Shaping device and shaping method
By designing a device for shaping the vehicle body structure, the cooperation of the first and second shaping components is used to solve the problem of dimensional deformation in the vehicle body structure connection process, and the precise shaping and standardized production of the product are realized.
Patent Information
- Application Number
- CN202510524994.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-06-27
AI Technical Summary
In the connection process of vehicle body structure, dimensional deformation is prone to occur, resulting in low product accuracy and difficult to achieve standardized production.
A plastic shaping device is provided, including a first plastic shaping assembly and a second plastic shaping assembly. Through the cooperation of the first plastic shaping block and the second plastic shaping block, the driving mechanism and positioning member are used to achieve accurate plastic shaping of the product to ensure that the dimensional accuracy of the product is consistent during each plastic shaping process.
Through the use of plastic shaping devices, product deformation can be effectively improved, plastic shaping accuracy consistency can be ensured, standardized production and improve plastic shaping efficiency.
Smart Images
Figure CN120205629A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of vehicle manufacturing, and more particularly, to a shaping device and a shaping method. Background Art
[0002] In the connection process of the vehicle body structure, problems of dimensional deformation are likely to occur. Since the manufacturing process has high requirements for the dimensional accuracy of parts products, it is necessary to find an effective process method to improve the problem of product deformation. Summary of the Invention
[0003] This application provides a shaping device and a shaping method to solve the above technical problems.
[0004] The embodiments of this application are implemented as follows: A shaping device includes a first shaping component and a second shaping component. The first shaping component includes a first mounting member, a first shaping block, and a first driving mechanism. The first driving mechanism is connected to the first mounting member, and the output end of the first driving mechanism is drivingly connected to the first shaping block. The second shaping component includes a second mounting member, a second shaping block, a second driving mechanism, and a positioning member. The second driving mechanism is connected to the second mounting member, and the output end of the second driving mechanism is drivingly connected to the second shaping block. The first shaping block and the second shaping block are arranged opposite to each other along a first direction. The positioning member is fixedly arranged relative to the second mounting member, and the positioning member is used to position the second shaping block to a shaping zero position. The first driving mechanism is used to drive the first shaping block to the shaping zero position and cooperate with the second shaping block.
[0005] In this way, the second shaping component first positions the second shaping block to the shaping zero position, and then the first shaping component pushes the first shaping block to cooperate with the second shaping block to achieve shaping of the product. In each shaping process, the dimensional accuracy of the product can be adjusted to the shaping zero position, achieving the effect of improving product deformation, and also ensuring the accuracy consistency of shaping, which is beneficial to standardized production.
[0006] In a possible implementation manner: when the first shaping block cooperates with the second shaping block, the thrust of the first shaping block on the product is T1, and the thrust of the second shaping block on the product is T2, where T1 < T2.
[0007] In this way, during the shaping process, the second shaping block can remain at the shaping zero position, avoiding being pushed away from the shaping zero position by the first shaping block.
[0008] In a possible implementation: The first shaping component includes a first connecting member and a first guiding structure. The first connecting member connects the first shaping block and the output end of the first driving mechanism, such that the first driving mechanism drives the first shaping block to move in the first direction through the first connecting member. The first guiding structure is connected to the first mounting member, and the first connecting member slides on the first guiding structure to guide the moving direction of the first shaping block and improve the movement stability.
[0009] In a possible implementation: The second shaping component includes a second connecting member and a second guiding structure. The second connecting member connects the second shaping block and the output end of the second driving mechanism, and the second driving mechanism drives the second shaping block to move in the first direction through the second connecting member. The positioning member is located on the side of the second connecting member facing the first shaping block, and the positioning member is used to abut against the second connecting member to prevent further movement of the second shaping block and position the second shaping block at the shaping zero position. The second guiding structure is connected to the second mounting member, and the second connecting member is movably connected to the second guiding structure to guide the moving direction of the second shaping block and improve the movement stability.
[0010] In a possible implementation: The first shaping component further includes a resisting member disposed on the first mounting member and spaced from the first shaping block in the first direction. The resisting member is used to limit the side of the second connecting member facing away from the second shaping block. On the one hand, it can further position the second shaping block at the shaping zero position, and on the other hand, it can reduce the risk of deformation of the second shaping block during the shaping process.
