Explosion-proof gas tank pulse dust removal device
By designing auxiliary components and transmission components in the explosion-proof air box pulse dust collector, the automatic delivery of tools is achieved, solving the difficulty of staff carrying tools during maintenance, improving maintenance efficiency and reducing safety hazards.
Patent Information
- Application Number
- CN202510494472.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-06-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The explosion-proof air box pulse dust collector is large in size. During maintenance and maintenance, staff need to climb the top of the box, carry repair tools and wear explosion-proof clothing. It is relatively bloated and difficult to carry tools, which increases safety risks.
An explosion-proof air box pulse dust removal device is designed. By setting up auxiliary components at the bottom of the dust collector, screw transmission is used to realize screw transmission, and tools inside the storage box are transported above the dust collector, reducing the burden on staff to carry tools when climbing, and improving the efficiency of the overall device through protective components and transmission components.
It reduces the burden on staff when climbing, reduces the risk of force removal and safety hazards, improves maintenance efficiency, and meets actual use needs.
Smart Images

Figure CN120204820A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dust removal equipment, and particularly to an explosion-proof air box pulse dust removal device. Background Art
[0002] Through the synergistic effect of two links of bag filtration and pulse dust cleaning, the explosion-proof air box pulse dust collector realizes the effective purification of dust-containing gas. Its unique design and working principle make the device have a wide application prospect in the field of dust removal.
[0003] However, the explosion-proof air box pulse dust collector is relatively large in volume. When subsequent maintenance and repair are carried out, it is necessary for workers to climb to the top of the box, and a certain number of maintenance tools need to be carried. At the same time, in order to ensure the personal safety of workers, explosion-proof clothing will be worn for repair, which is rather bulky and it is difficult to carry the corresponding tools. Therefore, we propose an explosion-proof air box pulse dust removal device. Summary of the Invention
[0004] The purpose of the present invention is to provide an explosion-proof air box pulse dust removal device to solve the problems raised in the above background art.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an explosion-proof air box pulse dust removal device, comprising a dust collector, the dust collector comprising an ash hopper, a dust box is fixedly installed on the upper surface of the ash hopper, the side wall of the dust box is provided with an explosion-proof plate, a pulse box is fixedly installed on the upper surface of the dust box, a cover plate is provided on the upper surface of the pulse box, an inner partition is fixedly installed on the side wall of the inner cavity of the dust box, a filter is provided between the inner partition and the dust box, and an air chamber is provided inside the pulse box; an inspection platform is fixedly installed on the outer surface of the dust box, a fixed ladder is fixedly installed on the side of the inspection platform, and the The maintenance platform is also provided with an auxiliary component, a protective component and a transmission component; the auxiliary component comprises a guide rail fixedly mounted on the bottom surface of the maintenance platform, and a screw rod rotatably mounted on the maintenance platform, a slide plate is slidably mounted on the guide rail, a baffle is fixedly mounted on the lower end of the guide rail, a storage box is fixedly mounted on the top surface of the slide plate, and a connecting seat is fixedly mounted on the side surface of the slide plate, and the connecting seat is threadedly connected to the screw rod; the protective component comprises a slide seat slidably connected to the fixed ladder, and a guard plate fixedly mounted on the bottom surface of the maintenance platform, an L-shaped rod is fixedly mounted on the slide seat, and a center seat is fixedly mounted on the end of the L-shaped rod, A circular shaft is rotatably arranged inside the center seat, a movable meshing tooth is fixedly installed on the circular shaft, a return spring is arranged between the movable meshing tooth and the center seat, a hydraulic push-pull rod is fixedly installed on the side of the guard plate, a fixed plate is fixedly installed on the output end of the hydraulic push-pull rod, a fixed meshing tooth is fixedly installed on the side of the fixed plate, and the fixed meshing tooth can cooperate with the movable meshing tooth, a safety rope is fixedly installed on the bottom surface of the slide seat, and a safety buckle is fixedly installed on the lower end of the safety rope; the transmission assembly includes a rack fixedly installed on the bottom surface of the maintenance platform, a second connecting shaft rotatably arranged inside the center seat, and a connecting shaft rotatably connected to the maintenance platform A main differential gear, a sub-differential gear and a first connecting shaft are connected, and a transmission gear and a worm are fixedly installed at both ends of the second connecting shaft, the transmission gear is meshingly connected to the rack, the worm is meshingly connected to a worm wheel, a square rod is slidably provided on the worm wheel, the square rod is fixedly connected to the first connecting shaft, a pulley group is provided between the first connecting shaft and the main differential gear, and the first connecting shaft is transmission-connected to the main differential gear through the pulley group, the main differential gear is meshingly connected to the sub-differential gear, the sub-differential gear is fixedly connected to the screw, and the size of the sub-differential gear is smaller than that of the main differential gear.
