Hot press for processing high-crosslinking-degree formaldehyde-free bending-resistant modified material

By using a double-head servo motor-driven carding system in the hot press, the problem that high crosslinking degree of aldehyde-free bending modified materials are easily wrinkled during hot pressing processing, and the rapid combing and laying of materials is achieved, ensuring the smooth progress of hot pressing and improving material performance.

CN120206777APending Publication Date: 2025-06-27ZHANGPING RUIJING WOOD IND CO LTD
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Patent Information

Application Number
CN202510248009.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-06-27

AI Technical Summary

Technical Problem

During the hot pressing process of high crosslinking, aldehyde-free bending-resistant modified materials, the material is prone to wrinkles in high temperature and high pressure environments, resulting in the inability to effectively complete the hot press, and manual smoothing of the material is troublesome and limited to the space of the hot press.

Method used

A hot press for high crosslinking, aldehyde-free bending-resistant modified material processing is designed. A double-head servo motor drives the rotation of the threaded rod, and the movement of the carding roller is driven by moving blocks, half gears and mounting frames to achieve rapid combing and laying of the material.

Benefits of technology

In the case of space limitations, the material can be quickly sorted and tiled, ensuring the smooth progress of hot pressing, improving the compactness and stability of the material, thereby improving the overall performance and service life.

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Abstract

The invention relates to the technical field of hot presses, and discloses a high-crosslinking-degree formaldehyde-free bending-resistant modified material processing hot press which comprises a hot press body, the bottom of the hot press body is fixedly connected with a placement table, the middle of one side of the placement table is fixedly connected with a double-head servo motor, and the output end of the double-head servo motor is fixedly connected with a threaded rod. The threaded rod is in threaded connection with a moving block, the front portion of the moving block is rotationally connected with a half gear, the upper end of the half gear is fixedly connected with a mounting plate, a double-end servo motor arranged on one side of the containing table drives the threaded rod to rotate, the threaded rod drives the moving block to move and drives a mounting frame to move, and the mounting frame drives a carding roller to move when moving; and the high-crosslinking-degree formaldehyde-free bending-resistant modified material on the placing table is carded, so that the hot-pressing treatment of the high-crosslinking-degree formaldehyde-free bending-resistant modified material is facilitated, and the carding can still be quickly completed under the condition that the space is relatively limited.
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Description

Technical Field

[0001] The present application relates to the technical field of hot presses, and in particular to a hot press for processing high cross-linking degree formaldehyde-free bending modified materials. Background Art

[0002] The high cross-linking degree formaldehyde-free bending modified material is a modified material that removes aldehyde substances contained in traditional materials through the molecular structure design of high cross-linking degree and improves the bending performance of the material. Such materials usually have higher thermal stability, mechanical strength and durability, and at the same time avoid the harmful aldehyde gases that may be released in traditional materials. When hot pressing treatment is carried out using a hot press, the high cross-linking degree formaldehyde-free modified material can further enhance its mechanical properties, especially the bending performance, in a high temperature and high pressure environment, making it suitable for various application fields with high strength and high environmental protection requirements, such as furniture, construction and automotive industries. Through hot pressing treatment, the density and stability of the material are improved, further enhancing its overall performance and service life.

[0003] When hot pressing the high cross-linking degree formaldehyde-free bending modified material, it is necessary to flatten the high cross-linking degree formaldehyde-free bending modified material before hot pressing and then carry out hot pressing to prevent the problem that hot pressing cannot be effectively completed due to wrinkles during the hot pressing process. However, manual flattening is rather troublesome, and restricted by the space of the hot press, workers cannot quickly comb the material. Therefore, a hot press for processing high cross-linking degree formaldehyde-free bending modified materials is designed to solve the above-mentioned problems. Summary of the Invention

[0004] To solve the problems, the present application provides a hot press for processing high cross-linking degree formaldehyde-free bending modified materials.

[0005] The hot press for processing high cross-linking degree formaldehyde-free bending modified materials provided by the present application adopts the following technical solutions:

[0006] A hot press for processing high cross-linking degree formaldehyde-free bending modified materials includes a hot press main body. A placement table is fixedly connected to the bottom of the hot press main body. A double-headed servo motor is fixedly connected to the middle of one side of the placement table. A threaded rod is fixedly connected to the output end of the double-headed servo motor. A moving block is threadedly connected to the threaded rod. A semi-gear is rotatably connected to the front part of the moving block. An installation plate is fixedly connected to the upper end of the semi-gear. An installation frame is slidably connected to the upper end of the installation plate. A combing roller is rotatably connected to one side of the installation frame.

[0007] Preferably, a tension spring is fixedly connected inside the installation frame, and the lower end of the tension spring is fixedly connected to the end wall of the installation plate.

[0008] Preferably, installation frames are fixedly connected to the front and rear parts of one side of the placement table, and a gear plate is fixedly connected to the upper end of the installation frames.

