated by the collecting turntable 23 through the mounting bolt 22. A moving motor 24 is plugged into one side of the first turntable plate 16, and a moving screw 25 is plugged into one end of the moving motor 24. A recovery plate 26 is slidably connected to one side of the second turntable plate 17. A recovery chute is provided on the side of the first turntable plate 16 close to the recovery plate 26, and a turntable chute is provided on the side of the second turntable plate 17 close to the recovery plate 26. Recovery sliders are provided on both sides of the recovery plate 26, and the recovery sliders are slidably connected to the internal of the recovery chute and the turntable chute. The internal thread of the recovery slider of the recovery plate 26 close to the first turntable plate 16 is penetrated by the moving screw 25. A control board 27 is provided on the upper surface of the recovery plate 26, and a sensor 28 is provided on the lower surface of the recovery plate 26. The sensor 28 is a visual sensor. The visual sensor is the direct source of information of the entire machine vision system. It is mainly composed of one or two graphic sensors, and is sometimes equipped with a light projector and other auxiliary equipment. The main function of the visual sensor is to obtain the most original image that is sufficient for the machine vision system to process. The upper surface of the first turntable plate 16 is provided with a discharge air pump 29, the lower surface of the first turntable plate 16 is provided with a discharge head 30, the upper surface of the second turntable plate 17 is provided with a collection air pump 31, the lower surface of the second turntable plate 17 is provided with a collection head 32, the lower surface of the collection head 32 is provided with a collection pipe, a feed hole is provided on one side of the feeding plate 1 and the recovery box 2, and a collection pipe is inserted into the inside of the feed hole, the lower surface of the second turntable plate 17 near the recovery plate 26 is provided with a collection head 32, the top of the other side of the collection head 32 is provided with a first turntable plate 16, the inner side of the first turntable plate 16 is provided with a collection port, and the surface of the collecting turntable 23 is provided with four turntable card slots.
[0058] The screws enter the turntable slot on the collecting turntable 23, and the collecting turntable 23 is driven to rotate by the turntable motor 21, so that the collecting turntable 23 rotates in the first turntable plate 16 and the second turntable plate 17. The screws in the collecting turntable 23 are blocked by the first turntable plate 16 and the second turntable plate 17, which can effectively reduce the screws from falling off during transportation. The collecting motor 18 drives the collecting screw 19 to rotate, so that the collecting assembly 20 moves in the collecting shell 15, and the collecting platform scale 202 is used to weigh the collecting box 204 to know the number of screws in the collecting box 204. The collecting buckle 203 is used to quickly install and remove the collecting box 204 and the collecting bottom plate 201, so that the number of screws in the collecting box 204 can be quickly known after the screws are collected, ensuring that the number of screws in each packaging unit is accurate, ensuring product standardization and consistency, reducing customer complaints caused by quantity issues, and improving product quality. When the screw is not damaged, the collecting turntable 23 is rotated to the discharge head 30, and the discharge air pump 29 is used to blow air so that the intact screws on the collecting turntable 23 enter the collection box 204 for collection. In this way, the screws can be quickly detected, the damaged ones can be eliminated and recycled in a unified manner to ensure that the products meet the standards, reduce the risk of producing and entering the market of unqualified products, and produce high-quality screws. Enterprises can improve the market competitiveness of their products and win the trust and satisfaction of customers.
[0059] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.
[0060] A method for using a screw turntable to correct an anti-drop feeding mechanism comprises the following steps:
[0061] Step 1: First, the worker opens the discharge cover 142 and pours the produced screws into the discharge bin 141. The weight of the screws is weighed by the discharge platform scale 13 on the discharge seat 12, so that the worker can know the number of screws in the discharge bin 141;
[0062] Step 2: The worker starts the plate motor 144 to move the discharge baffle 146 upward in the discharge rack 143 to open the discharge baffle 146, so that the screws in the discharge bin 141 fall into the screw baffle 3, and then starts the flip motor 11 to lift the discharge bin 141 on the discharge bin 141, so that the remaining screws in the discharge bin 141 fall into the screw baffle 3;
[0063] Step 3: Slide the screw in the screw baffle 3 onto the feed lifting plate 904 in the short feed seat 8, and drive the screw to rise to the feed lifting plate 904 in the long feed seat 7 through the feed lifting plate 904. Then, drive the screw to rise to the transmission seat 506 through the feed lifting plate 904 in the long feed seat 7, and slide the screw onto the transmission seat 506.