[0011] In a possible implementation: The shaping device further includes a first die base component and a second die base component. The first die base component and the second die base component cooperate in the second direction, and the first die base component can move relative to the second die base component in the second direction; the second direction intersects the first direction. The first mounting member of the first shaping component is disposed on the first die base component, and the second mounting member of the second shaping component is disposed on the second die base component.
[0012] In this way, the first shaping component can move in the second direction along with the first die base component, facilitating the loading and unloading of products.
[0013] In a possible implementation: The first shaping component further includes a first elastic structure and a third mounting member. The first elastic structure is connected between the first mounting member and the third mounting member in the second direction, and the first driving mechanism is connected to the third mounting member. In this way, the position of the first shaping block in the second direction can also be adapted according to the size of the product, realizing the pressing of the product in the second direction while improving the versatility of the shaping device.
[0014] In a possible implementation: The shaping device further includes a third shaping component, which includes a third shaping block, a fourth shaping block, and a third guiding structure. The third guiding structure is disposed on the first die base component, the third shaping block is movably connected to the third guiding structure, the fourth shaping block is disposed on the second die base component, and the fourth shaping block and the third shaping block are oppositely arranged along the second direction.
[0015] In this way, when the first die base component and the second die base component are closed, they can drive the third shaping block and the fourth shaping block to cooperate to shape other parts of the product, realizing the integrated shaping of the product, which is beneficial to improving the shaping efficiency.
[0016] In a possible implementation: The third shaping component further includes a shaping spacer and an adjustment spacer. The shaping spacer is disposed on the second die base component, the fourth shaping block is detachably connected to the shaping spacer, and the adjustment spacer is disposed between the shaping spacer and the fourth shaping block. In this way, the adjustment spacer can be adaptively replaced or removed according to the size and deformation amount of the product, improving the applicability of the shaping device.
[0017] An embodiment of the present application further provides a shaping method, which is applied to the shaping device described in the above embodiment, and includes: Placing the product to be shaped between the first shaping component and the second shaping component; Driving the second shaping block to move to the shaping zero position, and the second shaping block contacts or is spaced from the product to be shaped; Driving the first shaping block to move towards the second shaping block, squeezing the product to be shaped to the shaping zero position, clamping the product between the first shaping block and the second shaping block, and maintaining for a preset duration. Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.
[0019] Figure 1 It is a simplified structural schematic diagram of the shaping device according to an embodiment of the present application.
[0020] Figure 2 It is a sectional structural schematic diagram of the first shaping mechanism of the shaping device according to an embodiment of the present application.
[0021] Figure 3 It is a sectional structural schematic diagram of the second shaping mechanism of the shaping device according to an embodiment of the present application.
[0022] Figure 4Front view structural schematic diagram of the shaping device according to an embodiment of the present application.
[0023] Figure 5 is Figure 4 Side view structural schematic diagram of the shaping device shown.
[0024] Figure 6 is Figure 4 Structural schematic diagram of the first die holder assembly in the shaping device shown.
[0025] Figure 7 is Figure 6 Structural schematic diagram of the first die holder assembly in another direction shown.
[0026] Figure 8 is Figure 4 Structural schematic diagram of the second die holder assembly in the shaping device shown.
[0027] Figure 9 is Figure 4 Cross-sectional structural schematic diagram of the shaping device shown.
[0028] Figure 10 is Figure 9 Cross-sectional structural schematic diagram of the third shaping assembly in the shaping device shown.
[0029] Figure 11 Flowchart of the shaping method in an embodiment of the present application.
[0030] Description of main element symbols: Shaping device 100 Shaping zero position 101 Product 102 First shaping assembly 1 First mounting member 11 First shaping block 12 First driving mechanism 13 First connecting member 14 First fixing portion 141 First sliding portion 142 First guiding structure 15 First slider 151 First guide rail 152 Limiting member 153 Blocking member 16 First elastic structure 17 First spring 171 First guide post 172 Third mounting member 18 Second shaping assembly 2 Second mounting member 21 Mounting plate 211 Base 212 Second shaping block 22 Second driving mechanism 23 Positioning part 24 Datum plane 241 Second connecting part 25 Second fixing part 251 Second sliding part 252 Second guiding structure 26 Second slider 261 Second guide rail 262 Second guide post 27 Connecting block 28 First die base assembly 3 Second die base assembly 4 Third shaping assembly 5 Third shaping block 51 Fourth shaping block 52 Third guiding structure 53 Third elastic part 531 Third guide post 532 Shaping spacer 54 Adjusting spacer 55 First direction X Second direction Z The following specific embodiments will further illustrate the present application in conjunction with the above-mentioned drawings. Specific embodiments
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments.