[0009] Preferably, the gear plate is located at the lower end of the half gear, and the gear plate can mesh with the half gear.

[0010] Preferably, a guide plate is fixedly connected to the lower end of the side of the mounting frame away from the placement table, and both sides of the lower end of the guide plate are inclined.

[0011] Preferably, limiting rods are fixedly connected to both sides of the upper end of the double-headed servo motor, and the ends of one side of the limiting rods are inclined.

[0012] Preferably, the surface of the carding roller is made of rubber, and the width of the carding roller is adapted to the placement table.

[0013] In summary, the present application includes the following beneficial technical effects:

[0014] In the present invention, the double-headed servo motor provided on one side of the placement table drives the threaded rod to rotate, so that the threaded rod drives the moving block to move and drives the mounting frame to move. When the mounting frame moves, it drives the carding roller to move and card the highly crosslinked formaldehyde-free bending modified material on the placement table, thereby facilitating the hot pressing treatment of the highly crosslinked formaldehyde-free bending modified material. It can still be quickly carded under relatively limited space, and the provided limiting rods and guide plates can lift the carding roller so that the carding roller returns to the initial position for continued carding use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural view of the main body of the application embodiment;

[0016] Figure 2 is a schematic structural view of the placement table of the application embodiment;

[0017] Figure 3 is a schematic structural view of the threaded rod, moving block, half gear and mounting plate of the application embodiment;

[0018] Figure 4 is a schematic cross-sectional structural view of the mounting frame of the application embodiment.

[0019] Description of the reference numerals: 1, hot press main body; 2, placement table; 3, double-headed servo motor; 4, threaded rod; 5, moving block; 6, half gear; 7, mounting plate; 8, tension spring; 9, mounting frame; 91, guide plate; 10, carding roller; 11, mounting bracket; 12, gear plate; 13, limiting rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The following will Figures 1-4 further describe the present application in detail.

[0021] The embodiment of the present application discloses a hot press for processing a highly crosslinked formaldehyde-free bending modified material. Refer to Figures 1-4, A hot press for processing a highly crosslinked formaldehyde-free bending-modified material, including a hot press main body 1. A placement table 2 is fixedly connected to the bottom of the hot press main body 1. A double-headed servo motor 3 is fixedly connected to the middle of one side of the placement table 2. The output end of the double-headed servo motor 3 is fixedly connected to a threaded rod 4. A moving block 5 is threadedly connected to the threaded rod 4. A semi-gear 6 is rotatably connected to the front of the moving block 5. An installation plate 7 is fixedly connected to the upper end of the semi-gear 6. An installation frame 9 is slidably connected to the upper end of the installation plate 7. A carding roller 10 is rotatably connected to one side of the installation frame 9. A tension spring 8 is fixedly connected inside the installation frame 9. The lower end of the tension spring 8 is fixedly connected to the end wall of the installation plate 7;

[0022] The double-headed servo motor 3 drives the threaded rods 4 on both sides to rotate, causing the threaded rods 4 to drive the moving block 5 to move. The moving block 5 drives the gear plate 6 on one side to move. The gear plate 6 drives the installation plate 7 to move, causing the installation plate 7 to drive the installation frame 9 to move. The installation frame 9 drives the carding roller 10 to move horizontally and makes the carding roller 10 descend to contact the highly crosslinked formaldehyde-free bending-modified material on the placement table 2. Then the moving block 5 continues to move, so that the carding roller 10 combs the highly crosslinked formaldehyde-free bending-modified material when moving.

[0023] By adopting the above technical solution, mounting brackets 11 are fixedly connected to the front and rear parts of one side of the placement table 2. A gear plate 12 is fixedly connected to the upper end of the mounting brackets 11. The gear plate 12 is located below the semi-gear 6, and the gear plate 12 can mesh with the semi-gear 6, so that when the semi-gear 6 moves to one side, it meshes with the gear plate 12 and drives the installation plate 7 to rotate, so that the carding roller rotates without blocking the placement table 2, facilitating the hot pressing process of the material.

[0024] By adopting the above technical solution, a guiding plate 91 is fixedly connected to the lower end of the side of the installation frame 9 away from the placement table 2. The two sides of the lower end of the guiding plate 91 are inclined. Limiting rods 13 are fixedly connected to both sides of the upper end of the double-headed servo motor 3. One end of one side of the limiting rod 13 is inclined. When the installation frame 9 moves, after the guiding plate 91 of the installation frame 9 is limited by the limiting rod 13, it rises to move the carding roller 10 and separate it from the placement table 2, so that the highly crosslinked formaldehyde-free bending-modified material to be hot pressed can be placed on the placement table 2 again, waiting for continuous combing and hot pressing.

