High-count worsted cashmere yarn processing technology and cotton carding device

By designing a carding device for processing high-strength worsted cashmere yarn, using parts such as material separation holes, limit frames, casings and threaded rods, the problem of easy deviation of gold and silver wires in the tampon is solved, and the strength of the tampon and the quality of the finished product is improved.

CN120210994AActive Publication Date: 2025-06-27NINGBO KANGSAINI TEXTILE PROD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202510550592.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-06-27
Estimated Expiration
2045-04-29

AI Technical Summary

Technical Problem

During the processing of high-branch worsted cashmere yarn, the position of gold and silver wires in the tampon is easily deviated, affecting the effect and quality of the finished product.

Method used

A high-strength worsted cashmere yarn processing carding device was designed. Through the material separation hole, limit frame, casing and threaded rod, the uniform distribution and close combination of the cotton layer fiber and gold and silver wire is achieved to avoid the positional deviation of the gold and silver wire.

Benefits of technology

It effectively improves the strength of the tampon and the quality of the finished product, ensures the stable position of the gold and silver thread in the tampon, and avoids the position deviation problem caused by deformation of the tampon.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120210994A_ABST
    Figure CN120210994A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of cotton carding, and discloses a high-count worsted cashmere yarn processing technology and a cotton carding device.The high-count worsted cashmere yarn processing technology comprises a machine body, a mounting frame is arranged on one side of the machine body, a bearing support is fixedly connected to one mounting plate on the top of the mounting frame, and a material distributing base is fixedly connected to the end, away from the mounting plate, of the bearing support; a plurality of annularly and uniformly distributed material distributing holes are formed in the material distributing seat, a limiting seat is fixedly connected to the bottom of the material distributing seat, a wire barrel is fixedly connected to the bottom of the limiting seat, a gear ring is rotatably connected to the bottom of the material distributing seat, a sleeve is fixedly connected to one side of the bottom of the gear ring, and the end, away from the gear ring, of the sleeve is slidably sleeved with an L-shaped limiting frame; according to the high-count worsted cashmere yarn processing and carding device, the problem that the effect and quality of a product finally formed by cotton slivers are affected due to the fact that the positions of the metallic yarns in the cotton slivers are deviated due to deformation of the cotton slivers can be solved, and the auxiliary performance of the device on cotton materials after cotton carding is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of carding, and specifically to a processing technology for high-count fine-spun cashmere yarn and a carding device. Background Technique

[0002] High-count fine-spun cashmere yarn is made by combing to remove short fibers and retain long fibers, improving the smoothness of the fibers in the yarn, and through multiple processes of doubling, drawing out, and thinning, and then through twisting, plying, and further twisting on different ply yarns. Finally, the cashmere yarn is made. High-count fine-spun cashmere yarn has characteristics such as high-quality raw materials, exquisite craftsmanship, and a rich color selection, and its applications are also very extensive. It is often used to make high-end sweaters, scarves, gloves and other clothing products; In the processing of high-count fine-spun cashmere yarn, the carding machine is one of the common processing equipment. It mainly makes the cotton lap in a curly block shape into a single fiber shape that is basically straightened, and during this process, removes the broken seeds, impurities, and short fibers left over from the scutching process. Then, the carding machine integrates these fibers into a cotton sliver of a certain specification and stores it in a cotton canister for use in the drawing process. In the pre-carding part, the raw material will pass through components such as the licker-in, feed roller, feed plate, and dust knife for preliminary loosening and impurity removal. In the main carding part, components such as the cylinder, doffer, and flats will further card and mix the fibers. Finally, in the sliver-forming part, components such as the stripper roller, trumpet, large pressure roller, and coiler will integrate the fibers into a cotton sliver and store it. In order to improve the finished product effect of high-count fine-spun cashmere yarn, during the carding process, metallic yarns are placed in the cotton sliver to achieve the effect of non-wrinkling and non-ironing after washing the fabric; However, since the cotton sliver is a soft material, during the process of forming the cotton sliver, it will be affected by factors such as mechanical extrusion. As a result, when placing the metallic yarns, the metallic yarns are prone to shift in position in the cotton sliver due to the deformation of the cotton sliver, affecting the effect and quality of the final formed product of the cotton sliver. For this reason, we propose a processing technology for high-count fine-spun cashmere yarn and a carding device. Summary of the Invention

[0003] The purpose of the present invention is to provide a processing technology for high-count fine-spun cashmere yarn and a carding device to solve the problems raised in the above background technique.

[0004] To achieve the above purpose, the present invention provides the following technical solution: A carding device for processing high-count fine-spun cashmere yarn, including a machine body. One side of the machine body is provided with a mounting frame. A receiving barrel is rotatably connected inside the mounting frame. A feed inlet is opened at the top of the mounting frame. Mounting plates are fixedly connected to both sides of the top of the mounting frame. Two mounting rods are rotatably connected between the mounting plates. A threaded rod is fixedly connected to each mounting rod, and the thread directions at both ends of each threaded rod are opposite; One of the mounting plates on the top of the mounting frame is fixedly connected with a load-bearing bracket. One end of the load-bearing bracket far away from the mounting plate is fixedly connected with a material distribution seat. A number of annularly and evenly distributed material distribution holes are formed in the material distribution seat. The bottom of the material distribution seat is fixedly connected with a limit seat, and the bottom of the limit seat is fixedly connected with a wire barrel. The bottom of the material distribution seat is rotatably connected with a gear ring. The gear ring is sleeved outside the limit seat. One side of the bottom of the gear ring is fixedly connected with a sleeve. The sleeve is slidably sleeved with an "L"-shaped limit frame at one end far away from the gear ring. One end of the limit frame far away from the sleeve is fixedly connected with a baffle plate. The baffle plate is located on the side of the wire barrel. A guiding inclined surface is arranged on one side of the baffle plate far away from the wire barrel, and a number of limit grooves are formed in the side surface of the baffle plate.

