Pipeline robot for gun barrel cleaning
By designing a pipeline robot that integrates laser cleaning, air curtain protection and automatic oiling functions, the problem of manual oiling is solved in the prior art after cleaning of the gun barrel, and efficient cleaning and anti-corrosion maintenance of the inner wall of the gun barrel is achieved.
Patent Information
- Application Number
- CN202510394974.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-03-31
AI Technical Summary
The existing pipeline robot lacks compatibility design with oiling function, which leads to manual use of oiling rods for anti-corrosion operations after cleaning, which cuts the maintenance process and limited efficiency.
A pipe robot for barrel cleaning is designed, integrating a laser cleaning head, walking mechanism, air curtain assembly and oil coating mechanism. Through the synergy between the liquid spray assembly and the smear assembly, uniform spraying and applying the inner wall of the barrel is achieved.
It has achieved the integration of laser cleaning, high-pressure air curtain protection and automatic oiling functions, quickly completing the cleaning and anti-corrosion maintenance of the inner wall of the gun barrel, improving maintenance efficiency and quality.
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Figure CN120194561A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of laser cleaning, and particularly to a pipeline robot for cleaning gun barrels. Background Art
[0002] The statements herein only provide background art related to the present invention and do not necessarily constitute prior art.
[0003] After the gun barrel is used, residues will adhere to its inner wall. These residues will reduce the surface finish of the inner wall and increase the frictional resistance. Therefore, corresponding equipment is needed to clean its inner wall, and the inner wall of the gun barrel can be effectively decontaminated by laser cleaning.
[0004] Existing pipeline robots lack a compatibility design with the oiling function, resulting in the need to rely on manual use of an oiling rod or auxiliary tools to perform oiling and anti-corrosion operations on the inside of the gun barrel after cleaning, making the entire gun barrel maintenance process fragmented and limited in efficiency. Summary of the Invention
[0005] The purpose of the present invention is to address the above deficiencies and provide a pipeline robot for cleaning gun barrels to achieve the purpose of integrating laser cleaning and oiling functions and reducing the process switching time.
[0006] To solve the above technical problems, the present invention adopts the following technical solutions: A pipeline robot for cleaning gun barrels, comprising:
[0007] A laser cleaning head for irradiating the inner wall of the gun barrel with laser to clean the inner wall of the gun barrel;
[0008] A traveling mechanism for driving the laser cleaning head to travel inside the gun barrel;
[0009] An air curtain assembly provided on the laser cleaning head for generating high-pressure air to form an air curtain around the laser lens of the laser cleaning head;
[0010] An oiling mechanism, the oiling mechanism includes a docking assembly detachably connected to the air curtain assembly, a liquid spraying assembly for spraying liquid onto the inner wall of the gun barrel is rotatably provided on the side of the docking assembly away from the air curtain assembly, and a smearing assembly capable of rotating synchronously with the liquid spraying assembly and wiping the gun barrel is provided on the liquid spraying assembly.
[0011] Further, the liquid spraying assembly includes an end plate, a gas guiding ring capable of docking with the air outlet end of the air curtain assembly is provided at one end of the end plate, a plurality of gas guiding flow channels are provided inside the gas guiding ring, a plurality of Venturi injectors for spraying liquid onto the inner wall of the gun barrel are provided on the end plate, the intake ends of each Venturi injector are communicated with the gas guiding flow channels, and the liquid spraying assembly further includes a liquid storage component for supplying liquid to each Venturi injector.
[0012] Furthermore, the liquid storage component includes an oil storage tank fixedly arranged inside the air guide ring. The oil storage tank is cylindrical. One end of the oil storage tank is provided with a connector. A liquid guide pipe is arranged between the connector and the liquid inlet end of each Venturi injector. An L-shaped liquid inlet pipe inserted into the oil storage tank is rotatably arranged on the connector. The axis of the rotating shaft of the L-shaped liquid inlet pipe, the axis of the air guide ring, and the axis of the oil storage tank are all located on the same straight line, so as to keep the liquid inlet facing downward when the L-shaped liquid inlet pipe rotates in the oil storage tank.
[0013] Furthermore, the coating assembly includes a plurality of coating heads arranged on the side of the end plate away from the air guide ring and distributed in a ring shape. A connecting rod inserted into the end plate is arranged on the coating head. A sliding groove for the connecting rod to slide is arranged inside the end plate. The coating assembly further includes a synchronous driving component for driving a plurality of connecting rods to move toward and away from the axis of the end plate.
