Flange plate welding device

By designing a flange welding device, the flange shaft is used to connect the flange table and the lifting frame to realize the synchronous rotation of the flange body and the flange table, solving the inefficiency problem caused by multiple clamping in the prior art, and achieving efficient flange welding.

CN120206148APending Publication Date: 2025-06-27辽阳华宇重工机械制造有限公司
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Patent Information

Application Number
CN202510599158.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-10
Publication Date
2025-06-27

AI Technical Summary

Technical Problem

The existing flange welding technology requires multiple clamping, resulting in insufficiency of welding.

Method used

A flange welding device is designed, and the flange table and the lifting frame are connected to the flange table and the lifting frame through two flange shafts, so that the first welding mechanism and the second welding mechanism can weld different positions of the flange body.

Benefits of technology

The overall welding of the flange body can be completed in just one clamping, improving welding efficiency.

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Abstract

The invention provides a flange plate welding device, and belongs to the technical field of flange plate welding. The flange plate welding device comprises a first workbench, a second workbench, a first adjusting mechanism, a first adjusting table, a pressing mechanism, a second adjusting mechanism, a first welding mechanism, a third adjusting mechanism, a second welding mechanism, a moving mechanism, a lifting mechanism, a lifting frame, an overturning table, an overturning shaft and a clamping mechanism. One ends of the two turnover shafts are connected with the two sides of the turnover table correspondingly, the other ends of the two turnover shafts are rotationally connected with the two lifting frames correspondingly, so that the two lifting frames support the turnover table through the two turnover shafts correspondingly, and the turnover table and the flange plate body can rotate synchronously; and the first welding mechanism and the second welding mechanism can be used for welding different positions of the flange plate body, so that integral welding of the flange plate body can be completed only through one-time clamping, and the welding efficiency of the flange plate body is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of flange welding, and particularly relates to a flange welding device. Background Art

[0002] In the production process of flanges, a plate is usually rolled into an annular flange by a rolling press; then, the two ends of the flange are welded together by welding. Since the flange has a certain thickness, in order to improve the overall strength of the flange, it is necessary to weld the top, bottom, outer wall and inner wall of the flange interface in sequence.

[0003] The prior art (Chinese invention patent, authorization publication number: CN106078032B) discloses an automatic flange welding machine, which includes a base, a self-rotating chuck mechanism, a welding clamping mechanism, a welding pressing mechanism, a cooling clamping mechanism, a moving arm mechanism, a cooling system and a welding system; a welding gun is clamped on the welding clamping mechanism; a cooling gun is clamped on the cooling clamping mechanism; the structure is simple and easy to use, realizing the automatic welding of flanges. The welding gun and the cooling gun can be freely adjusted according to the welding positions required by the workpiece, meeting the processing of different flange workpieces and improving the production efficiency and production quality.

[0004] In this prior art, after the top of the flange is welded, it is necessary to disassemble the flange from the automatic chuck mechanism and flip the flange; then, the flange is placed on the automatic chuck mechanism again for subsequent welding of the flange. By adopting this method, the flange needs to be clamped multiple times, thus reducing the welding efficiency of the flange. Summary of the Invention

[0005] In order to solve the problem in the above prior art that the flange needs to be clamped multiple times, reducing the welding efficiency of the flange, the present invention provides a flange welding device. One end of each of two turning shafts is respectively connected to both sides of a turning table, and the other end of each of the two turning shafts is respectively rotatably connected to two lifting frames, so as to realize that the two lifting frames respectively support the turning table through the two turning shafts, thereby realizing that the turning table and the flange body can rotate synchronously, so that a first welding mechanism and a second welding mechanism can weld different positions of the flange body, and further realizing that the overall welding of the flange body can be completed with only one clamping, so as to improve the welding efficiency of the flange body. The specific technical solution is as follows:

[0006] A flange welding device, the flange welding device comprising: a first workbench, a second workbench, a first adjusting mechanism, a first adjusting table, a pressing mechanism, a second adjusting mechanism, a first welding mechanism, a third adjusting mechanism, a second welding mechanism, a moving mechanism, a lifting mechanism, a lifting frame, a turning table, a turning shaft and a clamping mechanism; the second workbench is located on one side of the first workbench, and there is a spacing between the second workbench and the first workbench; the first adjusting mechanism is installed on the first workbench; the first adjusting table is located above the first workbench, and the first adjusting table is connected to the first adjusting mechanism; the pressing mechanism is installed on the first adjusting table; the second adjusting mechanism is installed on the first adjusting table; the first welding mechanism is placed on the first adjusting table, and the first welding mechanism is connected to the second adjusting mechanism; the third adjusting mechanism is installed on the second workbench; the second welding mechanism is placed on the second workbench, and the second welding mechanism is connected to the third adjusting mechanism; the moving mechanism is installed between the first workbench and the second workbench; two lifting mechanisms are simultaneously connected to the moving mechanism, and there is a spacing between the two lifting mechanisms; two lifting frames are respectively connected to the two lifting mechanisms; the turning table is located between the two lifting frames; one ends of two turning shafts are respectively connected to two sides of the turning table, and the other ends of the two turning shafts are respectively rotatably connected to the two lifting frames; the clamping mechanism is installed at the bottom of the turning table.

[0007] In addition, the flange welding device in the above technical solution provided by the present invention may further have the following additional technical features:

[0008] In the above technical solution, the first adjusting mechanism comprises: a first support plate, a first lead screw, a first threaded hole and a first motor; two first support plates are installed on the first workbench, and there is a spacing between the two first support plates; the outer wall of the first lead screw is provided with a first external thread, and two ends of the first lead screw are respectively rotatably connected to the two first support plates; the first threaded hole is provided with a first internal thread, the first threaded hole is disposed through the first adjusting table, and the first lead screw passes through the first threaded hole; the first motor is provided with a first output shaft, the first motor is installed on the first workbench, and the first output shaft of the first motor is connected to the first lead screw; wherein, the first external thread is adapted to the first internal thread.

[0009] In the above technical solution, the second adjusting mechanism comprises: a first moving groove, a second adjusting table and a first electric push rod; the first moving groove is disposed on the top of the first adjusting table; the second adjusting table is placed on the top of the first adjusting table, at least part of the second adjusting table is embedded in the first moving groove, and the first welding mechanism is installed on the second adjusting table; the first electric push rod is installed on the first adjusting table, and the first electric push rod is connected to the second adjusting table.

[0010] In the above technical solution, the first welding mechanism includes: a first welding frame, a second motor, a second lead screw, a first lifting plate, and a first welding torch; the first welding is L-shaped, and the first welding frame is installed on the second adjustment table; the second motor is provided with a second output shaft, and the second motor is installed on the first welding frame; the outer wall of the second lead screw is provided with a second external thread, one end of the second lead screw is connected to the second output shaft of the second motor, and the other end of the second lead screw is rotatably connected to the second adjustment table; a second threaded hole is provided in the first lifting plate, a second internal thread is provided in the second threaded hole, and the second lead screw passes through the second threaded hole of the first lifting plate; the first welding torch is installed on one end of the first lifting plate facing away from the first welding frame; wherein, the second external thread is adapted to the second internal thread.

[0011] In the above technical solution, the third adjustment mechanism includes: a second moving groove, a third adjustment table, and a second electric push rod; the second moving groove is provided at the top of the second workbench; the third adjustment table is placed on the top of the second workbench, at least part of the third adjustment table is embedded in the second moving groove, and the second welding mechanism is installed on the third adjustment table; the second electric push rod is installed on the second workbench, and the second electric push rod is connected to the third adjustment table.

[0012] In the above technical solution, the second welding mechanism includes: a second welding frame, a third motor, a third lead screw, a second lifting plate, and a second welding torch; the second welding is L-shaped, and the second welding frame is installed on the third adjustment table; the third motor is provided with a third output shaft, and the third motor is installed on the second welding frame; the outer wall of the third lead screw is provided with a third external thread, one end of the third lead screw is connected to the third output shaft of the third motor, and the other end of the third lead screw is rotatably connected to the third adjustment table; a third threaded hole is provided in the second lifting plate, a third internal thread is provided in the third threaded hole, and the third lead screw passes through the third threaded hole of the second lifting plate; the second welding torch is installed on one end of the second lifting plate facing away from the second welding frame; wherein, the third external thread is adapted to the third internal thread.

[0013] In the above technical solution, the moving mechanism includes: slide rails, sliding seats, racks, a fourth motor, and a first gear; two slide rails are installed between the first workbench and the second workbench, and there is a distance between the two slide rails; a chute is provided in the sliding seat, the two sliding seats are respectively placed on the two slide rails, the two slide rails respectively pass through the chutes of the two sliding seats, and the two lifting mechanisms are respectively installed on the two sliding seats; the rack is installed on the ground and is located on one side of a slide rail; the fourth motor is provided with a fourth output shaft, the fourth motor is installed on one sliding seat; the first gear is connected to the fourth output shaft of the fourth motor, and the first gear meshes with the rack.

[0014] In the above technical solution, the flange welding device further includes: a fifth motor, a second gear, a third gear, and a positioning and anti-rotation mechanism; the fifth motor is provided with a fifth output shaft, and the fifth motor is installed in a lifting frame; the second gear is connected to the fifth output shaft of the fifth motor; the third gear is connected to a turning shaft, and the third gear meshes with the second gear; two positioning and anti-rotation mechanisms are respectively installed on the opposite side walls of the two lifting frames, and the two positioning and anti-rotation mechanisms respectively clamp the two turning shafts.

