Multi-surface spraying machine for furniture wood surface treatment
Through the mechanized process and coordinated component control of the multi-faceted sprayer, the problems of manual dependence, unstable spray quality and single equipment functions in the spraying process of traditional furniture wood panels are solved, and efficient and stable spraying effects and a safe production environment are achieved.
Patent Information
- Application Number
- CN202510713934.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2045-05-30
AI Technical Summary
During the spraying process of traditional furniture wood boards, there are problems such as artificial dependence and low efficiency, unstable spraying quality, single equipment function, insufficient flexibility and poor process coordination.
A multi-faceted spraying machine is designed, including lifting feeding components, side spraying components, rotating transfer components, turn-over surface components, surface spraying components and drying and curing components. Through a mechanized process, the automatic positioning, flipping, spraying and conveying of wooden boards is achieved, combined with multi-degree of freedom clamping and programmatic control, to ensure spraying quality and production process coherence.
The full process automation of wood board spraying has been realized, production efficiency has been improved, spraying quality has been ensured, material waste has been reduced, processing needs of different sizes of wood boards, operating risks and energy consumption have been improved, and working environment has been improved.
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Figure CN120228000B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spraying equipment, in particular to a multi-surface spraying machine for surface treatment of furniture wood boards. Background Art
[0002] Wood boards are commonly used materials in furniture making. Different types of wood boards vary in performance, price and environmental friendliness.
[0003] The processing of furniture wood panels involves multiple steps, from raw material processing to finished product assembly. The processing procedures for different types of wood (such as solid wood, plywood, and MDF) vary. The main processes for furniture wood panel processing include raw material processing, cutting and slitting, planing and sanding, splicing and gluing, edge banding, surface finishing, drilling and grooving, etc. Surface finishing specifically encompasses various processes, including veneer, paint spraying, lamination / UV curing, and more. Paint spraying is crucial for enhancing aesthetics and protecting the material, and is the most commonly used surface treatment.
[0004] However, due to technical defects, traditional furniture wood boards often have the following technical bottlenecks and requirements when undergoing automated spraying production:
[0005] 1. Manual dependence and efficiency bottleneck: Traditional wood panel spraying mostly uses manual segmentation operations or semi-automatic equipment, which has problems such as low manual positioning accuracy, cumbersome flipping process, and inconsistent process connection, resulting in low production efficiency and difficulty in adapting to mass production needs.
[0006] 2. Spraying quality and material waste: Existing equipment lacks accurate positioning for stacked wood boards, which can easily lead to spray obstruction and uneven paint surfaces. Furthermore, the single-board spraying process results in low paint utilization (especially for thin wood boards), high paint consumption costs, and significant drying energy and time costs.
[0007] 3. Limitations of single equipment functions: Most of the equipment on the market is designed for fixed-specification wood boards, lacks multi-degree-of-freedom adjustment capabilities, and is difficult to accommodate the processing needs of wood boards of different thicknesses and sizes. The clamping mechanism and the spray path are prone to interference.
[0008] 4. Production safety and environmental hazards: Manual intervention in handling, flipping and other links poses a risk of mechanical injury; open spraying operations lead to paint mist diffusion and pollution; traditional hot air drying systems have low thermal energy utilization and pose safety hazards.
[0009] 5. Insufficient process coordination: The equipment in each process of the existing production line operates independently, and the flow of materials relies on intermittent operations, resulting in mismatched production rhythms and high equipment vacancy rates, making it difficult to achieve continuous operation of the entire process.
[0010] In summary, the existing technology has obvious inconveniences and defects in actual use, so it is necessary to improve it. Summary of the Invention
[0011] In response to the defects in the existing technology, the present invention provides a multi-surface spray machine for the surface treatment of furniture wood boards, which is used to solve the problems of traditional technology in the process of surface spraying of furniture wood boards, such as manual dependence and low production efficiency, unstable spraying quality and serious material waste, single equipment function and insufficient flexibility, and poor process coordination.