[0005] Preferably, a winding drum is rotatably connected to the inner top wall of the wire barrel, and a gold and silver wire is wound on the winding drum.

[0006] Preferably, an installation cavity is formed in the top of the material distribution seat. A protection plate is fixedly connected to the top of the material distribution seat. The protection plate is located above the installation cavity, and a number of heat dissipation holes are formed in the protection plate.

[0007] Preferably, a driving gear meshing with the gear ring is rotatably connected to the bottom of the material distribution seat. The gear ring and the driving gear are both located between the respective material distribution holes. A motor is fixedly connected in the installation cavity. The output end of the motor is fixedly butted with the driving gear, and a storage battery is fixedly connected in the installation cavity.

[0008] Preferably, a wire bundling ring is fixedly connected to the bottom of the load-bearing bracket through a frame body. The wire bundling ring is located directly below the wire barrel.

[0009] Preferably, a motor is fixedly connected to one of the mounting plates on the top of the mounting frame. The output end of the motor is fixedly butted with one of the mounting rods. Two meshing transmission gears are rotatably connected to the mounting plate on the side of the mounting frame far away from the motor. Each transmission gear is fixedly butted with the mounting rod on its same side.

[0010] Preferably, a number of evenly distributed scale grooves are formed in the end of the limit frame close to the sleeve. The sleeve and the limit frame are temporarily limited through a fastening screw.

[0011] Preferably, a fixed bracket is fixedly connected to the top of the mounting frame. Two mounting seats are slidably connected to the fixed bracket. A transmission wheel is rotatably connected to each mounting seat. The transmission wheel on the top of the fixed bracket is located directly above the material distribution seat.

[0012] Preferably, a main cotton roll and a spare cotton roll are respectively arranged on one side of the machine body away from the mounting frame. A licker-in, a feed roller, a cylinder and a doffer are respectively rotatably connected inside the machine body. A movable flat is installed on the top of the cylinder through a driving roller. An outlet is formed on one side of the machine body close to the mounting frame. A plurality of transmission rollers are rotatably connected on one side of the machine body close to the outlet.