[0015] In the above technical solution, the positioning and anti-rotation mechanism includes: a second support plate, a fourth lead screw, a first clamping plate, a second clamping plate, and a sixth motor; two second support plates are installed on the side wall of the lifting frame, and the two second support plates are located on both sides of the turning shaft; the outer wall of the fourth lead screw is symmetrically provided with a fourth external thread and a fifth external thread, the spiral directions of the fourth external thread and the fifth external thread are opposite, and the two ends of the fourth lead screw are respectively rotatably connected to the two second support plates; the first clamping plate is provided with a first clamping groove and a fourth threaded hole, the fourth threaded hole is provided with a fourth internal thread, the fourth threaded hole of the first clamping plate is sleeved outside the fourth external thread of the fourth lead screw, and at least part of the turning shaft is embedded in the first clamping groove; the second clamping plate is provided with a second clamping groove and a fifth threaded hole, the fifth threaded hole is provided with a fifth internal thread, the fifth threaded hole of the second clamping plate is sleeved outside the fifth external thread of the fourth lead screw, and at least part of the turning shaft is embedded in the second clamping groove; the sixth motor is provided with a sixth output shaft, the sixth motor is installed on the side wall of the lifting frame, and the sixth output shaft of the sixth motor is connected to the fourth lead screw; wherein, the fourth external thread is adapted to the fourth internal thread, and the fifth external thread is adapted to the fifth internal thread.

[0016] In the above technical solution, the clamping mechanism includes: a rotating plate, a first support seat, a clamping rod, a connecting rod, a clamping wheel, a limiting part, and a first spring; the rotating plate is rotatably connected to the bottom of the turning table; three first support seats are installed on the bottom of the turning table, and the three first support seats are located outside the rotating plate; the three clamping rods respectively pass through the three first support seats; one ends of the three connecting rods are respectively rotatably connected to one ends of the three clamping rods, and the other ends of the three connecting rods are simultaneously rotatably connected to the rotating plate; the outer wall of the clamping wheel is provided with a clamping groove, the three clamping wheels are respectively rotatably connected to the other ends of the three clamping rods, and the three clamping wheels are located outside the turning table; the three limiting parts are respectively wound around the outside of the three clamping rods; the first spring is sleeved outside the clamping rod, one end of the first spring is connected to the first support seat, and the other end of the first spring is connected to the limiting part.

[0017] In the above technical solution, the clamping mechanism further includes: a second support base, a first optical bar, a fourth adjustment table, a second spring, a first mounting bracket, a rotating shaft, a connection head, a seventh motor, a first bevel gear, a second bevel gear, a connection table, a connection hole, and a guiding hole; four second support bases are installed between the first workbench and the second workbench, and the four second support bases are arranged in pairs opposite to each other; both ends of the two first optical bars are respectively connected to two opposite second support bases; the fourth adjustment table is located between two opposite second support bases, and the two first optical bars pass through the fourth adjustment table; four second springs are respectively sleeved on both ends of the two first optical bars, one end of the second spring is connected to the fourth adjustment table, and the other end of the second spring is connected to the second support base; the first mounting bracket is L-shaped and is installed on the fourth adjustment table; one end of the rotating shaft is rotatably connected to the top of the first mounting bracket, and the other end of the rotating shaft is rotatably connected to the fourth adjustment table; the connection head is square, the connection head is connected to one end of the rotating shaft, and the connection head is located above the first mounting bracket; the seventh motor is provided with a seventh output shaft and is installed on the fourth adjustment table; the first bevel gear is sleeved on the outside of the rotating shaft; the second bevel gear is connected to the seventh output shaft of the seventh motor, and the second bevel gear meshes with the first bevel gear; the connection table is connected to the center of the rotating plate; the connection hole is square and is arranged in the connection table; the cross-section of the guiding hole is trapezoidal, the guiding hole is arranged at the bottom of the connection table, and the guiding hole communicates with the connection hole.

[0018] A flange welding device of the present invention, compared with the prior art, has the beneficial effects as follows:

[0019] 1. By installing the clamping mechanism at the bottom of the flipping table, when the flange body is placed on the flipping table, the clamping mechanism can fix the flange body on the flipping table, so as to realize the synchronous movement of the flange body and the flipping table; by connecting one end of the two flipping shafts to both sides of the flipping table respectively, and connecting the other end of the two flipping shafts to the two lifting frames rotatably, it is realized that the two lifting frames support the flipping table through the two flipping shafts respectively, so as to realize the synchronous rotation of the flipping table and the flange body, so that the first welding mechanism and the second welding mechanism can weld different positions of the flange body, and further realize that the overall welding of the flange body can be completed with only one clamping, so as to improve the welding efficiency of the flange body.

[0020] 2. By arranging the first threaded hole through the first adjustment table and making the first lead screw pass through the first threaded hole, the first lead screw is threadedly connected to the first adjustment table, so as to realize that by rotating the first lead screw, the first lead screw drives the first adjustment table to move, and further adjust the position of the first adjustment table.

[0021] 3. By installing the first electric push rod on the first adjusting platform, connecting the first electric push rod with the second adjusting platform, and installing the first welding mechanism on the second adjusting platform, the second adjusting platform can support the first welding mechanism, so that the first electric push rod can drive the second adjusting platform to move, and then the first welding mechanism and the second adjusting platform can move synchronously to adjust the position of the first welding mechanism to increase the welding range of the first welding mechanism.

[0022] 4. By passing the second lead screw through the second threaded hole of the first lifting plate and installing the first welding gun on the end of the first lifting plate away from the first welding frame, the first lead screw is threadedly connected to the first lifting plate, so that when the second motor drives the second lead screw to rotate, the second lead screw can drive the first lifting plate to move up and down, thereby adjusting the height of the first welding gun, so that the first welding gun can weld the flange body.

[0023] 5. By installing the second electric push rod on the second workbench, connecting the second electric push rod with the third adjusting table, and installing the second welding mechanism on the third adjusting table, the third adjusting table can support the second welding mechanism, so that the second electric push rod can drive the third adjusting table and the second welding mechanism to move, so as to adjust the position of the second welding mechanism and increase the welding range of the second welding mechanism.

[0024] 6. By passing the third lead screw through the second threaded hole of the second lifting plate and installing the second welding gun at the end of the second lifting plate away from the second welding frame, the first lead screw and the second lifting plate are threadedly connected, so that when the third motor drives the third lead screw to rotate, the third lead screw can drive the second lifting plate to move up and down, thereby adjusting the height of the second welding gun to facilitate the second welding gun to weld the flange body.

[0025] 7. By installing the fourth motor on a slide and connecting the first gear to the fourth output shaft of the fourth motor, the slide supports the fourth motor, so that the fourth motor can drive the first gear to rotate; by installing the rack on the ground and meshing the first gear with the rack, when the fourth motor drives the first gear to rotate, the first gear can mesh with the rack to move, thereby adjusting the position of the slide and the lifting mechanism.

[0026] 8. When the flange body is ready to be rotated, the fifth motor is started to drive the second gear to rotate, so that the second gear drives the third gear to rotate, and then drives the flip shaft, the flip table and the flange body to rotate. Then, the positioning anti-rotation mechanism is started, so that the two positioning anti-rotation mechanisms clamp the two flip shafts respectively, thereby preventing the flip shafts from rotating again, thereby improving the stability of the flange body.

[0027] 9. By embedding the rotation axis into the first clamping groove and the second clamping groove, when the fourth lead screw drives the first clamping plate and the second clamping plate to move relatively, the first clamping plate and the second clamping plate cooperate to clamp the rotation axis, thereby preventing the rotation axis from rotating and improving the stability of the flange body.

[0028] 10. When preparing to place the flange body on the turntable, rotate the rotating plate of the shaft, so that the rotating plate drives the three clamping rods to move away from the center line of the rotating plate through the three connecting rods, thereby driving the three clamping wheels to move away from the center line of the rotating plate, so as to increase the distance between the three clamping wheels, and then facilitate placing the flange body on the turntable; when the clamping rod moves away from the center line of the rotating plate, the first spring is in a stretched state; then, place the flange body on the turntable and release the rotating plate; at this time, the first spring resets and drives the clamping rod and the clamping wheel to move towards the center line of the rotating plate, so that at least part of the flange body can be embedded in the three clamping grooves at the same time, and then the three clamping wheels cooperate to fix the flange body on the turntable to ensure that the turntable can drive the flange body to move and rotate.