[0012] To achieve the above object, the present invention provides the following technical solutions:
[0013] A multi-surface spraying machine for surface treatment of furniture wood boards includes an integrated base, to which a spray box is fixedly connected. The spray box is respectively provided with a lifting material receiving component, a side spraying component, a rotating material moving component, a flipping and changing surface component, a surface spraying component, a drying and curing component, and a transfer and conveying component.
[0014] As an optimized solution, a material receiving port is provided on one side of the upper surface of the spray box, and the lifting material receiving assembly includes a steering disc arranged opposite the material receiving port, a vertical support column tube is fixedly connected to the steering disc, and a positioning platform is fixedly connected to the upper end of the support column tube, and two L-shaped swing arms are swingably provided on the longitudinal outer wall on the same side of the positioning platform, and U-shaped swing arms are swingably provided on the horizontal outer walls on both sides of the positioning platform.
[0015] As an optimized solution, a lifting and telescopic cylinder is provided in the support column, and the lifting and telescopic cylinder is fixedly connected to the center of the upper surface of the steering disc. The upper telescopic end of the lifting and telescopic cylinder passes through the positioning platform and is fixedly connected to the material receiving support plate.
[0016] As an optimized solution, the side spraying assembly is arranged on one longitudinal side of the lifting material receiving assembly, and the side spraying assembly includes a paint box fixedly connected to the longitudinal inner wall of the spray box body, and a side spraying seat is telescopically provided on the longitudinal inner wall of the spray box body, and a paint transfer box is fixed in the side spraying seat. The paint box and the paint transfer box are connected by a spring feed pipe, and a plurality of side nozzles are fixed on the paint transfer box.
[0017] As an optimized solution, an intermediate turntable is rotatably provided on the transverse inner wall of the spray box, and a strip-shaped pusher plate is telescopically provided on the intermediate turntable.
[0018] As an optimized solution, the rotating material moving assembly is arranged on a lateral side of the lifting material receiving assembly, and the rotating material moving assembly includes two longitudinally symmetrical sliding seats, each of which is rotatably provided with a material moving circular plate, and a square positioning base is fixed on the inner end face of the material moving circular plate, and an electric chuck is telescopically provided on each lateral end face of the positioning base.
[0019] As an optimized solution, the transfer conveying assembly is arranged on a lateral side of the rotating material moving assembly, and the transfer conveying assembly includes two longitudinally symmetrical conveying mounting frames, and the conveying mounting frames are transversely extending right-angle frames. A number of equally spaced conveying rollers are rotatably mounted between the two conveying mounting frames, and the adjacent two conveying rollers are driven to rotate synchronously by transmission wheels and transmission belts. A conveying drive motor is fixed to one of the conveying mounting frames, and the conveying drive motor is connected to the last conveying roller for transmission.
[0020] As an optimized solution, a conveying avoidance opening is opened on the lateral side wall of the spray box, and the ends of the two conveying mounting frames pass through the conveying avoidance opening and extend to the outside thereof.
[0021] As an optimized solution, the transfer conveying assembly also includes a horizontally arranged lifting support plate, and a plurality of strip-shaped top support plates are fixedly connected to the upper surface of the lifting support plate. The plurality of strip-shaped top support plates are arranged at equal intervals and are arranged in the gap between two adjacent conveying rollers.
[0022] As an optimized solution, four centrosymmetrical vertical telescopic cylinders are fixedly connected to the upper surface of the integrated base, and the upper telescopic ends of the vertical telescopic cylinders are fixedly connected to the lower surface of the lifting support plate.
[0023] As an optimized solution, the flipping turntable assembly is arranged directly above the transfer and conveying assembly. The flipping turntable assembly includes a square flipping frame. Four right-angle positioning seats are telescopically provided on the inner circumferential side wall of the square flipping frame.
[0024] As an optimized solution, two flip mounting seats are respectively provided on the longitudinal sides of the square flip frame, and a flip drive motor is fixedly connected to the longitudinal outer wall of each flip mounting seat. The output shaft end of the flip drive motor passes through the flip mounting seat and is fixed to the side end face of the square flip frame.