[0013] A processing technology for high-count worsted cashmere yarn specifically includes the following steps: S1: First, the fabric is conveyed into the machine body through the main cotton roll. Then, the cotton material is held and fed into the cotton layer by the feed roller to ensure that the cotton layer can enter the licker-in evenly and stably. Then, the licker-in performs preliminary carding and impurity removal on the cotton layer, separates the cotton fibers into finer fiber bundles, and removes impurities and short fibers. At this time, the cotton material will enter onto the cylinder. At this time, the cylinder can strip the fibers preliminarily carded by the licker-in and bring them into the area of the movable flat, and through cooperation with the movable flat, further meticulous carding, straightening and uniform mixing of the fibers are performed, and then the fibers are transferred to the doffer. Then, the doffer can condense the fibers on the surface of the cylinder into a fiber layer, and further card and uniformly mix the fibers during the condensation process. Then, the cotton layer fibers are transmitted through the transmission rollers and discharged through the outlet. S2: After the cotton layer fibers are discharged from the outlet, one end of them is placed on the transmission wheel and separated into equal parts with the same number as the feeding holes, and then passed through each feeding hole. At this time, according to the thickness of the cotton layer fibers in the feeding holes, the telescopic lengths of the limiting frame and the sleeve are adjusted so that the baffle can better detect cotton layer fibers of different thicknesses. S3: Then, the end of the metallic yarn is drawn out, placed between each cotton layer fiber, and passed through the wire bundling ring. During the process of combining the cotton layer fibers and the metallic yarn, the motor can be started to drive the driving gear to rotate. During the rotation of the driving gear, the toothed ring can be driven to rotate. At this time, the toothed ring drives the sleeve and the limiting frame to rotate around the wire barrel. At this time, the baffle can detect the cotton layer fibers on the side of the wire barrel. If the cotton layer fibers on one side are too thick, at this time, the cotton layer fibers on this side will contact the baffle. At this time, the excess part in the cotton layer fibers on this side can be pulled through the limiting groove on the baffle to the other side. As the cotton layer fibers are pulled, a reverse force will also be provided by the tension of the cotton layer fibers themselves. When the baffle pulls this part of the cotton layer fibers to a certain extent, the cotton layer fibers will pop out of the limiting groove. At this time, through the limiting force provided by the wire bundling ring, this part of the cotton layer fibers can be located at the adjusted position, so that the thickness of the cotton layer fibers outside the metallic yarn is relatively average. S4: After that, place the ends of the cotton layer fibers and the gold and silver threads between the two threaded rods. Then turn on the motor to drive the mounting rod connected to it to rotate. During the rotation of this mounting rod, through the cooperation of the two transmission gears, the other mounting rod can be driven to rotate in the opposite direction. At this time, through the cooperation of the two oppositely rotating threaded rods, the cotton layer fibers and the gold and silver threads are compacted. During the compaction process, due to the structure with opposite threads at both ends of the threaded rod, the cotton layer fibers continuously move closer to the middle, making the cotton layer fibers fit more tightly with the gold and silver threads. Then, through the transmission effect of the threaded rod, the cotton sliver formed by combining the cotton layer fibers and the gold and silver threads can be conveyed into the receiving barrel for storage.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention can powder the cotton layer fibers through the material distribution holes, making them evenly arranged on the outer side of the thread barrel. Then, pull out the gold and silver threads in the thread barrel and pass them through the wire bundling ring together with the cotton layer fibers, so that the gold and silver threads are located inside the cotton layer fibers, thereby improving the strength of the combined cotton sliver. During this process, the motor drives the driving gear to rotate, and the driving gear drives the toothed ring to rotate. The toothed ring drives the limiting frame to rotate around the outer side of the thread barrel. At this time, through the guiding inclined surface side of the baffle, each cotton layer fiber located on the outer side of the thread barrel can be detected, and the excess cotton layer fibers are displaced through the limiting groove to move them to other positions, so that the gold and silver threads are always in the middle position of the cotton layer fibers, avoiding the problem that the gold and silver wires are easily displaced in the cotton sliver due to the deformation of the cotton sliver, affecting the effect and quality of the final formed product of the cotton sliver, and effectively improving the auxiliary performance of the device for the carded cotton material; 2. By adjusting the telescopic lengths of the limiting frame and the sleeve, the position of the baffle can be adjusted according to the distance between the cotton material fibers between the material distribution holes and the wire bundling ring and the thread barrel, making it as close as possible to the cotton material fibers in this part. When there are more cotton material fibers on one side of the thread barrel, the baffle can transfer the excess cotton material fibers in this part faster and distribute them to other positions, further improving the auxiliary performance of the device when combining the cotton material fibers and the gold and silver threads; 3. Due to the opposite threads at both ends of the threaded rod of the present invention, when the cotton sliver contacts the threaded rod, through the cooperation of the motor and the two transmission gears, the two threaded rods rotate in opposite directions. The two oppositely rotating threaded rods can, through their thread structure, make the cotton layer fibers located on the outside move towards the center, and cooperate with the pulling force generated by the rotation of the threaded rod on the cotton layer fibers, further improving the tightness between the gold and silver threads and the cotton layer fibers. And through the rotation effect of the two threaded rods, the cotton layer fibers can be driven to fall into the receiving barrel faster, effectively improving the tightness between the cotton layer fibers and the gold and silver threads, and avoiding the problem that the cotton layer fibers and the gold and silver threads are relatively loose, resulting in poor quality of the subsequent finished product. Description of the Drawings

[0015] Figure 1 Schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the internal structure of the body of the present invention; Figure 3 Schematic diagram of the mounting bracket structure of the present invention; Figure 4 Schematic diagram of the mounting plate and its connecting components of the present invention; Figure 5 Schematic diagram of the material distribution seat structure of the present invention; Figure 6 Schematic diagram of the cross-sectional structure of the thread barrel of the present invention; Figure 7 Schematic diagram of the cross-sectional structure of the material distribution seat of the present invention; Figure 8 Schematic diagram of the limit frame and its connecting components of the present invention; Figure 9 Schematic diagram of the fixed support structure of the present invention; Figure 10 For the present invention Figure 8 Enlarged schematic diagram of the A area shown.

[0016] In the figure: 1, body; 11, main cotton roll; 12, spare cotton roll; 13, licker-in; 14, feed roller; 15, cylinder; 16, movable flat; 17, doffer; 18, drive roller; 19, discharge port; 2, mounting bracket; 21, receiving barrel; 3, fixed support; 31, mounting seat; 32, driving wheel; 4, mounting plate; 41, mounting rod; 42, threaded rod; 43, motor; 44, transmission gear; 5, load-bearing bracket; 51, material distribution seat; 52, material distribution hole; 53, mounting cavity; 54, protection plate; 55, limit seat; 6, thread barrel; 61, winding reel; 62, metallic yarn; 7, gear ring; 71, sleeve; 72, limit frame; 73, scale groove; 74, baffle; 75, guiding inclined surface; 76, limit groove; 8, driving gear; 81, motor; 82, storage battery; 9, wire bundling ring. Detailed implementation manners

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0018] Please refer to Figures 1 - 10, the present invention provides a technical solution: a carding device for processing high-count fine-spun cashmere yarn, including a machine body 1. On one side of the machine body 1, there is an installation frame 2. Inside the installation frame 2, there is a material receiving barrel 21 rotatably connected. Inside the installation frame 2, there is a driving mechanism motor, which can drive the material receiving barrel 21 to rotate through this driving mechanism, so that the cotton strips entering the material receiving barrel 21 subsequently can be arranged in a spiral shape, making the placement of the cotton strips neater. At the top of the installation frame 2, there is a feed inlet. On the side of the machine body 1 away from the installation frame 2, there are respectively a main cotton roll 11 and a spare cotton roll 12. Both the main cotton roll 11 and the spare cotton roll 12 are wound with cashmere cotton material. Inside the machine body 1, there are respectively a licker-in 13, a feed roller 14, a cylinder 15, and a doffer 17 rotatably connected. At the top of the cylinder 15, there is a movable flat 16 installed through a driving roller. On the side of the machine body 1 close to the installation frame 2, there is a discharge port 19. Inside the machine body 1, close to the discharge port 19, there are several transmission rollers 18 rotatably connected.