[0032] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. When an element is considered to be "disposed on" another element, it can be directly disposed on the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terms used in the specification of this application are for the purpose of describing specific embodiments only and are not intended to limit this application. The term "or / and" used herein includes any and all combinations of one or more of the related listed items.
[0034] Some embodiments of this application will be described in detail. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.
[0035] Refer to Figure 1 , an embodiment of this application provides a shaping device 100, which includes a first shaping component 1 and a second shaping component 2. The first shaping component 1 includes a first mounting member 11, a first shaping block 12 and a first driving mechanism 13. The first driving mechanism 13 is connected to the first mounting member 11, and the output end of the first driving mechanism 13 is drivingly connected to the first shaping block 12. The second shaping component 2 includes a second mounting member 21, a second shaping block 22, a second driving mechanism 23 and a positioning member 24. The second driving mechanism 23 is connected to the second mounting member 21, and the output end of the second driving mechanism 23 is drivingly connected to the second shaping block 22. The first shaping block 12 and the second shaping block 22 are oppositely arranged along the first direction X. The positioning member 24 is fixedly arranged relative to the second mounting member 21. The positioning member 24 is used to position the second shaping block 22 to the shaping zero position 101. The first driving mechanism 13 is used to drive the first shaping block 12 to the shaping zero position 101 and cooperate with the second shaping block 22.
[0036] In this way, the second shaping component 2 first positions the second shaping block 22 to the shaping zero position 101, and then the first shaping component 1 pushes the first shaping block 12 to cooperate with the second shaping block 22 to realize the shaping of the product 102. Since the shaping zero position 101 can be set manually and will not change during the shaping process, therefore, during each shaping process, the part of the product 102 to be shaped can be adjusted to the shaping zero position 101 to unify the dimensional accuracy of the product 102, achieve the effect of improving the deformation of the product 102, and also ensure the accuracy consistency of shaping, which is beneficial to standardized production.
[0037] In the embodiment of this application, the first direction X is generally the vehicle width direction. The second direction Z intersects the first direction X. The second direction Z is generally the vehicle height direction. The product 102 can be a vehicle body structure, including a wheelhouse, a vehicle body floor, etc. Both the first shaping block 12 and the second shaping block 22 are provided with profiling surfaces, which are adapted to the side structure of the wheelhouse and are used to extrude and shape the side structure of the wheelhouse. In other embodiments, the product 102 can also be other structures of the vehicle, and the sizes of the first shaping block 12 and the second shaping block 22 and the structure of the profiling surface can be adjusted according to the product 102.
[0038] In some embodiments, when the first shaping block 12 cooperates with the second shaping block 22, the thrust of the first shaping block 12 on the product 102 is T1, and the thrust of the second shaping block 22 on the product 102 is T2, where T1 < T2. Thus, during the shaping process, the second shaping block 22 can be maintained at the shaping zero position 101, preventing it from being pushed away from the shaping zero position 101 by the first shaping block 12.
[0039] In some embodiments, the thrust T1 of the first shaping block 12 on the product 102 is 4t - 7t, where the unit t is ton. In some of these embodiments, T1 can be any value or any numerical range among 4.0t, 4.2t, 4.4t, 4.6t, 4.8t, 5.0t, 5.2t, 5.4t, 5.6t, 5.8t, 6.0t, 6.2t, 6.4t, 6.6t, 6.8t, 7.0t, and is preferably 5.6t.
[0040] In some embodiments, the thrust T2 of the second shaping block 22 on the product 102 is 12.4t - 15.6t, where the unit t is ton. In some of these embodiments, T2 can be any value or any numerical range among 12.4t, 12.6t, 12.8t, 13.0t, 13.2t, 13.4t, 13.6t, 13.8t, 14.0t, 14.2t, 14.4t, 14.6t, 14.8t, 15.0t, 15.2t, 15.4t, 15.6t, and is preferably 14.2t.
