Air textured yarn processing machine

By reducing the installation height of the air-deformed wire processing machine, optimizing the design of the air-transforming box and nozzle cover, and improving the roller load-bearing structure, the existing machines are solved, with more convenient operation and higher production efficiency.

CN120193356APending Publication Date: 2025-06-24XUZHOU SONGLUO CHEMICAL FIBER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510582064.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2025-06-24

AI Technical Summary

Technical Problem

The existing air-deformed wire processing machines have problems of inconvenience, including excessive height, cumbersome operation, unintuitive nozzle adjustment effect, and excessive volume of roller load-bearing aluminum beams, resulting in difficult operation of workers, increased safety risks and inefficiency.

Method used

An air-deformed wire processing machine was designed. By reducing the height of the mounting plate, a convenient air-converter switch solution was adopted, a new nozzle cover was provided to facilitate the adjustment of the plug height, and optimize the roller load-bearing structure to reduce material waste.

Benefits of technology

It reduces the height and risk of workers' operation, improves operating convenience and production efficiency, simplifies the nozzle adjustment process, reduces the operating time of a single ingot, thereby improving product quality and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an air textured yarn processing machine. The air textured yarn processing machine comprises a first mounting plate and a second mounting plate, the first mounting plate and the second mounting plate are arranged in parallel; a first roller and a second roller are arranged on the inner sides of the first mounting plate and the second mounting plate; the second roller is arranged below the first roller; an air deformation box is arranged below the second roller, and a nozzle cover is arranged in the air deformation box; a third roller is arranged on the inner side of the first mounting plate and the inner side of the second mounting plate and arranged on one side of the space-variant box. The mounting height is reduced through the first mounting plate and the second mounting plate, operation of workers is more convenient, safety risks possibly existing in high-position operation are reduced, and therefore the device is suitable for operation of most plants and space-variant boxes, operation time of the workers is shortened, production efficiency is improved, in the sand line production process, operation time of a single ingot position is shortened, and production efficiency is improved. And the position of the plug is flexibly adjusted through the nozzle cover, so that the processing efficiency of the air textured yarn is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of textile raw material yarn processing, and more specifically, to an air textured yarn processing machine. Background Art

[0002] An air textured yarn processing machine is a machine that blows long filaments with high-pressure and high-speed air, so that the originally smooth silk thread has a hairy feeling after being processed by air texturing. The fabric woven with air textured yarn will have a cottony feeling, enabling chemical fiber fabrics to also have some characteristics of cotton yarn fabrics.

[0003] Existing air texturing machines have some inconveniences in operation, which are divided into the following aspects.

[0004] The height is too high. Existing air texturing machines, especially those with a three-layer winding system, have a height close to 3 meters. A movable silk cart needs to be used to allow workers to stand on it for operation. Using the silk cart is inconvenient for workers to operate and increases the operation risk, making it easy for workers to get injured. At the same time, the efficiency is not high. The present invention reduces the height of the machine and the operation height, enabling workers to operate without using the silk cart.

[0005] For existing air texturing boxes, it is inconvenient to open and close the box door. It is necessary to push the box door and then seal and fix it.

[0006] The operation is cumbersome. The present invention proposes a new solution that ensures tightness and is convenient for opening and closing.

[0007] For the existing nozzle adjusting plug, the height needs to be adjusted by using an inner hexagon wrench to calibrate multiple screw holes. This solution has an unintuitive adjustment effect and a cumbersome operation. The present invention proposes a new type of nozzle cover that can more conveniently and efficiently adjust the height of the plug.

[0008] Existing roller bearing aluminum beams are all general-purpose, with too large a volume, too heavy a weight, and material waste. Summary of the Invention

[0009] In order to solve at least one of the above technical problems, the present invention proposes an air textured yarn processing machine.

[0010] The first aspect of the present invention provides an air textured yarn processing machine, including: a first mounting plate and a second mounting plate;

[0011] The first mounting plate and the second mounting plate are arranged in parallel;

[0012] A first roller and a second roller are arranged inside the first mounting plate and the second mounting plate;

[0013] The second roller is arranged below the first roller;

[0014] Below the second roller, an air texturing box is provided, and a nozzle cover is arranged inside the air texturing box;

[0015] On the inner sides of the first mounting plate and the second mounting plate, a third roller is provided, and the third roller is arranged on one side of the air texturing box.

