A spinning integrated molding device for hot end components of an aircraft engine
Through the integrated spin forming device of the hot end components of the aircraft engine, the lubricating components and refrigeration system are used to solve the problems of scratches and overheating of the metal plate surface during spinning, and efficient spin forming is achieved.
Patent Information
- Application Number
- CN202510705304.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-05-29
AI Technical Summary
In the prior art, scratches and overheat are prone to occur on the surface of the metal plate during spinning, resulting in the problem of reducing the strength of the metal plate.
A rotary integral molding device for hot end components of the aircraft engine is adopted. Through the reciprocating rotary wheels, the continuous addition of lubricant and real-time cooling of the metal plate is achieved through the reciprocating rotary wheels, which avoids scratches and overheating.
Effectively prevent the rotary wheel from scratching the surface of the metal plate, maintain the smoothness and strength of the metal plate, and ensure efficient molding of the spinning process.
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Figure CN120205668B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of production of hot end components of aviation engines, in particular to a spinning integral molding device for hot end components of aviation engines. Background Art
[0002] Aircraft engine hot-end components are those directly exposed to high-temperature combustion gases during engine operation. Located in the engine's hottest and harshest operating environments, these components have a crucial impact on the engine's performance, reliability, and durability. Their primary components include turbine blades, combustion chambers, and turbine disks. The turbine blades are one of the most critical components in an aircraft engine's hot-end, converting the energy of the high-temperature combustion gases into mechanical energy to drive the compressor and other accessories. The combustion chamber is where the fuel and air mix and burn, while the turbine disk supports the turbine blades and transmits torque. The combustion chamber is typically produced using a spinning machine, which forms metal sheets. This type of combustion chamber boasts high dimensional accuracy and high material utilization.
[0003] In the existing technology, when spinning the blank metal plate of the combustion chamber, due to the very high hardness of the spinning wheel, it is very easy to cause scratches on the surface of the metal plate when pressure is applied to the metal plate to deform it, affecting the smoothness of the metal. In addition, there is severe friction between the spinning wheel and the metal plate. The spinning wheel applies pressure to the metal plate and causes it to plastically deform. During this process, the contact area between the metal plate surface and the spinning wheel will generate a large amount of heat due to the work done by friction, causing the metal plate to overheat, thereby changing the hardness of the metal plate and reducing the strength of the metal plate.
[0004] To this end, the present invention provides a spinning integral molding device for the hot end components of an aero-engine. Summary of the Invention
[0005] In order to make up for the shortcomings of the existing technology and solve the problem that when the blank metal plate of the combustion chamber is spun, the hardness of the spinning wheel is very high, and it is very easy to cause scratches on the surface of the metal plate when pressure is applied to the metal plate to deform it, thereby affecting the smoothness of the metal. In addition, there is severe friction between the spinning wheel and the metal plate, and the spinning wheel applies pressure to the metal plate and causes it to plastically deform. During this process, a large amount of heat is generated in the contact area between the metal plate surface and the spinning wheel due to the work done by friction, resulting in overheating of the metal plate, and further causing the hardness of the metal plate to change, thereby reducing the strength of the metal plate. The present invention proposes a spinning one-piece forming device for the hot end components of an aircraft engine.
[0006] The technical solution adopted by the present invention to solve its technical problems is: the present invention provides a spinning integrated molding device for the hot end component of an aircraft engine, comprising a box body, the inner wall of the box body is fixedly connected to a fixed shaft, one end of the fixed shaft is rotatably connected to a mold, the outer wall of the box body is provided with a clamping assembly, the outer wall of the box body is fixedly connected to a third motor, the output end of the third motor extends to the interior of the box body and is fixedly connected to a second screw rod, the second screw rod is rotatably connected to the box body, the outer wall of the second screw rod is connected to a second slider through a screw nut pair, the second slider is slidably connected to the box body, the bottom of the second slider is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a fixed frame, the top of the fixed frame is fixedly connected to a fourth motor, the output end of the fourth motor extends to the interior of the fixed frame and is fixedly connected to a rotating wheel, the bottom of the inner wall of the box body is provided with a first cavity, the top of the first cavity is provided with a liquid injection port, and the interior of the fixed frame is provided with a lubrication assembly.
[0007] Preferably, the clamping assembly includes a first motor, which is fixedly mounted on the outer wall of the box, the output end of the first motor extends to the interior of the box and is fixedly connected to a first screw rod, the first screw rod is rotatably connected to the box, the outer wall of the first screw rod is connected to a first slider through a screw nut pair, the first slider is slidably connected to the box, the top of the first slider is fixedly connected to a support plate, one side of the support plate is fixedly connected to the second motor, the output end of the second motor is fixedly connected to a top plate, and a suction cup is provided on one side of the top plate.