[0006] Preferably, the dust collecting box is provided with a dust inlet, and the ash hopper is provided with a dust removal port.
[0007] Preferably, a square hole is opened on the inspection platform, the size of the square hole is larger than the size of the storage box, and the storage box is located directly below the square hole.
[0008] Preferably, the guard plate is located between the fixed ladder and the central seat, and the width of the guard plate is greater than the width of the central seat.
[0009] Preferably, there are two safety buckles in total, and the two safety buckles are symmetrically arranged on both sides of the fixed ladder.
[0010] Preferably, the moving meshing teeth can contact the inner cavity side wall of the central seat to form a contact surface, and the contact surface is designed as a flat surface.
[0011] Preferably, both ends of the return spring are fixedly connected to the moving meshing teeth and the central seat respectively, and an inclined platform for facilitating the connection with the return spring is also arranged on the inner cavity side wall of the central seat.
[0012] Preferably, the central seat is provided with a through hole for passing through the square rod, and the size of the through hole is larger than the size of the square rod.
[0013] Preferably, a bearing is arranged on the top surface of the worm gear, and the worm gear is rotatably connected to the central seat through the bearing.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. In the present invention, by arranging the auxiliary component at the bottom of the dust collector and using the screw to achieve screw drive, the tools inside the storage box are conveyed above the dust collector, avoiding the need for the staff to carry repair tools with one hand when climbing the fixed ladder, reducing the burden of the staff when climbing, preventing the phenomenon of loss of strength, and eliminating potential safety hazards.
[0016] 2. In the present invention, by further arranging the protection component to cooperate with the transmission component, when the staff actually climbs, the safety buckle can first provide safety protection. As the staff climbs, the storage box rises to the surface of the maintenance platform by itself under the drive of the components included in the transmission component, thereby improving the efficiency of the overall device to meet the actual use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 is an exploded view of the inner partition structure of the present invention;
[0019] Figure 3 is a schematic diagram of the bottom structure of the maintenance platform of the present invention;
[0020] Figure 4 is an exploded view of the slide plate structure of the present invention;
[0021] Figure 5 is Figure 3 the enlarged schematic diagram of the structure at A in
[0022] Figure 6 is Figure 3 an enlarged schematic view of the structure at position B in
[0023] Figure 7 is Figure 3 an enlarged schematic view of the structure at position C in
[0024] Figure 8 the first sectional view of the central seat structure of the present invention;
[0025] Figure 9 the second sectional view of the central seat structure of the present invention;
[0026] Figure 10 the third sectional view of the central seat structure of the present invention;
[0027] Figure 11 is the exploded view of the sliding seat structure of the present invention.
[0028] In the figure: 1, dust collector; 11, ash hopper; 12, dust collection box; 13, explosion-proof sheet; 14, pulse box; 15, cover plate; 16, filter; 17, inner partition; 18, air chamber; 2, maintenance platform; 3, fixed ladder; 4, auxiliary component; 41, guide rail; 42, storage box; 43, sliding plate; 44, baffle; 45, screw; 46, connecting seat; 5, protection component; 51, safety buckle; 52, sliding seat; 53, L-shaped rod; 54, central seat; 55, fixing plate; 56, guard plate; 57, hydraulic push-pull rod; 58, fixed meshing teeth; 59, round shaft; 510, moving meshing teeth; 511, return spring; 512, safety rope; 6, transmission component; 61, pulley group; 62, rack; 63, square rod; 64, main differential gear; 65, auxiliary differential gear; 66, first connecting shaft; 67, second connecting shaft; 68, transmission gear; 69, worm; 610, worm gear; 611, bearing. Detailed implementation manners
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Please refer to Figures 1-11, the present invention provides a technical solution: an explosion-proof air box pulse dust removal device, including a dust collector 1. The dust collector 1 includes a hopper 11. The upper surface of the hopper 11 is fixedly installed with a dust collection box 12. An explosion-proof film 13 is provided on the side wall of the dust collection box 12. The upper surface of the dust collection box 12 is fixedly installed with a pulse box 14. A cover plate 15 is provided on the upper surface of the pulse box 14. An inner partition 17 is fixedly installed on the side wall of the inner cavity of the dust collection box 12. A filter 16 is provided between the inner partition 17 and the dust collection box 12. An air chamber 18 is provided inside the pulse box 14; a dust inlet is opened on the dust collection box 12, and a dust removal port is opened on the hopper 11. A cross-shaped inner partition 17 is established inside the dust collection box 12 to divide its interior into multiple chambers, and each chamber is provided with a filter 16, which is convenient for the separate maintenance of a single chamber without affecting the work of other parts. At the same time, the filter bags on the filter 16 are arranged in a matrix design, which can avoid dust accumulation causing local overheating, thereby improving the dust removal efficiency of the overall device. And the dust removal device composed of the above structure is an existing technical achievement, so its specific operation steps and principles will not be elaborated too much.
