Macromolecular polyethylene gabion box hot press molding equipment and processing method thereof

Abstract

The invention discloses polymer polyethylene gabion net hot-press forming equipment and a machining method thereof, and relates to the technical field of plastic net machining equipment.The polymer polyethylene gabion net hot-press forming equipment comprises a mounting base, a hot-press mechanism is mounted above the mounting base, a lifting table is mounted in the mounting base, and a hot-press mold is fixedly connected to the upper portion of the lifting table; and the hot pressing mechanism is used for performing hot pressing on the strip in the hot pressing mold. According to the device, nodes of a net formed by combining strips are supported through the hot-pressing mold, the nodes of the net formed by the strips fall into the core mold, meanwhile, the strips are straightened and the tension degree of the strips is adjusted in cooperation with the moving mechanism, the adjusting assembly and the like, and the problem that the grid nodes cannot be accurately aligned due to the fact that the strips droop to change the conveying direction is effectively solved; compared with the prior art, the alignment precision of grid nodes is improved, the due uniform structure of the gabion net is guaranteed, the gabion net can bear various external forces more uniformly in actual use, the structural integrity of the whole gabion net is improved, and the service life of the whole gabion net is prolonged.

Description

Technical Field

[0001] The present invention relates to the technical field of plastic mesh processing equipment, and specifically relates to a hot pressing and forming equipment for high molecular polyethylene gabion mesh and its processing method. Background Art

[0002] As a kind of protective material widely used in water conservancy projects, road slope protection, river regulation and other fields, the performance of the production equipment of gabion mesh directly affects the quality and production efficiency of gabion mesh. At present, the common gabion mesh production equipment on the market mainly consists of traditional wire braiding equipment. When processing wire gabion mesh, such equipment can complete the braiding operation more efficiently and meet certain engineering requirements. However, with the continuous improvement of the material performance requirements for engineering construction, high molecular polyethylene gabion mesh has gradually gained favor due to its advantages such as light weight, corrosion resistance, and high strength.

[0003] For example, the patent with the publication number CN112428603B discloses a horizontal polyester gabion mesh machine, which includes a mesh pulling mechanism, a mesh weaving mechanism, a mesh collecting mechanism, and a control system. The mesh pulling mechanism includes a main frame, a moving wire shaft frame, and a fixed wire shaft frame. The moving wire traction device includes a support frame, a front upper and lower traction frame, a rear upper and lower traction frame, and a left and right traction frame. The fixed wire shaft frame includes a fixed wire shaft frame body, a motor, a gearbox, a driving wheel, a fixed wire shaft rotating wheel, a driven wheel, and a top wheel. The fixed wire shaft rotating wheel includes a gear body, a fixed wire shaft mounting frame, and a fixed wire shaft. The mesh weaving mechanism includes a frame and a corrugated plate wire twisting mechanism, a pull rod mechanism, a power distribution mechanism, a shaping mechanism, and a mesh pulling mechanism arranged on the frame. The controller controls the mesh pulling mechanism, the mesh weaving mechanism, and the mesh collecting mechanism to cooperate with each other through wires.

[0004] However, in the prior art, when using high molecular polyethylene strips to braid gabion mesh, the strips are in a suspended state during the mesh making process. When the strips are horizontally transported for mesh making, they will sag under the influence of gravity, interfering with the normal transportation path of the strips and exacerbating the alignment deviation of the mesh nodes. When using high molecular polyethylene strips to make mesh, after the strips sag, they will change the transportation direction of the strips, making it impossible for the mesh nodes to be accurately aligned. The inaccurate alignment of the mesh nodes directly destroys the original uniform structure of the gabion mesh. In actual use, the gabion mesh needs to withstand various external forces, such as water flow impact, soil pressure, etc. The misalignment of the nodes will cause uneven force distribution of the gabion mesh, and stress concentration is likely to occur at the weak parts, resulting in fracture, which affects the overall structural integrity and service life of the gabion mesh. Summary of the Invention

[0005] The object of the present invention is to provide a hot pressing and forming device for high molecular polyethylene gabion nets and its processing method, so as to solve the problems in the prior art proposed in the above background technology that when using high molecular polyethylene strips to weave gabion nets, the strips are in a suspended state during the net-making process. When the strips are horizontally transported for net-making, they will sag under the influence of gravity, interfering with the normal conveying path of the strips, exacerbating the alignment deviation of the grid nodes. When using high molecular polyethylene strips to make nets, after the strips sag, they will change the conveying direction of the strips, making it impossible for the grid nodes to be accurately aligned, and the inaccurate alignment of the grid nodes directly destroys the original uniform structure of the gabion net.

