Transportation device for processed integral wire coil
By designing an integral wire disk transportation device with a screw-through rod, the fiber wires on the wire disk are automatically removed, and the problem of time-consuming and missed removal of fiber wires is solved, and the effect of reducing labor costs and improving work efficiency is achieved.
Patent Information
- Application Number
- CN202510650464.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-05-20
AI Technical Summary
During the online tray processing process, fiber wires are wrapped around the online tray, which takes a lot of time and effort to remove manually, and is easy to miss, resulting in the factory increasing labor costs and re-inspections, and reducing work efficiency.
An integral wire disk transportation device including a conveying part and a wire strip removal part is designed. The conveying part drives the wire strip to a high point, and the threaded rod in the wire strip passes through the fiber wire and tear the fiber wire as the wire strip height increases, so as to realize the automatic removal of the fiber wire.
By automatically removing fiber wires, the demand for manual operation is reduced, the factory labor costs are reduced, the processing of each wire disk is ensured, and the work efficiency and product quality are improved.
Smart Images

Figure CN120207879A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire reel transportation equipment, and in particular to an integral wire reel transportation device after processing. Background Art
[0002] The small wire reel is made by integrally molding with an injection mold. The wire reel after preliminary production needs to be finely processed by a lathe to remove surface burrs to meet the surface roughness requirements of the wire reel.
[0003] During the turning process of the wire reel, the removed parts on its surface become sections of fiber filaments that are intertwined with each other. A number of fiber filaments are all located on the middle cylinder of the wire reel, and a number of fiber filaments are concentrated in the middle of the cylinder.
[0004] The wire reel after turning is conveyed to the next working area by a conveyor belt. In order to remove the fiber filaments on the wire reel, the factory sets up a number of workstations on both sides of the conveyor belt, that is, in order to manually remove the fiber filaments on the wire reel. Since the fiber filaments have a certain hardness, the operator needs a certain amount of force and takes a certain amount of time to pull apart the fiber filaments for removal. When removing manually, some wire reels may be missed without being cleaned. This results in the factory not only increasing the labor cost expenditure but also needing to reinspect the cleaned wire reels, reducing work efficiency. Summary of the Invention
[0005] In view of the deficiencies of the existing technology, the purpose of the present invention is to provide an integral wire reel transportation device after processing, which reduces the labor cost of the factory while ensuring that each wire reel is processed, and has the effects of improving work efficiency and product quality.
[0006] The above technical purpose of the present invention is achieved through the following technical solutions: An integral wire reel transportation device after processing, including a device body, the device body includes a conveying part and a wire-removing part; The conveying part drives the wire reel to move from a low place to a high place; The wire-removing part includes a number of threading rods. When the wire reel is at a low place, the number of threading rods pass through the fiber filaments left after cutting processing on the wire reel. As the wire reel moves from a low place to a high place, the number of threading rods separate the fiber filaments from the wire reel.
[0007] The present invention can be further configured in a preferred example as follows: The conveying part includes two first conveying groups and two second conveying groups; Each first conveying group includes a first conveyor belt assembly and a first housing. The first conveyor belt assembly is arranged in the first housing. The first conveyor belt assembly includes a first horizontal part, a first inclined part and a second horizontal part; A first sliding groove is formed between the first conveyor belt assembly and the first housing; Each of the second transfer groups includes a second conveyor belt assembly and a second housing. The second conveyor belt assembly is disposed within the second housing and includes a third horizontal portion, a second inclined portion, and a fourth horizontal portion; A second sliding groove is formed between the second conveyor belt assembly and the second housing; Each side plate of the spool is located within the first sliding groove and the corresponding second sliding groove, and the first conveyor belt assembly and the second conveyor belt assembly jointly drive the spool to move; The length of the first inclined portion is equal to the length of the second inclined portion; The first transfer group is located directly above the corresponding second transfer group, and the first inclined portion is located directly above the corresponding second inclined portion; A number of connecting blocks are fixedly arranged between the first housing and the corresponding second housing.