[0014] Furthermore, the synchronous driving component includes a turntable rotatably arranged at one end of the end plate away from the air guide ring and a lever arranged on each connecting rod. One end of the lever away from the connecting rod is inserted into the turntable. An arc-shaped groove for guiding the movement of the lever is arranged inside the turntable. When the turntable rotates, the lever is pushed by the turntable and moves toward and away from the axis of the end plate along the arc-shaped groove;
[0015] The synchronous driving component further includes a spring pin arranged at one end of the end plate away from the air guide ring. When the spring pin is in a natural state, it is inserted into the turntable. A plurality of slots for the spring pin to insert are arranged on the turntable.
[0016] Furthermore, a guiding rod for inserting into the rifling of the gun barrel is fixedly arranged on the end plate. The guiding rod is composed of a fixed sleeve arranged on the end plate and a movable sleeve threadedly connected to the fixed sleeve.
[0017] Furthermore, the docking component includes an external screw sleeve rotatably connected to the end plate and sleeved outside the air guide ring. An internal thread ring is threadedly connected to the external screw sleeve. An external thread groove for the internal thread ring to be threadedly connected is arranged on the air curtain component.
[0018] The beneficial effects of the present invention are embodied in:
[0019] In the present invention, by improving the existing laser cleaning robot, an oiling mechanism can be selectively connected to the air curtain assembly. When the oiling mechanism is not installed, the traveling mechanism can drive the laser cleaning head to travel inside the gun barrel to remove the residues inside the gun barrel, and the air curtain assembly is used to block the residues during cleaning from contaminating the laser cleaning head. After the oiling mechanism is installed, the traveling mechanism can drive the oiling mechanism to travel inside the gun barrel. Through the coordinated action of the liquid spraying assembly and the smearing assembly, a protective liquid is evenly sprayed onto the inner wall of the gun barrel and smeared, ensuring the uniformity and comprehensiveness of oiling. As a result, this pipeline robot integrates the functions of laser cleaning, high-pressure air curtain protection, and automatic oiling, can quickly complete the rapid switching between the cleaning of the inner wall of the gun barrel and the anti-corrosion maintenance, and effectively improves the efficiency and quality of gun barrel maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a perspective view of the present invention;
[0021] Figure 2 is a structural view of the oiling mechanism of the present invention;
[0022] Figure 3 is a schematic diagram of the position of the outer screw sleeve of the present invention;
[0023] Figure 4 is Figure 3 a partially enlarged schematic view of the location A shown;
[0024] Figure 5 is a connection schematic diagram of the liquid storage component and the Venturi injector of the present invention;
[0025] Figure 6 is a partial cross-sectional view of the liquid storage component of the present invention;
[0026] Figure 7 is a structural view of the smearing assembly of the present invention.
[0027] In the figure:
[0028] 1. Laser cleaning head; 2. Traveling mechanism; 3. Air curtain assembly; 4. Oiling mechanism; 41. Docking assembly; 411. Outer screw sleeve; 412. Internal thread ring; 42. Liquid spraying assembly; 421. End plate; 422. Air guide ring; 423. Air guide channel; 424. Venturi injector; 425. Oil storage tank; 426. Adapter; 427. Liquid guide pipe; 428. L-shaped liquid inlet pipe; 43. Smearing assembly; 431. Smearing head; 432. Connecting rod; 433. Turntable; 434. Poking rod; 435. Spring pin; 5. Guide rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0030] Please refer to Figure 1-7 , the present invention discloses a pipeline robot for gun barrel cleaning, including:
[0031] A laser cleaning head 1 for irradiating the inner wall of the gun barrel with laser to clean the inner wall of the gun barrel;
[0032] A traveling mechanism 2 for driving the laser cleaning head 1 to travel inside the gun barrel;
[0033] An air curtain assembly 3 is arranged on the laser cleaning head 1 for generating high-pressure air to form an air curtain around the laser lens of the laser cleaning head 1;
[0034] An oiling mechanism 4, the oiling mechanism 4 includes a docking assembly 41 for detachably connecting with the air curtain assembly 3, a liquid spraying assembly 42 for spraying liquid onto the inner wall of the gun barrel is rotatably arranged on one side of the docking assembly 41 away from the air curtain assembly 3, and a smearing assembly 43 capable of synchronously rotating with the liquid spraying assembly 42 and wiping the gun barrel is arranged on the liquid spraying assembly 42.
