Impurity removal device for beef tallow production

Abstract

The invention relates to the technical field of food processing, and discloses an impurity removal device for beef tallow production, the impurity removal device comprises a heat preservation barrel body, the top of the heat preservation barrel body is fixedly connected with a feeding plate, one side of the heat preservation barrel body is fixedly connected with a motor, and the output end of the motor is fixedly connected with an output rod; a heating barrel is fixedly connected to the inner wall of the heat preservation barrel, a plurality of connecting rods are fixedly connected to one side of the outer wall of the output rod, a brush body is fixedly connected to one side of each connecting rod, a bearing ring is fixedly connected to one side of each brush body, and a plurality of connecting blocks are fixedly connected to the top of the heating barrel. And a plurality of springs are arranged on the inner wall of the connecting block. Through cooperative use of the output rod, the brush body, the bearing ring, the connecting block, the spring and other components, the effects of automatic cleaning and automatic compression and storage of filtered impurities can be achieved in the use process, multi-stage impurity removal is achieved in the process, the impurity removal efficiency is improved, and meanwhile the impurity removal quality is guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of food processing, and particularly to a impurity removal device for beef tallow production. Background Technique

[0002] Beef tallow is a common raw material for food processing and is widely used in food production processes such as baking and cooking. However, during the production of beef tallow, the raw beef tallow often contains various impurities, such as plant fibers, animal tissue fragments, dust, etc. These impurities not only affect the purity and quality of beef tallow but also may pose a threat to food safety. Therefore, how to effectively remove the impurities in beef tallow and improve its purity and quality is a key link in beef tallow production.

[0003] Currently, the commonly used beef tallow impurity removal equipment on the market mainly includes filtration devices, centrifugal separation devices, static sedimentation devices, etc. These devices have the following main deficiencies in practical applications:

[0004] Low filtration efficiency: Traditional filtration devices mostly use a single filter screen for impurity filtration, which is prone to filter screen clogging, resulting in low filtration efficiency and the need to frequently replace the filter screen, increasing the maintenance cost and labor intensity.

[0005] Inconvenient impurity cleaning: The impurities accumulated during the filtration process are difficult to clean automatically and usually require manual intervention, increasing the complexity of operation and labor intensity and affecting production efficiency.

[0006] Large material loss: During the processing of traditional impurity removal equipment, beef tallow often is discarded together with the impurities, resulting in material waste and reducing the economic benefits of production.

[0007] Low degree of equipment automation: Most impurity removal equipment has a low degree of automation and cannot achieve a continuous and stable impurity removal process, requiring frequent manual operation and intervention, which affects the continuity and efficiency of production.

[0008] Therefore, those skilled in the art provide an impurity removal device for beef tallow production to solve the problems raised in the above background technique. Summary of the Invention

[0009] In view of the deficiencies of the prior art, the present invention provides an impurity removal device for beef tallow production, which solves the problems of low filtration efficiency, inconvenient impurity cleaning, large material loss, and low degree of equipment automation existing in the prior art.

[0010] To achieve the above objectives, the present invention is realized through the following technical solutions: An impurity removal device for beef tallow production, comprising a heat preservation barrel body, a feeding plate is fixedly connected to the top of the heat preservation barrel body, a motor is fixedly connected to one side of the heat preservation barrel body, an output rod is fixedly connected to the output end of the motor, a heating barrel body is fixedly connected to the inner wall of the heat preservation barrel body, a plurality of connecting rods are fixedly connected to one side of the outer wall of the output rod, a brush body is fixedly connected to one side of the connecting rod, a load-bearing ring is fixedly connected to one side of the brush body, a plurality of connecting blocks are fixedly connected to the top of the heating barrel body, a plurality of springs are arranged inside the connecting blocks, a plurality of locking rods are slidably connected to the bottom of the connecting blocks, a filter screen is fixedly connected to the bottom of the locking rods, a first pulley is rotatably connected to one side of the heating barrel body, a second pulley is fixedly connected to one side of the outer wall of the output rod, a rotating rod is fixedly connected to one side of the first pulley, a plurality of elliptical blocks are fixedly connected to the outer wall of the rotating rod, stirring blades are fixedly connected to both sides of the outer wall of the output rod, a plurality of heating rods are arranged on the outer wall of the output rod, a discharge pipe is installed on one side of the heat preservation barrel body, and a compression assembly is arranged on one side of the heat preservation barrel body.