[0006] To achieve the above object, the present invention provides the following technical solution: A hot pressing and forming device for high molecular polyethylene gabion nets, including an installation base, a hot pressing mechanism is installed above the installation base, and a lifting table is installed inside the installation base. The upper part of the lifting table is fixedly connected with a hot pressing mold. The hot pressing mechanism is used to hot press the strips inside the hot pressing mold. The hot pressing mechanism includes a first installation frame, including two groups of moving mechanisms and two groups of feeding mechanisms. One group of the moving mechanisms is fixedly connected to both sides of the installation base, and the other group of the moving mechanisms is fixedly connected to the side of the first installation frame. The two groups of moving mechanisms are arranged in a vertical cross pattern. A height adjustment mechanism is installed on the surface of the moving mechanism on the side of the first installation frame. Each group of the feeding mechanisms is composed of a cutting component and an adjustment component. The cutting component and the adjustment component are arranged opposite to each other on the surface of the installation base. The cutting components of the two groups of the feeding mechanisms are fixedly connected to the surface of the installation base, and the two cutting components are arranged adjacent to each other. The adjustment component of one group of the feeding mechanisms is fixedly installed on the moving mechanism fixed to the side of the installation base, and the adjustment component of the other group of the feeding mechanisms is fixedly installed on the height adjustment mechanism. The cutting component is used to clamp and fix the strip, and the cutting component is used to cut the strip. The adjustment component is used to clamp and fix the end of the strip, and the adjustment component is used to adjust the tension of the strip.

[0007] Preferably, the adjustment component includes a second base and a fifth clamping block. A second telescopic driving component is fixedly connected to the side of the second base. The end of the second telescopic driving component is fixedly connected to a first connecting plate. A tension sensor is fixedly connected to the side of the second base. A second connecting plate is fixedly connected to the surface of the tension sensor. A third fixing frame is fixedly connected to the side of the second connecting plate. A third telescopic driving component is fixedly connected to the upper part of the third fixing frame. The end of the third telescopic driving component is fixedly connected to a fourth clamping block. The fifth clamping block is fixedly connected to the bottom of the third fixing frame.

[0008] Preferably, the bottom protrusion of the first connecting plate is slidably connected in the limit groove on the surface of the second base. One side of the fourth clamping block is located inside the third fixing frame, and the fourth clamping block is slidably connected to the third fixing frame.

[0009] Preferably, a third limiting rod is inserted into the surface of the first connecting plate. The end of the third limiting rod is fixedly connected to the second connecting plate. A spring is arranged on the surface of the third limiting rod. One end of the spring is fixedly connected to the second connecting plate, and the other end of the spring is fixedly connected to the first connecting plate.

[0010] Preferably, the cutting assembly includes a first base and a third clamping block. A second fixing frame is fixedly connected to the side of the first base. An first telescopic driving assembly is fixedly connected to the upper part of the second fixing frame. The end of the first telescopic driving assembly is fixedly connected to a first clamping block. A second telescopic reset assembly is installed at the bottom of the first clamping block. The bottom of the second telescopic reset assembly is fixedly connected to a second clamping block. The third clamping block is fixedly connected to the bottom of the second fixing frame. Both the first clamping block and the second clamping block are slidably connected to the second fixing frame.

[0011] Preferably, a first telescopic reset assembly is fixedly connected to the side of the first clamping block. The end of the first telescopic reset assembly is fixedly connected to a cutting tool head. A first limiting rod is fixedly connected to the side of the cutting tool head. The first limiting rod is inserted into the first clamping block. A third telescopic reset assembly is fixedly connected to the side of the third clamping block. The end of the third telescopic reset assembly is fixedly connected to a cutting base. A second limiting rod is fixedly connected to the side of the cutting base. The second limiting rod is inserted into the third clamping block. The cutting base is located below the cutting tool head. A through hole is arranged on the surface of the first base. A guiding mechanism is arranged on the side of the cutting assembly. The guiding mechanism is composed of a mounting bracket and a guiding roller. The guiding roller is rotatably connected to the mounting bracket. The mounting bracket is fixed to the side of the mounting base. The guiding roller is used for limiting and guiding the strip.

[0012] Preferably, the height adjusting mechanism includes a cylinder and a second mounting frame. The cylinder is fixedly installed with the moving mechanism. The bottom of the cylinder is fixedly connected to the second mounting frame. A set of adjusting components are fixedly connected to the side of the second mounting frame. The moving mechanism is a linear module.

[0013] Preferably, the hot pressing die includes a core die. The core die is fixedly connected to the upper part of the lifting table. And a limiting female die is arranged outside the core die. The limiting female die is fixedly connected to the upper part of the lifting table.

[0014] Preferably, the hot pressing mechanism includes a first fixing frame. A pressing workpiece is fixedly connected to the bottom of the first fixing frame. The output end of the pressing workpiece is fixedly connected to a first mounting frame. A hot press assembly is fixedly connected to the bottom of the first mounting frame. A limiting male die is arranged outside the hot press assembly. The limiting male die is fixedly connected to the bottom of the first mounting frame. The limiting male die is inserted into the limiting female die.