[0035] In the present invention, by improving the existing laser cleaning robot, the oiling mechanism 4 can be selectively connected to the air curtain assembly 3. When the oiling mechanism 4 is not installed, the traveling mechanism 2 can drive the laser cleaning head 1 to travel inside the gun barrel to remove the residues inside the gun barrel, and the air curtain assembly 3 is used to block the residues during cleaning from contaminating the laser cleaning head 1; after the oiling mechanism 4 is installed, the traveling mechanism 2 can also drive the oiling mechanism 4 to travel inside the gun barrel. Through the coordinated action of the liquid spraying assembly 42 and the smearing assembly 43, the protective liquid is evenly sprayed onto the inner wall of the gun barrel and smeared, ensuring the uniformity and comprehensiveness of oiling. The pipeline robot integrates the functions of laser cleaning, high-pressure air curtain protection, and automatic oiling, can quickly complete the rapid switching between the cleaning and anti-corrosion maintenance of the inner wall of the gun barrel, and effectively improves the efficiency and quality of gun barrel maintenance.
[0036] In one embodiment, the liquid spraying assembly 42 includes an end plate 421. At one end of the end plate 421, there is an air guide ring 422 that can be docked with the air outlet end of the air curtain assembly 3. A plurality of air guide channels 423 are arranged in the air guide ring 422. On the end plate 421, there are a plurality of Venturi injectors 424 for spraying liquid onto the inner wall of the gun barrel. The intake end of each Venturi injector 424 is communicated with the air guide channel 423. The liquid spraying assembly 42 further includes a liquid storage component for supplying liquid to each Venturi injector 424.
[0037] With such a design, by utilizing the Venturi effect of the Venturi injector 424, after the oiling mechanism 4 is docked with the air curtain assembly 3, the high-speed air flow generated by the air curtain assembly 3 can enter each Venturi injector 424 through the air guide channel 423, generating a negative pressure in the reduced-diameter section of the Venturi injector 424. The negative pressure is used to extract the liquid in the liquid storage component, mix it with the high-pressure gas, and then spray it onto the inner wall of the gun barrel. This enables the liquid spraying assembly 42 to complete the liquid spraying operation without additional liquid spraying power, making the equipment more convenient for maintenance and component replacement.
[0038] Preferably, the plurality of Venturi injectors 424 are evenly distributed in a ring on the outer peripheral wall of the end plate 421, improving the uniformity and coverage area of liquid spraying.
[0039] In one embodiment, the liquid storage component includes an oil storage tank 425 fixedly arranged in the air guide ring 422. The oil storage tank 425 is cylindrical. At one end of the oil storage tank 425, there is a swivel joint 426. A liquid guide pipe 427 is arranged between the swivel joint 426 and the liquid inlet end of each Venturi injector 424. An L-shaped liquid inlet pipe 428 inserted into the oil storage tank 425 is rotatably arranged on the swivel joint 426. The axis of the rotation shaft of the L-shaped liquid inlet pipe 428, the axis of the air guide ring 422, and the axis of the oil storage tank 425 are all on the same straight line, so that the liquid inlet of the L-shaped liquid inlet pipe 428 remains downward when the L-shaped liquid inlet pipe 428 rotates in the oil storage tank 425.
[0040] With such a design, since the L-shaped liquid inlet pipe 428 is rotatably connected to the swivel joint 426, the L-shaped liquid inlet pipe 428 can keep the liquid inlet downward under its own gravity, so that it is not affected by the position after the installation of the oiling mechanism 4 and the air curtain assembly 3, ensuring that the L-shaped liquid inlet pipe 428 can extract the liquid in the oil storage tank 425 at each position.
[0041] It should be noted that the swivel joint 426 and the L-shaped liquid inlet pipe 428 are in dynamic seal connection. After the liquid enters the swivel joint 426 through the L-shaped liquid inlet pipe 428, it is divided into multiple streams of liquid and enters each Venturi injector 424. And a one-way liquid replenishing valve is arranged at the center of the oil storage tank 425. The liquid height in the oil storage tank 425 is not higher than the height of the one-way liquid replenishing valve, so that external liquid and gas can enter the oil storage tank 425 through the one-way liquid replenishing valve, while the internal liquid cannot be discharged through the one-way liquid replenishing valve during use.