[0064] Step 4: Then, the screws on the transmission seat 506 are transported forward by the straight vibrator 507, and the air pump head 504 blows air to blow the incorrectly positioned screws on the transmission seat 506 into the bottom screw baffle 3 for re-feeding. After the screws are blown down in the air pump head 504, the screw material plate 6 blocks the screws on the transmission seat 506;
[0065] Step 5: The vibrator 507 then drives the transmission base 506 to vibrate, so that the screws in the correct position on the transmission base 506 are transported forward to the turntable slots of the collection turntable 23. The turntable motor 21 causes the collection turntable 23 to rotate within the first turntable plate 16 and the second turntable plate 17, blocking the screws in the collection turntable 23 to prevent them from falling off during transportation.
[0066] Step 6: Then move the collection box 204 in the collection shell 15 to the bottom of the discharge head 30. When the collection turntable 23 rotates to the side of the recovery plate 26, the sensor 28 detects the quality of the screws. When damaged screws are found, the recovery plate 26 is slid open by the moving motor 24, and the collection air pump 31 blows air to make the screws fall into the recovery box 2 for unified collection. If the screws are not damaged, the collection turntable 23 continues to rotate to the discharge head 30. After the discharge air pump 29 finishes blowing, the screws enter the collection box 204 for collection.
[0067] Step 7. Finally, use the collection platform scale 202 to weigh the screws in the collection box 204 to know the number of screws, then open the collection buckle 203 to remove the collection box 204 from the collection base plate 201, remove the collection box 204 and pour the screws in the collection box 204 into the packaging box for packaging.
[0068] The technical solution provided by the present invention is as follows: the discharging base 4 is supported by the discharging support legs 10, the worker opens the discharging cover 142 and pours the produced screws into the discharging bin 141, and the weight of the screws is weighed by the discharging platform scale 13 on the discharging seat 12, so that the worker can know the number of screws in the discharging bin 141, and the worker starts the material plate motor 144 to drive the material plate lead screw 145 to rotate, so that the discharging baffle 146 moves up and down in the discharging rack 143, opens the discharging baffle 146 in the discharging rack 143, and makes the screws in the discharging bin 141 fall into the screw baffle 3 quickly, and drives the discharging seat 12 to rotate by the turning motor 11, so that the discharging assembly 14 on the discharging seat 12 is turned on the discharging base 4, so that the discharging bin 141 on the discharging bin 1 41 rises and is lifted, so that the remaining screws illegally dropped out of the discharge bin 141 fall into the screw baffle 3, and the screws in the screw baffle 3 slide into the feeding lifting plate 904 in the short feeding seat 8, and the screws are driven to rise to the feeding lifting plate 904 in the long feeding seat 7 through the feeding lifting plate 904 in the short feeding seat 8, so that the screws slide into the feeding lifting plate 904 in the long feeding seat 7, and then the screws are driven to rise to the transmission seat 506 through the feeding lifting plate 904 in the long feeding seat 7, so that the screws slide into the transmission seat 506, and the screw rod of the screw slides into the transmission seat 506, and the nut in the transmission seat 506 is stuck on the transmission seat 506, and the transmission seat 506 is driven to vibrate by the straight vibrator 507, so that the screws on the transmission seat 506 are transported forward, and the correction air pump 505 rotates to make the air pump The head 504 blows air to blow the incorrectly positioned screws on the transmission seat 506 into the bottom screw baffle 3, so that the feeding component 9 re-feeds, and the screws on the transmission seat 506 are blocked by the screw material plate 6, and the screws that are not blown into the screw baffle 3 are blocked. The transmission seat 506 is driven to vibrate by the straight vibrator 507, so that the screws on the transmission seat 506 are transported forward to the turntable slot of the collection turntable 23, and the turntable motor 21 is started to drive the collection turntable 23 to rotate, so that the collection turntable 23 rotates in the first turntable plate 16 and the second turntable plate 17, and the screws in the collection turntable 23 are blocked by the first turntable plate 16 and the second turntable plate 17 to prevent them from falling off during transportation, and the collection screw is driven by the collection motor 18 19 is rotated to move the collection box 204 in the collection shell 15 and move it to the discharge head 30. When the collection turntable 23 rotates to the side of the recovery plate 26, the sensor 28 under the recovery plate 26 detects the quality of the screw. When the screw is damaged, the moving motor 24 drives the moving lead screw 25 to rotate, so that the recovery plate 26 slides open on the side of the first turntable plate 16 and the second turntable plate 17. The damaged screws on the collection turntable 23 are blown into the collection head 32 by the collection air pump 31, and then the damaged screws are dropped into the recovery box 2 through the collection pipe for unified recycling to ensure that the appearance and quality of the product meet the standards. When the screw is not damaged, the collection turntable 23 is rotated to move the screw to the discharge head 30.The discharge air pump 29 blows air to allow the intact screws on the collection turntable 23 to enter the collection box 204 for collection. The collection box 204 is weighed using the collection platform scale 202 to determine the number of screws in the collection box 204. After the screws are collected, the number of screws in the collection box 204 can be quickly determined. The collection box 204 and the collection base plate 201 are quickly disassembled using the collection buckle 203. The collection box 204 is removed and the screws in the collection box 204 are poured into a packaging box for packaging.