[0029] 11. When preparing to rotate the rotating plate to facilitate placing the flange body on the turntable, first move the turntable above the connecting head; then, start the two lifting mechanisms, so that the two lifting mechanisms cooperate to move the turntable, the rotating plate and the connecting platform downward, so that the connecting head can pass through the guiding hole and be embedded in the connecting hole; then, start the seventh motor, so that the seventh motor drives the rotating shaft and the connecting hole through the first bevel gear and the second bevel gear, thereby driving the connecting platform and the rotating plate to rotate, and then the rotating plate drives the three clamping rods to move away from the center line of the rotating plate through the three connecting rods, so as to facilitate placing the flange body on the turntable. After the flange body has been placed on the turntable, start the two lifting mechanisms, so that the two lifting mechanisms cooperate to drive the turntable to move upward (the upward movement distance does not need to be too large), so that the connecting head moves out of the connecting hole and the guiding hole; at this time, the first spring resets and drives the clamping rod and the clamping wheel to move towards the center line of the rotating plate, so that the three clamping wheels cooperate to clamp the flange body. Since the fourth adjusting platform can move along the two first optical bars, when the rotating plate and the connecting platform move downward, the connecting head can first be embedded in the guiding hole, and then the fourth adjusting platform moves along the two first optical bars to ensure that the connecting head is embedded in the connecting hole, thereby improving the user experience of the product. Moreover, when the connecting head moves out of the connecting hole and the guiding hole, the four second springs cooperate to correct the position of the fourth adjusting platform to facilitate the subsequent embedding of the connecting head into the connecting hole again. Description of the Drawings

[0030] Figure 1 It is a top view when the flange welding device of the present invention welds the top of the flange body;

[0031] Figure 2 is Figure 1 a partial enlarged view of part A of

[0032] Figure 3 is Figure 1 a partial enlarged view of part B of

[0033] Figure 4 a top view when the flange welding device of the present invention welds the bottom of the flange body;

[0034] Figure 5 is Figure 4 a partial enlarged view of part C of

[0035] Figure 6 is Figure 4 a partial enlarged view of part D of

[0036] Figure 7 is Figure 4 a sectional view taken along line E-E of

[0037] Figure 8 is Figure 7 a partial enlarged view of part F of

[0038] Figure 9 is Figure 7 a partial enlarged view of part G of

[0039] Figure 10 is Figure 7 a partial enlarged view of part H of

[0040] Figure 11 a sectional view when the flange welding device of the present invention welds the outer wall of the flange body;

[0041] Figure 12 a side view when the flange welding device of the present invention welds the inner wall of the flange body;

[0042] Figure 13 is Figure 12 a partial enlarged view of part I of

[0043] Figure 14 a three-dimensional view of the first clamping plate of the present invention;

[0044] Figure 15 a three-dimensional view of the second clamping plate of the present invention;

[0045] Among them, Figures 1 to 15 the corresponding relationship between the reference numerals in

[0046] 10 First workbench, 11 Second workbench, 12 First adjustment mechanism, 121 First support plate, 122 First lead screw, 123 First motor, 13 First adjustment table, 14 Pressing mechanism, 141 Pressing frame, 142 First hydraulic cylinder, 143 Pressing head, 15 Second adjustment mechanism, 151 First moving groove, 152 Second adjustment table, 153 First electric push rod, 16 First welding mechanism, 161 First welding frame, 162 Second motor, 163 Second lead screw, 164 First lifting plate, 165 First welding torch, 17 Third adjustment mechanism, 171 Second moving groove, 172 Third adjustment table, 173 Second electric push rod, 18 Second welding mechanism, 181 Second welding frame, 182 Third motor, 183 Third lead screw, 184 Second lifting plate, 185 Second welding torch, 19 Moving mechanism, 191 Slide rail, 192 Slide block, 193 Rack, 194 Fourth motor, 195 First gear, 20 Lifting mechanism, 201 Second mounting frame, 202 Third electric push rod, 21 Lifting frame, 22 Flipping table, 23 Flipping shaft, 24 Clamping mechanism, 241 Rotating plate, 242 First support base, 243 Clamping rod, 244 Connecting rod, 245 Clamping wheel, 246 Limiting part, 247 First spring, 248 Second support base, 249 First optical bar, 250 Fourth adjustment table, 251 Second spring, 252 First mounting frame, 253 Rotating shaft, 254 Connecting head, 255 Seventh motor, 256 First bevel gear, 257 Second bevel gear, 258 Connecting table, 259 Connecting hole, 260 Guide hole, 27 Fifth motor, 28 Second gear, 29 Third gear, 30 Positioning and anti-rotation mechanism, 301 Second support plate, 302 Fourth lead screw, 303 First clamping plate, 304 First clamping groove, 305 Second clamping plate, 306 Second clamping groove, 307 Sixth motor, 31 Flange body, 32 Second hydraulic cylinder, 33 Lifting table. Detailed implementation mode

[0047] The following combines specific implementation cases and appendices Figures 1 to 15 to further illustrate the present invention, but the present invention is not limited to these embodiments.

[0048] A flange welding device, as Figures 1 to 13As shown in the figure, the flange welding device includes: a first workbench 10, a second workbench 11, a first adjusting mechanism 12, a first adjusting table 13, a pressing mechanism 14, a second adjusting mechanism 15, a first welding mechanism 16, a third adjusting mechanism 17, a second welding mechanism 18, a moving mechanism 19, a lifting mechanism 20, a lifting frame 21, a turning table 22, a turning shaft 23 and a clamping mechanism 24; the second workbench 11 is located on one side of the first workbench 10, and there is a spacing between the second workbench 11 and the first workbench 10; the first adjusting mechanism 12 is installed on the first workbench 10; the first adjusting table 13 is located above the first workbench 10, and the first adjusting table 13 is connected to the first adjusting mechanism 12; the pressing mechanism 14 is installed on the first adjusting table 13; the second adjusting mechanism 15 is installed on the first adjusting table 13; the first welding mechanism 16 is placed on the first adjusting table 13, and the first welding mechanism 16 is connected to the second adjusting mechanism 15; the third adjusting mechanism 17 is installed on the second workbench 11; the second welding mechanism 18 is placed on the second workbench 11, and the second welding mechanism 18 is connected to the third adjusting mechanism 17; the moving mechanism 19 is installed between the first workbench 10 and the second workbench 11; two lifting mechanisms 20 are simultaneously connected to the moving mechanism 19, and there is a spacing between the two lifting mechanisms 20; two lifting frames 21 are respectively connected to the two lifting mechanisms 20; the turning table 22 is located between the two lifting frames 21; one end of each of the two turning shafts 23 is respectively connected to both sides of the turning table 22, and the other end of each of the two turning shafts 23 is respectively rotatably connected to the two lifting frames 21; the clamping mechanism 24 is installed at the bottom of the turning table 22.

[0049] By installing the first adjustment mechanism 12 on the first workbench 10, connecting the first adjustment table 13 to the first adjustment mechanism 12, and installing the pressing mechanism 14 on the first adjustment table 13, the first adjustment table 13 supports the pressing mechanism 14, so that the first adjustment mechanism 12 can drive the first adjustment table 13 and the pressing mechanism 14 to move, and then adjust the position of the pressing mechanism 14; by installing the second adjustment mechanism 15 on the first adjustment table 13, placing the first welding mechanism 16 on the first adjustment table 13, and connecting the first welding mechanism 16 to the second adjustment mechanism 15, the second adjustment mechanism 15 can drive the first welding mechanism 16 to move on the first adjustment table 13, so as to adjust the position of the first welding mechanism 16; by installing the third adjustment mechanism 17 on the second workbench 11, placing the second welding mechanism 18 on the second workbench 11, and connecting the second welding mechanism 18 to the third adjustment mechanism 17, the third adjustment mechanism 17 can drive the second welding mechanism 18 to move on the second workbench 11, so as to adjust the position of the second welding mechanism 18. By installing the moving mechanism 19 between the first workbench 10 and the second workbench 11 and connecting two lifting mechanisms 20 to the moving mechanism 19 at the same time, the moving mechanism 19 can drive the two lifting mechanisms 20 to move; by connecting two lifting frames 21 to the two lifting mechanisms 20 respectively, the lifting mechanism 20 can drive the lifting frame 21 to move up and down, so as to adjust the height of the lifting frame 21; by placing the turning table 22 between the two lifting frames 21, connecting one end of two turning shafts 23 to both sides of the turning table 22 respectively, and connecting the other end of the two turning shafts 23 to the two lifting frames 21 in a rotational connection, the two lifting frames 21 support the turning table 22 through the two turning shafts 23 respectively, so that the turning table 22 can rotate between the two lifting frames 21; by installing the clamping mechanism 24 at the bottom of the turning table 22, the turning table 22 supports the clamping mechanism 24, so that the clamping mechanism 24 can clamp the flange body 31 placed on the turning table 22, and then the flange body 31 moves and rotates synchronously with the turning table 22.