[0041] In the embodiments of the present application, the first driving mechanism 13 can be a hydraulic cylinder. In other embodiments, the first driving mechanism 13 can also be a power device such as an electric motor that can drive the first shaping block 12 to move in the first direction X. The present application is not limited thereto.
[0042] Please continue to refer to Figure 2 , in some embodiments, the first shaping assembly 1 includes a first connecting member 14 and a first guiding structure 15. The first connecting member 14 connects the first shaping block 12 and the output end of the first driving mechanism 13, such that the first driving mechanism 13 drives the first shaping block 12 to move in the first direction X through the first connecting member 14. The first guiding structure 15 is connected to the first mounting member 11, and the first connecting member 14 is movably connected to the first guiding structure 15 to provide guidance for the movement of the first shaping block 12 and improve the movement stability.
[0043] In one of the embodiments, the first shaping block 12 is detachably connected to the first connecting member 14 to facilitate the replacement or repair of the first shaping block 12.
[0044] In an embodiment of the present application, the first connecting member 14 includes a first fixing portion 141 and a first sliding portion 142. The first guiding structure 15 includes a first slider 151 and a first guide rail 152. The first fixing portion 141 connects the first shaping block 12 and the output end of the first driving mechanism 13, and is configured to transmit the kinetic energy output by the first driving mechanism 13 to the first shaping block 12. One end of the first sliding portion 142 is connected to the first fixing portion 141, and the other end is connected to the first slider 151. The first slider 151 is slidably connected to the first guide rail 152 to realize the movable connection between the first connecting member 14 and the first guiding structure 15. The first guide rail 152 is arranged along the first direction X. Thus, when the first driving mechanism 13 pushes the first connecting member 14 and the first shaping block 12 to move in the first direction X, the first slider 151 can move relative to the first guide rail 152, thereby guiding the moving direction of the first shaping block 12.
[0045] In some embodiments, the first guiding structure 15 further includes a limiting member 153. Along the first direction X, the limiting member 153 is arranged at one end of the first guide rail 152 facing the first fixing portion 141 to limit the moving range of the first slider 151. In other embodiments, the position of the limiting member 153 in the first direction X can be adjusted so as to adjust the stroke of the first shaping block 12 in the first direction X and improve the applicability of the shaping device 100.
[0046] In some embodiments, the first shaping assembly 1 further includes a first elastic structure 17 and a third mounting member 18. The first elastic structure 17 is connected between the first mounting member 11 and the third mounting member 18 along the second direction Z, and the first driving mechanism 13 is connected to the third mounting member 18. Thus, the position of the first shaping block 12 in the second direction Z can also be adapted according to the size of the product 102, realizing the pressing of the product 102 in the second direction Z while improving the versatility of the shaping device 100.
[0047] In an embodiment of the present application, the first guiding structure 15 can also be arranged on the third mounting member 18. The first shaping block 12, the first connecting member 14, the first driving mechanism 13, the first guiding structure 15 and the third mounting member 18 as a whole can move relative to the first mounting member 11 in the second direction Z through the first elastic structure 17.
[0048] In one embodiment, the first elastic structure 17 includes a first spring 171 and a first guide post 172. The first spring 171 is connected between the third mounting member 18 and the first mounting member 11 along the second direction Z. The first guide post 172 is arranged along the second direction Z, and one end of the first guide post 172 is fixedly connected to the first mounting member 11, and the other end is slidably connected to the third mounting member 18. In this way, when the first spring 171 is compressed or stretched, the third mounting member 18 can move along the first guide post 172, thereby ensuring the stability of movement in the second direction Z, avoiding the deviation of the first shaping block 12, and thus ensuring the shaping accuracy.
[0049] Please continue reading Figure 3 In some embodiments, the second shaping assembly 2 further includes a second connecting member 25 and a second guiding structure 26. The second connecting member 25 connects the second shaping block 22 and the output end of the second driving mechanism 23. The second driving mechanism 23 drives the second shaping block 22 to move in the first direction X through the second connecting member 25. The positioning member 24 is located on the side of the second connecting member 25 facing the first shaping block 12. The positioning member 24 is used to abut the second connecting member 25, thereby preventing the second shaping block 22 from moving further, so as to position the second shaping block 22 at the shaping zero position 101. The second guiding structure 26 is connected to the second mounting member 21, and the second connecting member 25 is movably connected to the second guiding structure 26, so as to guide the moving direction of the second shaping block 22 and improve the movement stability.