[0008] In a preferred example, the present invention can be further configured such that the connection between the first horizontal portion and the first inclined portion in the first conveyor belt assembly is located directly above the connection between the third horizontal portion and the second inclined portion in the corresponding second conveyor belt assembly; The length of the third horizontal portion is 1.2 - 1.3 times the length of the corresponding first horizontal portion; The length of the fourth horizontal portion is 1.2 - 1.3 times the length of the corresponding second horizontal portion.
[0009] In a preferred example, the present invention can be further configured such that one end of a number of the threading rods near the first horizontal portion is processed into a pointed shape.
[0010] In a preferred example, the present invention can be further configured such that the pointed portions of a number of the threading rods are located between the first transfer group and the second transfer group; The vertical cross-sectional projection of a number of the threading rods partially coincides with the vertical cross-sectional projection of the second inclined portion.
[0011] In a preferred example, the present invention can be further configured such that the wire removing portion further includes two bases. A first fixing plate is fixedly arranged on the top of each of the two bases, and one end of a number of the threading rods is fixed to one side of the first fixing plate away from the first horizontal portion; A blade is integrally formed in the middle of the bottom of a number of the threading rods, and the cutting edge direction of each blade is consistent with the pointed direction of the corresponding threading rod; The wire removing portion further includes a cleaning assembly.
[0012] In a preferred embodiment, the present invention can be further configured as follows: The cleaning assembly includes a plurality of cleaning blocks, and the plurality of cleaning blocks are slidably sleeved on the corresponding threading rods. A connecting plate is commonly provided at the bottoms of the plurality of cleaning blocks. On the other side of the same first fixing plate, a motor is fixedly provided. The output end of the motor passes through the corresponding first fixing plate and is fixedly connected to a screw rod. The screw rod passes through the connecting plate, and the screw rod is threadedly connected to the connecting plate. The other end of the screw rod is fixed to one side of the other first fixing plate. A guide rod is horizontally fixedly provided between the two first fixing plates. The guide rod passes through the connecting plate, and the guide rod is slidably connected to the connecting plate. A plurality of first through holes are commonly formed in the plurality of cleaning blocks and the connecting plate. The vertical cross-sectional shape of each first through hole is adapted to the vertical cross-sectional shape after the combination of the corresponding blade and the corresponding threading rod. A collection box is placed between the two bases. The horizontal projections of the plurality of threading rods are all located within the horizontal projection of the collection box.
[0013] In a preferred embodiment, the present invention can be further configured as follows: The length of the guide rod is equal to the length of the screw rod. The length of the guide rod is 1.3 - 1.4 times the length of the threading rod.
[0014] In a preferred embodiment, the present invention can be further configured as follows: The radial dimension of the threading rod is equal to the width dimension of the blade.
[0015] In summary, the present invention includes at least one of the following beneficial technical effects: 1. By providing a conveying part and a wire-removing part, the threading rod in the wire-removing part passes through the fiber wire on the wire reel and breaks the fiber wire as the conveying part drives the wire reel to rise in height, achieving the purpose of removing the fiber wire during the transportation of the cable reel. There is no need to set up a manual wire-removing station, which reduces the labor cost of the factory while ensuring that each wire reel is processed, and has the effect of improving work efficiency and product quality.
[0016] 2. By providing a cleaning assembly, the fiber wire on the threading rod can be quickly cleaned, enabling the device to be quickly put into the next use and further improving work efficiency.
[0017] 3. By integrally providing a blade in the middle of the bottom of each threading rod, when the fiber wire is broken, part of the fiber wire is cut by the blade and does not remain on the threading rod, expanding the time interval between adjacent cleanings of the threading rod and expanding the working time of the device each time, and further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1It is a schematic front view structure diagram of the whole embodiment; Figure 2 It is Figure 1 a schematic semi-sectional structure diagram of the conveying part in Figure 3 It is Figure 1 a schematic structure diagram of the wire removing part in Figure 4 It is Figure 3 a schematic left view structure diagram of several cleaning blocks and the connecting plate in Figure 5 It is Figure 2 a schematic enlarged structure diagram at position A in
[0019] In the figure, 1 is the device body; 11 is the threading rod; 2 is the first conveying group; 3 is the second conveying group; 21 is the first conveyor belt assembly; 22 is the first housing; 23 is the first horizontal part; 24 is the first inclined part; 25 is the second horizontal part; 26 is the first sliding groove; 31 is the second conveyor belt assembly; 32 is the second housing; 33 is the third horizontal part; 34 is the second inclined part; 35 is the fourth horizontal part; 36 is the second sliding groove; 37 is the connecting block; 5 is the base; 51 is the first fixing plate; 52 is the blade; 6 is the cleaning assembly; 61 is the cleaning block; 62 is the connecting plate; 63 is the motor; 64 is the screw; 65 is the guide rod; 66 is the first through hole; 67 is the collection box. Specific Embodiments
[0020] The present invention will be further described in detail below with reference to the accompanying drawings.