[0015] A method for using a hot pressing and forming device for a high molecular polyethylene gabion mesh, comprising the following steps: S1. Thread a high molecular polyethylene strip through a through hole on the surface of the first base, and then clamp the end of the high molecular polyethylene strip by an adjusting component; S2. Drive the adjusting component to move through a moving mechanism to straighten the high molecular polyethylene strip, and then clamp the high molecular polyethylene strip by a cutting component; S3. Then drive the adjusting component to move horizontally through the moving mechanism, so as to synchronously adjust the tension of all high molecular polyethylene strips, and then pull each high molecular polyethylene strip separately by the expansion and contraction of a second telescopic driving component to independently adjust the tension of the high molecular polyethylene strip; S4. Finally, push the first mounting frame and the hot pressing machine component below it to move downward through a pressing workpiece, and perform hot pressing processing on the high molecular polyethylene strip by the hot pressing machine component.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. In the present invention, the nodes of the mesh formed by the strip combination are supported by a hot pressing die, so that the nodes of the mesh formed by the strips fall into the inner part of the core die. At the same time, in cooperation with the moving mechanism, adjusting component, etc., the strips are straightened and the tension is adjusted, effectively avoiding the problem that the grid nodes cannot be accurately aligned due to the drooping of the strips and changing the conveying direction, improving the alignment accuracy of the grid nodes, ensuring the uniform structure that the gabion mesh should have, enabling the gabion mesh to bear various external forces more evenly in actual use, reducing the occurrence of stress concentration phenomena, and avoiding the fracture of weak parts, thereby enhancing the overall structural integrity and service life of the gabion mesh; 2. In the present invention, through the cutting component, after the hot pressing and forming process is completed, the separation operation of the strip and the hot pressed forming mesh can be quickly and accurately completed. By pressing down the first clamping block by the first telescopic driving component, the cutting tool head cooperates with the cutting base to cut the strip. This automated process saves time and labor costs and improves production efficiency. When loading materials again for processing, the cooperation design of the adjusting component and the cutting component is ingenious. When the adjusting component approaches the cutting component, it can automatically complete the clamping and fixing of the strip end, with simple and fast operation, reducing the loading time and making the entire production process more smooth, and enabling continuous and efficient hot pressing and forming processing of high molecular polyethylene gabion meshes; 3. In the present invention, the four sides of the mesh node are clamped and fixed, effectively preventing the mesh node from displacement or deformation due to the hot pressing effect during the hot pressing and forming of the node by the hot press assembly, ensuring the stability of the hot pressing and forming process, thereby improving the quality and precision of the gabion mesh product. The insertion and cooperation of the limiting male mold and the limiting female mold can accurately position the mesh node, enabling the hot press assembly to precisely hot press and form the node. This precise positioning and clamping method helps to improve the forming precision of the gabion mesh node and ensure the uniformity and consistency of the overall structure of the gabion mesh. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the first three-dimensional structural schematic diagram of a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention; Figure 2 is the second three-dimensional structural schematic diagram of a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention; Figure 3 is the three-dimensional structural schematic diagram of the lifting table in a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention; Figure 4 is the connection structural schematic diagram of the height adjustment mechanism and the adjustment assembly in a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention; Figure 5 is the three-dimensional structural schematic diagram of the cutting assembly in a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention; Figure 6 is the three-dimensional structural schematic diagram of the adjustment assembly in a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention; Figure 7 is the side view structural schematic diagram of the feeding mechanism in a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention; Figure 8 is the moving process schematic diagram of the feeding mechanism in a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention; Figure 9 is the moving process schematic diagram of the lifting table in a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention; Figure 10 is the sectional side view structural schematic diagram of the hot pressing mold in a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention; Figure 11 is the three-dimensional structural schematic diagram of the limiting female mold in a hot pressing and forming device for a high molecular polyethylene gabion mesh according to the present invention.

[0018] In the figure: 1. Installation base; 2. Lifting table; 3. Hot pressing die; 31. Core die; 32. Limit female die; 4. Hot pressing mechanism; 41. First fixing frame; 42. Pressing workpiece; 43. First mounting frame; 44. Hot press assembly; 45. Limit male die; 5. Guiding mechanism; 6. Moving mechanism; 7. Height adjusting mechanism; 71. Cylinder; 72. Second mounting frame; 8. Feeding mechanism; 81. Cutting assembly; 82. Adjusting assembly; 83. First base; 84. Second fixing frame; 85. First telescopic driving assembly; 86. First clamping block; 87. First telescopic reset assembly; 88. Cutting tool head; 89. First limiting rod; 810. Second telescopic reset assembly; 811. Second clamping block; 812. Third clamping block; 813. Third telescopic reset assembly; 814. Cutting base; 815. Second limiting rod; 816. Second base; 817. Second telescopic driving assembly; 818. First connecting plate; 819. Tensile sensor; 820. Third limiting rod; 821. Spring; 822. Second connecting plate; 823. Third fixing frame; 824. Third telescopic driving assembly; 825. Fifth clamping block; 826. Fourth clamping block. Specific implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0020] Embodiment 1: Refer to Figures 1-11 As shown in the figure: A hot pressing and forming device for high molecular polyethylene gabion mesh includes an installation base 1, two groups of moving mechanisms 6 and two groups of feeding mechanisms 8. Above the installation base 1, a hot pressing mechanism 4 is installed, and inside the installation base 1, a lifting table 2 is installed. A plurality of hot pressing dies 3 are fixedly connected to the upper part of the lifting table 2. The hot pressing mechanism 4 is used to hot press the strip inside the hot pressing die 3. The hot pressing mechanism 4 includes a first mounting frame 43. One group of moving mechanisms 6 is fixedly connected to the two side surfaces of the installation base 1, and the other group of moving mechanisms 6 is fixedly connected to the two side surfaces of the first mounting frame 43. The two groups of moving mechanisms 6 are arranged in a vertical cross pattern. A height adjusting mechanism 7 is installed on the surface of the moving mechanism 6 on the side surface of the first mounting frame 43.