[0050] When specifically using the product, first start the clamping mechanism 24 to open the clamping mechanism 24; then, place the flange body 31 on the turntable 22; afterwards, start the clamping mechanism 24 to clamp the clamping mechanism 24 with the flange body 31; afterwards, start the moving mechanism 19 to drive the lifting mechanism 20, the lifting frame 21, the turntable 22 and the flange body 31 placed on the turntable 22 to move towards the first workbench 10; when the flange body 31 moves above the first workbench 10, start the lifting mechanism 20 to drive the lifting frame 21 and the turntable 22 to move downward, so that at least part of the flange body 31 (the position of the flange body 31 to be welded) is placed on the first workbench 10; afterwards, start the first adjusting mechanism 12 to drive the first adjusting table 13, the pressing mechanism 14 and the first welding mechanism 16 to move, so that the pressing mechanism 14 is located above the flange body 31; afterwards, start the pressing mechanism 14 to press the flange body 31, so as to avoid the situation that the positions to be welded of the flange body 31 are staggered, and thus facilitate subsequent welding of this position; afterwards, start the first welding mechanism 16 to weld the side surface (top) of the flange body 31 facing away from the turntable 22. At the same time, start the second adjusting mechanism 15 to drive the first welding mechanism 16 to move, so that the first welding mechanism 16 welds the side surface (top of the flange body 31) of the flange body 31 facing away from the turntable 22; when the welding of the top of the flange body 31 is completed, start the moving mechanism 19 to drive the turntable 22 and the flange body 31 to move towards the second workbench 11; when the turntable 22 moves between the first workbench 10 and the second workbench 11, start the two lifting mechanisms 20 to cooperate with each other to drive the turntable 22 to move upward to increase the distance between the flange body 31 and the ground; afterwards, rotate the turntable 22 to drive the flange body 31 to rotate 180 degrees; afterwards, start the moving mechanism 19 to drive the turntable 22 and the flange body 31 to move towards the second workbench 11, so that the flange body 31 is placed on the second workbench 11 (during the movement of the turntable 22 and the flange body 31, start the two lifting mechanisms 20 to cooperate with each other to adjust the height of the flange body 31, so as to ensure that the flange body 31 can be placed on the second workbench 11); afterwards, start the second welding mechanism 18 to weld the side surface (bottom of the flange body 31) of the flange body 31 close to the turntable 22;Since the first welding mechanism 16 has welded one side of the flange body 31, when the second welding mechanism 18 welds the flange body 31, the positions to be welded of the flange body 31 will not be staggered. Therefore, there is no need to press the flange body 31. Then, start the third adjustment mechanism 17 to drive the second welding mechanism 18 to move by the third adjustment mechanism 17, so that the second welding mechanism 18 welds the bottom of the side of the flange body 31 close to the turntable 22 (the bottom of the flange body 31). When the welding of the bottom of the flange body 31 is completed, start the moving mechanism 19 to drive the turntable 22 and the flange body 31 to move towards the first workbench 10. When the turntable 22 moves between the first workbench 10 and the second workbench 11, start the two lifting mechanisms 20 to drive the turntable 22 to move upward in cooperation with the two lifting mechanisms 20 to increase the distance between the flange body 31 and the ground. Then, rotate the turntable 22 to drive the flange body 31 to rotate 90 degrees, so that the position to be welded of the flange body 31 is at the highest point of the flange body 31. Then, start the moving mechanism 19 to drive the turntable 22 and the flange body 31 to move towards the second workbench 11, so that the flange body 31 moves below the second welding mechanism 18 (during the movement of the turntable 22 and the flange body 31, start the two lifting mechanisms 20 to adjust the height of the flange body 31 in cooperation with the two lifting mechanisms 20, so that the flange body 31 is below the second welding mechanism 18). Then, start the second welding mechanism 18 and the third adjustment mechanism 17 simultaneously to weld the outer wall of the flange body 31 by the second welding mechanism 18. After the welding of the outer wall of the flange body 31 is completed, start the moving mechanism 19 to drive the turntable 22 and the flange body 31 to move towards the first workbench 10. When the turntable 22 moves between the first workbench 10 and the second workbench 11, start the two lifting mechanisms 20 to drive the turntable 22 to move upward in cooperation with the two lifting mechanisms 20 to increase the distance between the flange body 31 and the ground. Then, rotate the turntable 22 to drive the flange body 31 to rotate 180 degrees, so that the position to be welded of the flange body 31 is at the lowest point of the flange body 31. Then, start the moving mechanism 19 to drive the turntable 22 and the flange body 31 to move towards the first workbench 10, so that the second welding mechanism 18 is embedded in the flange body 31 and the second welding mechanism 18 is above the position to be welded of the flange body 31 (during the movement of the turntable 22 and the flange body 31, start the two lifting mechanisms 20 to adjust the height of the flange body 31 in cooperation with the two lifting mechanisms 20, so that the second welding mechanism 18 is embedded in the flange body 31).Subsequently, the first welding mechanism 16 and the second adjustment mechanism 15 are started simultaneously, so that the first welding mechanism 16 welds the inner wall of the flange body 31, thereby completing the welding process of the flange body 31.

[0051] With the above structure, by installing the clamping mechanism 24 at the bottom of the turntable 22, when the flange body 31 is placed on the turntable 22, the clamping mechanism 24 can fix the flange body 31 on the turntable 22, so as to realize the synchronous movement of the flange body 31 and the turntable 22; by connecting one end of the two rotating shafts 23 to both sides of the turntable 22 respectively, and connecting the other end of the two rotating shafts 23 to the two lifting frames 21 in a rotating manner, the two lifting frames 21 can support the turntable 22 through the two rotating shafts 23 respectively, so as to realize the synchronous rotation of the turntable 22 and the flange body 31, so that the first welding mechanism 16 and the second welding mechanism 18 can weld different positions of the flange body 31, and further realize the overall welding of the flange body 31 with only one clamping, so as to improve the welding efficiency of the flange body 31.

[0052] Specifically, the pressing mechanism 14 includes a pressing frame 141, a first hydraulic cylinder 142 and a pressing head 143; the pressing frame 141 is L-shaped and is installed on the first adjustment table 13; the first hydraulic cylinder 142 is installed on the pressing frame 141; the pressing head 143 is embedded in the pressing frame 141 and is connected to the first hydraulic cylinder 142.

[0053] By installing the L-shaped pressing frame 141 on the first adjustment table 13 and installing the first hydraulic cylinder 142 on the pressing frame 141, the pressing frame 141 can support the first hydraulic cylinder 142, so that the first adjustment table 13 can drive the pressing frame 141 and the first hydraulic cylinder 142 to move, and then adjust the position of the first hydraulic cylinder 142; by embedding the pressing head 143 into the pressing frame 141 and connecting the pressing head 143 to the first hydraulic cylinder 142, the first hydraulic cylinder 142 can drive the pressing head 143 to move up and down, so that the pressing head 143 can press the flange body 31, so as to improve the stability of the flange body 31.

[0054] Specifically, the flange welding device further includes: a second hydraulic cylinder 32 and a lifting table 33; the second hydraulic cylinder 32 is installed on the side wall of the first workbench 10 opposite to the second workbench 11; the lifting table 33 is connected to the second hydraulic cylinder 32 and is in contact with the first workbench 10.

[0055] By installing the second hydraulic cylinder 32 on the side wall of the first workbench 10 opposite to the second workbench 11 and connecting the lifting platform 33 to the second hydraulic cylinder 32, the first workbench 10 supports the second hydraulic cylinder 32, so that the second hydraulic cylinder 32 can drive the lifting platform 33 to move up and down. Furthermore, when the lifting platform 33 moves upward, the lifting platform 33 can support the flange body 31, facilitating the pressing head 143 to press the flange body 31, thereby enhancing the product usage experience. At the same time, when the second hydraulic cylinder 32 drives the lifting platform 33 to move downward, interference between the lifting platform 33 and the flipped flange body 31 can be avoided, further enhancing the product usage experience.

[0056] In an embodiment of the present invention, as Figure 2 shown, the first adjustment mechanism 12 includes: a first support plate 121, a first lead screw 122, a first threaded hole, and a first motor 123; two first support plates 121 are installed on the first workbench 10, and there is a gap between the two first support plates 121; the outer wall of the first lead screw 122 is provided with a first external thread, and both ends of the first lead screw 122 are rotatably connected to the two first support plates 121 respectively; the first threaded hole is provided with a first internal thread, the first threaded hole is disposed through the first adjustment table 13, and the first lead screw 122 passes through the first threaded hole; the first motor 123 is provided with a first output shaft, the first motor 123 is installed on the first workbench 10, and the first output shaft of the first motor 123 is connected to the first lead screw 122; wherein, the first external thread is adapted to the first internal thread.

[0057] By installing the two first support plates 121 on the first workbench 10 and rotatably connecting both ends of the first lead screw 122 to the two first support plates 121 respectively, the two first support plates 121 cooperate to support the first lead screw 122, so that the first lead screw 122 can rotate between the two first support plates 121; by disposing the first threaded hole through the first adjustment table 13 and enabling the first lead screw 122 to pass through the first threaded hole, the first lead screw 122 is threadedly connected to the first adjustment table 13, so that rotating the first lead screw 122 drives the first adjustment table 13 to move, thereby adjusting the position of the first adjustment table 13. By installing the first motor 123 on the first workbench 10 and connecting the first output shaft of the first motor 123 to the first lead screw 122, the first motor 123 can drive the first lead screw 122 to rotate, thereby providing power for rotating the first lead screw 122.

[0058] Specifically, the first adjusting mechanism 12 further includes: a second optical bar; both ends of the second optical bar are respectively connected to two first support plates 121, and the second optical bar passes through the first adjusting table 13, so as to realize the cooperation of the two first support plates 121 to support the second optical bar, thereby realizing that the first adjusting table 13 can move along the second optical bar to improve the stability of the movement of the first adjusting table 13.