[0021] Embodiment: Referring to Figures 1 - 5 as shown, an integrated wire reel transportation device after processing disclosed by the present invention includes a device body 1. The device body 1 includes a conveying part.
[0022] The conveying part drives the wire reel to move from a low place to a high place.
[0023] The conveying part includes two first conveying groups 2 and two second conveying groups 3. The first conveying group 2 and the second conveying group 3 are similar in shape. Each first conveying group 2 includes a first conveyor belt assembly 21 and a first housing 22. The first conveyor belt assembly 21 is arranged in the first housing 22. A starting motor 63 (not shown in the figure) is fixedly arranged outside the first housing 22. The starting motor 63 drives the first conveyor belt assembly 21 to move in the first housing 22. A first sliding groove 26 is formed between the first conveyor belt assembly 21 and the first housing 22.
[0024] The first conveyor belt assembly 21 includes a first horizontal part 23, a first inclined part 24 and a second horizontal part 25. The position height of the second horizontal part 25 is higher than the position height of the first horizontal part 23.
[0025] Each second conveyor group 3 includes a second conveyor belt assembly 31 and a second housing 32, and the second conveyor belt assembly 31 is disposed within the second housing 32. A starting motor 63 (not shown in the figure) is fixedly provided outside the first housing 22. The starting motor 63 drives the second conveyor belt assembly 31 to move within the second housing 32. A second sliding groove 36 is formed between the second conveyor belt assembly 31 and the second housing 32.
[0026] The second conveyor belt assembly 31 includes a third horizontal portion 33, a second inclined portion 34, and a fourth horizontal portion 35. The height position of the fourth horizontal portion 35 is higher than the height position of the third horizontal portion 33.
[0027] The first conveyor group 2 is located directly above the corresponding second conveyor group 3. The length of the first inclined portion 24 is equal to the length of the second inclined portion 34. The first inclined portion 24 is located directly above the corresponding second inclined portion 34.
[0028] A plurality of connecting blocks 37 are fixedly provided between the first housing 22 and the corresponding second housing 32. A plurality of barrel bodies are provided at the bottom of the second housing 32. The plurality of barrel bodies support the second housing 32.
[0029] The first housing 22 has only the top not open, and the left and right sides and the bottom of the first housing 22 are all open.
[0030] The second housing 32 has only the bottom open, and the left and right sides and the top of the second housing 32 are all open.
[0031] The connection part between the first horizontal portion 23 and the first inclined portion 24 in the first conveyor belt assembly 21 is located directly above the connection part between the third horizontal portion 33 and the second inclined portion 34 in the corresponding second conveyor belt assembly 31.
[0032] The length of the third horizontal portion 33 is 1.2 - 1.3 times the length of the corresponding first horizontal portion 23. In this embodiment, the length of the third horizontal portion 33 is 1.2 times the length of the corresponding first horizontal portion 23. It is convenient for the operator to place the wire reel at the starting stage.
[0033] The length of the fourth horizontal portion 35 is 1.2 - 1.3 times the length of the corresponding second horizontal portion 25. In this embodiment, the length of the fourth horizontal portion 35 is 1.2 times the length of the corresponding second horizontal portion 25. It is convenient for the operator to take out the wire reel at the end stage.
[0034] In this embodiment, the moving direction of the first conveyor belt assembly 21 and the moving direction of the second conveyor belt assembly 31 are as Figure 1 shown in the figure, and the running speed of the first conveyor belt assembly 21 is the same as the running speed of the second conveyor belt assembly 31.