[0042] In one embodiment, the coating assembly 43 includes a plurality of coating heads 431 disposed on the side of the end plate 421 away from the air guide ring 422 and distributed in a ring shape. A connecting rod 432 inserted into the end plate 421 is provided on the coating head 431. A sliding groove for the connecting rod 432 to slide is provided in the end plate 421. The coating assembly 43 further includes a synchronous driving member for driving the plurality of connecting rods 432 to move toward and away from the axis of the end plate 421.
[0043] With such a design, before the oiling mechanism 4 enters the gun barrel, the operator can synchronously adjust the positions of the plurality of connecting rods 432 according to the inner diameter of the gun barrel, so that the coating heads 431 can closely adhere to the inner wall of the gun barrel after entering the gun barrel, thereby enabling the coating heads 431 to adapt to gun barrels of different calibers and improving the versatility and flexibility of the equipment.
[0044] Preferably, the coating head 431 is a sponge head or a rubber head, so that the coating head 431 will not damage the gun barrel during the coating process.
[0045] In one embodiment, the synchronous driving member includes a turntable 433 rotatably disposed at one end of the end plate 421 away from the air guide ring 422 and a dial rod 434 disposed on each connecting rod 432. One end of the dial rod 434 away from the connecting rod 432 is inserted into the turntable 433. An arc-shaped groove for guiding the movement of the dial rod 434 is provided in the turntable 433. When the turntable 433 rotates, the dial rod 434 is pushed by the turntable 433 to move toward and away from the axis of the end plate 421 along the arc-shaped groove;
[0046] The synchronous driving member further includes a spring pin 435 disposed at one end of the end plate 421 away from the air guide ring 422. When the spring pin 435 is in a natural state, it is inserted into the turntable 433. A plurality of slots for the spring pin 435 to be inserted are provided on the turntable 433.
[0047] With such a design, when the operator adjusts, he only needs to release the locking of the turntable 433 by the spring pin 435 first, then rotate the turntable 433 to push the dial rod 434 to move, and with the cooperation of the arc-shaped groove, adjust the connecting rod 432 and the coating head 431 to the required positions. After the adjustment is completed, lock the turntable 433 by the spring pin 435 to fix the position of the coating head 431.
[0048] In a specific implementation, a handle is provided on the turntable 433, so that the operator can control the adjustment of the turntable 433 by rotating the handle.
[0049] In one embodiment, a guide rod 5 for being inserted into the rifling of the gun barrel is fixedly provided on the end plate 421. The guide rod 5 is composed of a fixed sleeve provided on the end plate 421 and a movable sleeve threadedly connected to the fixed sleeve.
[0050] With such a design, by inserting the guide rod 5 into the rifling of the gun barrel, when the traveling mechanism 2 moves, the guide rod 5 travels along the rifling, thereby driving the end plate 421 connected to the guide rod 5 to rotate, so that the coating head 431 also installed on the end plate 421 rotates together, achieving the effect of rotating and coating while traveling, and thus effectively improving the coating uniformity and comprehensiveness.
[0051] In one embodiment, the docking assembly 41 includes an outer screw sleeve 411 that is rotatably connected to the end plate 421 and sleeved outside the air guide ring 422. An internal thread ring 412 is threadedly connected to the outer screw sleeve 411, and an external thread groove for the internal thread ring 412 to be threadedly connected is provided on the air curtain assembly 3.
[0052] With such a design, the operator can quickly complete the connection operation or disassembly operation of the oil coating mechanism 4 and the air curtain assembly 3, further improving the convenience of the equipment when replacing components.
[0053] It should be noted that after the oil coating mechanism 4 and the air curtain assembly 3 are docked, the outer screw sleeve 411 can prevent oil mist from contaminating the laser cleaning head 1.
[0054] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present invention, then the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.
[0055] In addition, if there are descriptions such as "first", "second", etc. involved in the embodiments of the present invention, then the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.
[0056] In addition, "a plurality" means two or more.