[0069] The present invention encompasses any alternatives, modifications, equivalents, and solutions that fall within the spirit and scope of the present invention. To provide a thorough understanding of the present invention, specific details are described in detail below in connection with the preferred embodiments of the present invention, but those skilled in the art will be able to fully understand the present invention without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of the present invention, well-known methods, processes, procedures, components, and circuits have not been described in detail.
[0070] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A screw turntable correction and anti-falling feeding mechanism, characterized in that: The invention comprises a feeding plate (1), a recycling box (2) is provided at the bottom of one side of the feeding plate (1), a screw baffle (3) is provided on the upper surface of the recycling box (2), a discharge base (4) is provided on one side of the screw baffle (3), and a correction component (5) is provided on the top of one side of the feeding plate (1); the correction component (5) comprises a correction rod (501), a correction plate (502), a correction fixing plate (503), an air pump head (504), a correction air pump (505), a transmission seat (506) and a straight vibrator (507), a correction plate (502) is installed on one side of the correction rod (501) through a correction screw, and a correction fixing plate (503) is installed on one side of the correction plate (502) through a correction screw. An air pump head (504) is plugged into one side of the correction rod (501), a correction air pump (505) is plugged into one side of the air pump head (504), a transmission seat (506) is provided on the lower surface of the correction rod (501), and a straight vibrator (507) is provided on the lower surface of the transmission seat (506); a screw plate (6) is provided on one side of the feeding plate (1), a long feeding seat (7) is provided on one side of the feeding plate (1), a short feeding seat (8) is provided on one side of the long feeding seat (7), and a feeding assembly (9) is provided inside the short feeding seat (8); the feeding assembly (9) includes a feeding fixed seat (901), a feeding motor (902), a feeding screw (903) and a feeding lifting plate (904). A feeding motor (902) is provided at the inner bottom of one side of the feeding fixed seat (901), a feeding screw (903) is plugged into one end of the feeding motor (902), and a feeding lifting plate (904) is slidably connected to one side of the feeding fixed seat (901); a discharging support leg (10) is provided on the lower surface of the discharging base (4), a flip motor (11) is provided on the upper surface of the discharging base (4), one end of the flip motor (11) is sleeved with a discharging seat (12), a discharging platform scale (13) is provided on the upper surface of the discharging seat (12), and a discharging assembly (14) is provided on the upper surface of the discharging seat (12); a collecting shell (15) is provided on one side of the feeding plate (1), and the collecting shell (15) The upper surface of the collecting shell (15) is provided with a first turntable plate (16) and a second turntable plate (17) in sequence from front to back; a collecting motor (18) is plugged into the bottom of one side of the collecting shell (15); a collecting screw (19) is plugged into one end of the collecting motor (18); a collecting assembly (20) is slidably connected inside the collecting shell (15); the collecting assembly (20) comprises a collecting bottom plate (201), a collecting platform scale (202), a collecting buckle (203) and a collecting box (204); a collecting platform scale (202) is provided on the upper surface of the collecting bottom plate (201); a collecting buckle (203) is provided on one side of the collecting bottom plate (201); and a collecting box (204) is provided on one side of the collecting buckle (203);A turntable motor (21) is provided on the upper surface of the collection shell (15), and a collection turntable (23) is threadedly penetrated at one end of the turntable motor (21) through a mounting bolt (22). A moving motor (24) is plugged into one side of the first turntable plate (16), and a moving lead screw (25) is plugged into one end of the moving motor (24). A recovery plate (26) is slidably connected to one side of the second turntable plate (17), and a control plate (27) is provided on the upper surface of the recovery plate (26). A sensor (28) is provided on the lower surface of the recovery plate (26). The upper surface of the first turntable plate (16) is provided with a There is a discharge air pump (29), a discharge head (30) is provided on the lower surface of the first turntable plate (16), a collection air pump (31) is provided on the upper surface of the second turntable plate (17), and a collection head (32) is provided on the lower surface of the second turntable plate (17); a feed chute is provided on the side of the feed fixing seat (901) close to the feed lifting plate (904), a feed slider is provided on the bottom of the feed lifting plate (904) close to the feed fixing seat (901), a feed slider is slidably connected to the inside of the feed chute, and a feed screw (903) is passed through the internal screw of the feed slider.