[0016] In a preferred embodiment of the present invention, there are two of the first roller, the second roller, and the third roller, and the two first rollers, second rollers, and third rollers are symmetrically arranged on both sides of the first mounting plate and the second mounting plate.

[0017] In a preferred embodiment of the present invention, a stop rod is arranged on one side of the third roller.

[0018] In a preferred embodiment of the present invention, a connecting rod is arranged at one end of the top of the first mounting plate, and a wire inlet is arranged below the connecting rod.

[0019] In a preferred embodiment of the present invention, a plurality of box doors are arranged side by side on one side of the air texturing box.

[0020] In a preferred embodiment of the present invention, a handle is arranged on one side of the box door.

[0021] In a preferred embodiment of the present invention, a plurality of nozzle covers are arranged inside the air texturing box and on the inner side of the box door.

[0022] In a preferred embodiment of the present invention, the nozzle cover includes a fixed block and a rotating block connected in cooperation above the fixed block, and a nozzle plug is arranged on the top of the fixed block.

[0023] In a preferred embodiment of the present invention, it further includes a hinge mechanism, and the fixed block and the rotating block are movably connected through the hinge mechanism.

[0024] In a preferred embodiment of the present invention, a plug is arranged below the rotating block, and the plug is of a spherical structure.

[0025] The above technical solution of the present invention has the following advantages compared with the prior art:

[0026] By means of the first mounting plate and the second mounting plate, the installation height is reduced, which is more convenient for workers to operate, reduces the potential safety risks of high-altitude operations, and thus is applicable to most factories, increasing the versatility of the machine. The air texturing box is convenient to operate, shortens the operation time of workers, improves production efficiency, reduces the operation time of a single spindle position during the production process of the sand line, that is, improves the product quality, and flexibly adjusts the position of the plug through the nozzle cover, improving the processing efficiency of the air textured yarn. Description of the Drawings

[0027] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, some of the following drawings are embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0028] Figure 1 is a schematic three-dimensional structure diagram of an air textured yarn processing machine according to an embodiment of the present invention;

[0029] Figure 2 is a schematic internal structure diagram of an air texturing box according to an embodiment of the present invention;

[0030] Figure 3 is a schematic structure diagram of a nozzle cover according to an embodiment of the present invention.

[0031] In the figure, 1 is a wire inlet, 2 is a first roller, 3 is a second roller, 4 is an air texturing box, 5 is a box door, 6 is a handle, 7 is a third roller, 8 is a first mounting plate, 9 is a second mounting plate, 10 is a nozzle cover, 11 is a plug, 12 is a rotating block, 13 is a hinge mechanism, 14 is a nozzle plug, and 15 is a retaining rod. Specific Embodiments

[0032] In order to more clearly understand the above-mentioned objects, features, and advantages of the present invention, the following will further describe the present invention in detail in combination with specific embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0033] In the following description, many specific details are set forth in order to fully understand the present invention.

[0034] However, the present invention can also be implemented in other ways different from those described herein.

[0035] Therefore, the protection scope of the present invention is not limited by the specific embodiments disclosed below.

[0036] Embodiment 1

[0037] Referring to Figures 1 - 3 as shown, the present invention provides an air textured yarn processing machine, including: a first mounting plate 8 and a second mounting plate 9; the first mounting plate 8 and the second mounting plate 9 are arranged in parallel; the inner sides of the first mounting plate 8 and the second mounting plate 9 are provided with a first roller 2 and a second roller 3; the second roller 3 is arranged below the first roller 2; an air texturing box 4 is arranged below the second roller 3, and a nozzle cover 10 is arranged inside the air texturing box 4; a third roller 7 is arranged on the inner sides of the first mounting plate 8 and the second mounting plate 9, and the third roller 7 is arranged on one side of the air texturing box 4.