[0019] Furthermore, both the main cotton roll 11 and the spare cotton roll 12 are wound with cashmere cotton material. Both the main cotton roll 11 and the spare cotton roll 12 are rotatably connected to the machine body 1. The fabric is conveyed into the machine body 1 through the main cotton roll 11, and then the cotton material is held and fed into the cotton layer by the feed roller 14 to ensure that the cotton layer can enter the licker-in 13 evenly and stably. Then, the licker-in 13 conducts preliminary carding and impurity removal on the cotton layer, separating the cotton fibers into finer fiber bundles and removing impurities and short fibers. At this time, the cotton material will enter the cylinder 15. At this time, the cylinder 15 can strip the fibers preliminarily carded by the licker-in 13 and bring them into the area of the movable flat 16, and through cooperation with the movable flat 16, further delicate carding, straightening, and uniform mixing of the fibers are carried out, and then the fibers are transferred to the doffer 17. Then, the doffer 17 can condense the fibers on the surface of the cylinder 15 into a fiber layer, and further card and uniformly mix the fibers during the condensation process. Then, the cotton layer fibers are transmitted through the transmission rollers 18, so that they are discharged through the discharge port 19, and the material receiving barrel 21 can store the combined cotton strips, facilitating the subsequent doubling operation.

[0020] Combined with the attached Figure 1 、 Figure 3 and Figure 9 As shown in the figure, at the top of the installation frame 2, there is a fixed support 3 fixedly connected. On the fixed support 3, there are two mounting seats 31 slidably connected. On each mounting seat 31, there is an adjustment knob. By rotating the knob, the mounting seat 31 can be loosened from the fixed support 3. At this time, the position of the mounting seat 31 can be adjusted, thereby adjusting the position of the transmission wheel 32. Then, by rotating the adjustment knob in the reverse direction, the mounting seat 31 can be fastened and the position of the transmission wheel 32 can be fixed and limited. On each mounting seat 31, there is a transmission wheel 32 rotatably connected.

[0021] Further, when the cotton layer fibers are discharged from the discharge port 19, the cotton layer fibers are in a strip shape at this time. One end of the cotton layer fiber strip is placed on each driving wheel 32, and its end is lowered. At this time, the driving wheel 32 can be used to transmit and guide the cotton layer fibers, so that they can better enter the subsequent material distribution work.

[0022] Combined with the attached Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 10As shown in the figure, mounting plates 4 are fixedly connected to both sides of the top of the mounting frame 2. Two mounting rods 41 are rotatably connected between the mounting plates 4. A threaded rod 42 is fixedly connected to each mounting rod 41. The threading directions at both ends of each threaded rod 42 are opposite. When the cotton strips come into contact with the threaded rods 42, through the two reversely rotating threaded rods 42 and their threaded structures, the cotton layer fibers on the outside can be made to move closer to the center, improving the tightness between the gold and silver thread 62 and the cotton layer fibers. A motor 43 is fixedly connected to one of the mounting plates 4 at the top of the mounting frame 2. The output end of the motor 43 is fixedly docked with one of the mounting rods 41. Two meshing transmission gears 44 are rotatably connected to the mounting plate 4 on the side of the mounting frame 2 away from the motor 43. Each transmission gear 44 is fixedly docked with the mounting rod 41 on its same side. A load-bearing bracket 5 is fixedly connected to one of the mounting plates 4 at the top of the mounting frame 2. A material distribution seat 51 is fixedly connected to the end of the load-bearing bracket 5 away from the mounting plate 4. The transmission wheel 32 at the top of the fixed bracket 3 is located directly above the material distribution seat 51. A number of annularly and evenly distributed material distribution holes 52 are provided on the material distribution seat 51. An installation cavity 53 is provided on the top of the material distribution seat 51. A protective plate 54 is fixedly connected to the top of the material distribution seat 51. The protective plate 54 is located above the installation cavity 53. A number of heat dissipation holes are provided on the protective plate 54. Through the cooperation of the protective plate 54 and the material distribution seat 51, the components in the installation cavity 53 can be protected. A limit seat 55 is fixedly connected to the bottom of the material distribution seat 51. A wire barrel 6 is fixedly connected to the bottom of the limit seat 55. A winding drum 61 is rotatably connected to the inner top wall of the wire barrel 6. A gold and silver thread 62 is wound on the winding drum 61. When the gold and silver thread 62 is pulled out of the wire barrel 6, the force generated by pulling the gold and silver thread 62 can drive the winding drum 61 to rotate, making the gold and silver thread 62 smoother when it is pulled out of the wire barrel 6. A gear ring 7 is rotatably connected to the bottom of the material distribution seat 51. The gear ring 7 is sleeved outside the limit seat 55. A sleeve 71 is fixedly connected to one side of the bottom of the gear ring 7. An "L"-shaped limit frame 72 is slidably sleeved at the end of the sleeve 71 away from the gear ring 7. A number of evenly distributed scale grooves 73 are provided on the end of the limit frame 72 close to the sleeve 71. The sleeve 71 and the limit frame 72 are temporarily limited by a fastening screw. A baffle 74 is fixedly connected to the end of the limit frame 72 away from the sleeve 71. The baffle 74 is located on the side of the wire barrel 6. A guiding inclined surface 75 is provided on the side of the baffle 74 away from the wire barrel 6. The part of the cotton layer fibers in the material distribution holes 52 and the wire bundling ring 9 is in a similar conical inclined state. At this time, the guiding inclined surface 75 can enable the baffle 74 to better detect the thickness of this part of the cotton layer fibers, avoiding the problem that the top corners of the square baffle 74 are easily caught on the cotton layer fibers, resulting in easy damage to the cotton layer fibers. A number of limit grooves 76 are provided on the side of the baffle 74. A driving gear 8 that meshes with the gear ring 7 is rotatably connected to the bottom of the material distribution seat 51. Both the gear ring 7 and the driving gear 8 are located between the respective material distribution holes 52. A motor 81 is fixedly connected in the installation cavity 53.The output end of the motor 81 is fixedly docked with the driving gear 8. A storage battery 82 is fixedly connected inside the installation cavity 53. The storage battery 82 can supply power to the motor 81, enabling it to have sufficient power to maintain its normal operation. The bottom of the load-bearing bracket 5 is fixedly connected with a wire bundling ring 9 through a frame. The wire bundling ring 9 is located directly below the wire barrel 6 and above one side of the material receiving barrel 21. When the cotton sliver wire bundling ring 9 enters the material receiving barrel 21, it will descend from the inner wall of the material receiving barrel 21 and enter its interior, and the rotating material receiving barrel 21 will make the cotton sliver arranged more neatly inside the material receiving barrel 21.,