[0031] An inspection platform 2 is fixedly installed on the outer surface of the dust collection box 12. A fixed ladder 3 is fixedly installed on the side of the inspection platform 2. An auxiliary component 4, a protection component 5 and a transmission component 6 are also provided on the inspection platform 2.
[0032] The auxiliary component 4 includes a guide rail 41 fixedly installed on the bottom surface of the inspection platform 2 and a screw 45 rotatably arranged on the inspection platform 2. A slide plate 43 is slidably arranged on the guide rail 41. A baffle 44 is fixedly installed at the lower end of the guide rail 41. The baffle 44 can prevent the slide plate 43 from detaching, thereby ensuring the stability of the overall structure. A storage box 42 is fixedly installed on the top surface of the slide plate 43. A connecting seat 46 is fixedly installed on the side of the slide plate 43. The connecting seat 46 is threadedly connected with the screw 45; a square hole is opened on the inspection platform 2. The size of the square hole is larger than the size of the storage box 42, and the storage box 42 is located directly below the square hole.
[0033] The protection assembly 5 includes a slide 52 slidably connected to the fixed ladder 3, and a guard plate 56 fixedly installed on the bottom surface of the maintenance platform 2. An L-shaped rod 53 is fixedly installed on the slide 52, and a center seat 54 is fixedly installed at the end of the L-shaped rod 53. A circular shaft 59 is rotatably arranged inside the center seat 54, and a dynamic meshing tooth 510 is fixedly installed on the circular shaft 59. A return spring 511 is arranged between the dynamic meshing tooth 510 and the center seat 54. A hydraulic push-pull rod 57 is fixedly installed on the side of the guard plate 56, and a fixed plate 55 is fixedly installed on the output end of the hydraulic push-pull rod 57. A fixed meshing tooth 58 is fixedly installed on the side of the fixed plate 55, and the fixed meshing tooth 58 can cooperate with the dynamic meshing tooth 510. A safety rope 5 is fixedly installed on the bottom surface of the slide 52. 12. A safety buckle 51 is fixedly installed at the lower end of the safety rope 512; the guard plate 56 is located between the fixed ladder 3 and the center seat 54, and the width of the guard plate 56 is greater than the width of the center seat 54. There are two safety buckles 51 in total, and the two safety buckles 51 are symmetrically arranged on both sides of the fixed ladder 3. The moving meshing tooth 510 can contact with the side wall of the inner cavity of the center seat 54 to form a contact surface, and the contact surface is designed to be a flat surface. The two ends of the reset spring 511 are respectively fixedly connected to the moving meshing tooth 510 and the center seat 54. The side wall of the inner cavity of the center seat 54 is also provided with a tilting platform that is convenient for connecting with the reset spring 511. The design of the tilting platform can ensure that the reset spring 511 can operate stably, avoid its deformation, and ensure its elastic performance.
[0034] The transmission assembly 6 includes a rack 62 fixedly mounted on the bottom surface of the inspection platform 2, a second connecting shaft 67 rotatably arranged inside the center seat 54, and a main differential gear 64, a secondary differential gear 65 and a first connecting shaft 66 rotatably connected to the inspection platform 2. A transmission gear 68 and a worm 69 are fixedly mounted on both ends of the second connecting shaft 67. The transmission gear 68 is meshed and connected with the rack 62. A worm wheel 610 is meshed and connected with the worm wheel 69. A square rod 63 is slidably arranged on the worm wheel 610. The square rod 63 is fixedly connected to the first connecting shaft 66. A pulley group 61 is arranged between the first connecting shaft 66 and the main differential gear 64. , and the first connecting shaft 66 is transmission-connected to the main differential gear 64 through the pulley set 61, the main differential gear 64 is meshingly connected to the sub-differential gear 65, the sub-differential gear 65 is fixedly connected to the screw 45, and the size of the sub-differential gear 65 is smaller than the size of the main differential gear 64, so that the rotation speed of the screw 45 can be accelerated, thereby improving the efficiency of the overall structure and meeting the actual use requirements. The center seat 54 is provided with a through hole for passing the square rod 63, and the size of the through hole is larger than the size of the square rod 63. A bearing 611 is provided on the top surface of the worm wheel 610, and the worm wheel 610 is rotationally connected to the center seat 54 through the bearing 611.
