A welding tool for power controller circuit board

Abstract

The present invention relates to the field of welding, and in particular to a welding tool for a power controller circuit board, comprising a tool seat, a square prism fixedly mounted on the rear upper end of the tool seat, a prism sleeve slidably mounted on the middle of the outer surface of the square prism, a toggle tooth plate elastically mounted on both sides of the prism sleeve, a shaft frame fixedly mounted on the front end of the prism sleeve, a stepped shaft rotatably mounted on both ends of the shaft frame, a toggle gear coaxially embedded in the lower portion of the outer surface of the stepped shaft, the toggle tooth plate meshing with the toggle gear, a column guide housing provided at the front end of the prism sleeve, two guide columns symmetrically slidably mounted inside the column guide housing, the ends of the guide columns extending through the ends of the column guide housing. The present invention improves bending efficiency and ensures that the pins can be fully attached to the circuit board after being bent, effectively facilitating subsequent welding, while also ensuring that the pins will not be obstructed by the toggle pin ears during welding.

Description

Technical Field

[0001] The invention relates to the field of welding, and in particular to a welding tool for a power controller circuit board. Background Art

[0002] A power controller is a key device used to manage and regulate the transmission, distribution, and consumption of electrical energy in power systems. Circuit boards are a crucial component of power controllers. During processing, electronic components must be soldered to the circuit boards. To ensure a strong connection between the components and the circuit boards, the pins of the components are often bent after passing through the circuit boards. These bent pins are then soldered to the circuit boards to prevent them from loosening.

[0003] However, during soldering, workers usually manually bend the pins that pass through the circuit board. The process requires that one pin of the electronic component be bent before the other pin can be bent. This process is time-consuming, resulting in low bending efficiency. At the same time, when workers manually bend the pins, it is very easy for the pins to curl up, that is, the bent pins are difficult to attach to the circuit board, which seriously affects subsequent soldering. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a power controller circuit board welding tool.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is: a power controller circuit board welding tool, including a tool seat, a square prism is fixedly installed on the rear end of the upper end of the tool seat, a prism sleeve is slidably installed on the middle part of the outer surface of the square prism, both sides of the prism sleeve are elastically installed with a toggle tooth plate, the front end of the prism sleeve is fixedly installed with an axis frame, both ends of the axis frame are penetrated and rotatably installed with a stepped shaft, the lower part of the outer surface of the stepped shaft is coaxially inlaid with a toggle gear, the toggle tooth plate is meshed with the toggle gear, and the front end of the prism sleeve is set There is a column guide housing, and two guide columns are symmetrically and slidingly installed inside the column guide housing. The ends of the guide columns pass through the ends of the column guide housing. A reciprocating ear is extended from the upper end of the stepped shaft, and a connecting rod is rotatably installed between the end of the reciprocating ear and the end of the guide column. Slides are extended from the opposite ends of the two guide columns, and the slides extend from the front end of the column guide housing. The ends of the slides are fixedly installed with dial ears. A reset part is provided on the lower part of the outer surface of the square prism, and four positioning brackets are arranged in a square array on the front part of the upper end of the tooling seat.

[0006] Preferably, a shell frame is embedded in the middle of the column guide shell, the rear end of the shell frame is fixed to the prism sleeve, the shell frame is located above the axle frame, the lower end of the prism sleeve is fitted with an upper cap, and the upper cap is embedded in the outer surface of the square prism.

[0007] Preferably, a shell is fixedly installed on both sides of the prism sleeve, a limiting block is slidably installed inside the shell, a moving rod is extended from the side of the limiting block, the moving rod passes through the end of the shell, and a front fixed frame is fixedly installed on the middle front end of the moving rod, and the end of the front fixed frame is fixed to the toggle gear plate.