[0025] By adopting the above technical solution, the surface of the carding roller 10 is made of rubber material, which is convenient for combing the highly crosslinked formaldehyde-free bending-modified material. The width of the carding roller 10 is adapted to the placement table 2.

[0026] The implementation principle of a hot press for processing a high cross-linking degree formaldehyde-free bending modification material in an embodiment of the present application is as follows: Place the high cross-linking degree formaldehyde-free bending modification material to be hot-pressed on the placement table 2, and then start the double-headed servo motor 3. The double-headed servo motor 3 drives the threaded rods 4 on both sides to rotate, causing the threaded rods 4 to drive the moving blocks 5 to move. The moving blocks 5 drive the gear plates 6 on one side to move, and the gear plates 6 drive the mounting plates 7 to move, so that the mounting plates 7 drive the mounting frames 9 to move. The mounting frames 9 drive the carding rollers 10 to move horizontally. When the mounting frame 9 moves to one side, the guiding plate 91 is separated from the limiting plate 13, causing the tension spring 8 to drive the mounting frame 0 to descend, and the carding rollers 10 to descend and contact the high cross-linking degree formaldehyde-free bending modification material on the placement table 2. Then the moving blocks 5 continue to move, so that when the carding rollers 10 move, they card the high cross-linking degree formaldehyde-free bending modification material to ensure that the high cross-linking degree formaldehyde-free bending modification material is laid flat on the placement table 2. When the moving blocks 5 continue to move, they will drive the semi-gear 6 to engage with the gear plate 12, causing the semi-gear 6 to rotate and drive the mounting plate 7 on one side to rotate. The mounting plate 7 drives the mounting frame 9 to rotate, so that the mounting frame 9 drives the carding rollers 10 to rotate to a height lower than the placement table, and then use a hot press to perform hot pressing on the high cross-linking degree formaldehyde-free bending modification material.

[0027] After hot pressing, the threaded rods 4 can be used again to drive the moving blocks 5 to move, so that the semi-gear 6 is rotated again under the action of the gear plate 12, and drives the mounting frame 9 and the carding rollers 10 to return to their original positions. Until the guiding plate 91 of the mounting frame 9 is limited by the limiting rod 13, it rises to move the carding rollers 10 and separate them from the placement table 2, so that the high cross-linking degree formaldehyde-free bending modification material to be hot-pressed can be placed on the placement table 2 again, waiting for continuous carding and hot pressing.

[0028] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. "Up", "down", "left", "right", etc. are only used to represent relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change;

[0029] Second: In the attached drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved. Other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0030] Finally: The above description is only the preferred embodiment of the present invention and is not used to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0031] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A hot press for processing highly cross-linked formaldehyde-free anti-bending modified materials, comprising: The invention comprises a hot press machine body (1), wherein the bottom of the hot press machine body (1) is fixedly connected to a placing table (2), the middle of one side of the placing table (2) is fixedly connected to a double-headed servo motor (3), the output end of the double-headed servo motor (3) is fixedly connected to a threaded rod (4), the threaded rod (4) is threadedly connected to a moving block (5), the front part of the moving block (5) is rotatably connected to a half gear (6), the upper end of the half gear (6) is fixedly connected to a mounting plate (7), the upper end of the mounting plate (7) is slidably connected to a mounting frame (9), and one side of the mounting frame (9) is rotatably connected to a combing roller (10).

2. The hot press for processing high cross-linked formaldehyde-free anti-bending modified materials according to claim 1, characterized in that: A tension spring (8) is fixedly connected inside the installation frame (9), and the lower end of the tension spring (8) is fixedly connected to the end wall of the installation plate (7).

3. The hot press for processing high cross-linking degree formaldehyde-free anti-bending modified materials according to claim 1, characterized in that: The front and rear parts of one side of the placement platform (2) are fixedly connected to a mounting frame (11), and the upper end of the mounting frame (11) is fixedly connected to a gear plate (12).

4. The hot press for processing high cross-linking degree formaldehyde-free anti-bending modified materials according to claim 3, characterized in that: The gear plate (12) is located at the lower end of the half gear (6), and the gear plate (12) is capable of meshing with the half gear (6).

5. The hot press for processing high cross-linking degree formaldehyde-free anti-bending modified materials according to claim 1, characterized in that: The lower end of the installation frame (9) away from the placement platform (2) is fixedly connected to a guide plate (91), and both sides of the lower end of the guide plate (91) are inclined.

6. The hot press for processing high cross-linking degree formaldehyde-free anti-bending modified materials according to claim 1, characterized in that: The upper ends of the double-headed servo motor (3) are fixedly connected to limiting rods (13) on both sides, and one end of the limiting rod (13) is inclined.

7. The hot press for processing high cross-linking degree formaldehyde-free anti-bending modified materials according to claim 1, characterized in that: The surface of the combing roller (10) is made of rubber material, and the width of the combing roller (10) is compatible with the placement platform (2).