[0021] Each feeding mechanism 8 is composed of a set of cutting components 81 and a set of adjusting components 82. The cutting components 81 and the adjusting components 82 are arranged oppositely on the surface of the mounting base 1. The cutting components 81 of the two feeding mechanisms 8 are fixedly connected to the surface of the mounting base 1, and the two cutting components 81 are arranged adjacent to each other. The adjusting component 82 of one feeding mechanism 8 is fixedly installed on the moving mechanism 6 fixed to the side of the mounting base 1, and the adjusting component 82 of the other feeding mechanism 8 is fixedly installed on the height adjusting mechanism 7. The cutting component 81 is used for clamping and cutting the strip, and the adjusting component 82 is used for clamping and fixing the end of the strip, and the adjusting component 82 is used for adjusting the tension of the strip.

[0022] The adjusting component 82 includes a second base 816 and a fifth clamping block 825. A second telescopic driving component 817 is fixedly connected to the side of the second base 816. The telescopic end of the second telescopic driving component 817 is fixedly connected to a first connecting plate 818. A tension sensor 819 is fixedly connected to the side of the first connecting plate 818. A second connecting plate 822 is fixedly connected to the surface of the tension sensor 819. A third fixing frame 823 is fixedly connected to the side of the second connecting plate 822. A third telescopic driving component 824 is fixedly connected to the upper part of the third fixing frame 823. The telescopic end of the third telescopic driving component 824 is fixedly connected to a fourth clamping block 826. The fifth clamping block 825 is fixedly connected to the bottom of the third fixing frame 823. The bottom protrusion of the first connecting plate 818 is slidably connected in the limiting groove on the surface of the second base 816. One side of the fourth clamping block 826 is located inside the third fixing frame 823, and the fourth clamping block 826 is slidably connected to the third fixing frame 823. A third limiting rod 820 is inserted into the surface of the first connecting plate 818. The end of the third limiting rod 820 is fixedly connected to the second connecting plate 822. A spring 821 is arranged on the surface of the third limiting rod 820. One end of the spring 821 is fixedly connected to the second connecting plate 822, and the other end of the spring 821 is fixedly connected to the first connecting plate 818.

[0023] In this embodiment, the wire pay-off machine is used to perform the wire pay-off operation on the high molecular polyethylene strip. First, the guiding mechanism 5 guides the strip, and then the strip is inserted through the through-hole on the surface of the first base 83. Subsequently, the third telescopic driving component 824 pushes the fourth clamping block 826 downward to clamp and fix the strip. Then, the moving mechanism 6 drives the adjusting component 82 to move horizontally. After the two moving mechanisms 6 drive the adjusting component 82 to move to the set positions respectively, at this time, the strips form a net above the lifting table 2. The first telescopic driving component 85 pushes the first clamping block 86 and the second clamping block 811 below it downward to clamp and fix the strip through the second clamping block 811. The lifting table 2 pushes the hot pressing die 3 upward, so that the nodes of the net formed by the strips fall into the core die 31. The hot pressing die 3 supports the nodes of the net formed by the strips. Then, the moving mechanism 6 drives the adjusting component 82 and all the strips clamped and fixed by it to move synchronously horizontally again to straighten the strips, thereby roughly adjusting the tension of the strips. The tension sensor 819 monitors the tension received by the strips to ensure that the tension of the strips remains consistent. During the process of adjusting the tension of the strips, relying solely on the moving mechanism 6 to uniformly adjust the tension of the strips can only achieve a rough adjustment effect, and it is difficult to make the tension of each strip consistent. Therefore, the second telescopic driving component 817 is used to independently adjust each strip, so that the tension of each strip remains consistent. The guiding mechanism 5 guides the strips, and by using the lifting table 2 and the hot pressing die 3, the strips are combined above the lifting table 2, avoiding the strips from sagging due to gravity during horizontal transportation and interfering with the normal transportation path, ensuring the normal transportation of the strips. The hot pressing die 3 supports the nodes of the net formed by the strips, making the nodes of the net formed by the strips fall into the core die 31. At the same time, in cooperation with the moving mechanism 6, the adjusting component 82, etc., the strips are straightened and the tension is adjusted, effectively avoiding the problem that the grid nodes cannot be accurately aligned due to the change of the transportation direction caused by the sagging of the strips, improving the alignment accuracy of the grid nodes, ensuring the uniform structure that the gabion mesh should have, enabling the gabion mesh to bear various external forces more uniformly in actual use, reducing the occurrence of stress concentration phenomena, and avoiding the fracture of weak parts, thereby enhancing the overall structural integrity and service life of the gabion mesh.