[0011] Preferably, the compression assembly includes a load-bearing block, the load-bearing block is fixedly connected to the bottom of the heat preservation barrel body, a plurality of electric push rods are fixedly connected to the inner wall of the load-bearing block, a pressing plate is fixedly connected to the output end of the electric push rods, a motor is fixedly connected to one side of the load-bearing block, a plurality of auger bodies are fixedly connected to the output end of the motor, compression chambers are slidably connected to both sides of the load-bearing block, filter holes are arranged at the bottom of the compression chambers, and a recovery assembly is arranged inside the load-bearing block.

[0012] Preferably, the recovery assembly includes a recovery bin, the recovery bin is opened in the middle of the inner wall of the load-bearing block, a plurality of flow channels are opened at the bottom side of the inner wall of the load-bearing block, a circulation pump is fixedly connected to one side of the load-bearing block, and conveying pipes are fixedly connected to both the input end and the output end of the circulation pump.

[0013] Preferably, a plurality of the elliptical blocks are movably connected to the bottom of the filter screen, and the load-bearing ring is rotatably connected to one side of the outer wall of the heating barrel body.

[0014] Preferably, the first pulley and the second pulley are connected by a belt, and the brush body is slidably connected to the outer surface of the filter screen.

[0015] Preferably, a through groove is arranged in the middle of the pressing plate for impurities to pass through.

[0016] Preferably, the flow channels are communicated with the recovery bin.

[0017] Preferably, one of the conveying pipes is fixedly connected to the inner wall of the recovery bin, and one of the conveying pipes is fixedly connected to one side of the feeding plate.

[0018] Preferably, the filter holes at the bottom of the compression bin are smaller than the filtration aperture of the filter screen.

[0019] Preferably, the pressing plate is slidably connected to the inner wall of the compression bin.

[0020] Working principle: When using this device to remove impurities from beef tallow, the beef tallow in a fluid state is fed through the feeding pipe, passes through the feeding plate, and enters the inside of the heat preservation barrel body, and then enters the inside of the heating barrel body through the filter screen for state maintenance and stirring. The filter screen will effectively isolate impurities from entering the inside of the heating barrel body during the process of the material passing through. And when the motor starts to control the internal stirring blades and heating rods to rotate, through the belt connection between the first pulley and the second pulley, the rotating rod is driven to rotate, and the elliptical block repeatedly contacts multiple parts at the bottom of the filter screen, and cooperates with the locking rod and spring connected to the filter screen, so as to realize the vibration of the top of the filter screen and prevent the situation of blockage caused by impurity deposition.

[0021] The impurities remaining on the top of the filter screen due to vibration will then be scraped off by multiple brush bodies connected by the connecting rod that follows the rotation of the output rod, and discharged and compressed along the circular space inside the heat preservation barrel body and the heating barrel body.

[0022] After falling into the V-shaped groove on the top of the load-bearing block, under the influence of gravity, it is gradually driven to both sides inside the load-bearing block by the auger body controlled by the motor, and enters the compression bin through the through grooves on the top of the pressing plate.

[0023] In order to reduce material waste, multiple electric push rods are started by PLC timing control to push the pressing plate down to compress the impurities inside the compression bin. Due to the density difference, the material remaining in the impurities will enter the flow channel through the filter holes at the bottom of the compression bin, and enter the recovery bin through the slope design and be sucked out by the conveying pipe connected to the circulating pump, and pumped into the feeding plate to continuously remove impurities.

[0024] After completing the periodic impurity removal, the material after impurity removal can be discharged through the discharge pipe to complete the use of the device.

[0025] The present invention provides an impurity removal device for beef tallow production. It has the following beneficial effects:

[0026] 1. Through the combined use of components such as the output rod, brush body, load-bearing ring, connecting block, and spring, the present invention can achieve the effects of automatic cleaning and automatic compression storage of the filtered impurities during use, and realize multi-stage impurity removal during the process, improving the impurity removal efficiency while ensuring the impurity removal quality.