[0035] The wire spool enters the first conveyor belt assembly 21 and the second conveyor belt assembly 31. Each side plate of the wire spool is located in the corresponding first sliding groove 26 and the second sliding groove 36, and the side plate is in contact with the corresponding first conveyor belt and the corresponding second conveyor belt. The first conveyor belt assembly 21 and the second conveyor belt assembly 31 jointly drive the wire spool to move.
[0036] The device body 1 further includes a wire removing part.
[0037] The wire removing part includes two bases 5 and a plurality of wire passing rods 11. The two bases 5 and a plurality of barrel bodies are all installed on the same horizontal installation reference plane. First fixing plates 51 are fixedly arranged on the tops of the two bases 5. One ends of the plurality of wire passing rods 11 are fixed to one side of the first fixing plate 51 away from the first horizontal part 23.
[0038] One ends of the plurality of wire passing rods 11 close to the first horizontal part 23 are processed into pointed shapes.
[0039] The pointed parts of the plurality of wire passing rods 11 are located between the first conveyor group 2 and the second conveyor group 3. The partial projection of the vertical cross-section of the plurality of wire passing rods 11 coincides with the partial projection of the vertical cross-section of the second inclined part 34.
[0040] During the movement of the wire spool on the third horizontal part 33, the wire passing rods 11 pass through the fiber filaments on the wire spool.
[0041] The distance between the wire passing rods 11 and the barrel bodies in the wire spool moving on the third horizontal part 33 is 0.5 cm. This distance ensures that the wire passing rods 11 can pass through the fiber filaments on any wire spool.
[0042] In this embodiment, the number of the wire passing rods 11 is five. It should be noted here that the vertical cross-section of the wire passing rod 11 is circular, and the diameter of the vertical cross-section of the wire passing rod 11 is relatively thin, which can easily pass through the fiber filaments. For the sake of clear representation in the figure, the front view shape of the wire passing rod 11 is drawn larger.
[0043] When the wire spool is at a low position, the plurality of wire passing rods 11 pass through the fiber filaments remaining after cutting processing on the wire spool. As the wire spool moves from the low position to the high position, the plurality of wire passing rods 11 separate the fiber filaments from the wire spool.
[0044] The wire removing part further includes a cleaning component 6. The cleaning component 6 cleans the fiber filaments on the wire passing rods 11 after working for a period of time.
[0045] The cleaning component 6 includes a plurality of cleaning blocks 61. The plurality of cleaning blocks 61 are slidably sleeved on the corresponding wire passing rods 11. A connecting plate 62 is jointly arranged at the bottoms of the plurality of cleaning blocks 61. A motor 63 is fixedly arranged on the other side of the same first fixing plate 51. The output end of the motor 63 passes through the corresponding first fixing plate 51 and is fixedly connected with a screw rod 64. The screw rod 64 passes through the connecting plate 62, and the screw rod 64 is in threaded connection with the connecting plate 62.
[0046] The other end of the screw rod 64 is fixed to one side of another first fixing plate 51. In order to further limit the movement direction of the connecting plate 62 and further limit the movement direction of several cleaning blocks 61. A guide rod 65 is horizontally and fixedly arranged between the two first fixing plates 51. The guide rod 65 passes through the connecting plate 62, and the guide rod 65 is slidably connected with the connecting plate 62. The length of the guide rod 65 is equal to the length of the screw rod 64. The guide rod 65 is parallel to the screw rod 64.
[0047] During the movement of the cleaning block 61, the motor 63 is controlled by a program in an external controller. After the motor 63 drives the cleaning block 61 to move a certain distance, the motor 63 will stop working. Ensure that the cleaning block 61 always remains in contact with the corresponding threading rod 11.
[0048] A collection box 67 is placed between the two bases 5. The horizontal projections of several threading rods 11 are all located within the horizontal projection of the collection box 67.
[0049] In order to ensure that the cleaning block 61 can clean the fiber filaments on the threading rod 11 to the greatest extent. The length of the guide rod 65 is 1.3 - 1.4 times the length of the threading rod 11. In this embodiment, the length of the guide rod 65 is 1.3 times the length of the threading rod 11.