[0023] Further, when the cotton layer fibers bypass the driving wheel 32, one end of it is equally divided into the same number of strips as the number of the material distribution holes 52, and it is passed through each of the material distribution holes 52. At this time, according to the thickness of the cotton layer fibers in the material distribution holes 52, the telescopic length of the limit frame 72 and the sleeve 71 is adjusted, so that the distance between the edge of the baffle 74 and the cotton layer fibers on the side of the wire barrel 6 is reduced as much as possible. After the adjustment is completed, the end of the gold and silver wire 62 is drawn out, placed between each strip of cotton layer fibers, and passed through the wire bundling ring 9. During the process of combining the cotton layer fibers and the gold and silver wire 62, the motor 81 can be started to drive the driving gear 8 to rotate. During the rotation of the driving gear 8, it can drive the toothed ring 7 to rotate. At this time, the toothed ring 7 drives the sleeve 71 and the limit frame 72 to rotate around the wire barrel 6. At this time, the baffle 74 can detect the cotton layer fibers on the side of the wire barrel 6. If the cotton layer fibers on one side are too thick, the cotton layer fibers on this side will contact the baffle 74. At this time, the excess part in the cotton layer fibers on this side can be pulled through the limit groove 76 on the baffle 74 to the other side. As the cotton layer fibers are pulled, the tension of the cotton layer fibers themselves will also provide a reverse force. When the baffle 74 pulls this part of the cotton layer fibers to a certain extent, the cotton layer fibers will pop out of the limit groove 76. At this time, through the limiting force provided by the wire bundling ring 9, this part of the cotton layer fibers can be located at the adjusted position, so that the thickness of the cotton layer fibers outside the gold and silver wire 62 is relatively average. Finally, the end of the cotton sliver after combining the cotton layer fibers and the gold and silver wire 62 is placed between the two threaded rods 42. At this time, the motor 43 is turned on to drive the mounting rod 41 connected to it to rotate. During the rotation of the mounting rod 41, through the cooperation of the two transmission gears 44, it can drive another mounting rod 41 to rotate in the opposite direction. At this time, through the cooperation of the two reversely rotating threaded rods 42, the cotton layer fibers and the gold and silver wire 62 are compacted. During the compaction process, due to the structure with opposite threads at both ends of the threaded rod 42, the cotton layer fibers continuously move closer to the middle, making the cotton layer fibers fit more closely with the gold and silver wire 62. Then, through the transmission effect of the threaded rod 42, the cotton sliver after combining the cotton layer fibers and the gold and silver wire 62 can be conveyed into the material receiving barrel 21 for storage.,