[0059] In an embodiment of the present invention, as Figure 2 shown, the second adjusting mechanism 15 includes: a first moving groove 151, a second adjusting table 152 and a first electric push rod 153; the first moving groove 151 is arranged on the top of the first adjusting table 13; the second adjusting table 152 is placed on the top of the first adjusting table 13, at least part of the second adjusting table 152 is embedded in the first moving groove 151, and the first welding mechanism 16 is installed on the second adjusting table 152; the first electric push rod 153 is installed on the first adjusting table 13, and the first electric push rod 153 is connected to the second adjusting table 152.

[0060] By arranging the first moving groove 151 on the top of the first adjusting table 13, placing the second adjusting table 152 on the top of the first adjusting table 13, and making at least part of the second adjusting table 152 embedded in the first moving groove 151, so as to realize the first adjusting table 13 to support the second adjusting table 152 in the groove, thereby realizing that the second adjusting table 152 can move along the first moving groove 151 to improve the stability of the movement of the second adjusting table 152; by installing the first electric push rod 153 on the first adjusting table 13, connecting the first electric push rod 153 to the second adjusting table 152, and installing the first welding mechanism 16 on the second adjusting table 152, so as to realize that the second adjusting table 152 can support the first welding mechanism 16, thereby realizing that the first electric push rod 153 can drive the second adjusting table 152 to move, and further realizing that the first welding mechanism 16 and the second adjusting table 152 move synchronously to adjust the position of the first welding mechanism 16 to increase the welding range of the first welding mechanism 16.

[0061] In an embodiment of the present invention, as Figure 12 and Figure 13As shown in the figure, the first welding mechanism 16 includes: a first welding frame 161, a second motor 162, a second lead screw 163, a first lifting plate 164, and a first welding torch 165; the first welding frame is L-shaped, and the first welding frame 161 is installed on the second adjustment table 152; the second motor 162 is provided with a second output shaft, and the second motor 162 is installed on the first welding frame 161; the outer wall of the second lead screw 163 is provided with a second external thread, one end of the second lead screw 163 is connected to the second output shaft of the second motor 162, and the other end of the second lead screw 163 is rotatably connected to the second adjustment table 152; a second threaded hole is provided in the first lifting plate 164, a second internal thread is provided in the second threaded hole, and the second lead screw 163 passes through the second threaded hole of the first lifting plate 164; the first welding torch 165 is installed on one end of the first lifting plate 164 facing away from the first welding frame 161; wherein, the second external thread is adapted to the second internal thread.

[0062] By installing the L-shaped first welding frame 161 on the second adjustment table 152 and installing the second motor 162 on the first welding frame 161, the first welding frame 161 can support the second motor 162, so that the second adjustment table 152 can drive the first welding frame 161 and the second motor 162 to move; by connecting one end of the second lead screw 163 to the second output shaft of the second motor 162 and rotatably connecting the other end of the second lead screw 163 to the second adjustment table 152, the second adjustment table 152 and the second motor 162 cooperate to support the second lead screw 163, so that the second motor 162 can drive the second lead screw 163 to rotate; by passing the second lead screw 163 through the second threaded hole of the first lifting plate 164 and installing the first welding torch 165 on one end of the first lifting plate 164 facing away from the first welding frame 161, the first lead screw 122 is threadedly connected to the first lifting plate 164, so that when the second motor 162 drives the second lead screw 163 to rotate, the second lead screw 163 can drive the first lifting plate 164 to move up and down, thereby adjusting the height of the first welding torch 165 to facilitate the welding of the flange body 31 by the first welding torch 165.

[0063] In an embodiment of the present invention, as Figure 5 shown, the third adjustment mechanism 17 includes: a second moving groove 171, a third adjustment table 172, and a second electric push rod 173; the second moving groove 171 is provided on the top of the second workbench 11; the third adjustment table 172 is placed on the top of the second workbench 11, at least part of the third adjustment table 172 is embedded in the second moving groove 171, and the second welding mechanism 18 is installed on the third adjustment table 172; the second electric push rod 173 is installed on the second workbench 11, and the second electric push rod 173 is connected to the third adjustment table 172.

[0064] By arranging the second moving groove 171 at the top of the second workbench 11, placing the third adjusting table 172 on the top of the second workbench 11, and enabling at least a part of the third adjusting table 172 to be embedded in the second moving groove 171, the second workbench 11 supports the third adjusting table 172, so that the third adjusting table 172 can move along the second moving groove 171, thereby improving the stability of the movement of the third adjusting table 172; by installing the second electric push rod 173 on the second workbench 11, connecting the second electric push rod 173 with the third adjusting table 172, and installing the second welding mechanism 18 on the third adjusting table 172, the third adjusting table 172 supports the second welding mechanism 18, so that the second electric push rod 173 can drive the third adjusting table 172 and the second welding mechanism 18 to move, thereby adjusting the position of the second welding mechanism 18 and increasing the welding range of the second welding mechanism 18.

[0065] In an embodiment of the present invention, as Figure 8 shown, the second welding mechanism 18 includes: a second welding frame 181, a third motor 182, a third lead screw 183, a second lifting plate 184, and a second welding torch 185; the second welding is L-shaped, and the second welding frame 181 is installed on the third adjusting table 172; the third motor 182 is provided with a third output shaft, and the third motor 182 is installed on the second welding frame 181; the outer wall of the third lead screw 183 is provided with a third external thread, one end of the third lead screw 183 is connected to the third output shaft of the third motor 182, and the other end of the third lead screw 183 is rotatably connected to the third adjusting table 172; a third threaded hole is provided in the second lifting plate 184, a third internal thread is provided in the third threaded hole, and the third lead screw 183 passes through the third threaded hole of the second lifting plate 184; the second welding torch 185 is installed at one end of the second lifting plate 184 facing away from the second welding frame 181; wherein, the third external thread is adapted to the third internal thread.

[0066] By installing the L-shaped second welding frame 181 on the third adjusting table 172 and installing the third motor 182 on the second welding frame 181, the second welding frame 181 can support the third motor 182, so that the third adjusting table 172 can drive the second welding frame 181 and the third motor 182 to move; by connecting one end of the third lead screw 183 to the second output shaft of the third motor 182 and rotatably connecting the other end of the third lead screw 183 to the third adjusting table 172, the third adjusting table 172 and the third motor 182 cooperate to support the third lead screw 183, so that the third motor 182 can drive the third lead screw 183 to rotate; by passing the third lead screw 183 through the second threaded hole of the second lifting plate 184 and installing the second welding torch 185 on the end of the second lifting plate 184 facing away from the second welding frame 181, the first lead screw 122 is threadedly connected to the second lifting plate 184, so that when the third motor 182 drives the third lead screw 183 to rotate, the third lead screw 183 can drive the second lifting plate 184 to move up and down, thereby adjusting the height of the second welding torch 185 to facilitate welding of the flange body 31 by the second welding torch 185.

[0067] In an embodiment of the present invention, as Figure 9 shown, the moving mechanism 19 includes: a slide rail 191, a slide seat 192, a rack 193, a fourth motor 194 and a first gear 195; two slide rails 191 are installed between the first workbench 10 and the second workbench 11, and there is a distance between the two slide rails 191; a chute is provided in the slide seat 192, and the two slide seats 192 are respectively placed on the two slide rails 191, and the two slide rails 191 respectively pass through the chutes of the two slide seats 192, and the two lifting mechanisms 20 are respectively installed on the two slide seats 192; the rack 193 is installed on the ground and is located on one side of a slide rail 191; the fourth motor 194 is provided with a fourth output shaft, and the fourth motor 194 is installed on one slide seat 192; the first gear 195 is connected to the fourth output shaft of the fourth motor 194 and meshes with the rack 193.

[0068] By installing two slide rails 191 between the first workbench 10 and the second workbench 11, placing two slide seats 192 on the two slide rails 191 respectively, and passing the two slide rails 191 through the sliding grooves of the two slide seats 192 respectively, the slide rails 191 can support the slide seats 192, so that the slide seats 192 can move along the slide rails 191, thereby improving the stability of the movement of the slide seats 192; at the same time, by installing two lifting mechanisms 20 on the two slide seats 192 respectively, the slide seats 192 can drive the lifting mechanisms 20 to move, thereby adjusting the positions of the lifting mechanisms 20. By installing the fourth motor 194 on one slide seat 192 and connecting the first gear 195 to the fourth output shaft of the fourth motor 194, the slide seat 192 can support the fourth motor 194, so that the fourth motor 194 can drive the first gear 195 to rotate; by installing the rack 193 on the ground and meshing the first gear 195 with the rack 193, when the fourth motor 194 drives the first gear 195 to rotate, the first gear 195 can move meshing with the rack 193, thereby adjusting the positions of the slide seat 192 and the lifting mechanism 20.

[0069] Specifically, the lifting mechanism 20 includes: a second mounting frame 201 and a third electric push rod 202; the two second mounting frames 201 are respectively installed on the two slide seats 192, and the two second mounting frames 201 are respectively located below the two lifting frames 21; the two third electric push rods 202 are respectively installed in the two second mounting frames 201, and the two third electric push rods 202 are respectively connected to the two lifting frames 21.

[0070] By installing the two second mounting frames 201 on the two slide seats 192 respectively, installing the two third electric push rods 202 in the two second mounting frames 201 respectively, and connecting the two third electric push rods 202 to the two lifting frames 21 respectively, the two slide seats 192 can drive the two second mounting frames 201 to move respectively, so that the second mounting frames 201 can support the third electric push rods 202, and further the push rods of the third electric push rods 202 can drive the lifting frames 21 to move up and down to adjust the height of the lifting frames 21.

