Tray distributing device

By designing a material disc partition device including a partition bracket, locking member and jaw, the problems of low operating efficiency and poor safety of the material disc partition in the prior art are solved, and automated partition and handling are realized, and operating efficiency and safety are improved.

CN120208076APending Publication Date: 2025-06-27GUANGDONG HENGTONG PHOTOELECTRIC SCI & TECH +1
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Patent Information

Application Number
CN202510527958.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-06-27

AI Technical Summary

Technical Problem

The existing material tray splitting method has low operating efficiency and poor safety, requiring multiple operators to operate together, and there is a risk of operators colliding with the material tray during handling.

Method used

A material tray splitting device is designed, including a partition bracket, a locking member and a jaw. The material tray is clamped and fixed by the jaw. The locking member can movably press or loosen the material tray to realize the automatic partitioning and handling of the material tray.

Benefits of technology

Through this device, only one operator can control the mechanical boom to complete the partition and handling of the material tray, improving efficiency and safety and avoiding the danger of the operator.

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Abstract

The invention belongs to the technical field of tray separation, and discloses a tray separation device. The device comprises a disc dividing support, a locking piece and at least two clamping jaws, the locking piece and the at least two clamping jaws are annularly arranged on the disc dividing support around the center of the disc dividing support, the clamping jaws are used for clamping a material disc and are fixedly connected to the disc dividing support so that the material disc can be fixed and limited through the at least two clamping jaws, the locking piece is movably arranged on the disc dividing support, and the locking piece is movably arranged on the disc dividing support. And the trays can be pressed or loosened along the direction close to or far away from the center of the tray distributing bracket. By means of the charging tray distributing device, the operation that an operator manually carries the charging trays to the feeding tray can be omitted, only one operator is needed to control the mechanical suspension arm to carry the charging tray distributing device provided with the charging trays to the feeding tray, and therefore manpower is saved, the carrying efficiency is guaranteed, and the charging tray distributing device is safer; and the risk of personal danger to an operator is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of tray separation, and in particular to a tray separation device. Background Art

[0002] In the production process of steel and aluminum products, in order to facilitate the storage and transportation of steel and aluminum strips, the strips are usually wound into trays, and multiple trays are centrally placed on a storage rack by a transportation device. Then, multiple operators separate the trays on the storage rack one by one and carry them to the loading tray. The manipulator starts taking materials from the topmost tray and sequentially transports the trays to the processing equipment from top to bottom.

[0003] In summary, on the one hand, multiple operators are required to cooperate to lift the trays, which is inconvenient to operate and affects the separation efficiency; on the other hand, during the handling process, the operators are prone to collide with the trays, thus posing a relatively large safety hazard. Summary of the Invention

[0004] The purpose of the present invention is to provide a tray separation device to solve the problems of low operation efficiency and poor safety of the existing separation method.

[0005] To achieve this purpose, the present invention adopts the following technical solutions:

[0006] The tray separation device includes a separation bracket, a locking member, and at least two claws. Around the center of the separation bracket, the locking member and at least two claws are annularly arranged on the separation bracket. The claws are used to clamp the tray and are fixedly connected to the separation bracket to fix and limit the tray through at least two claws. The locking member is movably arranged on the separation bracket and can press or loosen the tray in a direction close to or away from the center of the separation bracket.

[0007] Preferably, the locking member includes a locking push rod, the locking push rod is movably connected to the separation bracket, a fixing structure is arranged on the locking push rod, and the end of the locking push rod can press against the tray. The fixing structure is used to fix the locking push rod to the separation bracket.

[0008] Preferably, the locking member includes a locking mounting block and a locking push rod. The locking mounting block is fixedly arranged on the separation bracket. Along the direction close to or away from the center of the separation bracket, the locking push rod is movably connected to the locking mounting block so that the locking push rod can press or loosen the tray.

[0009] Preferably, a fixing structure is arranged on the locking push rod, and the locking push rod is fixedly connected to the locking mounting block through the fixing structure.