[0008] Preferably, the lubrication assembly includes a liquid injection groove, which is opened inside the fixed frame, and the inner wall of the fixed frame is fixedly connected to a first pipe, the top of the first pipe extends to the inside of the liquid injection groove, the inner wall of the first pipe is slidably connected to a second pipe, the bottom of the second pipe is connected to a hose, one end of the hose extends to the inside of the first cavity, and the outer wall of the second pipe is provided with a linkage unit.
[0009] Preferably, the linkage unit includes a first box, which is fixedly mounted on the outer wall of the second pipe, and the inner wall of the first box is slidably connected to a first piston plate, one side of the first piston plate is fixedly connected to a first piston rod, one end of the first piston rod passes through the first box and is fixedly connected to the box body, and the inner wall of the second pipe is symmetrically provided with two first one-way valves with the first box as the center, and both of the two first one-way valves are opened from bottom to top.
[0010] Preferably, the inner wall of the fixing frame is fixedly connected to a fixing plate, and the inner wall of the fixing plate is symmetrically slidably connected to two sliding shafts, one end of the two sliding shafts is fixedly connected to a limiting plate, and the other end of the two sliding shafts is fixedly connected to a mounting plate, and the outer walls of the two sliding shafts are sleeved with a spring, one end of the spring is fixedly connected to the mounting plate, and the other end of the spring is fixedly connected to the fixing plate, and a sponge pad is fixedly connected to the side of the mounting plate close to the rotating wheel, an arc groove is provided on the outer wall of the sponge pad, and the rotating wheel fits the inner wall of the arc groove, and the other end of the mounting plate is fixedly connected to a connecting pipe, and the connecting pipe is slidably connected to the fixing plate and one end of the connecting pipe extends to the interior of the liquid injection tank.
[0011] Preferably, a second cavity is opened at the top of the inner wall of the box, and a third pipe is fixedly connected to the inner wall of the second cavity. One end of the third pipe passes through the second cavity and is fixedly connected to an annular plate. A reflux unit is provided inside the annular plate, and a drive assembly is provided on the outer wall of the third pipe.
[0012] Preferably, the reflux unit includes a first circulation groove, which is arranged in an annular shape and is opened on the outer wall of the annular plate, a second circulation groove is opened on the outer wall of the mold, the second circulation groove is arranged in an annular shape, the annular plate fits the inner wall of the second circulation groove, the third pipe is communicated with the first circulation groove, the outer wall of the annular plate is fixedly connected to the fourth pipe, one end of the fourth pipe extends to the interior of the second cavity, the other end of the fourth pipe is communicated with the first circulation groove, the inner wall of the fourth pipe is provided with a third one-way valve, and the third one-way valve is opened from bottom to top.
[0013] Preferably, the driving assembly includes a second box, which is fixedly mounted on the outer wall of the third pipe, and the inner wall of the second box is slidably connected to a second piston plate, one side of the second piston plate is fixedly connected to a second piston rod, one end of the second piston rod passes through the second box and is fixedly connected to the hydraulic cylinder, and the inner wall of the third pipe is symmetrically provided with two second one-way valves with the second box as the center, and both of the two second one-way valves are opened from top to bottom, and a pressure relief groove is provided on the outer wall of the box body, and the pressure relief groove is communicated with the second cavity.
[0014] Preferably, a mounting bracket is fixedly connected to the interior of the box, a ring bracket is fixedly connected to one end of the mounting bracket, a sponge is fixedly connected to the inner wall of the ring bracket, the sponge is arranged in a ring shape and its inner wall is provided with a ring-shaped inclined surface, and a number of sponge protrusions are fixedly connected at equal intervals on the inclined surface of the inner wall of the sponge.
[0015] Preferably, a refrigerator is provided on the outer wall of the box body, and a cooling end of the refrigerator extends into the interior of the second cavity and is fixedly connected with a plurality of metal fins at equal intervals.
[0016] The beneficial effects of the present invention are as follows:
[0017] 1. The present invention describes a spinning integrated forming device for the hot end components of an aircraft engine. A third motor controls the reciprocating left and right movement of a rotating wheel, and a combustion chamber is formed through multiple spinning operations. While the rotating wheel moves back and forth, a linkage unit is used to continuously add lubricant to the rotating wheel to prevent the rotating wheel from scratching the surface of the metal plate.
[0018] 2. The present invention relates to a spinning-integrated molding device for hot-end components of an aircraft engine. A spring is provided to enable the rotating wheel to rotate while maintaining contact with the inner wall of the arc-shaped groove. The lubricant entering the injection groove is soaked in the sponge pad. The contact position between the rotating wheel and the metal plate is kept lubricated by the application of the sponge pad and the rotation of the rotating wheel.