[0024] Embodiment 2: Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8As shown, the cutting assembly 81 includes a first base 83 and a third clamping block 812. A second fixing frame 84 is fixedly connected to the side of the first base 83. An upper part of the second fixing frame 84 is fixedly connected to a first telescopic driving assembly 85. A telescopic end of the first telescopic driving assembly 85 is fixedly connected to a first clamping block 86. A second telescopic reset assembly 810 is installed at the bottom of the first clamping block 86. The bottom of the second telescopic reset assembly 810 is fixedly connected to a second clamping block 811. The third clamping block 812 is fixedly connected to the bottom of the second fixing frame 84. Both the first clamping block 86 and the second clamping block 811 are slidably connected to the second fixing frame 84. A first telescopic reset assembly 87 is fixedly connected to the side of the first clamping block 86. An end of the first telescopic reset assembly 87 is fixedly connected to a cutting tool head 88. A first limiting rod 89 is fixedly connected to the side of the cutting tool head 88. The first limiting rod 89 is inserted into the first clamping block 86. A third telescopic reset assembly 813 is fixedly connected to the side of the third clamping block 812. An end of the third telescopic reset assembly 813 is fixedly connected to a cutting base 814. A second limiting rod 815 is fixedly connected to the side of the cutting base 814. The second limiting rod 815 is inserted into the third clamping block 812. The cutting base 814 is located below the cutting tool head 88. The first base 83 is provided with a through hole. A guiding mechanism 5 is arranged on the side of the cutting assembly 81. The guiding mechanism 5 is composed of a mounting bracket and guiding rollers. The guiding rollers are rotatably connected to the mounting bracket. The mounting bracket is fixed to the side of the mounting base 1. The guiding rollers are used for limiting and guiding the strip. The height adjusting mechanism 7 includes two cylinders 71 and a second mounting frame 72. The two cylinders 71 are fixedly installed with a set of moving mechanisms 6 on the first mounting frame 43. The moving mechanism 6 adopts a linear module. The linear module is a prior art and will not be elaborated here. Output ends of the two cylinders 71 are both fixedly connected to the second mounting frame 72. A set of adjusting components 82 are fixedly connected to the side of the second mounting frame 72. During the downward movement of the first mounting frame 43, the cylinders 71 in the height adjusting mechanism 7 shorten, so that the position of the adjusting components 82 fixed to the side of the second mounting frame 72 remains stable.

[0025] In this embodiment, after the hot pressing and forming of the gabion net formed by the strip is completed, the first telescopic driving component 85 continues to press down the first clamping block 86. At this time, the second telescopic reset component 810 generates a compressive deformation. At the same time, the cutting tool head 88 moves downward to cooperate with the side of the cutting base 814 to cut the strip, thereby completing the separation of the strip from the hot-pressed formed net. Subsequently, a set of adjusting components 82 directly fixed to the moving mechanism 6 opens the clamping of the hot-pressed formed gabion net, and the adjusting components 82 fixed to the height adjusting mechanism 7 continue to clamp the hot-pressed formed gabion net. Then, the pressurized workpiece 42 drives the first mounting frame 43 to move upward. At this time, the adjusting components 82 fixed to the height adjusting mechanism 7 first pull one end of the hot-pressed formed gabion net out of part of the hot pressing die 3. The operator holds the end of the gabion net pulled up by the adjusting component 82 and then takes out the whole hot-pressed formed gabion net from the inside of the hot pressing die 3. When feeding materials again, the moving mechanism 6 drives the adjusting component 82 to approach the cutting component 81. The first telescopic driving component 85 drives the first clamping block 86 to move upward, and the second clamping block 811 keeps the strip clamped. As the two sets of adjusting components 82 approach in sequence, finally, the fourth clamping block 826 and the fifth clamping block 825 will respectively push the cutting tool head 88 and the cutting base 814. At this time, the first telescopic reset component 87 and the third telescopic reset component 813 generate compressive deformations. At the same time, the strip end located above the cutting base 814 enters the surface of the fifth clamping block 825, and then the third telescopic driving component 824 drives the fourth clamping block 826 to clamp and fix the strip. Subsequently, the clamping and fixing of the strip by the second clamping block 811 are released. Finally, the moving mechanism 6 drives the adjusting component 82 to move to complete the feeding. By repeating the above operations, the hot pressing and forming of the high molecular polyethylene gabion net can be carried out in batches. Through the cutting component 81, after the hot pressing and forming process is completed, the separation operation of the strip from the hot-pressed formed net can be quickly and accurately completed. By pressing down the first clamping block 86 with the first telescopic driving component 85, the cutting tool head 88 cooperates with the cutting base 814 to cut the strip. This automated process saves time and labor costs and improves production efficiency. When feeding materials again, the matching design of the adjusting component 82 and the cutting component 81 is ingenious. When the adjusting component 82 approaches the cutting component 81, it can automatically complete the clamping and fixing of the strip end, with simple and fast operation, reducing the feeding time and making the whole production process smoother, and enabling the continuous and efficient hot pressing and forming of the high molecular polyethylene gabion net.