[0010] Preferably, a threaded through hole is formed in the locking mounting block, a threaded portion is provided on the locking push rod, the threaded portion is threadedly connected to the threaded through hole, and the threaded portion forms the fixing structure.

[0011] Preferably, a screwing handle is fixedly provided at one end of the locking push rod away from the tray.

[0012] Preferably, the claw is provided at one end of the locking push rod close to the tray, and the claw is rotatably connected to the locking push rod.

[0013] Preferably, a first mounting hole is formed in the claw.

[0014] In a direction close to or away from the center of the tray dividing bracket, a plurality of second mounting holes are formed in the tray dividing bracket at intervals.

[0015] The tray dividing device further includes a fastening connecting piece, the fastening connecting piece passes through the first mounting hole and can be selectively passed through one of the second mounting holes to fix the claw to the tray dividing bracket.

[0016] Preferably, the claw includes a claw body, a support block and a rib plate, the claw body is fixedly connected to the support block and is used for clamping the tray, the first mounting hole is formed in the support block, and the rib plate is fixedly connected between the claw body and the support block.

[0017] Preferably, the tray dividing bracket includes at least three arms, at least three arms are arranged around the center of the tray dividing bracket, at least two of the arms are provided with the claws, and at least one of the arms is provided with the locking member.

[0018] Preferably, the tray dividing bracket further includes a circular hanging plate fixedly arranged at the center of the tray dividing bracket, and a hanging ring is arranged on the circular hanging plate.

[0019] The beneficial effects of the tray dividing device provided by the present invention: Through the tray dividing device, the operation of manually transporting the tray to the loading tray by an operator can be omitted. Only one operator needs to control the mechanical jib to transport the tray dividing device equipped with the tray to the loading tray, thus saving manpower. Not only is the handling efficiency guaranteed, but it is also safer, avoiding the risk of causing personal danger to the operator. Description of the Drawings

[0020] Figure 1 is a schematic structural diagram of the tray dividing device provided by an embodiment of the present invention;

[0021] Figure 2It is the front view of the disk dividing bracket provided by the embodiment of the present invention;

[0022] Figure 3 It is the explosion schematic diagram of the disk dividing device provided by the embodiment of the present invention;

[0023] Figure 4 It is the structural schematic diagram of the locking member provided by the embodiment of the present invention;

[0024] Figure 5 It is the structural schematic diagram of the claw provided by the embodiment of the present invention.

[0025] In the figure:

[0026] 1. Disk dividing bracket; 11. Support arm; 111. Second mounting hole; 12. Circular hanging plate;

[0027] 2. Locking member; 21. Locking mounting block; 211. Threaded through hole; 22. Locking push rod; 23. Screwing handle;

[0028] 3. Claw; 31. Claw body; 32. Support block; 321. First mounting hole; 33. Rib plate;

[0029] 4. Fastening connecting piece. Detailed implementation manners

[0030] The present invention will be further described in detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present invention, rather than limiting the present invention. In addition, it should be noted that, for the convenience of description, only the parts related to the present invention rather than all the structures are shown in the drawings.

[0031] In the description of the present invention, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0032] In the present invention, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is less than that of the second feature.

[0033] In the description of this embodiment, the orientation or positional relationships such as "up", "down", "right", "left", etc. are based on the orientation or positional relationship shown in the drawings. It is only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0034] The following will introduce the tray splitting device provided by the present invention in conjunction with the drawings and specific implementation manners. In this embodiment, the tray splitting device is applicable to aluminum and steel strips wound into a disc shape (hereinafter simply referred to as trays). Of course, in other embodiments, the tray splitting device can also split and handle other materials or products in a disc shape to complete the splitting and handling of multiple trays.

[0035] Refer to Figure 1 As shown, the tray splitting device specifically includes a splitting bracket 1, a locking member 2 and at least two claws 3. Among them, around the center of the splitting bracket 1, the locking member 2 and at least two claws 3 are annularly arranged on the splitting bracket 1. The claws 3 can clamp the tray and are fixedly connected to the splitting bracket 1 to fix and limit the tray through at least two claws 3. The locking member 2 is movably arranged on the splitting bracket 1 and can press or release the tray in a direction close to or away from the center of the splitting bracket 1.