[0019] 3. The spinning one-piece forming device for the hot end components of an aircraft engine described in the present invention cooperates with a driving component to allow the refrigerant in the second cavity to flow to the mold when the metal plate is spun multiple times, and after the first circulation groove and the second circulation groove are filled with refrigerant, the refrigerant is re-entered into the second cavity for cooling, so that the refrigerant is circulated while maintaining the cooling effect.
[0020] 4. The invention relates to a spinning-integrated molding device for hot-end components of an aircraft engine. Through the first and second flow grooves, the refrigerant flows to the position where the metal plate is deformed by spinning, thereby timely cooling the position where the metal plate generates high temperature and ensuring that every position where the metal plate is spun can be cooled.
[0021] 5. The invention relates to a spinning-integrated molding device for hot-end components of an aircraft engine. The annular sponge wiper is provided to wipe the position where the metal plate is spun and deformed, thereby helping to remove the lubricant adhering to the metal plate. When the spun-deformed metal plate is moved into the annular frame, its rotation is controlled. The plurality of sponge protrusions provided can more carefully clean the lubricant adhering to the surface of the metal plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention will be further described below with reference to the accompanying drawings.
[0023] Figure 1 It is a front view structural schematic diagram of the present invention;
[0024] Figure 2 It is a side structural schematic diagram of the present invention;
[0025] Figure 3 This is a schematic cross-sectional view of the box and the mold used in conjunction with each other;
[0026] Figure 4 This is a schematic diagram of the structure of the ring frame and sponge used in conjunction with each other in the present invention;
[0027] Figure 5 This is a schematic diagram of the structure of the mold of the present invention used in conjunction with the second flow channel;
[0028] Figure 6 This is a schematic diagram of the structure of the annular plate and the first flow groove used in conjunction with each other in the present invention;
[0029] Figure 7 This is a schematic diagram of the structure of the sponge pad and the fixing plate used in conjunction with each other;
[0030] Figure 8 This invention Figure 3 Enlarged view of point A in the middle;
[0031] Figure 9 This invention Figure 3 Enlarged view of point B in the middle;
[0032] Figure 10 This invention Figure 3 Enlarged view of point C in the middle.
[0033] In the figure: 1. Box; 2. Fixed shaft; 3. Mold; 4. First motor; 5. First screw; 6. First slider; 7. Support plate; 8. Second motor; 9. Top plate; 10. Suction cup; 11. Third motor; 12. Second screw; 13. Second slider; 14. Hydraulic cylinder; 15. Fixed frame; 16. Fourth motor; 17. Rotary wheel; 18. First cavity; 19. Liquid injection port; 20. Fixed plate; 21. Sliding shaft; 22. Mounting plate; 23. Sponge pad; 24. Limit plate; 25. Spring; 26. Connecting pipe; 27. Liquid injection tank; 28. First pipeline; 29. Second pipeline; 30. Hose; 31. First set box; 32. First piston plate; 33. First piston rod; 34. First one-way valve; 35. Second cavity; 36. Third pipeline; 37. Annular plate; 38. First circulation groove; 39. Second circulation groove; 40. Second set box; 41. Second piston plate; 42. Second piston rod; 43. Second one-way valve; 44. Fourth pipeline; 45. Third one-way valve; 46. Refrigerator; 47. Pressure relief groove; 48. Mounting bracket; 49. Annular bracket; 50. Sponge wiper; 51. Sponge protrusion; 52. Arc groove; 53. Metal fin. DETAILED DESCRIPTION
[0034] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0035] like Figures 1 to 10As shown, the present invention provides a technical solution, a spinning integrated molding device for the hot end component of an aircraft engine, comprising a box body 1, an inner wall of the box body 1 is fixedly connected to a fixed shaft 2, one end of the fixed shaft 2 is rotatably connected to a mold 3, an outer wall of the box body 1 is provided with a clamping assembly, an outer wall of the box body 1 is fixedly connected to a third motor 11, an output end of the third motor 11 extends to the interior of the box body 1 and is fixedly connected to a second screw rod 12, the second screw rod 12 is rotatably connected to the box body 1, an outer wall of the second screw rod 12 is connected to a second slider 13 through a screw nut pair, the second slider 13 is slidably connected to the box body 1, a hydraulic cylinder 14 is fixedly connected to the bottom of the second slider 13, an output end of the hydraulic cylinder 14 is fixedly connected to a fixing frame 15, a fourth motor 16 is fixedly connected to the top of the fixing frame 15, and the fourth motor The output end of 16 extends to the interior of the fixed frame 15 and is fixedly connected to the rotary wheel 17. A first cavity 18 is provided at the bottom of the inner wall of the box body 1, and a liquid injection port 19 is provided at the top of the first cavity 18. A lubrication assembly is provided inside the fixed frame 15; the clamping assembly includes a first motor 4, which is fixedly mounted on the outer wall of the box body 1, and the output end of the first motor 4 extends to the interior of the box body 1 and is fixedly connected to a first screw rod 5, which is rotatably connected to the box body 1, and the outer wall of the first screw rod 5 is connected to a first slider 6 through a screw nut pair, and the first slider 6 is slidably connected to the box body 1, and the top of the first slider 6 is fixedly connected to a support plate 7, and one side of the support plate 7 is fixedly connected to a second motor 8, and the output end of the second motor 8 is fixedly connected to a top plate 9, and a suction cup 10 is provided on one side of the top plate 9.