[0008] Preferably, a limiting groove is provided through the middle of the lower end of the shell, and the limiting block extends from the inside of the limiting groove. A carrier block is fixedly installed at the edge of the lower end of the shell, and a limiting rod is slidably installed through the end of the carrier block. One end of the limiting rod is fixed to the moving rod, and a spring is wound around the outside of the limiting rod. The spring is in a contracted state, and both ends of the spring are respectively fixed to the carrier block and one end of the limiting rod.

[0009] Preferably, a control rail is fixedly installed on the upper end of the tooling seat near the rear of the square prism, and the two ends of the control rail are set to be raised. A rear fixed frame is fixedly installed on the middle rear end of the moving rod, and a control wheel is installed on the end of the rear fixed frame, and the control wheel is attached to the upper end of the control rail.

[0010] Preferably, the reset member includes a pull sleeve slidably mounted on the lower part of the outer surface of the square prism, a pressing handle is fixedly mounted on the rear end of the pull sleeve, reset pull frames are rotatably mounted on both sides of the pull sleeve, and the ends of the reset pull frames are rotatably connected to the limit connection block.

[0011] Preferably, a reset rod is slidably installed inside the pressing handle, and both ends of the reset rod pass through the two ends of the pressing handle. A reset groove is provided on the rear end face of the square prism, and a magnet is embedded in the front of the reset groove. One end of the reset rod passes through the pull sleeve and is inserted into the reset groove, and the magnet is adsorbed on the reset rod.

[0012] Preferably, the outer surface of the reset pull rod is coaxially inlaid with an anti-slip cap, the inner surface of the pressing handle is provided with an anti-slip groove, the anti-slip cap is slidably installed inside the anti-slip groove, and the lower end of the pull sleeve is fitted with a lower cap, which is inlaid on the outer surface of the square prism.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The two released springs can drive the two moving rods to move in opposite directions, and then drive the two toggle gear plates to move in opposite directions. At this time, the toggle gear plate will drive the reciprocating dial ear on the stepped shaft to rotate through the toggle gear, and then drive the connecting rod to move, so as to push the guide column, so that the guide column can move back and forth a small distance in the column guide housing, and then drive the two dial pin ears to move back and forth a small distance. During this movement, the two dial pin ears will continuously toggle the two pins of the electronic component, so that the two pins are bent at the same time, thereby effectively improving the bending efficiency. At the same time, under the action of the reciprocating movement of the dial pin ears, the pins of the electronic component can be toggled multiple times to strengthen the bending force applied to the pins, so that the pins can be fully attached to the circuit board after being bent, so as to avoid the bent pins from tilting and affecting subsequent welding.

[0015] 2. When the released spring drives the two toggle gear plates to move in opposite directions, it will also synchronously drive the two control wheels to move in opposite directions. At this time, the control wheel rolls on the horizontal section of the control rail. When the toggle lugs bend the pins of the electronic components, the control wheel just rolls to the corner of the control rail. Then the control wheel continues to move in the opposite direction driven by the spring. At this time, the control wheel rolls on the raised section of the control rail to drive the edge sleeve to slide upward on the square prism, thereby driving the toggle lugs to move upward, so that the toggle lugs are separated from the pins of the electronic components to ensure that they will not be hindered by the toggle lugs during welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a power controller circuit board welding tooling of the present invention;

[0017] Figure 2 This is a rear view of a welding tool for a power controller circuit board according to the present invention;

[0018] Figure 3 This is a schematic diagram of a square prism portion of a welding tool for a power controller circuit board according to the present invention;

[0019] Figure 4 This is a bottom view of the outer shell of a power controller circuit board welding tool of the present invention;

[0020] Figure 5 This is a cross-sectional view of a pressing handle of a power controller circuit board welding tool of the present invention;

[0021] Figure 6 This is a schematic diagram of the frame of a power controller circuit board welding tool of the present invention;

[0022] Figure 7 A power controller circuit board welding tool of the present invention Figure 6 A magnified view of middle A;

[0023] Figure 8This is a view of the use of a power controller circuit board welding tool of the present invention;

[0024] Figure 9 A power controller circuit board welding tool of the present invention Figure 8 Enlarged view of middle B;

[0025] Figure 10 The figure is a schematic diagram of the circuit board of a power controller circuit board welding tool of the present invention.