[0036] Specifically, in this embodiment, referring to Figure 2 As shown, the splitting bracket 1 has a star-shaped structure and includes three arms 11 extending outward with the center of the splitting bracket 1 as the origin. The three arms 11 are arranged around the center of the splitting bracket 1. The splitting bracket 1 as a whole can be made of steel to ensure strength and be able to bear trays with a relatively large weight. And the star-shaped splitting bracket 1 can save some steel between adjacent arms 11, thereby reducing the overall weight of the splitting bracket 1 on the basis of meeting the usage requirements, so as to facilitate handling equipment such as manipulators to transport the splitting bracket 1 assembled with trays to a designated position.

[0037] More specifically, in combination with Figure 1 and Figure 2 as shown, there are clamping claws 3 provided on two of the support arms 11, and a locking member 2 is provided on the other support arm 11. The two clamping claws 3 first clamp and pre-position the tray from the outer edge of the tray, and then the locking member 2 is used to press on the tray, so that the tray can be fixed on the tray dividing bracket 1 through the cooperation of the locking member 2 and the two clamping claws 3, and the stability is strong. Further, the three support arms 11 are arranged at equal intervals in the circumferential direction, so that an angle of 120° is formed between the three support arms 11, which can further improve the clamping stability of the tray.

[0038] Of course, it can be understood that in some other parallel embodiments, the bracket can also be provided with four, five or even more, and the locking member 2 can also be provided with two, three or even more, so as to be adapted to divide, install and carry trays with larger radial dimensions and heavier weights, and can ensure stability and reliability. Therefore, the present invention does not limit the number of the support arms 11, the clamping claws 3 and the locking member 2, and those skilled in the art can select according to actual needs.

[0039] Optionally, the tray dividing bracket 1 further includes a circular hanging plate 12 located at the center of the tray dividing bracket 1. The circular hanging plate 12 can be fixedly connected to the intersection points of the three support arms 11 by welding or other means, and a lifting ring for the manipulator to lift the entire tray dividing bracket 1 can be provided on the circular hanging plate 12, so as to achieve the purpose of saving labor, and can further enhance the practicability, convenience and safety of the entire tray dividing bracket 1. Preferably, the circular hanging plate 12 is made of steel.

[0040] Optionally, in order to improve the applicable range of the tray dividing device, in this embodiment, a first mounting hole 321 is opened on the clamping claw 3; in the direction of approaching or departing from the center of the tray dividing bracket 1, a plurality of second mounting holes 111 are opened on the support arm 11 at intervals; and the tray dividing device provided in this embodiment further includes a fastening connecting member 4. The fastening connecting member 4 passes through the first mounting hole 321 and can selectively pass through one of the second mounting holes 111 to fixedly arrange the clamping claw 3 on the tray dividing bracket 1 in different relative positions.

[0041] One implementation of this embodiment is as follows: The first mounting hole 321 is a sliding hole, and the second mounting hole 111 is a through hole with internal threads. The fastening connection member 4 is selected as a screw or a bolt. After the operator moves the claw 3 to an appropriate position on the support arm 11 according to the radial size of the actual tray, the fastening connection member 4 passes through the first mounting hole 321 and is then screwed into the second mounting hole 111, thus completing the fixation of the claw 3. Through the above settings, the tray splitting device can split trays with various diameter specifications, and the operation is simple. The claw 3 is fixed stably and reliably, and the practicability is greatly improved.

[0042] Specifically, in this embodiment, referring to Figure 3 , Figure 4 As shown, the locking member 2 includes a locking mounting block 21 and a locking push rod 22. Among them, the locking mounting block 21 is fixedly connected to the support arm 11, and along the direction of approaching or departing from the center of the splitting bracket 1, the locking support rod 22 is movably connected to the locking mounting block 21, so that after the tray is placed on the device, the locking push rod 22 can be pressed against the top outer edge of the tray, enabling the tray to be fixedly arranged on the splitting bracket 1. After the tray is transported to the blanking station, the locking push rod 22 can move in the direction away from the tray to release the tray, so that the tray can be easily removed from the device, thus facilitating the loading, transportation, and blanking processes of the tray and improving the conveying efficiency of the tray.