[0071] In the embodiment of the present invention, as Figure 3 shown, the flange welding device further includes: a fifth motor 27, a second gear 28, a third gear 29 and a positioning and anti-rotation mechanism 30; the fifth motor 27 is provided with a fifth output shaft, and the fifth motor 27 is installed in one lifting frame 21; the second gear 28 is connected to the fifth output shaft of the fifth motor 27; the third gear 29 is connected to a turning shaft 23, and the third gear 29 is meshed with the second gear 28; the two positioning and anti-rotation mechanisms 30 are respectively installed on the opposite side walls of the two lifting frames 21, and the two positioning and anti-rotation mechanisms 30 respectively clamp the two turning shafts 23.

[0072] By installing the fifth motor 27 in a lifting frame 21 and connecting the second gear 28 to the fifth output shaft of the fifth motor 27, the lifting frame 21 supports the fifth motor 27, so that the fifth motor 27 can drive the second gear 28 to rotate; by connecting the third gear 29 to a turning shaft 23 and meshing the third gear 29 with the second gear 28, when the fifth motor 27 drives the second gear 28 to rotate, the second gear 28 can mesh with the third gear 29 to rotate, thereby driving the turning shaft 23 and the turning table 22 to rotate, and further adjusting the position of the flange body 31 fixed on the turning table 22. By installing two positioning and anti-rotation mechanisms 30 on the opposite side walls of the two lifting frames 21 respectively and clamping the two turning shafts 23 by the two positioning and anti-rotation mechanisms 30 respectively, the rotation of the turning shaft 23 is prevented, thereby improving the stability of the turning table 22 and the flange body 31.

[0073] With the above structure, when preparing to rotate the flange body 31, start the fifth motor 27 to make the fifth motor 27 drive the second gear 28 to rotate, so that the second gear 28 drives the third gear 29 to rotate, and then drives the turning shaft 23, the turning table 22 and the flange body 31 to rotate. Then, start the positioning and anti-rotation mechanisms 30 to make the two positioning and anti-rotation mechanisms 30 clamp the two turning shafts 23 respectively, thereby preventing the turning shaft 23 from rotating again, and further improving the stability of the flange body 31.

[0074] In the embodiment of the present invention, as Figure 3 、 Figure 14 and Figure 15As shown, the positioning anti-rotation mechanism 30 includes: a second support plate 301, a fourth lead screw 302, a first clamping plate 303, a second clamping plate 305, and a sixth motor 307; two second support plates 301 are installed on the side walls of the lifting frame 21, and the two second support plates 301 are located on both sides of the turning shaft 23; the outer wall of the fourth lead screw 302 is symmetrically provided with a fourth external thread and a fifth external thread, the spiral directions of the fourth external thread and the fifth external thread are opposite, and both ends of the fourth lead screw 302 are rotatably connected to the two second support plates 301 respectively; a first clamping groove 304 is provided in the first clamping plate 303, a fourth threaded hole is provided in the first clamping plate 303, a fourth internal thread is provided in the fourth threaded hole, the fourth threaded hole of the first clamping plate 303 is sleeved outside the fourth external thread of the fourth lead screw 302, and at least part of the turning shaft 23 is embedded in the first clamping groove 304; a second clamping groove 306 is provided in the second clamping plate 305, a fifth threaded hole is provided in the second clamping plate 305, a fifth internal thread is provided in the fifth threaded hole, the fifth threaded hole of the second clamping plate 305 is sleeved outside the fifth external thread of the fourth lead screw 302, and at least part of the turning shaft 23 is embedded in the second clamping groove 306; the sixth motor 307 is provided with a sixth output shaft, the sixth motor 307 is installed on the side wall of the lifting frame 21, and the sixth output shaft of the sixth motor 307 is connected to the fourth lead screw 302; wherein, the fourth external thread is adapted to the fourth internal thread, and the fifth external thread is adapted to the fifth internal thread.

[0075] By installing two second support plates 301 on the side wall of the lifting frame 21 and rotatably connecting both ends of the fourth lead screw 302 to the two second support plates 301 respectively, the two second support plates 301 support the fourth lead screw 302, so that the fourth lead screw 302 can rotate between the two second support plates 301; by sleeving the first clamping plate 303 on the outside of the fourth external thread of the fourth lead screw 302, sleeving the second clamping plate 305 on the outside of the fifth external thread of the fourth lead screw 302, and making the spiral directions of the fourth external thread and the fifth external thread opposite, the fourth lead screw 302 is threadedly connected to the first clamping plate 303 and the second clamping plate 305, so that by rotating the fourth lead screw 302, the fourth lead screw 302 drives the first clamping plate 303 and the second clamping plate 305 to move in opposite or reverse directions, thereby adjusting the distance between the first clamping plate 303 and the second clamping plate 305; by embedding the turning shaft 23 into the first clamping groove 304 and the second clamping groove 306, when the fourth lead screw 302 drives the first clamping plate 303 and the second clamping plate 305 to move relatively, the first clamping plate 303 and the second clamping plate 305 cooperate to clamp the turning shaft 23, so as to prevent the turning shaft 23 from rotating, thereby improving the stability of the flange body 31. By installing the sixth motor 307 on the side wall of the lifting frame 21 and connecting the sixth output shaft of the sixth motor 307 to the fourth lead screw 302, the lifting frame 21 supports the sixth motor 307, so that the sixth motor 307 can drive the fourth lead screw 302 to rotate, thereby providing power for rotating the fourth lead screw 302.

[0076] In an embodiment of the present invention, Figure 6 and Figure 10 As shown in, the clamping mechanism 24 includes: a rotating plate 241, a first support seat 242, a clamping rod 243, a connecting rod 244, a clamping wheel 245, a limiting portion 246 and a first spring 247; the rotating plate 241 is rotatably connected to the bottom of the turning table 22; three first support seats 242 are installed on the bottom of the turning table 22, and the three first support seats 242 are located outside the rotating plate 241; three clamping rods 243 respectively pass through the three first support seats 242; one ends of the three connecting rods 244 are respectively rotatably connected to one ends of the three clamping rods 243, and the other ends of the three connecting rods 244 are simultaneously rotatably connected to the rotating plate 241; a clamping groove is provided on the outer wall of the clamping wheel 245, and the three clamping wheels 245 are respectively rotatably connected to the other ends of the three clamping rods 243, and the three clamping wheels 245 are located outside the turning table 22; three limiting portions 246 are respectively wound around the outside of the three clamping rods 243; the first spring 247 is sleeved on the outside of the clamping rod 243, one end of the first spring 247 is connected to the first support seat 242, and the other end of the first spring 247 is connected to the limiting portion 246.

[0077] By rotatably connecting the rotating plate 241 to the bottom of the tipping table 22, the tipping table 22 can support the rotating plate 241, so that the rotating plate 241 can rotate relative to the tipping table 22; by installing three first support seats 242 at the bottom of the tipping table 22, making the three first support seats 242 located outside the rotating plate 241, and making three clamping rods 243 pass through the three first support seats 242 respectively, the rotating plate 241 can support the three first support seats 242, so that the clamping rods 243 can move within the first support seats 242. By rotatably connecting one ends of three connecting rods 244 to one ends of the three clamping rods 243 respectively, and rotatably connecting the other ends of the three connecting rods 244 to the rotating plate 241 at the same time, the clamping rods 243 are connected to the rotating plate 241 through the connecting rods 244, so that when the rotating plate 241 rotates, the rotating plate 241 drives the clamping rods 243 to move through the connecting rods 244. At the same time, by rotatably connecting three clamping wheels 245 to the other ends of the three clamping rods 243 respectively, arranging the clamping grooves on the outer walls of the clamping wheels 245, and making the three clamping wheels 245 located outside the tipping table 22, the clamping rods 243 can drive the clamping wheels 245 to move, so that when the flange body 31 is placed on the tipping table 22 and the clamping rods 243 move within the first support seats 242, the three clamping wheels 245 move towards the flange body 31 at the same time, and then the flange body 31 is embedded into the clamping grooves, so that the three clamping wheels 245 clamp the flange body 31 to improve the stability of the flange body 31. By sleeving the limiting part 246 around the outer side of the clamping rod 243, sleeving the first spring 247 on the outer side of the clamping rod 243, connecting one end of the first spring 247 to the first support seat 242, and connecting the other end of the first spring 247 to the limiting part 246, the limiting part 246 and the clamping rod 243 move synchronously, so that the first support seat 242 supports the limiting part 246 and the clamping rod 243 through the first spring 247.

[0078] With the above structure, when preparing to place the flange body 31 on the turntable 22, the rotating shaft rotates the rotating plate 241, causing the rotating plate 241 to drive the three clamping rods 243 to move away from the midline of the rotating plate 241 through the three connecting rods 244, thereby driving the three clamping wheels 245 to move away from the midline of the rotating plate 241 to increase the distance between the three clamping wheels 245, and thus facilitating the placement of the flange body 31 on the turntable 22; when the clamping rod 243 moves away from the midline of the rotating plate 241, the first spring 247 is in a stretched state; then, the flange body 31 is placed on the turntable 22 and the rotating plate is released; at this time, the first spring 247 returns to its original position and drives the clamping rod 243 and the clamping wheel 245 to move towards the midline of the rotating plate 241, so that at least part of the flange body 31 can be simultaneously inserted into the three clamping grooves, and thus the three clamping wheels 245 cooperate to fix the flange body 31 on the turntable 22 to ensure that the turntable 22 can drive the flange body 31 to move and rotate.