[0050] In order to further reduce the frequency of cleaning the fiber filaments on the threading rod 11. Blades 52 are integrally formed in the middle of the bottoms of several threading rods 11. The cutting edge direction of each blade 52 is consistent with the pointed direction in the corresponding threading rod 11. As the height of the wire reel increases, some fiber filaments are torn off, and the other part of the fiber filaments are cut off. The torn fiber filaments remain on the threading rod 11, and the cut fiber filaments fall into the collection box 67. The radial dimension of the threading rod 11 is equal to the width dimension of the blade 52.
[0051] Several first through holes 66 are formed in the cleaning blocks 61 and the connecting plate 62 together. The vertical cross-sectional shape of each first through hole 66 is adapted to the vertical cross-sectional shape of the combination of the corresponding blade 52 and the corresponding threading rod 11.
[0052] The implementation principle of the above embodiment is as follows: The operator places the wire reel after turning on the lathe on the third horizontal part 33, ensuring that both side plates in the wire reel are located in the corresponding second sliding grooves 36.
[0053] As the second conveyor belt assembly 31 moves, the second conveyor belt assembly 31 drives the wire reel to move.
[0054] After the wire reel moves a certain distance on the third horizontal part 33, the wire reel enters between the third horizontal part 33 and the first horizontal part 23. At this time, the side plate in the wire reel enters the first sliding groove 26 and contacts the first conveyor belt assembly 21.
[0055] The first conveyor belt assembly 21 and the second conveyor belt assembly 31 jointly drive the bobbin to move, and the bobbin itself does not rotate.
[0056] As the bobbin moves, a number of threading rods 11 pass through the fiber filaments on the bobbin.
[0057] Next, the lower bobbin enters between the first inclined portion 24 and the second inclined portion 34 along with the first conveyor belt assembly 21 and the second conveyor belt assembly 31. The position height of the bobbin begins to change, and the distance between the bobbin and the threading rods 11 becomes larger and larger.
[0058] Finally, some of the fiber filaments are broken and remain on the threading rods 11, while the other part of the fiber filaments are cut off by the blade 52 and fall into the collection box 67.
[0059] After working for a period of time, the operator no longer places new untreated bobbins.
[0060] When there is no bobbin flowing on the conveying part, the operator connects the power supply and starts the motor 63 through the controller. The motor 63 drives the screw rod 64 to rotate, and the screw rod 64 drives the connecting plate 62 to move along the straight line direction where the guide rod 65 is located.
[0061] The controller is a prior art, and a program is set in the controller. The controller is electrically connected to the motor 63.
[0062] The connecting plate 62 drives a number of cleaning blocks 61 to move. As the cleaning blocks 61 move, they push the fiber filaments remaining on the threading rods 11, and finally push the remaining fiber filaments into the collection box 67.
[0063] After the cleaning blocks 61 move to near the pointed ends of the threading rods 11, the motor 63 stops working.
[0064] The operator starts the motor 63 again through the controller, and the motor 63 drives a number of cleaning blocks 61 back to the initial position.
[0065] Then, the operator places the bobbin again.
[0066] The embodiments of this specific implementation manner are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.
Claims
1. A processed integrated wire drum transport device, characterized in that: The device comprises a device body (1), wherein the device body (1) comprises a transmission part and a wire removing part; The conveyor drives the wire reel from a low position to a high position; The wire removal section comprises a plurality of wire threading rods (11). When the wire reel is at a low position, the plurality of wire threading rods (11) pass through the fiber filaments remaining after the cutting process on the wire reel. As the wire reel moves from a low position to a high position, the plurality of wire threading rods (11) separate the fiber filaments from the wire reel.