[0036] Through the above technical solution, the metal plate is fixed by the suction cup 10, the first motor 4 is started, the first screw rod 5 is driven to rotate, the first slider 6 is moved closer to the mold 3, the support plate 7 is driven closer to the mold 3, and the metal plate is attached to the mold 3. The second motor 8 is started to drive the suction cup 10 to rotate, the metal plate is rotated, the position of the spinning is adjusted, the third motor 11 is started to drive the second screw rod 12 to rotate, the second slider 13 is moved closer to the metal plate, the rotating wheel 17 is driven closer to the metal plate, and the fourth motor 1 is started. 6, drives the rotating wheel 17 to rotate, which is convenient for spinning the metal plate. While spinning the metal plate, the rotating wheel 17 is controlled by the third motor 11 to move back and forth. Through multiple spinning, the combustion chamber is formed. The hydraulic cylinder 14 is started to drive the rotating wheel 17 to move downward, which is convenient for adjusting the bending position of the metal plate. Lubricant is loaded into the first cavity 18 through the liquid injection port 19. When the rotating wheel 17 spins the metal plate, lubricant is added to the rotating wheel 17 through the lubricating component to prevent the rotating wheel 17 from scratching the surface of the metal plate.
[0037] Specifically, the lubrication assembly includes an injection groove 27, which is opened inside the fixed frame 15. The inner wall of the fixed frame 15 is fixedly connected to a first pipe 28, the top of the first pipe 28 extends to the inside of the injection groove 27, the inner wall of the first pipe 28 is slidably connected to a second pipe 29, the bottom of the second pipe 29 is connected to a hose 30, one end of the hose 30 extends to the inside of the first cavity 18, and the outer wall of the second pipe 29 is provided with a linkage unit.
[0038] Through the above technical solution, while the third motor 11 controls the reciprocating left and right movement of the fixed frame 15, the linkage unit cooperates to allow the lubricant in the first cavity 18 to flow into the second pipe 29 along the hose 30. The lubricant entering the second pipe 29 flows into the fixed frame 15 along the first pipe 28 and the liquid injection groove 27, thereby adding lubricant to the rotating wheel 17.
[0039] Specifically, the linkage unit includes a first box 31, which is fixedly mounted on the outer wall of the second pipe 29. The inner wall of the first box 31 is slidably connected to a first piston plate 32, and one side of the first piston plate 32 is fixedly connected to a first piston rod 33. One end of the first piston rod 33 passes through the first box 31 and is fixedly connected to the box body 1. Two first one-way valves 34 are symmetrically arranged on the inner wall of the second pipe 29 with the first box 31 as the center, and the two first one-way valves 34 are both opened from bottom to top.
[0040] Through the above technical solution, when the fixing frame 15 moves to the left, the first pipe 28 and the second pipe 29 are driven to move to the left. Under the pulling of the first piston rod 33, the first piston plate 32 slides in the first set box 31. Through the pulling of the first piston plate 32, the two first one-way valves 34 opened from the bottom to the top are cooperated to make the lubricant in the first cavity 18 enter the first set box 31 along the hose 30 and the second pipe 29. When the fixing frame 15 moves to the right, the first pipe 28 and the second pipe 29 are driven to move to the right, so that the first piston plate 32 squeezes the lubricant in the first set box 31. The two first one-way valves 34 opened from the bottom to the top are cooperated to make the lubricant in the first set box 31 flow upward along the first pipe 28. In this way, when the fixing frame 15 moves left and right, the lubricant can be continuously transported upward.
[0041] Specifically, the inner wall of the fixed frame 15 is fixedly connected to a fixed plate 20, and the inner wall of the fixed plate 20 is symmetrically slidably connected to two sliding shafts 21, one end of the two sliding shafts 21 is fixedly connected to a limiting plate 24, and the other end of the two sliding shafts 21 is fixedly connected to a mounting plate 22. The outer walls of the two sliding shafts 21 are each sleeved with a spring 25, one end of the spring 25 is fixedly connected to the mounting plate 22, and the other end of the spring 25 is fixedly connected to the fixed plate 20. A sponge pad 23 is fixedly connected to the side of the mounting plate 22 close to the rotating wheel 17, and an arc-shaped groove 52 is provided on the outer wall of the sponge pad 23. The rotating wheel 17 fits into the inner wall of the arc-shaped groove 52. The other end of the mounting plate 22 is fixedly connected to a connecting pipe 26, which is slidably connected to the fixed plate 20 and one end of which extends to the inside of the liquid injection tank 27.