[0026] Embodiment 3: Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 9 、 Figure 10 and Figure 11As shown in the figure, the hot pressing die 3 includes a core die 31, which is fixedly connected to the upper part of the lifting table 2. A limiting female die 32 is arranged outside the core die 31, and the limiting female die 32 is fixedly connected to the upper part of the lifting table 2. The hot pressing mechanism 4 includes a first fixing frame 41. A pressing workpiece 42 is fixedly connected to the bottom of the first fixing frame 41. The output end of the pressing workpiece 42 is fixedly connected to a first mounting frame 43. A hot press assembly 44 is fixedly connected to the bottom of the first mounting frame 43. A limiting male die 45 is arranged outside the hot press assembly 44, and the limiting male die 45 is fixedly connected to the bottom of the first mounting frame 43. The limiting male die 45 is inserted into the limiting female die 32.

[0027] In this embodiment, the pressing workpiece 42 is used to push the first mounting frame 43 and the hot press assembly 44 below it to move downward. The hot press assembly 44 performs hot pressing on the strip. When the first mounting frame 43 moves downward, it drives the limiting male die 45 to be combined with the limiting female die 32 to clamp and fix the four sides of the mesh node, effectively preventing the mesh node from shifting or deforming due to the hot pressing effect when the hot press assembly 44 forms the node by hot pressing, ensuring the stability of the hot pressing forming process, thereby improving the quality and precision of the gabion mesh product. The insertion and cooperation of the limiting male die 45 and the limiting female die 32 can accurately position the position of the mesh node, enabling the hot press assembly 44 to accurately form the node by hot pressing. This accurate positioning and clamping method helps to improve the forming precision of the gabion mesh node and ensure the uniformity and consistency of the overall structure of the gabion mesh.

[0028] The working principle and usage method of this device: The high molecular polyethylene strip is paid out by a pay-off machine. First, the guiding mechanism 5 guides the strip, and then the strip is inserted through the through hole on the surface of the first base 83. Subsequently, the third telescopic driving component 824 is used to push the fourth clamping block 826 downward to clamp and fix the strip. Then, the moving mechanism 6 drives the adjusting component 82 to move horizontally. After the moving mechanism 6 drives the adjusting component 82 to move to the set position, at this time, the strip forms a mesh above the lifting table 2. The first telescopic driving component 85 is used to push the first clamping block 86 and the second clamping block 811 below it to move downward, and the strip is clamped and fixed by the second clamping block 811. The lifting table 2 is used to push the hot pressing die 3 upward, so that the nodes of the mesh formed by the strip fall into the core die 31. The hot pressing die 3 supports the nodes of the mesh formed by the strip. Then, the moving mechanism 6 drives the adjusting component 82 and all the strips clamped and fixed by it to move synchronously horizontally again to straighten the strip, thereby roughly adjusting the tension of the strip. The tension sensor 819 is used to monitor the tension of the strip, ensuring that the tension of the strip remains consistent. The second telescopic driving component 817 is used to independently adjust each strip, so that the tension of each strip remains consistent; The first mounting bracket 43 and the hot press assembly 44 below it are pushed downward by pressing the workpiece 42. The hot press assembly 44 performs hot pressing on the strip. When the first mounting bracket 43 moves downward, it drives the limiting male mold 45 to close with the limiting female mold 32, clamping and fixing the four sides of the mesh node to ensure the stability during the hot pressing process of the mesh node by the hot press assembly 44. During the downward movement of the first mounting bracket 43, the cylinder 71 in the height adjustment mechanism 7 shortens, keeping the position of the adjustment assembly 82 fixed on the side of the second mounting bracket 72 stable; After the hot pressing process of the gabion mesh formed by the strips is completed, the first telescopic drive assembly 85 continues to press down the first clamping block 86. At this time, the second telescopic reset assembly 810 undergoes compressive deformation, and at the same time, the cutting head 88 moves downward to cooperate with the side of the cutting base 814 to cut the strip, thus completing the separation of the strip from the hot-pressed mesh; Subsequently, the adjustment assembly 82 fixed to the moving mechanism 6 directly clamps and opens the hot-pressed gabion mesh, and the adjustment assembly 82 fixed to the height adjustment mechanism 7 continues to clamp the hot-pressed gabion mesh. Then, the pressing workpiece 42 drives the first mounting bracket 43 to move upward. At this time, the adjustment assembly 82 first pulls out the hot-pressed gabion mesh from the hot press mold 3, and the operator takes out the hot-pressed gabion mesh from the inside of the hot press mold 3; When feeding and processing again, the moving mechanism 6 drives the adjustment assembly 82 to approach the cutting assembly 81. The first telescopic drive assembly 85 drives the first clamping block 86 to move upward, and the second clamping block 811 keeps the strip clamped. As the two adjustment assemblies 82 approach each other in sequence, finally, the fourth clamping block 826 and the fifth clamping block 825 will respectively push the cutting head 88 and the cutting base 814. At this time, the first telescopic reset assembly 87 and the third telescopic reset assembly 813 undergo compressive deformation. At the same time, the strip end located above the cutting base 814 enters the surface of the fifth clamping block 825, and then the third telescopic drive assembly 824 drives the fourth clamping block 826 to clamp and fix the strip. Subsequently, the clamping and fixing of the strip by the second clamping block 811 is released. Finally, the moving mechanism 6 drives the adjustment assembly 82 to move to complete the feeding. Repeat the above operations to batch process the hot pressing of the high molecular polyethylene gabion mesh.