[0027] 2. By using components such as a pressing plate, a recycling bin, a compression bin, and an electric push rod in cooperation, the present invention can reduce the maintenance efficiency of workers during the processing, and can compress impurities automatically in space, reducing the spillage and waste of beef tallow materials during the impurity removal process.

[0028] 3. By using components such as a flow channel, a circulation pump, and a conveying pipe in cooperation, the present invention can repeatedly remove impurities from beef tallow during the processing, and avoid the spillage of materials during the impurity removal process, which affects the processing speed, thereby ensuring the impurity removal quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a three-dimensional view of the present invention;

[0030] Figure 2 is a schematic sectional structure view of the heat preservation barrel body of the present invention;

[0031] Figure 3 is a schematic sectional structure view of the heating barrel body of the present invention;

[0032] Figure 4 is a schematic internal sectional structure view of the present invention;

[0033] Figure 5 is a schematic sectional structure view of the connecting block of the present invention;

[0034] Figure 6 is a schematic internal structure view of the load-bearing block of the present invention;

[0035] Figure 7 is a schematic sectional structure view of the load-bearing block of the present invention;

[0036] Figure 8 is a schematic internal structure view of the side load-bearing block of the present invention.

[0037] Among them, 1. Heat preservation barrel body; 2. Feeding plate; 3. Motor; 4. Heating barrel body; 5. Output rod; 6. Connecting rod; 7. Brush body; 8. Load-bearing ring; 9. Connecting block; 10. Spring; 11. Locking rod; 12. Filter screen; 13. Stirring blade; 14. Heating rod; 15. First pulley; 16. Second pulley; 17. Rotating rod; 18. Oval block; 19. Discharge pipe; 20. Load-bearing block; 21. Motor; 22. Screw conveyor body; 23. Electric push rod; 24. Compression bin; 25. Pressing plate; 26. Recycling bin; 27. Flow channel; 28. Circulation pump; 29. Conveying pipe. DETAILED DESCRIPTION OF THE INVENTION

[0038] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0039] Embodiment:

[0040] Please refer to the attached Figure 1 - attached Figure 3 FIG., An impurity removal device for beef tallow production provided by an embodiment of the present invention includes a heat preservation barrel body 1, which can increase the temperature of the material and reduce energy consumption. A feed plate 2 is fixedly connected to the top of the heat preservation barrel body 1, and a motor 3 is fixedly connected to one side of the heat preservation barrel body 1. The output end of the motor 3 is fixedly connected to an output rod 5. A heating barrel body 4 is fixedly connected to the inner wall of the heat preservation barrel body 1. A plurality of connecting rods 6 are fixedly connected to one side of the outer wall of the output rod 5. One side of the connecting rod 6 is fixedly connected to a brush body 7. One side of the brush body 7 is fixedly connected to a load-bearing ring 8. The load-bearing ring 8 is rotatably connected to one side of the outer wall of the heating barrel body 4. The design of the rotation of the load-bearing ring 8 is to stabilize the rotation torque of the two sides of the connecting rod 6 and improve the stability during the rotation process, ensuring that the brush can always fit the outer surfaces of the heating barrel body 4 and the filter screen 12 to remove impurities.

[0041] The impurities remaining on the top of the filter screen 12 will be scraped off by a plurality of brush bodies 7 connected to the connecting rods 6 that rotate with the output rod 5. The brush body 7 is slidably connected to the outer surface of the filter screen 12. It is discharged and compressed along the circular space inside the heat preservation barrel body 1 and the heating barrel body 4.

[0042] Please refer to the attached Figure 4 - attached Figure 5 FIG., A plurality of connecting blocks 9 are fixedly connected to the top of the heating barrel body 4. A plurality of springs 10 are arranged inside the connecting blocks 9. A plurality of locking rods 11 are slidably connected to the bottom of the connecting blocks 9. The bottom of the locking rods 11 is fixedly connected to a filter screen 12. It enters the inside of the heating barrel body 4 through the filter screen 12 for state maintenance and stirring. Among them, the filter screen 12 will effectively isolate impurities from entering the inside of the heating barrel body 4 during the process of the material passing through.