[0038] According to an embodiment of the present invention, there are two first rollers 2, two second rollers 3 and two third rollers 7, and the two first rollers 2, the two second rollers 3 and the two third rollers 7 are symmetrically arranged on both sides of the first mounting plate 8 and the second mounting plate 9.

[0039] According to an embodiment of the present invention, a stop rod 15 is arranged on one side of the third roller 7.

[0040] According to an embodiment of the present invention, a connecting rod is arranged at one end of the top of the first mounting plate 8, and a wire inlet 1 is arranged below the connecting rod.

[0041] According to an embodiment of the present invention, a plurality of cabinet doors 5 are arranged side by side on one side of the texturing box 4.

[0042] According to an embodiment of the present invention, a handle 6 is arranged on one side of the cabinet door 5.

[0043] According to an embodiment of the present invention, a plurality of nozzle covers 10 are arranged inside the texturing box 4 and on the inner side of the cabinet door 5.

[0044] According to an embodiment of the present invention, the nozzle cover 10 includes a fixed block and a rotating block 12 connected to the upper part of the fixed block in a matching manner, and a nozzle plug 14 is arranged on the top of the fixed block.

[0045] According to an embodiment of the present invention, it further includes a hinge mechanism 13, and the fixed block and the rotating block 12 are movably connected through the hinge mechanism 13.

[0046] According to an embodiment of the present invention, a plug 11 is arranged below the rotating block 12, and the plug 11 is of a spherical structure.

[0047] In summary, by means of the first mounting plate 8 and the second mounting plate 9, the installation height is reduced, which makes it more convenient for workers to operate, reduces the potential safety risks of operating at heights, and thus is applicable to most factories, increasing the versatility of the machine. The texturing box 4 is convenient to operate, shortening the operation time of workers and improving production efficiency. During the production process of the yarn, the operation time of a single spindle position is reduced, that is, the product quality is improved. By flexibly adjusting the position of the plug 11 through the nozzle cover 10, the processing efficiency of the air textured yarn is improved.

[0048] The technical features of the above embodiments can be combined arbitrarily. For the sake of brief description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.

[0049] The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to the above-described embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the above-described embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

[0050] As described above, the foregoing are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily conceive of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. An air textured yarn processing machine, comprising: The first mounting plate and the second mounting plate; characterized in that, The first mounting plate is arranged in parallel with the second mounting plate; A first roller and a second roller are arranged inside the first mounting plate and the second mounting plate; The second roller is arranged below the first roller; An air change box is arranged below the second roller, and a nozzle cover is arranged inside the air change box; A third roller is arranged inside the first mounting plate and the second mounting plate, and the third roller is arranged on one side of the air change box.

2. The air texturing yarn processing machine according to claim 1, characterized in that: There are two of each of the first roller, the second roller and the third roller, and the two of the first roller, the second roller and the third roller are symmetrically arranged on both sides of the first mounting plate and the second mounting plate.

3. The air texturing yarn processing machine according to claim 2, characterized in that: A gear lever is arranged on one side of the third roller.

4. The air texturing yarn processing machine according to claim 1, characterized in that: A connecting rod is arranged at one end of the top of the first mounting plate, and a wire inlet is arranged below the connecting rod.

5. The air texturing yarn processing machine according to claim 1, characterized in that: A plurality of box doors are arranged in parallel on one side of the air-conditioning box.

6. The air texturing yarn processing machine according to claim 5, characterized in that: A handle is provided on one side of the box door.

7. The air texturing yarn processing machine according to claim 6, characterized in that: A plurality of nozzle covers are arranged inside the air conditioning box and on the inner side of the box door.

8. The air texturing yarn processing machine according to claim 1, characterized in that: The nozzle cover comprises a fixed block and a rotating block connected above the fixed block, and a plug is arranged on the top of the fixed block.

9. The air texturing yarn processing machine according to claim 8, characterized in that: It also includes a hinge mechanism, and the fixed block and the rotating block are movably connected through the hinge mechanism.

10. The air texturing yarn processing machine according to claim 8, characterized in that: A plug is arranged below the rotating block, and the plug is a spherical structure.