[0043] Furthermore, in this embodiment, a fixing structure is provided on the locking push rod 22, and the locking push rod 22 can be fixedly connected to the locking mounting block 21 through the fixing structure to improve the safety of the tray during transportation and prevent the tray from slipping off the splitting bracket 1.

[0044] One implementation of this embodiment is that a threaded through hole 211 is provided on the locking mounting block 21, and a threaded portion is provided on the locking push rod. The threaded portion is threadedly connected to the threaded through hole 211, that is, the threaded portion forms the aforementioned fixing structure, enabling the locking push rod 22 to achieve relative movement or relative fixation with the locking mounting block 21 through threaded connection. This implementation method simplifies the structure of the locking member 2, is not only safe and reliable, but also convenient to operate, and reduces the difficulty of the locking push rod 22 when pressing or releasing the tray.

[0045] It should also be noted that in this embodiment, the locking mounting block 21 is fixedly installed on the support arm 11 by means of threaded connection members to facilitate the disassembly, maintenance, and replacement of the locking member 2. Of course, in other parallel embodiments, the locking mounting block 21 can also be connected to the support arm 11 by means of detachable fixation such as clamping, and this embodiment does not limit this.

[0046] For the convenience of screwing, in this embodiment, a screwing handle 23 is fixedly arranged on a section of the locking push rod 22 far from the tray, so as to facilitate the operator to screw the locking push rod 22 and reduce the operation pressure.

[0047] Further, in this embodiment, a claw 3 is also arranged at one end of the locking push rod 22 close to the tray. Specifically, the claw 3 is rotatably connected to the locking push rod 22, so that after the claw 3 connected to the locking push rod 22 is clamped on the tray, the claw 3 will not interfere with the rotation of the locking push rod 22, thereby achieving the purpose of moving the locking push rod 22 in the direction close to the tray and pressing the tray tightly.

[0048] In this embodiment, with reference to Figure 5 As shown, the claw 3 specifically includes a claw body 31, a support block 32 and a rib plate 33. The claw body 31 is fixedly connected to the support block 32. The claw body 31 preferably has a U-shaped structure to facilitate clamping the tray; a first mounting hole 321 as described above is provided on the support block 32, and the rib plate 33 is fixedly connected between the claw body 31 and the support block 32 to strengthen the structural strength of the claw body 31 and prevent the claw body 31 from bending and skewing.

[0049] It should be noted that in this embodiment, only the two claws 3 not directly connected to the locking push rod 22 are designed into the above-mentioned split structure, and the claw 3 directly connected to the locking push rod 22 only includes the above-mentioned claw body 31 to ensure that the locking push rod 22 and the claw body 31 can rotate relative to each other.

[0050] Further, the clamping surfaces of the claw body 31 are all arc-shaped, so that the outer shape of the claw body 31 can better adapt to the outer edge of the tray, increasing the contact area between the claw body 31 and the outer edge of the tray, thereby enhancing the clamping reliability of the claw body 31.

[0051] Working principle: According to the above-mentioned tray splitting device, when in use, first use a mechanical jib to hook on the sling on the circular sling 12, and then use the mechanical jib to move the entire tray splitting device to the position where the tray is placed. After the operator aligns the two claw bodies 31 fixed on the jib with the tray to be split, use the mechanical jib to lift the tray splitting device, so that the two claw bodies 31 are clamped at the outer edge of the tray to realize pre-positioning of the tray to be split. Then the operator uses the screwing handle 23 to screw the locking push rod 22 in the direction close to the tray until the claw body 31 connected to the locking push rod 22 can be clamped at the outer edge of the tray, and then finely adjust the locking push rod 22 to make the claw body 31 tightly press on the tray, thereby achieving the purpose of fixing the tray on the tray splitting device. Finally, use the mechanical jib to lift the tray splitting device upward to transport the tray on the tray splitting device to the loading tray.