[0024] A processing technology for high-count worsted cashmere yarn specifically includes the following steps: S1: First, the fabric is conveyed into the machine body 1 through the main cotton lap 11. Then, the cotton material is held and fed into the cotton layer by the feed roller 14 to ensure that the cotton layer can enter the licker-in 13 evenly and stably. After that, the licker-in 13 performs preliminary carding and impurity removal on the cotton layer, separating the cotton fibers into finer fiber bundles and removing impurities and short lint. At this time, the cotton material enters the cylinder 15. At this time, the cylinder 15 can strip the fibers preliminarily carded by the licker-in 13 and bring them into the area of the movable flat 16, and through cooperation with the movable flat 16, further meticulous carding, straightening and uniform mixing of the fibers are carried out, and then the fibers are transferred to the doffer 17. After that, the doffer 17 can condense the fibers on the surface of the cylinder 15 into a fiber layer, and further card and uniformly mix the fibers during the condensation process. Then, the cotton layer fibers are driven by the transmission roller 18 and discharged through the discharge port 19; S2: After the cotton layer fibers are discharged from the discharge port 19, one end of it is placed on the driving wheel 32, and one end is separated into equal parts with the same number as the feeding holes 52, and then passed through each feeding hole 52. At this time, according to the thickness of the cotton layer fibers in the feeding holes 52, the telescopic lengths of the limit frame 72 and the sleeve 71 are adjusted so that the baffle 74 can better detect cotton layer fibers of different thicknesses; S3: Then, the end of the metallic yarn 62 is drawn out and placed between each cotton layer fiber, and passed through the bundling ring 9. During the process of combining the cotton layer fibers and the metallic yarn 62, the motor 81 can be started to drive the driving gear 8 to rotate. During the rotation of the driving gear 8, the gear ring 7 can be driven to rotate. At this time, the gear ring 7 drives the sleeve 71 and the limit frame 72 to rotate around the yarn bobbin 6. At this time, the baffle 74 can detect the cotton layer fibers on the side of the yarn bobbin 6. If the cotton layer fibers on one side are too thick, the cotton layer fibers on this side will contact the baffle 74. At this time, the excess part in the cotton layer fibers on this side can be pulled through the limit groove 76 on the baffle 74 to the other side. As the cotton layer fibers are pulled, a reverse force will also be provided by the tension of the cotton layer fibers themselves. When the baffle 74 pulls this part of the cotton layer fibers to a certain extent, the cotton layer fibers will pop out from the limit groove 76. At this time, through the limiting force provided by the bundling ring 9, this part of the cotton layer fibers can be located at the adjusted position, so that the thickness of the cotton layer fibers outside the metallic yarn 62 is relatively even; S4: After that, place the ends of the cotton layer fiber and the metallic yarn 62 between the two threaded rods 42. At this time, turn on the motor 43 to drive the mounting rod 41 connected thereto to rotate. During the rotation of the mounting rod 41, through the cooperation of the two transmission gears 44, the other mounting rod 41 can be driven to rotate in the opposite direction. At this time, through the cooperation of the two threaded rods 42 rotating in the opposite direction, the cotton layer fiber and the metallic yarn 62 are compacted. During the compaction process, due to the structure with opposite threads at both ends of the threaded rod 42, the cotton layer fiber continuously moves closer to the middle, making the cotton layer fiber fit more closely with the metallic yarn 62. After that, through the transmission effect of the threaded rod 42, the cotton sliver after the combination of the cotton layer fiber and the metallic yarn 62 can be conveyed into the receiving barrel 21 for storage.

[0025] Working principle: First, install the device at the designated position, then power it on. After placing the main cotton roll 11 and the spare cotton roll 12, it is ready to work. The fabric is conveyed into the machine body 1 through the main cotton roll 11. After that, the feed roller 14 holds and feeds the cotton material to the cotton layer to ensure that the cotton layer can enter the carding roller 13 evenly and stably. Then, the carding roller 13 performs preliminary carding and impurity removal on the cotton layer, separating the cotton fibers into finer fiber bundles and removing impurities and short lint. At this time, the cotton material enters the cylinder 15. At this time, the cylinder 15 can strip the fibers preliminarily carded by the carding roller 13 and bring them into the area of the movable flat 16, and through cooperation with the movable flat 16, further refine, straighten and evenly mix the fibers. Then, the fibers are transferred to the doffer 17. After that, the doffer 17 can condense the fibers on the surface of the cylinder 15 into a fiber layer, and further card and evenly mix the fibers during the condensation process. After that, the cotton layer fiber is transmitted through the transmission roller 18 and discharged through the discharge port 19. When the cotton layer fibers are discharged from the discharge port 19, the cotton layer fibers are in a strip shape at this time. One end of the cotton layer fiber strip is placed on each driving wheel 32, and its end is lowered. At this time, the driving wheel 32 can be used to transmit and guide the cotton layer fibers. When the cotton layer fibers bypass the driving wheel 32, one end of it is equally divided into the same number of strips as the number of the material distribution holes 52, and it is passed through each of the material distribution holes 52. At this time, according to the thickness of the cotton layer fibers in the material distribution holes 52, the telescopic lengths of the limiting frame 72 and the sleeve 71 are adjusted to make the distance between the edge of the baffle 74 and the cotton layer fibers on the side of the thread barrel 6 as small as possible. After the adjustment is completed, the end of the gold and silver thread 62 is drawn out, placed between each strip of cotton layer fibers, and passed through the wire bundling ring 9. During the process of combining the cotton layer fibers and the gold and silver thread 62, the motor 81 can be started to drive the driving gear 8 to rotate. During the rotation of the driving gear 8, the gear ring 7 can be driven to rotate. At this time, the gear ring 7 drives the sleeve 71 and the limiting frame 72 to rotate around the thread barrel 6. At this time, the baffle 74 can be used to detect the cotton layer fibers on the side of the thread barrel 6. If the cotton layer fibers on one side are too thick, the cotton layer fibers on this side will contact the baffle 74 at this time. At this time, the excess part in the cotton layer fibers on this side can be pulled through the limiting groove 76 on the baffle 74 to the other side. With the pulling of the cotton layer fibers, the self-tension of the cotton layer fibers will also provide a reverse force. When the baffle 74 pulls this part of the cotton layer fibers to a certain extent, the cotton layer fibers will pop out of the limiting groove 76. At this time, through the limiting force provided by the wire bundling ring 9, this part of the cotton layer fibers can be located at the adjusted position, so that the thickness of the cotton layer fibers outside the gold and silver thread 62 is relatively average. Finally, the end of the cotton strip after combining the cotton layer fibers and the gold and silver thread 62 is placed between the two threaded rods 42. At this time, the motor 43 is turned on to drive the mounting rod 41 connected to it to rotate. During the rotation of the mounting rod 41, through the cooperation of the two transmission gears 44, the other mounting rod 41 can be driven to rotate in the opposite direction. At this time, through the cooperation of the two threaded rods 42 rotating in the opposite direction, the cotton layer fibers and the gold and silver thread 62 are compacted. During the compaction process, due to the structure with opposite threads at both ends of the threaded rod 42, the cotton layer fibers continuously move closer to the middle, making the cotton layer fibers fit more closely with the gold and silver thread 62. After that, through the transmission effect of the threaded rod 42, the cotton strip after combining the cotton layer fibers and the gold and silver thread 62 can be conveyed into the receiving barrel 21 for storage.