[0026] In the figure: 1. tooling seat; 2. positioning bracket; 3. square prism; 4. prism sleeve; 5. shell; 6. moving rod; 7. rear fixed frame; 8. front fixed frame; 9. shaft frame; 10. shell frame; 11. control wheel; 12. control rail; 13. spring; 14. carrier block; 15. limiting rod; 16. upper cap; 17. reset pull frame; 18. pull sleeve; 19. pressing handle; 20. limit block; 21. limiting groove; 22. toggle gear plate; 23. toggle foot ear; 24. column guide shell; 25. stepped shaft; 26. toggle gear; 27. reciprocating toggle ear; 28. connecting rod; 29. guide column; 30. lower cap; 31. magnet; 32. reset groove; 33. anti-slip groove; 34. anti-slip cap; 35. slide; 36. circuit board; 37. electronic component; 38. reset pull rod. DETAILED DESCRIPTION

[0027] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0028] like Figures 1-10The shown tool for welding a circuit board of a power controller includes a tool seat 1. A square prism 3 is fixedly installed at the rear end of the upper end of the tool seat 1. A prism sleeve 4 is slidably installed at the middle of the outer surface of the square prism 3. The square prism 3 plays a role in vertically guiding the prism sleeve 4. Both sides of the prism sleeve 4 are elastically installed with a toggle tooth plate 22. The front end of the prism sleeve 4 is fixedly installed with a shaft frame 9. Both ends of the shaft frame 9 are rotatably installed with a stepped shaft 25. The shaft frame 9 plays a role in bearing the stepped shaft 25, and drives the reciprocating shaft 25 through the upper end of the stepped shaft 25, i.e., the small diameter section. The movement of the dial ear 27 can reduce the moving distance of the dial foot ear 23, so that the dial foot ear 23 can move back and forth a small distance. The lower part of the outer surface of the stepped shaft 25 is coaxially inlaid with a toggle gear 26, and the toggle gear plate 22 is engaged with the toggle gear 26. The front end of the prism sleeve 4 is provided with a column guide housing 24, and two guide columns 29 are symmetrically slidably installed inside the column guide housing 24. The column guide housing 24 plays a role in guiding the guide columns 29. The end of the guide column 29 passes through the end of the column guide housing 24. The upper end of the stepped shaft 25 extends with a reciprocating dial ear 27. , a connecting rod 28 is rotatably installed between the end of the reciprocating dial ear 27 and the end of the guide column 29, and the connecting rod 28 plays a connecting role. The opposite ends of the two guide columns 29 are extended with a slide 35, and the slide 35 extends from the front end of the column guide housing 24. On the one hand, the slide 35 plays a role in preventing the guide column 29 from rotating, and on the other hand, it plays a role in fixing the guide column 29 and the dial foot ear 23 together. The end of the slide 35 is fixedly installed with the dial foot ear 23, and a reset member is provided on the lower part of the outer surface of the square prism 3. The toggle tooth plate 22 will pass through the process of moving. The toggle gear 26 drives the reciprocating dial ear 27 on the stepped shaft 25 to rotate, and then drives the connecting rod 28 to move, so as to push the guide column 29, so that the guide column 29 moves back and forth a small distance in the column guide housing 24, and then drives the two dial foot ears 23 to move back and forth a small distance. During this movement, the two dial foot ears 23 will continuously toggle the two pins of the electronic component 37 multiple times, so that the pins are bent and fully attached to the circuit board 36. Four positioning brackets 2 are arranged in a square array on the front upper end of the tooling seat 1.

[0029] The middle part of the column guide housing 24 is inlaid with a frame 10, and the rear end of the frame 10 is fixed to the prism sleeve 4. The frame 10 fixes the column guide housing 24. The frame 10 is located above the shaft frame 9. The lower end of the prism sleeve 4 is fitted with an upper cap 16. The upper cap 16 is inlaid on the outer surface of the square prism 3. The upper cap 16 positions the downward height of the prism sleeve 4.