[0050] In some embodiments, the second shaping block 22 is detachably connected to the second connecting member 25 so as to facilitate replacement or maintenance of the second shaping block 22 .
[0051] In the embodiment of the present application, the second mounting member 21 includes a base 212 and a mounting plate 211, and the mounting plate 211 is fixedly connected to the base 212. The second driving mechanism 23 is arranged on the mounting plate 211. The second connecting member 25 includes a second fixed portion 251 and a second sliding portion 252. The second fixed portion 251 connects the second shaping block 22 and the output end of the second driving mechanism 23. The second shaping block 22 is arranged on the side of the second fixed portion 251 facing the first shaping block 12. One side of the second sliding portion 252 is fixedly connected to the second fixed portion 251, and the other side is movably connected to the second guide structure 26. The second guide structure 26 includes a second slider 261 and a second guide rail 262. The second guide rail 262 is arranged on the base 212 along the first direction X. The second slider 261 is slidably connected to the second guide rail 262, and the side of the second slider 261 away from the second guide rail 262 is fixedly connected to the second sliding portion 252, so as to realize the movable connection between the second connecting member 25 and the second guide structure 26.
[0052] The positioning member 24 is fixedly connected to the base 212, and the positioning member 24 is located on the side of the second fixing portion 251 facing the first shaping block 12. The side of the positioning member 24 facing the second fixing portion 251 has a reference surface 241. The second driving mechanism 23 drives the second connecting member 25 and the second shaping block 22 to move towards the first shaping block 12. When the second fixing portion 251 abuts against the reference surface 241 of the positioning member 24, the second shaping block 22 stops moving. At this time, the position where the second shaping block 22 is located is the shaping zero position 101.
[0053] In one embodiment, the second shaping assembly 2 further includes a second guide post 27 and a connecting block 28. The connecting block 28 connects the output end of the second driving mechanism 23 to the second fixing portion 251. The second guide post 27 is arranged along the first direction X. One end of the second guide post 27 is fixedly connected to the second fixing portion 251, and the other end is slidably connected to the mounting plate 211. In other embodiments, one end of the second guide post 27 can also be slidably connected to the second fixing portion 251, and the other end is fixedly connected to the mounting plate 211, as long as the installation design requirements are met. This application is not limited to this.
[0054] In this way, when the second driving mechanism 23 drives the second connecting member 25 to reciprocate in the first direction X through the connecting block 28, the second guide post 27 can further guide the moving direction of the second connecting member 25, improving the movement stability of the second shaping block 22.
[0055] Please refer to Figure 2 and Figure 3 , in some embodiments, the first shaping assembly 1 further includes a resisting member 16, which is arranged on the first mounting member 11, and the resisting member 16 is spaced from the first shaping block 12 along the first direction X. The resisting member 16 is used to limit the side of the second connecting member 25 facing away from the second shaping block 22. On the one hand, it can further position the second shaping block 22 at the shaping zero position 101, and on the other hand, it can reduce the risk of deformation of the second shaping block 22 during the shaping process.
[0056] Please continue to refer to Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 , in some embodiments, the shaping device 100 further includes a first die base assembly 3 and a second die base assembly 4. The first die base assembly 3 and the second die base assembly 4 cooperate along the second direction Z, and the first die base assembly 3 can move relative to the second die base assembly 4 in the second direction Z. The first mounting member 11 of the first shaping assembly 1 is arranged on the first die base assembly 3, and the second mounting member 21 of the second shaping assembly 2 is arranged on the second die base assembly 4. In this way, the first shaping assembly 1 can move in the second direction Z with the first die base assembly 3 and separate from the second shaping assembly 2, facilitating the loading and unloading of the product 102.
[0057] In the embodiment of the present application, when the first mold base assembly 3 moves along the second direction Z and closes the mold with the second mold base assembly 4, the first shaping assembly 1 and the second shaping assembly 2 cooperate with each other along the second direction Z, and the second shaping block 22 and the second connecting member 25 are at least partially located between the first shaping block 12 and the stopper 16, and the stopper 16 can abut the side of the second connecting member 25 away from the second shaping block 22. At this time, the stopper 16 can play a role in closing the mold and positioning the first shaping assembly 1 and the second shaping assembly 2 in the second direction Z.