[0057] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A pipeline robot for cleaning gun barrels, characterized in that: include: A laser cleaning head (1) is used to irradiate the inner wall of the gun barrel with laser light to clean the inner wall of the gun barrel; A walking mechanism (2) is used to drive the laser cleaning head (1) to move inside the gun barrel; An air curtain assembly (3) is arranged on the laser cleaning head (1) and is used to generate high-pressure air to form an air curtain around the laser lens of the laser cleaning head (1); An oiling mechanism (4), the oiling mechanism (4) comprising a docking assembly (41) for detachably connecting to an air curtain assembly (3), a liquid spraying assembly (42) for spraying liquid onto the inner wall of a gun barrel being rotatably arranged on a side of the docking assembly (41) away from the air curtain assembly (3), and a smearing assembly (43) capable of rotating synchronously with the liquid spraying assembly (42) and wiping the gun barrel being arranged on the liquid spraying assembly (42).
2. A pipeline robot for cleaning gun barrels according to claim 1, characterized in that: The liquid spray assembly (42) comprises an end plate (421), one end of the end plate (421) is provided with an air guide ring (422) capable of docking with the air outlet end of the air curtain assembly (3), a plurality of air guide channels (423) are provided in the air guide ring (422), a plurality of venturi injectors (424) for spraying liquid onto the inner wall of the gun barrel are provided on the end plate (421), the air inlet end of each of the venturi injectors (424) is connected to the air guide channel (423), and the liquid spray assembly (42) further comprises a liquid storage component for supplying liquid to each of the venturi injectors (424).
3. A pipeline robot for cleaning gun barrels according to claim 2, characterized in that: The liquid storage component comprises an oil storage tank (425) fixedly arranged in the air guide ring (422); the oil storage tank (425) is cylindrical; an adapter (426) is arranged at one end of the oil storage tank (425); a liquid guide tube (427) is arranged between the adapter (426) and the liquid inlet end of each venturi injector (424); an L-shaped liquid inlet tube (428) is rotatably arranged on the adapter (426) and plugged into the oil storage tank (425); the axis of the rotating shaft of the L-shaped liquid inlet tube (428), the axis of the air guide ring (422) and the axis of the oil storage tank (425) are all located on the same straight line, so as to keep the liquid inlet of the L-shaped liquid inlet tube (428) facing downward when the oil storage tank (425) rotates.
4. A pipeline robot for cleaning gun barrels according to claim 2, characterized in that: The coating assembly (43) comprises a plurality of coating heads (431) arranged on a side of the end plate (421) away from the air guide ring (422) and distributed in a ring shape, the coating heads (431) being provided with connecting rods (432) plugged into the end plate (421), the end plate (421) being provided with sliding grooves for the connecting rods (432) to slide, and the coating assembly (43) further comprises a synchronous driving component for driving the plurality of connecting rods (432) to move toward and away from the axis of the end plate (421).
5. A pipeline robot for cleaning gun barrels according to claim 4, characterized in that: The synchronous driving component comprises a rotating disk (433) rotatably arranged on one end of the end plate (421) away from the air guide ring (422) and a lever (434) arranged on each connecting rod (432); the lever (434) is inserted into the rotating disk (433) at one end away from the connecting rod (432); an arc groove for guiding the lever (434) to move is provided in the rotating disk (433); when the rotating disk (433) rotates, the lever (434) is pushed by the rotating disk (433) to move along the arc groove to a side away from and close to the axis of the end plate (421); The synchronous driving component also includes a spring latch (435) arranged at one end of the end plate (421) away from the air guide ring (422); the spring latch (435) is plugged into the rotating disk (433) when in a natural state; and the rotating disk (433) is provided with a plurality of slots for the spring latch (435) to be inserted.
6. A pipeline robot for cleaning gun barrels according to claim 2, characterized in that: A guide rod (5) for inserting into the rifling of a gun barrel is fixedly arranged on the end plate (421), and the guide rod (5) is composed of a fixed sleeve arranged on the end plate (421) and a movable sleeve threadedly connected to the fixed sleeve.
7. A pipeline robot for cleaning gun barrels according to claim 2, characterized in that: The docking assembly (41) comprises an outer threaded sleeve (411) rotatably connected to the end plate (421) and sleeved on the outside of the air guide ring (422); an inner threaded ring (412) is threadedly connected to the outer threaded sleeve (411); and an outer threaded groove for threading the inner threaded ring (412) is provided on the air curtain assembly (3).
Citation Information
Patent Citations
Laser gun bore maintenance robot
CN109539869A
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