[0043] Please refer to the attached Figure 3, on one side of the heating barrel body 4, a first pulley 15 is rotatably connected. On one side of the outer wall of the output rod 5, a second pulley 16 is fixedly connected. On one side of the first pulley 15, a rotating rod 17 is fixedly connected. On the outer wall of the rotating rod 17, a plurality of elliptical blocks 18 are fixedly connected. The plurality of elliptical blocks 18 are movably connected to the bottom of the filter screen 12. Through the elliptical blocks 18, periodic contact with the bottom of the filter screen 12 can be achieved, thereby realizing a vibration effect. On both sides of the outer wall of the output rod 5, stirring blades 13 are fixedly connected. On the outer wall of the output rod 5, a plurality of heating rods 14 are provided. On one side of the heat preservation barrel body 1, a discharge pipe 19 is installed. On one side of the heat preservation barrel body 1, a compression assembly is provided.

[0044] When the motor 3 starts and controls the internal stirring blades 13 and the heating rods 14 to rotate, the first pulley 15 and the second pulley 16 are connected by a belt. Through the belt connection between the first pulley 15 and the second pulley 16, the rotating rod 17 is driven to rotate, and the elliptical blocks 18 are driven to repeatedly contact multiple places at the bottom of the filter screen 12, and cooperate with the locking rod 11 and the spring 10 connected to the filter screen 12, thereby realizing the vibration of the top of the filter screen 12 and preventing the situation of blockage caused by impurity deposition.

[0045] Please refer to the appendix Figure 6 - appendix Figure 8 , the compression assembly includes a load-bearing block 20. The load-bearing block 20 is fixedly connected to the bottom of the heat preservation barrel body 1. Inside the load-bearing block 20, a plurality of electric push rods 23 are fixedly connected. The output end of the electric push rod 23 is fixedly connected to a pressing plate 25. In the middle of the pressing plate 25, a through groove is provided for impurities to pass through. The provided through groove can facilitate the auger body 22 to convey impurities into the compression chamber 24 in the non-compressed state. On one side of the load-bearing block 20, a motor 21 is fixedly connected. The output end of the motor 21 is fixedly connected to a plurality of auger bodies 22. On both sides of the load-bearing block 20, compression chambers 24 are slidably connected. The bottom of the compression chamber 24 is provided with filter holes. The filter holes at the bottom of the compression chamber 24 are smaller than the filtering aperture of the filter screen 12. Through such a design, impurities can be filtered again to improve the impurity removal quality. When the compression reaches the load, the pressing plate 25 is slidably connected to the inner wall of the compression chamber 24. The staff can open the compression chamber 24 to process the internal impurities.

[0046] After falling into the V-shaped groove at the top of the load-bearing block 20, under the influence of gravity, it is gradually driven to both sides inside the load-bearing block 20 by the auger body 22 controlled by the motor 21, and enters the compression chamber 24 through the through groove at the top of the pressing plate 25. In order to reduce material waste, the PLC is used to regularly control the start of a plurality of electric push rods 23 to push the pressing plate 25 downward to compress the space of the impurities inside the compression chamber 24.

[0047] Please refer to the appendix Figure 7 - appendix Figure 8, a recycling component is provided on the inner wall of the load-bearing block 20. The recycling component includes a recycling bin 26, which is opened in the middle of the inner wall of the load-bearing block 20. A plurality of flow channels 27 are opened on the bottom side of the inner wall of the load-bearing block 20, and the flow channels 27 communicate with the recycling bin 26. One side of the load-bearing block 20 is fixedly connected with a circulation pump 28. Both the input end and the output end of the circulation pump 28 are fixedly connected with a delivery pipe 29. One of the delivery pipes 29 is fixedly connected to the inner wall of the recycling bin 26, and one of the delivery pipes 29 is fixedly connected to one side of the feeding plate 2.

[0048] The materials remaining in the impurities will enter the flow channels 27 through the filter holes at the bottom of the compression bin 24, and enter the interior of the recycling bin 26 through the slope design and be sucked out by the delivery pipe 29 connected to the circulation pump 28, and pumped into the interior of the feeding plate 2 to continuously remove impurities.