[0058] In some embodiments, two sets of first shaping components 1 and second shaping components 2 can be symmetrically arranged on opposite sides of the first mold base component 3 and the second mold base component 4 to adapt to the wheel cover structure in the product 102. In other embodiments, the number and position of the first shaping components 1 and the second shaping components 2 can be adjusted according to design requirements, and the present application is not limited thereto.
[0059] See also Figure 4 , Figure 9 and Figure 10 In some embodiments, the shaping device 100 also includes a third shaping component 5, the third shaping component 5 includes a third shaping block 51, a fourth shaping block 52 and a third guide structure 53, the third guide structure 53 is arranged on the first mold base component 3, the third shaping block 51 is movably connected to the third guide structure 53, the fourth shaping block 52 is arranged on the second mold base component 4, and the fourth shaping block 52 and the third shaping block 51 are arranged opposite to each other along the second direction Z.
[0060] In this way, when the first mold base assembly 3 and the second mold base assembly 4 are molded together, the third shaping block 51 and the fourth shaping block 52 can be driven to cooperate to shape other parts of the product 102, thereby realizing integrated shaping of the product 102 and improving shaping efficiency.
[0061] In the embodiment of the present application, the third guide structure 53 includes a third elastic member 531 and a third guide column 532. The third guide column 532 is arranged along the second direction Z, one end of the third guide column 532 is fixedly connected to the first mold base assembly 3, and the other end is slidably connected to the third shaping block 51. The third elastic member 531 is arranged between the first mold base assembly 3 and the third shaping block 51. When the first mold base assembly 3 and the second mold base assembly 4 are molded, the third elastic member 531 can provide elastic force to press the product 102 on the one hand, and can cooperate with the third shaping block 51 to move along the third guide column 532 on the other hand to adapt to products 102 of different sizes. In other embodiments, the third elastic member 531 can be replaced with different materials to adjust the size of the elastic force.
[0062] In some embodiments, the number of the third shaping components 5 in the shaping device 100 is multiple, and they can be correspondingly distributed on the first mold base component 3 and the second mold base component 4 according to the positions of the product 102 that need to be shaped. During the process of the first mold base component 3 and the second mold base component 4 being clamped together, simultaneous shaping of multiple parts of the product 102 can be achieved.
[0063] In some embodiments, the third shaping component 5 further includes a shaping spacer block 54 and an adjusting spacer 55. The shaping spacer block 54 is arranged on the second mold base component 4, the fourth shaping block 52 is detachably connected to the shaping spacer block 54, and the adjusting spacer 55 is arranged between the shaping spacer block 54 and the fourth shaping block 52. In this way, the adjusting spacer 55 can be adaptively replaced or disassembled according to the size and deformation amount of the product 102, improving the applicability of the shaping device 100.
[0064] Please refer to Figure 11 , the embodiments of the present application further provide a shaping method, which is applied to the shaping device 100 described in the above embodiments, and includes: Placing the product 102 to be shaped between the first shaping component 1 and the second shaping component 2; Driving the second shaping block 22 to move to the shaping zero position 101, and the second shaping block 22 contacts or is spaced from the product 102 to be shaped; Driving the first shaping block 12 to move towards the second shaping block 22, squeezing the product 102 to be shaped to the shaping zero position 101, clamping the product 102 between the first shaping block 12 and the second shaping block 22, and maintaining for a preset duration.
[0065] In some embodiments, before the first shaping block 12 moves towards the second shaping block 22, the shaping method may further include: Moving the first mold base component 3 to make the first mold base component 3 cooperate with the second mold base component 4; The third shaping block 51 and the fourth shaping block 52 in the third shaping component 5 squeeze the opposite sides of the product 102 in the second direction Z to shape the product 102.
[0066] For the shaping device 100 and the shaping method of the present application, the second shaping component 2 first positions the second shaping block 22 to the shaping zero position 101, and then the first shaping component 1 pushes the first shaping block 12 to cooperate with the second shaping block 22 to achieve shaping of the product 102. In each shaping process, the deformed structure of the product 102 can be shaped to a fixed position, unifying the dimensional accuracy of the product 102, achieving the effect of improving the deformation of the product 102, and also ensuring the accuracy consistency of shaping, which is beneficial to standardized production. In addition, shaping of other parts of the product 102 is also achieved through the first mold base component 3, the second mold base component 4 and the third shaping component 5, which is beneficial to improving the shaping efficiency.