[0029] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A high molecular polyethylene gabion mesh hot pressing forming equipment, comprising a mounting base (1), a hot pressing mechanism (4) is mounted above the mounting base (1), and a lifting platform (2) is mounted inside the mounting base (1), a hot pressing mold (3) is fixedly connected to the upper part of the lifting platform (2), the hot pressing mechanism (4) is used to hot press the strip inside the hot pressing mold (3), and the hot pressing mechanism (4) includes a No. 1 mounting frame (43), characterized in that: It also includes two groups of moving mechanisms (6) and two groups of feeding mechanisms (8), one group of the moving mechanisms (6) is fixedly connected to the two side surfaces of the mounting base (1), and the other group of the moving mechanisms (6) is fixedly connected to the two side surfaces of the first mounting frame (43), the two groups of the moving mechanisms (6) are arranged vertically and crosswise, the surface of the moving mechanisms (6) on the side of the first mounting frame (43) is equipped with a height adjustment mechanism (7), each group of the feeding mechanisms (8) is composed of a group of cutting components (81) and a group of adjustment components (82), the cutting components (81) and the adjustment components (82) are arranged vertically and crosswise, and the surface of the moving mechanisms (6) on the side of the first mounting frame (43) is equipped with a height adjustment mechanism (7), and each group of the feeding mechanisms (8) is composed of a group of cutting components (81) and a group of adjustment components (82), and the cutting components (81) and the adjustment components (82) are arranged vertically and crosswise. The components (82) are arranged opposite to each other on the surface of the mounting base (1); the two groups of cutting components (81) are arranged adjacent to each other and are both fixedly connected to the surface of the mounting base (1); one group of adjusting components (82) is fixedly mounted on a moving mechanism (6) fixed on the side of the mounting base (1); and the other group of adjusting components (82) is fixedly mounted on a height adjustment mechanism (7); the cutting components (81) are used to clamp and fix the strip and to cut the strip; and the adjusting components (82) are used to clamp and fix the end of the strip and to adjust the tension of the strip.

2. The high molecular polyethylene gabion mesh hot pressing forming equipment according to claim 1 is characterized by: The adjustment assembly (82) comprises a No. 2 base (816) and a No. 5 clamping block (825); a No. 2 telescopic drive assembly (817) is fixedly connected to a side wall of the No. 2 base (816); a No. 1 connecting plate (818) is fixedly connected to the telescopic end of the No. 2 telescopic drive assembly (817); a No. 1 connecting plate (818) is fixedly connected to the side of the No. 1 connecting plate (818); a No. 2 connecting plate (822) is fixedly connected to the surface of the tension sensor (819); a No. 3 fixing frame (823) is fixedly connected to the side of the No. 2 connecting plate (822); a No. 3 telescopic drive assembly (824) is fixedly connected to the upper part of the No. 3 fixing frame (823); a No. 4 clamping block (826) is fixedly connected to the telescopic end of the No. 3 telescopic drive assembly (824); and the No. 5 clamping block (825) is fixedly connected to the bottom of the No. 3 fixing frame (823).

3. A polymer polyethylene gabion mesh hot pressing forming equipment according to claim 2, characterized in that: The bottom protrusion of the No. 1 connecting plate (818) is slidably connected in the limiting groove on the surface of the No. 2 base (816), one side of the No. 4 clamping block (826) is located inside the No. 3 fixing frame (823), and the No. 4 clamping block (826) is slidably connected to the No. 3 fixing frame (823).

4. The high molecular polyethylene gabion mesh hot pressing forming equipment according to claim 3 is characterized by: A third limiting rod (820) is inserted into the surface of the first connecting plate (818), and the end of the third limiting rod (820) is fixedly connected to the second connecting plate (822). A spring (821) is provided on the surface of the third limiting rod (820), and one end of the spring (821) is fixedly connected to the second connecting plate (822), and the other end of the spring (821) is fixedly connected to the first connecting plate (818).