[0042] Through the above technical solution, the spring 25 is provided to make the sponge pad 23 press against the rotating wheel 17, so that the rotating wheel 17 rotates while keeping in contact with the inner wall of the arc groove 52. The lubricant entering the injection groove 27 flows along the injection groove 27 and the connecting pipe 26 and soaks into the sponge pad 23. Through the coating of the sponge pad 23 and the rotation of the rotating wheel 17, the contact position between the rotating wheel 17 and the metal plate is kept lubricated to avoid scratching the metal plate.
[0043] Specifically, a second cavity 35 is opened at the top of the inner wall of the box body 1, and a third pipe 36 is fixedly connected to the inner wall of the second cavity 35. One end of the third pipe 36 passes through the second cavity 35 and is fixedly connected to an annular plate 37. A reflux unit is provided inside the annular plate 37, and a drive component is provided on the outer wall of the third pipe 36.
[0044] Through the above technical solution, refrigerant is loaded into the second cavity 35. While the hydraulic cylinder 14 is controlled to move back and forth left and right by the third motor 11, the driving component is simultaneously driven to make the refrigerant in the second cavity 35 enter the annular plate 37 along the third pipe 36. The annular plate 37 is cooled by the refrigerant, and then the metal plate being spun is cooled to avoid overheating of the metal plate and affecting its strength. The refrigerant entering the annular plate 37 can re-enter the second cavity 35 through the reflux unit, so that the refrigerant can be recycled to avoid excessive waste of refrigerant.
[0045] Specifically, the reflux unit includes a first circulation groove 38, which is arranged in an annular shape and is opened on the outer wall of the annular plate 37. A second circulation groove 39 is opened on the outer wall of the mold 3, and the second circulation groove 39 is arranged in an annular shape. The annular plate 37 fits the inner wall of the second circulation groove 39. The third pipe 36 is communicated with the first circulation groove 38. The outer wall of the annular plate 37 is fixedly connected to the fourth pipe 44. One end of the fourth pipe 44 extends to the interior of the second cavity 35. The other end of the fourth pipe 44 is communicated with the first circulation groove 38. The inner wall of the fourth pipe 44 is provided with a third one-way valve 45, and the third one-way valve 45 is opened from bottom to top.
[0046] Through the above technical solution, the refrigerant flowing downward through the third pipe 36 enters the first circulation groove 38 in the annular plate 37, and enters the second circulation groove 39 along the first circulation groove 38. The refrigerant flowing in the second circulation groove 39 can cool the position where the metal plate is spun and deformed, ensuring that each position of the metal plate can be cooled. The third one-way valve 45 opened from bottom to top prevents the refrigerant in the second cavity 35 from entering the fourth pipe 44.
[0047] Specifically, the drive assembly includes a second box 40, which is fixedly mounted on the outer wall of the third pipe 36. The inner wall of the second box 40 is slidably connected to a second piston plate 41. One side of the second piston plate 41 is fixedly connected to a second piston rod 42. One end of the second piston rod 42 passes through the second box 40 and is fixedly connected to the hydraulic cylinder 14. The inner wall of the third pipe 36 is symmetrically provided with two second one-way valves 43 with the second box 40 as the center. The two second one-way valves 43 are both opened from top to bottom. A pressure relief groove 47 is provided on the outer wall of the box body 1, and the pressure relief groove 47 is communicated with the second cavity 35.
[0048] Through the above technical solution, when the hydraulic cylinder 14 moves to the right, it drives the second piston rod 42 to move to the right, so that the second piston plate 41 moves to the right. By pulling the second piston plate 41, the two first one-way valves 34 are opened from top to bottom, so that the refrigerant in the second cavity 35 enters the second set box 40 along the third pipe 36. When the hydraulic cylinder 14 moves to the left, it pushes the second piston rod 42 to move to the left, so that the second piston plate 41 moves to the left. By squeezing the second piston plate 41, the two first one-way valves 34 are opened from top to bottom, so that the refrigerant in the second set box 40 The refrigerant flows along the third pipe 36 into the annular plate 37, and the pressure relief groove 47 is used to help the second cavity 35 to relieve pressure, so that the pressure in the second cavity 35 is balanced. Thus, when the hydraulic cylinder 14 moves left and right, the refrigerant can be continuously injected into the second circulation groove 39. When the second circulation groove 39 and the first circulation groove 38 are filled with refrigerant, as the second piston plate 41 is squeezed, the refrigerant in the second circulation groove 39 and the first circulation groove 38 flows upward along the fourth pipe 44 and re-enters the second cavity 35, thereby allowing the refrigerant to be recycled.