[0026] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0027] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A combing device for processing fine-count cashmere yarn, comprising a machine body (1), a mounting frame (2) being arranged on one side of the machine body (1), a material receiving barrel (21) being rotatably connected to the mounting frame (2), a material feed port being arranged on the top of the mounting frame (2), and characterized in that: Both sides of the top of the mounting frame (2) are fixedly connected to mounting plates (4), two mounting rods (41) are rotatably connected between the mounting plates (4), each mounting rod (41) is fixedly connected to a threaded rod (42), and the threads at both ends of each threaded rod (42) are in opposite directions; A load-bearing bracket (5) is fixedly connected to one of the mounting plates (4) at the top of the mounting frame (2); an end of the load-bearing bracket (5) away from the mounting plate (4) is fixedly connected to a material distribution seat (51); a plurality of annular evenly distributed material distribution holes (52) are provided on the material distribution seat (51); a limit seat (55) is fixedly connected to the bottom of the material distribution seat (51); and a wired barrel (6) is fixedly connected to the bottom of the limit seat (55); The bottom of the material distribution seat (51) is rotatably connected to a gear ring (7), the gear ring (7) is sleeved outside the limiting seat (55), a sleeve (71) is fixedly connected to one side of the bottom of the gear ring (7), an "L"-shaped limiting frame (72) is slidably sleeved on one end of the sleeve (71) away from the gear ring (7), a baffle (74) is fixedly connected to one end of the limiting frame (72) away from the sleeve (71), the baffle (74) is located on the side of the wire barrel (6), a guide inclined surface (75) is provided on the side of the baffle (74) away from the wire barrel (6), and a plurality of limiting grooves (76) are provided on the side of the baffle (74).

2. A high-count worsted cashmere yarn processing and carding device according to claim 1, characterized in that: The inner top wall of the wire barrel (6) is rotatably connected to a winding drum (61), and the winding drum (61) has gold and silver wires (62) wound on it.

3. A high-count worsted cashmere yarn processing and carding device according to claim 2, characterized in that: The top of the material distribution seat (51) is provided with a mounting cavity (53), the top of the material distribution seat (51) is fixedly connected with a protection plate (54), the protection plate (54) is located above the mounting cavity (53), and the protection plate (54) is provided with a plurality of heat dissipation holes.

4. A high-count worsted cashmere yarn processing and carding device according to claim 3, characterized in that: The bottom of the material distribution seat (51) is rotatably connected to a driving gear (8) that meshes with the gear ring (7); the gear ring (7) and the driving gear (8) are both located between the material distribution holes (52); a motor (81) is fixedly connected in the installation cavity (53); the output end of the motor (81) is fixedly connected to the driving gear (8); and a storage battery (82) is fixedly connected in the installation cavity (53).

5. A high-count worsted cashmere yarn processing and carding device according to claim 4, characterized in that: The bottom of the load-bearing bracket (5) is fixedly connected to a cable tie ring (9) via a frame body, and the cable tie ring (9) is located directly below the cable barrel (6).

6. A high-count worsted cashmere yarn processing and carding device according to claim 5, characterized in that: A motor (43) is fixedly connected to one of the mounting plates (4) at the top of the mounting frame (2), and an output end of the motor (43) is fixedly docked with one of the mounting rods (41). Two mutually meshing transmission gears (44) are rotatably connected to the mounting plate (4) on the side of the mounting frame (2) away from the motor (43), and each of the transmission gears (44) is fixedly docked with the mounting rod (41) on the same side thereof.