5. The high molecular polyethylene gabion mesh hot pressing forming equipment according to claim 4, characterized in that: The cutting assembly (81) comprises a No. 1 base (83) and a No. 3 clamping block (812); a No. 2 fixing frame (84) is fixedly connected to a side of the No. 1 base (83); a No. 1 telescopic driving assembly (85) is fixedly connected to the upper portion of the No. 2 fixing frame (84); a No. 1 clamping block (86) is fixedly connected to the telescopic end of the No. 1 telescopic driving assembly (85); a No. 2 telescopic reset assembly (810) is installed at the bottom of the No. 1 clamping block (86); a No. 2 clamping block (811) is fixedly connected to the bottom of the No. 2 telescopic reset assembly (810); the No. 3 clamping block (812) is fixedly connected to the bottom of the No. 2 fixing frame (84); and the No. 1 clamping block (86) and the No. 2 clamping block (811) are both slidably connected to the No. 2 fixing frame (84).

6. The high molecular polyethylene gabion mesh hot pressing forming equipment according to claim 5, characterized in that: The side of the No. 1 clamping block (86) is fixedly connected to a No. 1 telescopic reset component (87); the end of the No. 1 telescopic reset component (87) is fixedly connected to a cutting head (88); the side of the cutting head (88) is fixedly connected to a No. 1 limit rod (89); the No. 1 limit rod (89) is plugged into the No. 1 clamping block (86); the side of the No. 3 clamping block (812) is fixedly connected to a No. 3 telescopic reset component (813); the end of the No. 3 telescopic reset component (813) is fixedly connected to a cutting base (814); the cutting base (814) is fixedly connected to the cutting base (814). 14) A second limiting rod (815) is fixedly connected to the side, the second limiting rod (815) is plugged into the third clamp (812), the cutting base (814) is located below the cutting head (88), the first base (83) is provided with a through hole, and a guide mechanism (5) is provided on the side of the cutting assembly (81), the guide mechanism (5) is composed of a mounting bracket and a guide roller, the guide roller is rotatably connected to the mounting bracket, the mounting bracket is fixed to the side of the mounting base (1), and the guide roller is used to limit and guide the strip.

7. The high molecular polyethylene gabion mesh hot pressing forming equipment according to claim 6, characterized in that: The height adjustment mechanism (7) comprises a cylinder (71) and a second mounting frame (72); the cylinder (71) is fixedly mounted on the moving mechanism (6) on the first mounting frame (43); the output end of the cylinder (71) is fixedly connected to the second mounting frame (72); the side surface of the second mounting frame (72) is fixedly connected to a group of adjustment components (82); and the moving mechanism (6) is a linear module.

8. The high molecular polyethylene gabion mesh hot pressing forming equipment according to claim 7, characterized in that: The hot pressing mold (3) comprises a core mold (31), the core mold (31) is fixedly connected to the upper part of the lifting platform (2), and a limiting female mold (32) is arranged outside the core mold (31), and the limiting female mold (32) is fixedly connected to the upper part of the lifting platform (2).

9. The high molecular polyethylene gabion mesh hot pressing forming equipment according to claim 8, characterized in that: The hot pressing mechanism (4) comprises a No. 1 fixing frame (41), a pressurized workpiece (42) being fixedly connected to the bottom of the No. 1 fixing frame (41), an output end of the pressurized workpiece (42) being fixedly connected to a No. 1 mounting frame (43), a hot pressing machine assembly (44) being fixedly connected to the bottom of the No. 1 mounting frame (43), a limit male mold (45) being arranged outside the hot pressing machine assembly (44), the limit male mold (45) being fixedly connected to the bottom of the No. 1 mounting frame (43), and the limit male mold (45) being plugged into a limit female mold (32).

10. A method for using a polymer polyethylene gabion mesh hot pressing molding device, characterized in that: The high molecular polyethylene gabion mesh hot pressing molding equipment described in claim 9 is used, comprising the following steps: S1, inserting the high molecular weight polyethylene strip through the through hole of the first base (83), and then clamping the end of the high molecular weight polyethylene strip by the adjustment component (82); S2, driving the adjusting component (82) to move by the moving mechanism (6) to straighten the high molecular polyethylene strip, and then clamping the high molecular polyethylene strip by the cutting component (81); S3, the adjusting assembly (82) is then driven by the moving mechanism (6) to move horizontally, thereby adjusting the tension of all the high molecular weight polyethylene strips synchronously, and then the second telescopic driving assembly (817) is telescoped to pull each high molecular weight polyethylene strip individually, thereby adjusting the tension of the high molecular weight polyethylene strips independently; S4. Finally, the pressurized workpiece (42) pushes the No. 1 mounting frame (43) and the hot press assembly (44) below it to move downward, and the hot press assembly (44) performs hot pressing processing on the high molecular polyethylene strip.

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