[0049] Specifically, a mounting bracket 48 is fixedly connected to the interior of the box 1, an annular bracket 49 is fixedly connected to one end of the mounting bracket 48, a sponge 50 is fixedly connected to the inner wall of the annular bracket 49, and the sponge 50 is arranged in an annular shape and has an annular inclined surface on its inner wall.
[0050] Through the above technical solution, after the spinning of the metal plate is completed, the support plate 7 is controlled to move back by the first motor 4, and the metal plate is driven to be demolded from the mold 3 by the pulling of the suction cup 10. As the support plate 7 moves, the metal plate is driven to be replaced from the annular frame 49. The annular sponge 50 is provided to wipe the position of the metal plate that has been deformed by spinning, helping to remove the lubricant adhering to the metal plate.
[0051] Specifically, a refrigerator 46 is provided on the outer wall of the box body 1 , and a cooling end of the refrigerator 46 extends into the interior of the second cavity 35 and is fixedly connected to a plurality of metal fins 53 at equal intervals.
[0052] Through the above technical solution, the refrigerant in the second cavity 35 is cooled by the refrigerator 46, so that the refrigerant that has been heated up after one cycle is cooled again to maintain the cooling effect of the refrigerant during the circulation. By setting up several metal fins 53, the cooling range of the refrigerator 46 can be increased and the cooling of the refrigerant can be accelerated.
[0053] Specifically, a plurality of sponge protrusions 51 are fixedly connected to the inclined surface of the inner wall of the sponge 50 at equal intervals.
[0054] Through the above technical solution, when the metal plate after spinning deformation is moved into the annular frame 49, the second motor 8 is started to drive the suction cup 10 to rotate, so that the metal plate rotates. Through the provision of several sponge protrusions 51, the lubricant adhering to the surface of the metal plate can be cleaned more carefully.
[0055] During use, lubricant is filled into the first cavity 18 through the liquid injection port 19, and refrigerant is filled into the second cavity 35. The metal plate is fixed by the suction cup 10, and the first motor 4 is started to drive the first screw rod 5 to rotate, so that the first slider 6 approaches the mold 3, and the support plate 7 approaches the mold 3, so that the metal plate is attached to the mold 3. The second motor 8 is started to drive the suction cup 10 to rotate, so that the metal plate rotates and the spinning position is adjusted. The third motor 11 is started to drive the second screw rod 12 to rotate, so that the second slider 13 approaches the metal plate, and the rotating wheel 17 approaches the metal plate. The fourth motor 16 is started to drive the rotating wheel 17 to rotate, so as to facilitate the spinning of the metal plate. While the metal plate is spinning, the rotating wheel 17 is controlled by the third motor 11 to move back and forth left and right. The combustion chamber is formed by multiple spinning, and the hydraulic cylinder 14 is started to drive the rotating wheel 17 to move downward to facilitate the adjustment of the bending position of the metal plate. When the fixing frame 15 moves to the left, the first pipe 28 and the second pipe 29 are driven to move to the left. Under the pull of the first piston rod 33, the first piston plate 32 slides in the first set box 31. By pulling the first piston plate 32, the two first one-way valves 34 opened from bottom to top are cooperated to make the lubricant in the first cavity 18 enter the first set box 31 along the hose 30 and the second pipe 29. When the fixing frame 15 moves to the right, the first pipe 28 and the second pipe 29 are driven to move to the right, so that the first piston plate 32 squeezes the lubricant in the first set box 31, and cooperates with the two first one-way valves 34 opened from bottom to top. A one-way valve 34 allows the lubricant in the first set box 31 to flow upward along the first pipe 28, and thus reciprocates. When the fixed frame 15 moves left and right, the lubricant can be continuously transported upward, so that the lubricant enters the injection groove 27 along the first pipe 28. The spring 25 is provided to make the sponge pad 23 press against the rotating wheel 17, so that the rotating wheel 17 rotates while keeping in contact with the inner wall of the arc groove 52. The lubricant entering the injection groove 27 flows along the injection groove 27 and the connecting pipe 26, and is soaked in the sponge pad 23. The contact position between the rotating wheel 17 and the metal plate is kept lubricated by the smearing of the sponge pad 23 and the rotation of the rotating wheel 17, thereby avoiding scratching the metal plate. When the hydraulic cylinder 14 moves to the right, it drives the second piston rod 42 to move to the right, so that the second piston rod 42 The plug plate 41 moves to the right, and through the pulling of the second piston plate 41, the two first one-way valves 34 opened from top to bottom are cooperated to make the refrigerant in the second cavity 35 enter the second set box 40 along the third pipe 36. When the hydraulic cylinder 14 moves to the left, it pushes the second piston rod 42 to move to the left, making the second piston plate 41 move to the left. Through the squeezing of the second piston plate 41, the two first one-way valves 34 opened from top to bottom are cooperated to make the refrigerant in the second set box 40 flow along the third pipe 36 into the annular plate 37. The pressure relief groove 47 provided is used to help the second cavity 35 to relieve pressure, so that the pressure in the second cavity 35 is balanced. Thus, when the hydraulic cylinder 14 moves left and right, the refrigerant can be continuously injected into the second circulation groove 39.By circulating the refrigerant in the second circulation groove 39, the position where the