[0052] After the tray is carried onto the loading tray, the operator screws the locking push rod 22 in the reverse direction to loosen the chuck body 31 on the locking push rod 22 from the tray, and then the tray dividing device can be removed from the tray. Then, use the mechanical jib to move the tray dividing device to the position of the next tray to be divided, and repeat the above installation steps until a group of trays are divided and carried onto the loading tray. Through the above tray dividing device, the operation of manually carrying the tray onto the loading tray by the operator can be omitted. Only one operator is required to control the mechanical jib to carry the tray dividing device equipped with the tray onto the loading tray, thus saving manpower. Not only is the handling efficiency guaranteed, but it is also safer, avoiding the risk of causing personal danger to the operator.

[0053] In the description of this specification, the descriptions referring to the terms "some embodiments", "other embodiments", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0054] Obviously, the above embodiments of the present invention are merely examples given for clearly illustrating the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, various obvious changes, re-adjustments, and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent substitutions, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A tray separation device, characterized in that: The invention comprises a tray support (1), a locking member (2) and at least two claws (3), wherein the locking member (2) and at least two claws (3) are arranged on the tray support (1) in a ring shape around the center of the tray support (1), the claws (3) are used to clamp the material tray and are fixedly connected to the tray support (1) so as to fix and limit the material tray by means of at least two claws (3), and the locking member (2) can be movably arranged on the tray support (1) and can press or release the material tray in a direction approaching or moving away from the center of the tray support (1).

2. The tray separating device according to claim 1, characterized in that: The locking member (2) comprises a locking mounting block (21) and a locking push rod (22); the locking mounting block (21) is fixedly mounted on the tray support (1); the locking push rod (22) is movably connected to the locking mounting block (21) in a direction approaching or moving away from the center of the tray support (1), so that the locking push rod (22) can press or release the tray.

3. The tray separating device according to claim 2, characterized in that: The locking push rod (22) is provided with a fixing structure, and the locking push rod (22) is fixedly connected to the locking mounting block (21) via the fixing structure.

4. The tray separating device according to claim 3, characterized in that: The locking mounting block (21) is provided with a threaded through hole (211), and the locking push rod (22) is provided with a threaded portion, the threaded portion is threadedly connected in the threaded through hole, and the threaded portion forms the fixing structure.

5. The tray separating device according to claim 4, characterized in that: A screwing handle (23) is fixedly provided on one end of the locking push rod (22) away from the material tray.

6. The tray separating device according to claim 2, characterized in that: The locking push rod (22) is provided with the clamping claw (3) at one end close to the material tray, and the clamping claw (3) is rotatably connected to the locking push rod (22).

7. The tray separating device according to any one of claims 1 to 6, characterized in that: The clamping claw (3) is provided with a first mounting hole (321); Along a direction approaching or moving away from the center of the disk-dividing bracket (1), the disk-dividing bracket (1) is provided with a plurality of second mounting holes (111) arranged at intervals; The tray dividing device further comprises a fastening connector (4), wherein the fastening connector (4) is passed through the first mounting hole (321) and can be optionally passed through one of the second mounting holes (111) to fix the claw (3) on the tray dividing bracket (1).

8. The tray separating device according to claim 7, characterized in that: The clamping claw (3) comprises a clamping claw body (31), a support block (32) and a rib plate (33); the clamping claw body (31) is fixedly connected to the support block (32) and is used to clamp the material tray; the support block (32) is provided with the first mounting hole (321); and the rib plate (33) is fixedly connected between the clamping claw body (31) and the support block (32).

9. The tray separating device according to any one of claims 1 to 6, characterized in that: The disc-dividing support (1) comprises at least three supporting arms (11), wherein the at least three supporting arms (11) are arranged around the center of the disc-dividing support (1), wherein at least two of the supporting arms (11) are provided with the clamping claws (3), and at least one of the supporting arms (11) is provided with the locking member (2).

10. The tray separating device according to claim 9, characterized in that: The plate dividing bracket (1) further comprises a circular hanging plate (12) fixedly arranged at the center of the plate dividing bracket (1), and a hanging ring is arranged on the circular hanging plate (12).