[0049] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for removing impurities for butter production, comprising a heat-insulating barrel (1), characterized in that: The top of the heat-insulating barrel body (1) is fixedly connected to a feed plate (2); one side of the heat-insulating barrel body (1) is fixedly connected to a motor (3); the output end of the motor (3) is fixedly connected to an output rod (5); the inner wall of the heat-insulating barrel body (1) is fixedly connected to a heating barrel body (4); one side of the outer wall of the output rod (5) is fixedly connected to a plurality of connecting rods (6); one side of the connecting rod (6) is fixedly connected to a brush body (7); one side of the brush body (7) is fixedly connected to a load-bearing ring (8); the top of the heating barrel body (4) is fixedly connected to a plurality of connecting blocks (9); the inner wall of the connecting block (9) is provided with a plurality of springs (10); the bottom of the connecting block (9) is slidably connected to a plurality of connecting rods (6) A locking rod (11) is provided, the bottom of the locking rod (11) is fixedly connected to a filter screen (12), one side of the heating barrel body (4) is rotatably connected to a first pulley (15), one side of the outer wall of the output rod (5) is fixedly connected to a second pulley (16), one side of the first pulley (15) is fixedly connected to a rotating rod (17), the outer wall of the rotating rod (17) is fixedly connected to a plurality of elliptical blocks (18), both sides of the outer wall of the output rod (5) are fixedly connected to stirring blades (13), the outer wall of the output rod (5) is provided with a plurality of heating rods (14), a discharge pipe (19) is installed on one side of the heat-insulating barrel body (1), and a compression assembly is provided on one side of the heat-insulating barrel body (1).

2. The impurity removal device for butter production according to claim 1, characterized in that: The compression assembly comprises a load-bearing block (20), wherein the load-bearing block (20) is fixedly connected to the bottom of the heat-insulating barrel (1), a plurality of electric push rods (23) are fixedly connected to the inner wall of the load-bearing block (20), the output end of the electric push rod (23) is fixedly connected to a pressure plate (25), one side of the load-bearing block (20) is fixedly connected to a motor (21), the output end of the motor (21) is fixedly connected to a plurality of auger bodies (22), both sides of the load-bearing block (20) are slidably connected to compression bins (24), the bottom of the compression bin (24) is provided with filter holes, and the inner wall of the load-bearing block (20) is provided with a recovery assembly.

3. The impurity removal device for butter production according to claim 2, characterized in that: The recovery component comprises a recovery bin (26), the recovery bin (26) being arranged in the middle of the inner wall of the load-bearing block (20), a plurality of flow channels (27) being arranged on the bottom side of the inner wall of the load-bearing block (20), a circulation pump (28) being fixedly connected to one side of the load-bearing block (20), and a delivery pipe (29) being fixedly connected to both the input end and the output end of the circulation pump (28).

4. The impurity removal device for butter production according to claim 1, characterized in that: The plurality of elliptical blocks (18) are movably connected to the bottom of the filter screen (12), and the load-bearing ring (8) is rotatably connected to one side of the outer wall of the heating barrel body (4).

5. The impurity removal device for butter production according to claim 1, characterized in that: The first pulley (15) is connected to the second pulley (16) via a belt, and the brush body (7) is slidably connected to the outer surface of the filter screen (12).

6. The impurity removal device for butter production according to claim 2, characterized in that: A passing groove is provided in the middle of the pressing plate (25) for passing impurities.

7. The impurity removal device for butter production according to claim 3, characterized in that: The flow channel (27) is communicated with the recovery bin (26).

8. The impurity removal device for butter production according to claim 3, characterized in that: One of the conveying pipes (29) is fixedly connected to the inner wall of the recovery bin (26), and one of the conveying pipes (29) is fixedly connected to one side of the feed plate (2).

9. The impurity removal device for butter production according to claim 2, characterized in that: The filter holes at the bottom of the compression bin (24) are smaller than the filter aperture of the filter screen (12).

10. The impurity removal device for butter production according to claim 2, characterized in that: The pressing plate (25) is slidably connected to the inner wall of the compression chamber (24).

Images