metal plate is spun and deformed can be cooled, ensuring that every position of the metal plate can be cooled. The third one-way valve 45 opened from bottom to top prevents the refrigerant in the second cavity 35 from entering the fourth pipe 44. When the second circulation groove 39 and the first circulation groove 38 are filled with refrigerant, as the second piston plate 41 is squeezed, the refrigerant in the second circulation groove 39 and the first circulation groove 38 flows upward along the fourth pipe 44 and re-enters the second cavity 35, thereby allowing the refrigerant to be circulated. The refrigerant in the second cavity 35 is refrigerated by the refrigerator 46, so that the refrigerant that has heated up after a cycle is cooled again to maintain the controllable temperature of the refrigerant during circulation. The cooling effect is achieved by providing a plurality of metal fins 53, which can increase the cooling range of the refrigerator 46 and accelerate the cooling of the refrigerant. After the metal plate is spun, the first motor 4 controls the support plate 7 to move back. The suction cup 10 pulls the metal plate to remove it from the mold 3. As the support plate 7 moves, the metal plate is moved out of the annular frame 49. The annular sponge 50 can wipe the position of the metal plate where it was spun and deformed, helping to remove the lubricant adhering to the metal plate. When the spun metal plate moves into the annular frame 49, the second motor 8 is started to drive the suction cup 10 to rotate, causing the metal plate to rotate. The plurality of sponge protrusions 51 can clean the lubricant adhering to the surface of the metal plate more carefully.
[0056] The above-mentioned front, back, left, right, up and down are all based on the Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0057] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention.
[0058] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A spinning integral molding device for hot end components of an aircraft engine, characterized in that: The invention comprises a box body (1), wherein the inner wall of the box body (1) is fixedly connected to a fixed shaft (2), one end of the fixed shaft (2) is rotatably connected to a mold (3), the outer wall of the box body (1) is provided with a clamping assembly, the outer wall of the box body (1) is fixedly connected to a third motor (11), the output end of the third motor (11) extends to the interior of the box body (1) and is fixedly connected to a second screw rod (12), the second screw rod (12) is rotatably connected to the box body (1), the outer wall of the second screw rod (12) is connected to a second slider (13) via a screw nut pair, and the second slider (13) The second slider (13) is slidably connected to the box body (1), the bottom of the second slider (13) is fixedly connected to a hydraulic cylinder (14), the output end of the hydraulic cylinder (14) is fixedly connected to a fixing frame (15), the top of the fixing frame (15) is fixedly connected to a fourth motor (16), the output end of the fourth motor (16) extends to the inside of the fixing frame (15) and is fixedly connected to a rotating wheel (17), the bottom of the inner wall of the box body (1) is provided with a first cavity (18), the top of the first cavity (18) is provided with a liquid injection port (19), and a lubrication component is provided inside the fixing frame (15); A second cavity (35) is provided at the top of the inner wall of the box body (1), a third pipe (36) is fixedly connected to the inner wall of the second cavity (35), one end of the third pipe (36) passes through the second cavity (35) and is fixedly connected to an annular plate (37), a reflux unit is provided inside the annular plate (37), and a driving assembly is provided on the outer wall of the third pipe (36); The reflux unit includes a first circulation groove (38), the first circulation groove (38) is arranged in an annular shape and is opened on the outer wall of the annular plate (37), the outer wall of the mold (3) is provided with a second circulation groove (39), the second circulation groove (39) is arranged in an annular shape, the annular plate (37) is attached to the inner wall of the second circulation groove (39), the third pipe (36) is communicated with the first circulation groove (38), the outer wall of the annular plate (37) is fixedly connected with a fourth pipe (44), one end of the fourth pipe (44) extends to the interior of the second cavity (35), the other end of the fourth pipe (44) is communicated with the first circulation groove (38), the inner wall of the fourth pipe (44) is provided with a third one-way valve (45), and the third one-way valve (45) is opened from bottom to top; The driving assembly includes a second box (40), the second box (40) is fixedly mounted on the outer wall of the third pipe (36), the inner wall of the second box (40) is slidably connected to a second piston plate (41), one side of the second piston plate (41) is fixedly connected to a second piston rod (42), one end of the second piston rod (42) passes through the second box (40) and is fixedly connected to the hydraulic cylinder (14), the inner wall of the third pipe (36) is symmetrically provided with two second one-way valves (43) with the second box (40) as the center, and the two second one-way valves (43) are both opened from top to bottom, and the outer wall of the box body (1) is provided with a pressure relief groove (47), and the pressure relief groove (47) is communicated with the second cavity (35); A mounting frame (48) is fixedly connected to the interior of the box (1), an annular frame (49) is fixedly connected to one end of the mounting frame (48), a sponge (50) is fixedly connected to the inner wall of the annular frame (49), the sponge (50) is arranged in an annular shape and has an annular inclined surface on its inner wall, and a plurality of sponge protrusions (51) are fixedly connected to the inclined surface of the inner wall of the sponge (50) at equal intervals.