2. The processed integrated wire drum transport device according to claim 1, characterized in that: The conveying section comprises two first conveying groups (2) and two second conveying groups (3); Each of the first conveyor groups (2) comprises a first conveyor belt assembly (21) and a first shell (22), wherein the first conveyor belt assembly (21) is arranged in the first shell (22), and the first conveyor belt assembly (21) comprises a first horizontal portion (23), a first inclined portion (24) and a second horizontal portion (25); A first sliding groove (26) is formed between the first conveyor belt assembly (21) and the first shell (22); Each of the second conveyor groups (3) comprises a second conveyor belt assembly (31) and a second shell (32), wherein the second conveyor belt assembly (31) is arranged in the second shell (32), and the second conveyor belt assembly (31) comprises a third horizontal portion (33), a second inclined portion (34) and a fourth horizontal portion (35); A second sliding groove (36) is formed between the second conveyor belt assembly (31) and the second shell (32); Each side plate in the wire drum is located in the first sliding groove (26) and the corresponding second sliding groove (36), and the first conveyor belt assembly (21) and the second conveyor belt assembly (31) jointly drive the wire drum to move; The length of the first inclined portion (24) is equal to the length of the second inclined portion (34); The first conveying group (2) is located directly above the corresponding second conveying group (3), and the first inclined portion (24) is located directly above the corresponding second inclined portion (34); A plurality of connection blocks (37) are fixedly arranged between the first shell (22) and the corresponding second shell (32).
3. The processed integrated wire drum transport device according to claim 2, characterized in that: The connection point between the first horizontal portion (23) and the first inclined portion (24) in the first conveyor belt assembly (21) is located directly above the connection point between the third horizontal portion (33) and the second inclined portion (34) in the corresponding second conveyor belt assembly (31); The length of the third horizontal portion (33) is 1.2-1.3 times the length of the corresponding first horizontal portion (23); The length of the fourth horizontal portion (35) is 1.2-1.3 times the length of the corresponding second horizontal portion (25).
4. The processed integrated wire drum transport device according to claim 3, characterized in that: One end of a plurality of the threading rods (11) close to the first horizontal portion (23) is processed into a pointed shape.
5. The processed integrated wire drum transport device according to claim 4, characterized in that: The pointed portions of the plurality of threading rods (11) are located between the first transmission group (2) and the second transmission group (3); The projections of the vertical cross sections of a plurality of the threading rods (11) overlap with the projections of the vertical cross sections of the second inclined portion (34).
6. The processed integrated wire drum transport device according to claim 5, characterized in that: The wire removing part further comprises two bases (5), the tops of the two bases (5) are fixedly provided with a first fixing plate (51), and one end of a plurality of the wire threading rods (11) is fixed to a side of the first fixing plate (51) away from the first horizontal part (23); A blade (52) is integrally formed at the middle of the bottom of the plurality of threading rods (11), and the direction of the blade edge of each blade (52) is consistent with the direction of the pointed tip of the corresponding threading rod (11); The wire removing section also includes a cleaning component (6).
7. The processed integrated wire drum transport device according to claim 6, characterized in that: The cleaning assembly (6) comprises a plurality of cleaning blocks (61), wherein the plurality of cleaning blocks (61) are slidably sleeved on the corresponding threading rods (11), and a connecting plate (62) is commonly provided at the bottom of the plurality of cleaning blocks (61); A motor (63) is fixedly arranged on the other side of the same first fixing plate (51); an output end of the motor (63) passes through the corresponding first fixing plate (51) and is fixedly connected to a screw rod (64); the screw rod (64) passes through the connecting plate (62); and the screw rod (64) is threadedly connected to the connecting plate (62); The other end of the screw rod (64) is fixed to one side of another first fixing plate (51); A guide rod (65) is horizontally fixedly disposed between the two first fixing plates (51), the guide rod (65) passes through the connecting plate (62), and the guide rod (65) is slidably connected to the connecting plate (62); A plurality of the cleaning blocks (61) and the connecting plate (62) are provided with a plurality of first through holes (66), and the vertical cross-sectional shape of each of the first through holes (66) is adapted to the vertical cross-sectional shape of a combination of the corresponding blade (52) and the corresponding threading rod (11); A collection box (67) is placed between the two bases (5), and the horizontal projections of the plurality of threading rods (11) are all located within the horizontal projection of the collection box (67).
8. The processed integrated wire drum transport device according to claim 7, characterized in that: The length of the guide rod (65) is equal to the length of the screw rod (64); The length of the guide rod (65) is 1.3-1.4 times the length of the threading rod (11).
9. The processed integrated wire drum transport device according to claim 8, characterized in that: The radial dimension of the threading rod (11) is equal to the width dimension of the blade (52).
Citation Information
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