[0079] In an embodiment of the present invention, Figure 6 and Figure 10As shown, the clamping mechanism 24 further includes: a second support base 248, a first optical bar 249, a fourth adjustment table 250, a second spring 251, a first mounting bracket 252, a rotating shaft 253, a connection head 254, a seventh motor 255, a first bevel gear 256, a second bevel gear 257, a connection platform 258, a connection hole 259, and a guide hole 260; four second support bases 248 are installed between the first workbench 10 and the second workbench 11, and the four second support bases 248 are arranged in pairs opposite to each other; both ends of two first optical bars 249 are respectively connected to two opposite second support bases 248; the fourth adjustment table 250 is located between two opposite second support bases 248, and the two first optical bars 249 pass through the fourth adjustment table 250; four second springs 251 are respectively sleeved on both ends of the two first optical bars 249, one end of the second spring 251 is connected to the fourth adjustment table 250, and the other end of the second spring 251 is connected to the second support base 248; the first mounting bracket 252 is L-shaped and is installed on the fourth adjustment table 250; one end of the rotating shaft 253 is rotatably connected to the top of the first mounting bracket 252, and the other end of the rotating shaft 253 is rotatably connected to the fourth adjustment table 250; the connection head 254 is square, the connection head 254 is connected to one end of the rotating shaft 253, and the connection head 254 is located above the first mounting bracket 252; the seventh motor 255 is provided with a seventh output shaft, and the seventh motor 255 is installed on the fourth adjustment table 250; the first bevel gear 256 is sleeved on the outside of the rotating shaft 253; the second bevel gear 257 is connected to the seventh output shaft of the seventh motor 255, and the second bevel gear 257 meshes with the first bevel gear 256; the connection platform 258 is connected to the center of the rotating plate 241; the connection hole 259 is square and is provided in the connection platform 258; the cross-section of the guide hole 260 is trapezoidal, the guide hole 260 is provided at the bottom of the connection platform 258, and the guide hole 260 communicates with the connection hole 259.

[0080] By installing four second support seats 248 between the first workbench 10 and the second workbench 11, making the four second support seats 248 arranged in pairs opposite to each other, and connecting both ends of the first optical bar 249 to two opposite second support seats 248 respectively, so as to realize that every two second support seats 248 cooperate to support the first optical bar 249, thereby improving the stability of the first optical bar 249; by placing the fourth adjustment table 250 between two opposite second support seats 248 and making two first optical bars 249 pass through the fourth adjustment table 250, so as to realize that the two first optical bars 249 support the fourth adjustment table 250, thereby enabling the fourth adjustment table 250 to move along the two first optical bars 249; by sleeving four second springs 251 on both ends of the two first optical bars 249 respectively, connecting one end of the second spring 251 to the fourth adjustment table 250, and connecting the other end of the second spring 251 to the second support seat 248, so as to realize that the second support seat 248 supports the fourth adjustment table 250 through the second spring 251, thereby realizing the deviation correction of the position of the fourth adjustment table 250. By installing the L-shaped first mounting bracket 252 on the fourth adjustment table 250, rotatably connecting one end of the rotating shaft 253 to the top of the first mounting bracket 252, and rotatably connecting the other end of the rotating shaft 253 to the fourth adjustment table 250, so as to realize that the fourth adjustment table 250 and the first mounting bracket 252 cooperate to support the rotating shaft 253, thereby enabling the rotating shaft 253 to rotate within the first mounting bracket 252; by connecting the connector 254 in a certain direction to one end of the rotating shaft 253, so as to realize the synchronous rotation of the rotating shaft 253 and the connector 254. By installing the seventh motor 255 on the fourth adjustment table 250 and connecting the second bevel gear 257 to the seventh output shaft of the seventh motor 255, so as to realize that the fourth adjustment table 250 supports the seventh motor 255, thereby enabling the seventh motor 255 to drive the second bevel gear 257 to rotate; by sleeving the first bevel gear 256 on the outside of the rotating shaft 253 and meshing the first bevel gear 256 with the second bevel gear 257, so as to realize that when the seventh motor 255 drives the second bevel gear 257 to rotate, the second bevel gear 257 meshes with the first bevel gear 256 to rotate, thereby realizing the rotation of the rotating shaft and the connector 254. By connecting the connecting table 258 to the center of the rotating plate 241, so as to realize the synchronous rotation of the rotating plate 241 and the connecting table 258; by providing a connecting hole 259 in a certain direction in the connecting table 258, providing a guiding hole 260 with a trapezoidal cross-section at the bottom of the connecting table 258, and making the guiding hole 260 communicate with the connecting hole 259, so as to realize that the connector 254 can pass through the guiding hole 260 and be embedded in the connecting hole 259, thereby reducing the difficulty of the connector 254 being embedded in the connecting hole 259.

[0081] With the above structure, when preparing to rotate the rotating plate 241 to facilitate the placement of the flange body 31 on the turning table 22, first move the turning table 22 above the connecting head 254; then, start the two lifting mechanisms 20, and make the two lifting mechanisms 20 cooperate with the turning table 22, the rotating plate 241 and the connecting table 258 to move downward, so that the connecting head 254 can pass through the guiding hole 260 and be embedded into the connecting hole 259; then, start the seventh motor 255, and make the seventh motor 255 drive the rotating shaft 253 and the connecting hole 259 through the first bevel gear 256 and the second bevel gear 257, thereby driving the connecting table 258 and the rotating plate 241 to rotate, and further making the rotating plate 241 drive the three clamping rods 243 to move away from the midline direction of the rotating plate 241 through the three connecting rods 244, so as to facilitate the placement of the flange body 31 on the turning table 22. When the flange body 31 has been placed on the turning table 22, start the two lifting mechanisms 20, and make the two lifting mechanisms 20 cooperate to drive the turning table 22 to move upward (the upward moving distance does not need to be too large), so that the connecting head 254 is removed from the connecting hole 259 and the guiding hole 260; at this time, the first spring 247 is reset, and will drive the clamping rod 243 and the clamping wheel 245 to move towards the midline direction of the rotating plate 241, so that the three clamping wheels 245 cooperate to clamp the flange body 31. Since the fourth adjusting table 250 can move along the two first optical bars 249, when the rotating plate 241 and the connecting table 258 move downward, the connecting head 254 can first be embedded into the guiding hole 260, and then make the fourth adjusting table 250 move along the two first optical bars 249 to ensure that the connecting head 254 is embedded into the connecting hole 259, thereby improving the user experience of the product. Moreover, when the connecting head 254 is removed from the connecting hole 259 and the guiding hole 260, the four second springs 251 cooperate to correct the position of the fourth adjusting table 250, so as to facilitate the subsequent embedding of the connecting head 254 into the connecting hole 259 again.

[0082] Specifically, the flange body 31 is hoisted at three points by three steel wire ropes, so as to place the flange body 31 on the turning table 22. At this time, the hoisting positions of the steel wire ropes and the flange body 31 are located outside the turning table 22; when the three clamping wheels 245 clamp the flange body 31, the steel wire ropes are disassembled.

[0083] Specifically, when the three clamping wheels 245 clamp the flange body 31, in order to improve the stability of the flange body 31, the clamping rod 243 can be fixed on the rotating plate 241 by a setscrew.

[0084] Specifically, since the seventh motor 255 is installed on the fourth adjusting table 250 and two first optical bars 249 pass through the fourth adjusting table 250, the seventh motor 255 moves synchronously along the two first optical bars 249 with the fourth adjusting table 250, so as to realize the movement of the seventh motor 255 within a small range. Compared with installing the driving device on the turning table 22 (indirectly or directly installed on the turning table 22), it can avoid the synchronous movement and rotation of the driving device and the turning table 22, thus facilitating the wiring of the driving device and reducing the assembly difficulty of the product.