[0030] The outer shell 5 is fixedly installed on both sides of the prism sleeve 4, and the inner part of the outer shell 5 is slidably installed with a limit block 20. The outer shell 5 serves to guide the moving rod 6. The moving rod 6 is extended from the side of the limit block 20. The moving rod 6 passes through the end of the outer shell 5. The limit block 20 serves to prevent the moving rod 6 from separating from the outer shell 5. The front end of the middle part of the moving rod 6 is fixedly installed with a front fixing frame 8. The end of the front fixing frame 8 is fixed to the toggle tooth plate 22. The front fixing frame 8 serves to fix the toggle tooth plate 22 and the moving rod 6 together.

[0031] A limiting groove 21 is provided through the middle of the lower end of the shell 5, and the limiting connection block 20 extends from the inside of the limiting groove 21. The limiting groove 21 serves to allow the limiting connection block 20 to extend. A carrier block 14 is fixedly installed at the edge of the lower end of the shell 5, and a limiting rod 15 is slidably installed through the end of the carrier block 14. The carrier block 14 serves to allow the limiting rod 15 to slide. One end of the limiting rod 15 is fixed to the moving rod 6, and a spring 13 is wound around the outside of the limiting rod 15. The spring 13 is in a contracted state, and the two ends of the spring 13 are respectively fixed to the carrier block 14 and one end of the limiting rod 15. The spring 13 in the energy storage state will be released when the restriction of the reset pull rod 38 is lost, so that the two released springs 13 can be used to drive the two moving rods 6 to move in opposite directions.

[0032] The upper end of the tooling seat 1 is fixedly installed with a control rail 12 near the rear of the square prism 3. The two ends of the control rail 12 are tilted, which can drive the prism sleeve 4 to slide upward on the square prism 3. The rear end of the middle part of the mobile rod 6 is fixedly installed with a rear fixed frame 7. The end of the rear fixed frame 7 is installed with a control wheel 11. The rear fixed frame 7 plays the role of connecting the control wheel 11 and the mobile rod 6. The control wheel 11 is attached to the upper end of the control rail 12. The released spring 13 will synchronously drive the two control wheels 11 to move in the opposite direction when driving the two toggle gear plates 22. Reverse movement, at this time the control wheel 11 rolls on the horizontal section of the control rail 12, when the pin ear 23 bends the pin of the electronic component 37, the control wheel 11 just rolls to the corner of the control rail 12, and then the control wheel 11 continues to move in the opposite direction driven by the spring 13. At this time, the control wheel 11 rolls on the raised section of the control rail 12 to drive the prism sleeve 4 to slide upward on the square prism 3, and then drives the pin ear 23 to move upward, so that the pin ear 23 is separated from the pin of the electronic component 37, to ensure that the pin ear 23 will not hinder the welding.

[0033] The reset member includes a pull sleeve 18 slidably mounted on the lower part of the outer surface of the square prism 3, and a pressing handle 19 is fixedly mounted on the rear end of the pull sleeve 18. Reset pull frames 17 are rotatably mounted on both sides of the pull sleeve 18. The pressing handle 19 facilitates pressing the pull sleeve 18, and the pull sleeve 18 drives the reset pull frame 17 to move to pull the limit block 20. The end of the reset pull frame 17 is rotatably connected to the limit block 20.