2. The spinning integral molding device for the hot end component of an aircraft engine according to claim 1, characterized in that: The clamping assembly comprises a first motor (4), the first motor (4) being fixedly mounted on the outer wall of the box (1), the output end of the first motor (4) extending into the interior of the box (1) and being fixedly connected to a first screw rod (5), the first screw rod (5) being rotatably connected to the box (1), the outer wall of the first screw rod (5) being connected to a first slider (6) via a screw nut pair, the first slider (6) being slidably connected to the box (1), the top of the first slider (6) being fixedly connected to a support plate (7), one side of the support plate (7) being fixedly connected to a second motor (8), the output end of the second motor (8) being fixedly connected to a top plate (9), and one side of the top plate (9) being provided with a suction cup (10).
3. The spinning integral molding device for the hot end component of an aircraft engine according to claim 2, characterized in that: The lubrication assembly includes a liquid injection groove (27), the liquid injection groove (27) is opened inside the fixing frame (15), the inner wall of the fixing frame (15) is fixedly connected to a first pipe (28), the top of the first pipe (28) extends to the inside of the liquid injection groove (27), the inner wall of the first pipe (28) is slidably connected to a second pipe (29), the bottom of the second pipe (29) is connected to a hose (30), one end of the hose (30) extends to the inside of the first cavity (18), and the outer wall of the second pipe (29) is provided with a linkage unit.
4. The spinning integral molding device for the hot end component of an aircraft engine according to claim 3, characterized in that: The linkage unit comprises a first box (31), the first box (31) being fixedly mounted on the outer wall of the second pipe (29), the inner wall of the first box (31) being slidably connected to a first piston plate (32), one side of the first piston plate (32) being fixedly connected to a first piston rod (33), one end of the first piston rod (33) passing through the first box (31) and being fixedly connected to the box body (1), and the inner wall of the second pipe (29) being symmetrically provided with two first one-way valves (34) with the first box (31) as the center, and both the two first one-way valves (34) being open from bottom to top.
5. The spinning integral molding device for the hot end component of an aircraft engine according to claim 4, characterized in that: The inner wall of the fixing frame (15) is fixedly connected to a fixing plate (20), and the inner wall of the fixing plate (20) is symmetrically slidably connected to two sliding shafts (21), one end of each of the two sliding shafts (21) is fixedly connected to a limiting plate (24), and the other end of each of the two sliding shafts (21) is fixedly connected to a mounting plate (22). The outer walls of the two sliding shafts (21) are sleeved with a spring (25), one end of each of the springs (25) is fixedly connected to the mounting plate (22), and the other end of each of the springs (25) is fixedly connected to the fixing plate (20). A sponge pad (23) is fixedly connected to the side of the mounting plate (22) close to the rotating wheel (17), and an arc groove (52) is provided on the outer wall of the sponge pad (23). The rotating wheel (17) fits the inner wall of the arc groove (52). The other end of the mounting plate (22) is fixedly connected to a connecting pipe (26), and the connecting pipe (26) is slidably connected to the fixing plate (20) and one end of the connecting pipe extends to the inside of the liquid injection tank (27).
6. The spinning integral forming device for the hot end component of an aircraft engine according to claim 5, characterized in that: A refrigerator (46) is provided on the outer wall of the box body (1), and a cooling end of the refrigerator (46) extends into the interior of the second cavity (35) and is fixedly connected with a plurality of metal fins (53) at equal intervals.
Citation Information
Patent Citations
Spinning forming device for combustion chamber
CN119456788A
Thin-wall end socket spinning forming device with heat dissipation function
CN221159312U