2. The screw turntable correction and anti-falling feeding mechanism according to claim 1 is characterized in that: The discharging assembly (14) includes a discharging bin (141), a discharging cover (142), a discharging rack (143), a material plate motor (144), a material plate lead screw (145) and a discharging baffle (146). The discharging bin (141) is provided with a discharging cover (142) on the upper surface, the discharging bin (141) is provided with a discharging rack (143) on one side, the discharging rack (143) is provided with a material plate motor (144) on the upper surface, one end of the material plate motor (144) is plugged with a material plate lead screw (145), and the discharging baffle (146) is slidably connected to the inside of the discharging rack (143).
3. The method for using the screw turntable correction anti-falling feeding mechanism according to any one of claims 1-2, characterized in that: The following steps are involved: Step 1: First, the worker opens the discharge cover (142) and pours the produced screws into the discharge bin (141). The weight of the screws is weighed by the discharge platform scale (13) on the discharge seat (12), so that the worker can know the number of screws in the discharge bin (141); Step 2: The worker starts the material plate motor (144) to move the discharge baffle (146) upward in the discharge rack (143) to open the discharge baffle (146), so that the screws in the discharge bin (141) fall into the screw baffle (3), and then starts the flip motor (11) to lift the discharge bin (141) on the discharge bin (141), so that the remaining screws in the discharge bin (141) fall into the screw baffle (3); Step 3: Slide the screw in the screw baffle (3) onto the feeding lifting plate (904) in the short feeding seat (8), drive the screw to rise to the feeding lifting plate (904) in the long feeding seat (7) through the feeding lifting plate (904), and then drive the screw to rise to the transmission seat (506) through the feeding lifting plate (904) in the long feeding seat (7), so that the screw slides onto the transmission seat (506); Step 4: Then, the screws on the transmission seat (506) are transported forward by the straight vibrator (507), and the air pump head (504) blows air to blow the incorrectly positioned screws on the transmission seat (506) into the bottom screw baffle (3) for re-feeding. After the screws are blown down in the air pump head (504), the screw material plate (6) is used to block the screws on the transmission seat (506); Step 5: Then, the transmission seat (506) is driven to vibrate by the straight vibrator (507), so that the screws in the correct position on the transmission seat (506) are transported forward to the turntable slot of the collection turntable (23), and the turntable motor (21) causes the collection turntable (23) to rotate within the first turntable plate (16) and the second turntable plate (17), thereby blocking the screws in the collection turntable (23) to prevent them from falling off during transportation; Step 6. Then, the collection box (204) is moved in the collection shell (15) to the bottom of the discharge head (30). When the collection turntable (23) rotates to the side of the recovery plate (26), the sensor (28) detects the quality of the screws. When damaged screws are found, the recovery plate (26) is slid open by the moving motor (24). The collection air pump (31) blows air to make the screws fall into the recovery box (2) for unified recovery. If the screws are not damaged, the collection turntable (23) continues to rotate to the discharge head (30). After the discharge air pump (29) finishes blowing, the screws enter the collection box (204) for collection. Step 7. Finally, the screws in the collection box (204) are weighed by the collection platform scale (202) to obtain the number of screws, and then the collection buckle (203) is opened to remove the collection box (204) from the collection base plate (201), and the collection box (204) is removed and the screws in the collection box (204) are poured into the packaging box for packaging.
Citation Information
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