[0034] A reset rod 38 is slidably installed inside the pressing handle 19. Both ends of the reset rod 38 pass through the two ends of the pressing handle 19. A reset groove 32 is provided on the rear end surface of the square prism 3. The reset groove 32 cooperates with the reset rod 38. A magnet 31 is embedded in the front of the reset groove 32. One end of the reset rod 38 passes through the pull sleeve 18 and is inserted into the interior of the reset groove 32. The magnet 31 is attracted to the reset rod 38. By pressing the pressing handle 19 downward, the pull sleeve 18 can be driven downward, thereby driving the reset pull frame 1 7 moves to drive the two limit blocks 20 to move toward each other, and then drive the two moving rods 6 to move toward each other. At this time, the spring 13 gradually contracts to store energy. When the pull sleeve 18 is pressed on the lower cap 30, the magnet 31 will attract the reset rod 38, allowing the reset rod 38 to move to be re-inserted into the reset groove 32, so that the spring 13 is in the energy storage state again, and the edge sleeve 4, the toggle tooth plate 22, etc. are reset for the next use. The process can be completed by pressing the pressing handle 19. The operation is simple and effective, which is convenient for use.

[0035] The outer surface of the reset rod 38 is coaxially inlaid with an anti-slip cap 34, and the inner surface of the pressing handle 19 is provided with an anti-slip groove 33. The anti-slip cap 34 is slidably installed inside the anti-slip groove 33. The cooperation between the anti-slip cap 34 and the anti-slip groove 33 serves to prevent the reset rod 38 and the pressing handle 19 from separating. The lower end of the pull sleeve 18 is fitted with a lower cap 30, which is inlaid on the outer surface of the square prism 3. The lower cap 30 serves to position the downward height of the pull sleeve 18.

[0036] When in use, the circuit board 36 is placed on the positioning bracket 2. At this time, the corner of the circuit board 36 is stuck on the top inner side of the positioning bracket 2 and is positioned. Then the pins of the electronic component 37 are passed through the circuit board 36. At this time, the pins of the electronic component 37 extend from the circuit board 36. At the same time, the pin ears 23 are located on the side of the pins. Then, the reset rod 38 is pulled, so that the reset rod 38 adsorbed by the magnet 31 can be disengaged from the reset groove 32. At this time, the spring 13 in the energy storage state is released when the restriction of the reset rod 38 is lost. The two released springs 13 are used to drive the two moving rods 6 to move in opposite directions, and then drive the two toggle gear plates 22 to move in opposite directions. At this time, the toggle gear plate 22 will drive the reciprocating toggle ears 27 on the stepped shaft 25 to rotate through the toggle gear 26 during the movement, and then drive the connecting rod 28 to move, so as to push the guide column 29, so that the guide column 29 can reciprocate a small distance in the column guide housing 24. The two pins of the electronic component 37 are moved back and forth for a short distance by the two pins 23. During this movement, the two pins 23 will continuously move the two pins of the electronic component 37 multiple times, so that the pins are bent and fully attached to the circuit board 36. The released spring 13 will also synchronously drive the two control wheels 11 to move in the opposite direction when driving the two toggle gear plates 22 to move in opposite directions. At this time, the control wheel 11 rolls on the horizontal section of the control rail 12. After the pins of the electronic component 37 are bent by the pins 23, the control wheel 11 just rolls to the corner of the control rail 12. Then the control wheel 11 continues to move in the opposite direction driven by the spring 13. At this time, the control wheel 11 rolls on the raised section of the control rail 12 to drive the prism sleeve 4 to slide upward on the square prism 3, thereby driving the pins 23 to move upward, so that the pins 23 are separated from the pins of the electronic component 37, and then the pins of the electronic component 37 can be soldered to the circuit board 36.