[0085] In the description of the present invention, the term "a plurality" means two or more, unless otherwise clearly defined. The terms "upper", "lower", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention; the terms "connection", "installation", "fixation", etc. should all be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0086] In the description of the present invention, the description of terms such as "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In the present invention, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0087] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A flange welding device, characterized in that: The flange welding device comprises: First workbench; a second workbench, the second workbench being located at one side of the first workbench, and having a distance between the second workbench and the first workbench; a first adjusting mechanism, wherein the first adjusting mechanism is mounted on the first workbench; A first adjustment platform, the first adjustment platform is located above the first working platform, and the first adjustment platform is connected to the first adjustment mechanism; A clamping mechanism, the clamping mechanism is mounted on the first adjustment platform; a second adjustment mechanism, the second adjustment mechanism being mounted on the first adjustment platform; A first welding mechanism, the first welding mechanism is placed on the first adjusting table, and the first welding mechanism is connected to the second adjusting mechanism; a third adjusting mechanism, the third adjusting mechanism being mounted on the second workbench; a second welding mechanism, the second welding mechanism being placed on the second workbench and connected to the third adjusting mechanism; A moving mechanism, wherein the moving mechanism is installed between the first workbench and the second workbench; A lifting mechanism, wherein two lifting mechanisms are connected to the moving mechanism at the same time, and there is a distance between the two lifting mechanisms; A lifting frame, wherein two lifting frames are respectively connected to the two lifting mechanisms; A turning platform, the turning platform is located between the two lifting frames; Turning shafts, one end of the two turning shafts is respectively connected to two sides of the turning platform, and the other ends of the two turning shafts are respectively rotatably connected to the two lifting frames; A clamping mechanism, the clamping mechanism is installed at the bottom of the turning table; The moving mechanism comprises: Slide rails, two of the slide rails are installed between the first workbench and the second workbench, and there is a distance between the two slide rails; A slide seat, wherein a slide groove is arranged in the slide seat, two slide seats are respectively placed on two slide rails, the two slide rails respectively pass through the slide grooves of the two slide seats, and the two lifting mechanisms are respectively installed on the two slide seats; A rack, the rack being installed on the ground and located on one side of one of the slide rails; A fourth motor, wherein the fourth motor is provided with a fourth output shaft and the fourth motor is mounted on one of the slide seats; A first gear is connected to the fourth output shaft of the fourth motor, and the first gear is meshed with the rack.

2. A flange welding device according to claim 1, characterized in that: The first adjustment mechanism comprises: A first support plate, wherein two of the first support plates are mounted on the first workbench, and a distance is provided between the two first support plates; A first lead screw, wherein a first external thread is provided on an outer wall of the first lead screw, and two ends of the first lead screw are rotatably connected to the two first support plates respectively; a first threaded hole, wherein a first internal thread is disposed in the first threaded hole, the first threaded hole is penetrated in the first adjustment platform, and the first lead screw passes through the first threaded hole; A first motor, wherein the first motor is provided with a first output shaft, the first motor is mounted on the first workbench, and the first output shaft of the first motor is connected to the first lead screw; Wherein, the first external thread is matched with the first internal thread.

3. A flange welding device according to claim 2, characterized in that: The second adjustment mechanism comprises: A first moving groove, wherein the first moving groove is arranged on the top of the first adjusting platform; a second adjusting platform, the second adjusting platform being placed on top of the first adjusting platform, at least a portion of the second adjusting platform being embedded in the first movable groove, and the first welding mechanism being mounted on the second adjusting platform; A first electric push rod is installed on the first adjustment platform and is connected to the second adjustment platform.

4. A flange welding device according to claim 3, characterized in that: The first welding mechanism comprises: a first welding frame, the first welding frame is L-shaped, and the first welding frame is mounted on the second adjustment platform; a second motor, the second motor being provided with a second output shaft, and the second motor being mounted on the first welding frame; A second lead screw, wherein a second external thread is provided on an outer wall of the second lead screw, one end of the second lead screw is connected to the second output shaft of the second motor, and the other end of the second lead screw is rotatably connected to the second adjustment platform; A first lifting plate, wherein a second threaded hole is provided in the first lifting plate, a second internal thread is provided in the second threaded hole, and the second lead screw passes through the second threaded hole of the first lifting plate; a first welding gun, the first welding gun being mounted on an end of the first lifting plate facing away from the first welding frame; Wherein, the second external thread is matched with the second internal thread.

5. A flange welding device according to claim 4, characterized in that: The third adjustment mechanism comprises: A second moving groove, wherein the second moving groove is arranged on the top of the second working table; a third adjustment platform, the third adjustment platform being placed on top of the second workbench, at least a portion of the third adjustment platform being embedded in the second movable groove, and the second welding mechanism being mounted on the third adjustment platform; A second electric push rod is installed on the second workbench and is connected to the third adjustment platform.

6. A flange welding device according to claim 5, characterized in that: The second welding mechanism comprises: a second welding frame, the second welding frame is L-shaped, and the second welding frame is mounted on the third adjustment platform; a third motor, the third motor being provided with a third output shaft and being mounted on the second welding frame; A third lead screw, wherein a third external thread is arranged on an outer wall of the third lead screw, one end of the third lead screw is connected to a third output shaft of the third motor, and the other end of the third lead screw is rotatably connected to the third adjustment platform; a second lifting plate, wherein a third threaded hole is provided in the second lifting plate, a third internal thread is provided in the third threaded hole, and the third lead screw passes through the third threaded hole of the second lifting plate; a second welding gun, the second welding gun being mounted on an end of the second lifting plate facing away from the second welding frame; Wherein, the third external thread is matched with the third internal thread.

7. A flange welding device according to claim 6, characterized in that: The flange welding device also includes: a fifth motor, the fifth motor being provided with a fifth output shaft, and the fifth motor being installed in one of the lifting frames; a second gear connected to a fifth output shaft of the fifth motor; a third gear, the third gear being connected to one of the flip shafts and meshing with the second gear; The two positioning and anti-rotation mechanisms are respectively installed on the opposite side walls of the two lifting frames, and the two positioning and anti-rotation mechanisms respectively clamp the two flip shafts.

8. A flange welding device according to claim 7, characterized in that: The positioning anti-rotation mechanism comprises: A second support plate, wherein two second support plates are mounted on the side walls of the lifting frame, and the two second support plates are located on both sides of the flip axis; A fourth lead screw, wherein a fourth external thread and a fifth external thread are symmetrically arranged on an outer wall of the fourth lead screw, wherein the spiral direction of the fourth external thread is opposite to that of the fifth external thread, and both ends of the fourth lead screw are rotatably connected to the two second support plates respectively; A first clamping plate, wherein a first clamping groove is provided in the first clamping plate, a fourth threaded hole is provided in the first clamping plate, a fourth internal thread is provided in the fourth threaded hole, the fourth threaded hole of the first clamping plate is sleeved on the outer side of the fourth external thread of the fourth lead screw, and at least a part of the flip shaft is embedded in the first clamping groove; a second clamping plate, wherein a second clamping groove is provided in the second clamping plate, a fifth threaded hole is provided in the second clamping plate, a fifth internal thread is provided in the fifth threaded hole, the fifth threaded hole of the second clamping plate is sleeved on the outer side of the fifth external thread of the fourth lead screw, and at least a part of the flip shaft is embedded in the second clamping groove; a sixth motor, wherein the sixth motor is provided with a sixth output shaft, the sixth motor is mounted on the side wall of the lifting frame, and the sixth output shaft of the sixth motor is connected to the fourth lead screw; Wherein, the fourth external thread is matched with the fourth internal thread, and the fifth external thread is matched with the fifth internal thread.

9. A flange welding device according to claim 1, characterized in that: The clamping mechanism comprises: A rotating plate, the rotating plate is rotatably connected to the bottom of the turning table; A first support seat, wherein three of the first support seats are installed at the bottom of the turning platform, and the three first support seats are located on the outer side of the rotating plate; A clamping rod, wherein three of the clamping rods pass through the three first supporting seats respectively; Connecting rods, one end of the three connecting rods is rotatably connected to one end of the three clamping rods respectively, and the other ends of the three connecting rods are rotatably connected to the rotating plate at the same time; A clamping wheel, wherein a clamping groove is arranged on the outer wall of the clamping wheel, the three clamping wheels are rotatably connected to the other ends of the three clamping rods respectively, and the three clamping wheels are located on the outer side of the turning table; A limiting portion, wherein three limiting portions are respectively arranged around the outsides of the three clamping rods; A first spring, wherein the first spring is sleeved on the outside of the clamping rod, one end of the first spring is connected to the first supporting seat, and the other end of the first spring is connected to the limiting portion.

10. A flange welding device according to claim 9, characterized in that: The clamping mechanism also includes: A second support seat, wherein four of the second support seats are installed between the first workbench and the second workbench, and the four second support seats are arranged opposite to each other in pairs; A first optical bar, two ends of the two first optical bars being respectively connected to two opposite second supporting seats; a fourth adjustment platform, the fourth adjustment platform being located between two opposite second support seats, and the two first optical bars passing through the fourth adjustment platform; A second spring, wherein four second springs are respectively mounted on two ends of the two first light bars, one end of the second spring is connected to the fourth adjustment platform, and the other end of the second spring is connected to the second support seat; a first mounting frame, the first mounting frame is L-shaped, and the first mounting frame is mounted on the fourth adjustment platform; A rotating shaft, one end of which is rotatably connected to the top of the first mounting frame, and the other end of which is rotatably connected to the fourth adjustment platform; A connector, which is square in shape, connected to one end of the rotating shaft, and located above the first mounting frame; a seventh motor, the seventh motor being provided with a seventh output shaft and being mounted on the fourth adjustment platform; A first bevel gear, wherein the first bevel gear is sleeved on the outer side of the rotating shaft; a second bevel gear, the second bevel gear being connected to the seventh output shaft of the seventh motor and meshing with the first bevel gear; A connecting platform connected to the center of the rotating plate; A connecting hole, which is square and arranged in the connecting platform; A guide hole, the cross section of which is trapezoidal, is arranged at the bottom of the connecting platform, and is communicated with the connecting hole.

Citation Information

Patent Citations

  • A flange automatic welding machine

    CN106078032B