[0035] Working principle: When it is necessary to repair or maintain the pulse machine or its internal components on the pulse box 14 above the dust collection box 12, the user can first place the required repair tools on the storage box 42, and then use the safety buckle 51 to strengthen the connection between the user and the fixed ladder 3. Subsequently, the user can climb the fixed ladder 3. During the climbing process, since the safety buckle 51 is fixedly connected to the sliding seat 52 through the safety rope 512, and the sliding seat 52 and the central seat 54 are fixedly connected through the L-shaped rod 53, the central seat 54 and the sliding seat 52 can slide upward on the fixed ladder 3 together with the user. Also, since the two ends of the second connecting shaft 67 rotatably provided inside the central seat 54 are respectively fixed with a transmission gear 68 and a worm 69, wherein the transmission gear 68 meshes with the rack 62 fixed to the bottom surface of the maintenance platform 2, the worm 69 is meshed and drivingly connected with a worm gear 610 rotatably connected to the central seat 54 by means of a bearing 611, and the worm gear 610 is slidably connected with a square rod 63 passing through the central seat 54, and the first connecting shaft 66 fixedly connected with the square rod 63 is drivingly connected with the main differential gear 64 through a pulley group 61, and the main differential gear 64 meshes with a sub-differential gear 65 fixed to the screw rod 45. Therefore, when the central seat 54 slides upward with the user, through the transmission of structures such as the rack 62, the transmission gear 68, the second connecting shaft 67, the worm 69, the worm gear 610, the square rod 63, the pulley group 61, the main differential gear 64, and the sub-differential gear 65 in sequence, the screw rod 45 rotates together. The connecting seat 46 threadedly connected with the screw rod 45 is fixed to the sliding plate 43, and the sliding plate 43 is also provided on the guide rail 41 fixedly connected with the maintenance platform 2 in a sliding connection manner. After the screw rod 45 rotates, it can drive the sliding plate 43 and the storage box 42 placed on the sliding plate 43 and carrying the maintenance tools to slide upward together. Therefore, after the user climbs onto the dust collector 1, the storage box 42 synchronously carries the tools and climbs onto the table surface of the dust collector 1; a hydraulic push-pull rod 57 is also provided on the guard plate 56 fixed to the bottom surface of the maintenance platform 2, and the output end of the hydraulic push-pull rod 57 is fixed with a fixing plate 55. In the initial state, the fixed engaging teeth 58 on the side of the fixing plate 55 can be engaged with the moving engaging teeth 510 on the central seat 54. The moving engaging teeth 510 are rotatably connected to the central seat 54 by means of a round shaft 59, and the moving engaging teeth 510 are also further connected to the central seat 54 by using a return spring 511, which can limit the one-way sliding of the central seat 54, the L-shaped rod 53, the sliding seat 52, the safety rope 512, and the safety buckle 51, ensuring the safety effect given by the safety buckle 51. And by pulling the fixing plate 55 through the hydraulic push-pull rod 57 to create a gap between the fixed engaging teeth 58 and the moving engaging teeth 510, the central seat 54 can slide downward.
[0036] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or apparatus comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or apparatus.