[0037] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A power controller circuit board welding tool, comprising a tool seat (1), characterized in that: A square prism (3) is fixedly mounted on the rear portion of the upper end of the tooling seat (1), a prism sleeve (4) is slidably mounted on the middle portion of the outer surface of the square prism (3), a toggle tooth plate (22) is elastically mounted on both sides of the prism sleeve (4), a shaft frame (9) is fixedly mounted on the front end of the prism sleeve (4), a stepped shaft (25) is rotatably mounted on both ends of the shaft frame (9), a toggle gear (26) is coaxially inlaid on the lower portion of the outer surface of the stepped shaft (25), the toggle tooth plate (22) is meshed with the toggle gear (26), a column guide housing (24) is provided on the front end of the prism sleeve (4), two guide columns are symmetrically slidably mounted inside the column guide housing (24). (29), the end of the guide column (29) extends from the end of the column guide housing (24), the upper end of the stepped shaft (25) is extended with a reciprocating ear (27), the end of the reciprocating ear (27) and the end of the guide column (29) are rotatably mounted with a connecting rod (28), the opposite ends of the two guide columns (29) are extended with a slide (35), the slide (35) extends from the front end of the column guide housing (24), the end of the slide (35) is fixedly mounted with a foot ear (23), the lower part of the outer surface of the square prism (3) is provided with a reset member, and the upper front part of the tooling seat (1) is provided with four positioning brackets (2) arranged in a square array; A housing (5) is fixedly mounted on both sides of the prism sleeve (4), a limited contact block (20) is slidably mounted inside the housing (5), a moving rod (6) is extended from the side of the limited contact block (20), the moving rod (6) passes through the end of the housing (5), a front fixed frame (8) is fixedly mounted on the front end of the middle portion of the moving rod (6), and the end of the front fixed frame (8) is fixed to the toggle tooth plate (22); A limiting groove (21) is provided through the middle of the lower end of the housing (5), and the limiting connection block (20) extends from the inside of the limiting groove (21). A carrier block (14) is fixedly installed at the edge of the lower end of the housing (5), and a limiting rod (15) is slidably installed through the end of the carrier block (14). One end of the limiting rod (15) is fixed to the moving rod (6), and a spring (13) is wound around the outer side of the limiting rod (15). The spring (13) is in a contracted state, and the two ends of the spring (13) are fixed to the carrier block (14) and one end of the limiting rod (15), respectively. A control rail (12) is fixedly installed at the upper end of the tooling seat (1) near the rear of the square prism (3), and the two ends of the control rail (12) are tilted. A rear fixed frame (7) is fixedly installed at the rear end of the middle part of the moving rod (6), and a control wheel (11) is installed at the end of the rear fixed frame (7), and the control wheel (11) is attached to the upper end of the control rail (12).

2. The power controller circuit board welding tool according to claim 1, characterized in that: A housing frame (10) is embedded in the middle of the column guide housing (24), the rear end of the housing frame (10) is fixed to the prism sleeve (4), the housing frame (10) is located above the shaft frame (9), and an upper cap (16) is fitted on the lower end of the prism sleeve (4), and the upper cap (16) is embedded in the outer surface of the square prism (3).

3. The power controller circuit board welding tool according to claim 1, characterized in that: The reset member comprises a pull sleeve (18) slidably mounted on the lower portion of the outer surface of the square prism (3); a pressing handle (19) is fixedly mounted on the rear end of the pull sleeve (18); reset pull frames (17) are rotatably mounted on both sides of the pull sleeve (18); and the ends of the reset pull frames (17) are rotatably connected to the limit connection blocks (20).

4. The power controller circuit board welding tool according to claim 3, characterized in that: A reset rod (38) is slidably installed inside the pressing handle (19), and both ends of the reset rod (38) extend through the two ends of the pressing handle (19). A reset groove (32) is provided on the rear end surface of the square prism (3), and a magnet (31) is embedded in the front of the reset groove (32). One end of the reset rod (38) passes through the pull sleeve (18) and is inserted into the reset groove (32), and the magnet (31) and the reset rod (38) are attracted to each other.

5. The power controller circuit board welding tool according to claim 4, characterized in that: The outer surface of the reset pull rod (38) is coaxially inlaid with an anti-slip cap (34), the inner surface of the pressing handle (19) is provided with an anti-slip groove (33), the anti-slip cap (34) is slidably installed inside the anti-slip groove (33), and the lower end of the pull sleeve (18) is fitted with a lower cap (30), and the lower cap (30) is inlaid on the outer surface of the square prism (3).

Images