[0067] The above embodiments are only used to illustrate the technical solutions of the present application and not to limit them. Although the present application has been described in detail with reference to the above preferred embodiments, those of ordinary skill in the art should understand that modifications or equivalent replacements can be made to the technical solutions of the present application without departing from the spirit and scope of the technical solutions of the present application.
Claims
1. A shaping device, characterized in that: include: A first shaping assembly comprises a first mounting member, a first shaping block and a first driving mechanism, wherein the first driving mechanism is connected to the first mounting member, and an output end of the first driving mechanism is drivingly connected to the first shaping block; The second shaping component includes a second mounting member, a second shaping block, a second driving mechanism and a positioning member, wherein the second driving mechanism is connected to the second mounting member, and the output end of the second driving mechanism is drivingly connected to the second shaping block, the first shaping block and the second shaping block are arranged opposite to each other along a first direction, the positioning member is fixed relative to the second mounting member, the positioning member is used to position the second shaping block to the shaping zero position, and the first driving mechanism is used to drive the first shaping block to the shaping zero position and cooperate with the second shaping block.
2. The shaping device according to claim 1, characterized in that: When the first shaping block cooperates with the second shaping block, the thrust of the first shaping block on the product is T1, and the thrust of the second shaping block on the product is T2, wherein T1<T2.
3. The shaping device according to claim 1, characterized in that: The first shaping assembly comprises a first connecting member and a first guiding structure, wherein the first connecting member connects the first shaping block and the output end of the first driving mechanism; The first guide structure is connected to the first mounting member, and the first connecting member is movably connected to the first guide structure.
4. The shaping device according to claim 1, characterized in that: The second shaping assembly comprises a second connecting member and a second guiding structure, the second connecting member connects the second shaping block and the output end of the second driving mechanism, and the positioning member is located on a side of the second connecting member facing the first shaping block; The second guide structure is connected to the second mounting member, and the second connecting member is movably connected to the second guide structure.
5. The shaping device according to claim 4, characterized in that: The first shaping component further includes a stopper, which is arranged on the first mounting member, and the stopper and the first shaping block are spaced apart along the first direction, and the stopper is used to limit the second connecting member away from the side of the second shaping block.
6. The shaping device according to any one of claims 1 to 5, characterized in that: The shaping device further comprises a first die base assembly and a second die base assembly, wherein the first die base assembly cooperates with the second die base assembly along a second direction, and the first die base assembly can move relative to the second die base assembly in the second direction; the second direction intersects with the first direction; The first mounting member of the first shaping component is disposed on the first mold base component, and the second mounting member of the second shaping component is disposed on the second mold base component.
7. The shaping device according to claim 6, characterized in that: The first shaping component also includes a first elastic structure and a third mounting member, the first elastic structure is connected between the first mounting member and the third mounting member along the second direction, and the first driving mechanism is connected to the third mounting member.
8. The shaping device according to claim 6, characterized in that: The shaping device also includes a third shaping component, which includes a third shaping block, a fourth shaping block and a third guide structure. The third guide structure is arranged on the first mold base assembly, and the third shaping block is movably connected to the third guide structure. The fourth shaping block is arranged on the second mold base assembly, and the fourth shaping block and the third shaping block are arranged opposite to each other along the second direction.
9. The shaping device according to claim 8, characterized in that: The third shaping component also includes a shaping pad and an adjusting pad. The shaping pad is arranged on the second mold base assembly. The fourth shaping block is detachably connected to the shaping pad. The adjusting pad is arranged between the shaping pad and the fourth shaping block.
10. A shaping method, applied to the shaping device according to any one of claims 1 to 9, characterized in that: include: Placing the product to be shaped between the first shaping component and the second shaping component; The second shaping block is driven to move to the shaping zero position, and the second shaping block is in contact with or spaced from the product to be shaped; The first shaping block is driven to move toward the second shaping block, and the product to be shaped is squeezed to the shaping zero position. The product is clamped between the first shaping block and the second shaping block and maintained for a preset time.