[0037] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An explosion-proof air box pulse dust removal device, comprising a dust collector (1), characterized in that: The dust collector (1) comprises an ash hopper (11), a dust box (12) is fixedly mounted on the upper surface of the ash hopper (11), a side wall of the dust box (12) is provided with an explosion-proof plate (13), a pulse box (14) is fixedly mounted on the upper surface of the dust box (12), a cover plate (15) is provided on the upper surface of the pulse box (14), an inner partition (17) is fixedly mounted on the side wall of the inner cavity of the dust box (12), a filter (16) is provided between the inner partition (17) and the dust box (12), and an air chamber (18) is provided inside the pulse box (14); An inspection platform (2) is fixedly mounted on the outer surface of the dust collecting box (12), a fixed ladder (3) is fixedly mounted on the side of the inspection platform (2), and an auxiliary component (4), a protective component (5) and a transmission component (6) are also arranged on the inspection platform (2); The auxiliary component (4) comprises a guide rail (41) fixedly mounted on the bottom surface of the inspection platform (2), and a screw rod (45) rotatably mounted on the inspection platform (2); a slide plate (43) is slidably mounted on the guide rail (41); a baffle plate (44) is fixedly mounted on the lower end of the guide rail (41); a storage box (42) is fixedly mounted on the top surface of the slide plate (43); and a connecting seat (46) is fixedly mounted on the side surface of the slide plate (43); the connecting seat (46) is threadedly connected to the screw rod (45); The protection assembly (5) comprises a slide seat (52) slidably connected to the fixed ladder (3), and a guard plate (56) fixedly mounted on the bottom surface of the maintenance platform (2); an L-shaped rod (53) is fixedly mounted on the slide seat (52); a center seat (54) is fixedly mounted on the end of the L-shaped rod (53); a circular shaft (59) is rotatably arranged inside the center seat (54); a movable meshing tooth (510) is fixedly mounted on the circular shaft (59); the movable meshing tooth (510) and the center seat (54) are connected to each other. A return spring (511) is arranged between the two sides of the slide seat (52); a hydraulic push-pull rod (57) is fixedly installed on the side of the guard plate (56); a fixed plate (55) is fixedly installed on the output end of the hydraulic push-pull rod (57); a fixed meshing tooth (58) is fixedly installed on the side of the fixed plate (55), and the fixed meshing tooth (58) can cooperate with the movable meshing tooth (510); a safety rope (512) is fixedly installed on the bottom surface of the slide seat (52); and a safety buckle (51) is fixedly installed on the lower end of the safety rope (512); The transmission assembly (6) comprises a rack (62) fixedly mounted on the bottom surface of the maintenance platform (2), a second connecting shaft (67) rotatably arranged inside the center seat (54), and a main differential gear (64), a secondary differential gear (65) and a first connecting shaft (66) rotatably connected to the maintenance platform (2), a transmission gear (68) and a worm (69) are respectively fixedly mounted on both ends of the second connecting shaft (67), the transmission gear (68) is meshingly connected to the rack (62), the worm (69) is meshingly connected to a worm wheel (610), and the worm wheel A square rod (63) is slidably arranged on (610), the square rod (63) is fixedly connected to the first connecting shaft (66), a pulley group (61) is arranged between the first connecting shaft (66) and the main differential gear (64), and the first connecting shaft (66) is transmission-connected to the main differential gear (64) through the pulley group (61), the main differential gear (64) is meshedly connected to the auxiliary differential gear (65), the auxiliary differential gear (65) is fixedly connected to the screw rod (45), and the size of the auxiliary differential gear (65) is smaller than that of the main differential gear (64).
2. The explosion-proof air box pulse dust removal device according to claim 1 is characterized in that: The dust collecting box (12) is provided with a dust inlet, and the ash hopper (11) is provided with a dust removal port.
3. The explosion-proof air box pulse dust removal device according to claim 1 is characterized in that: The inspection platform (2) is provided with a square hole, the size of the square hole is larger than the size of the storage box (42), and the storage box (42) is located directly below the square hole.
4. The explosion-proof air box pulse dust removal device according to claim 1 is characterized in that: The guard plate (56) is located between the fixed ladder (3) and the central seat (54), and the width of the guard plate (56) is greater than the width of the central seat (54).
5. The explosion-proof air box pulse dust removal device according to claim 1 is characterized in that: There are two safety buckles (51) in total, and the two safety buckles (51) are symmetrically arranged on both sides of the fixed ladder (3).
6. The explosion-proof air box pulse dust removal device according to claim 1, characterized in that: The movable meshing teeth (510) can contact the inner cavity side wall of the center seat (54) to form a contact surface, and the contact surface is designed to be a flat surface.
7. The explosion-proof air box pulse dust removal device according to claim 1 is characterized in that: The two ends of the return spring (511) are fixedly connected to the movable meshing tooth (510) and the center seat (54) respectively, and the inner cavity side wall of the center seat (54) is also provided with a tilting platform for connecting with the return spring (511).
8. The explosion-proof air box pulse dust removal device according to claim 1, characterized in that: The central seat (54) is provided with a through hole for passing the square rod (63), and the size of the through hole is larger than the size of the square rod (63).
9. The explosion-proof air box pulse dust removal device according to claim 1, characterized in that: A bearing (611) is disposed on the top surface of the worm wheel (610), and the worm wheel (610) is rotatably connected to the center seat (54) via the bearing (611).