7. A carding device for processing high-count worsted cashmere yarn according to claim 6, characterized in that: A plurality of evenly distributed scale grooves (73) are provided on one end of the limiting frame (72) close to the sleeve (71), and the sleeve (71) and the limiting frame (72) are temporarily limited by fastening screws.

8. A carding device for processing high-count worsted cashmere yarn according to claim 7, characterized in that: A fixed bracket (3) is fixedly connected to the top of the mounting frame (2), and two mounting seats (31) are slidably connected to the fixed bracket (3), and each mounting seat (31) is rotatably connected to a transmission wheel (32), and the transmission wheel (32) at the top of the fixed bracket (3) is located directly above the material distribution seat (51).

9. A high-count worsted cashmere yarn processing and carding device according to claim 8, characterized in that: A main cotton roll (11) and a spare cotton roll (12) are respectively arranged on the side of the machine body (1) away from the mounting frame (2); a licker-in roller (13), a cotton feeding roller (14), a cylinder (15) and a doffer (17) are rotatably connected in the machine body (1); a movable cover plate (16) is installed on the top of the cylinder (15) via a driving roller; a discharge port (19) is provided on the side of the machine body (1) close to the mounting frame (2); and a plurality of transmission rollers (18) are rotatably connected in the side of the machine body (1) close to the discharge port (19).

10. A high-count worsted cashmere yarn processing process, characterized in that: The high-count worsted cashmere yarn processing technology according to claim 9 specifically comprises the following steps: S1: First, the fabric is transported into the machine body (1) through the main cotton roll (11), and then the cotton material is held and fed to the cotton layer through the cotton feeding roller (14) to ensure that the cotton layer can enter the licker-in roller (13) evenly and stably. Then, the cotton layer is preliminarily combed and impurities are removed by the licker-in roller (13), the cotton fibers are separated into finer fiber bundles, and impurities and short fibers are removed. At this time, the cotton material will enter the cylinder (15). At this time, the cylinder (15) can strip the fibers preliminarily combed by the licker-in roller (13) and bring them into the movable cover plate (16) area, and further finely comb, straighten and evenly mix the fibers through the movable cover plate (16), and then transfer the fibers to the doffer (17). Then, the doffer (17) can condense the fibers on the surface of the cylinder (15) into a fiber layer, and further comb and evenly mix the fibers during the condensation process. Then, the fibers of the cotton layer are driven by the drive roller (18) so that they are discharged through the discharge port (19); S2: After the cotton fibers are discharged from the discharge port (19), one end of the cotton fibers is placed on the transmission wheel (32), and one end of the cotton fibers is separated into equal parts equal to the number of the dividing holes (52), and the cotton fibers are passed through each of the dividing holes (52). At this time, the telescopic length of the limit frame (72) and the sleeve (71) is adjusted according to the thickness of the cotton fibers in the dividing holes (52), so that the baffle (74) can better detect cotton fibers of different thicknesses; S3: Then, the end of the gold and silver thread (62) is pulled out, placed between each cotton fiber, and passed through the wire tie ring (9). In the process of merging the cotton fiber and the gold and silver thread (62), the motor (81) can be started to drive the driving gear (8) to rotate. During the rotation of the driving gear (8), the gear ring (7) can be driven to rotate. At this time, the gear ring (7) drives the sleeve (71) and the limit frame (72) to rotate around the wire barrel (6). At this time, the cotton fiber on the side of the wire barrel (6) can be detected through the baffle (74). If the cotton fiber on one side is too thick, the side is The cotton layer fibers will contact the baffle plate (74), and at this time, the excess part of the cotton layer fibers on this side can be pulled through the limiting groove (76) on the baffle plate (74) and pulled to the other side. As the cotton layer fibers are pulled, the tension of the cotton layer fibers themselves will also provide a reverse force. When the baffle plate (74) pulls this part of the cotton layer fibers to a certain extent, the cotton layer fibers will pop out from the limiting groove (76). At this time, the limiting groove provided by the cable tie ring (9) can make this part of the cotton layer fibers be located in the adjusted position, so that the thickness of the cotton layer fibers outside the gold and silver thread (62) is relatively uniform; S4: Afterwards, the ends of the cotton layer fibers and the gold and silver threads are placed between the two threaded rods (42), and the motor (43) is turned on to drive the mounting rod (41) connected thereto to rotate. During the rotation of the mounting rod (41), the two transmission gears (44) cooperate to drive the other mounting rod (41) to rotate in the opposite direction. At this time, the two threaded rods (42) that rotate in the opposite direction cooperate to compact the cotton layer fibers and the gold and silver threads (62). During the compaction process, the cotton layer fibers are continuously brought closer to the middle through the structure of opposite threads at both ends of the threaded rod (42), so that the cotton layer fibers and the gold and silver threads (62) fit more closely. Afterwards, through the transmission effect of the threaded rod (42), the cotton strips formed by combining the cotton layer fibers and the gold and silver threads (62) can be transported to the receiving barrel (21) for storage.

Citation Information

Patent Citations

  • Special fiber carding machine

    CN103046169A

  • Multifunctional double-impurity-discharging high-yield carding machine

    CN103966702A

  • Efficient cotton sliver fiber drawing frame

    CN214938059U

  • Cashmere carding device

    CN222574885U

  • Spun twisted union yarn and cloth made thereof

    JP2000273729A