[0025] As an optimized solution, two longitudinally symmetrical hydraulic telescopic cylinders are fixedly connected to the inner top surface of the spray box, and the lower telescopic ends of the hydraulic telescopic cylinders are fixedly connected to the upper end surface of the flip mounting seat.
[0026] As an optimized solution, the surface spraying assembly is arranged directly above the flip-over assembly, and the surface spraying assembly includes two symmetrically arranged right-angle limit plates, which extend longitudinally and have their upper ends fixed to the inner top surface of the spray box.
[0027] As an optimized solution, a square slide is slidingly provided on each of the right-angle limit plates, a three-way spray pipe is fixedly installed between the two square slides, a number of booster spray heads are fixedly connected to the lower end of the horizontal part of the three-way spray pipe, and an electric control valve is provided in the vertical part of the three-way spray pipe.
[0028] As an optimized solution, two symmetrical limit baffles are respectively provided on the longitudinal sides of each square slide, and the limit baffles are fixed to the right-angle limit plates. A mobile drive motor is fixed to the longitudinal outer wall of the limit baffle, and a drive threaded rod is fixed to the end of the output shaft of the mobile drive motor, and the drive threaded rod passes through and is threadedly connected to the square slide.
[0029] As an optimized solution, a paint supply port is opened in the middle of the upper surface of the spray box.
[0030] As an optimized solution, the drying and curing component includes two drying boxes, one of which is arranged on the opposite side of the lifting and material receiving component and fixedly connected to the longitudinal inner wall of the spray box body, and the other drying box is arranged on the lateral side of the flip-over component and fixedly connected to the lateral inner wall of the spray box body.
[0031] As an optimized solution, each of the drying boxes is provided with two drying modules, each of which includes a fan drive motor and fan blades.
[0032] As an optimized solution, an electric heating tube is fixedly provided in each drying box.
[0033] As an optimized solution, a motor mounting bracket is fixed to the upper surface of the integrated base, a steering drive motor is fixed to the inner top surface of the motor mounting bracket, and the output shaft end of the steering drive motor passes upward through the motor mounting bracket and is fixed to the center of the lower surface of the steering disc.
[0034] As an optimized solution, upper transmission sprockets are respectively fixedly connected to the outer walls of the ends of the L-shaped swing arm and the U-shaped swing arm, and four swing drive motors are respectively fixedly connected to the lower surface of the positioning platform corresponding to the L-shaped swing arm and the U-shaped swing arm. The end of the output shaft of each swing drive motor is respectively fixedly connected to a lower transmission sprocket, and a transmission chain is sleeved between the upper transmission sprocket and the lower transmission sprocket which are opposite to each other.
[0035] As an optimized solution, a rotary drive motor is fixedly connected to the longitudinal outer wall of each sliding seat, and the output shaft end of the rotary drive motor passes through the sliding seat and is fixedly connected to the side end surface of the material moving circular plate.
[0036] As an optimized solution, the upper surface of the integrated base is provided with two longitudinally symmetrical sliding mounting openings, each of which is provided with a driving slider, and the upper end of the driving slider is fixed to the lower surface of the sliding seat.
[0037] As an optimized solution, a sliding drive motor is fixedly connected to each longitudinal outer wall of the integrated base, the end of the output shaft of the sliding drive motor extends into the sliding mounting port and is fixedly connected to a threaded screw, and the threaded screw passes through and is threadedly connected to the drive slider.
[0038] As an optimized solution, a stepper motor is fixedly connected to the transverse outer wall of the spray box, and the output shaft of the stepper motor passes through the spray box and is fixedly connected to the side end surface of the intermediate turntable.
[0039] Compared with the prior art, the present invention has the following beneficial effects:
[0040] 1. Efficient automation and process integration: Through the coordinated control of components such as the lifting and telescopic cylinder, stepper motor, pusher mechanism, and steering disc, the entire process of automatic material connection, positioning, flipping, spraying, and conveying of stacked wood boards is automated, significantly reducing manual intervention and improving production efficiency. The use of multi-degree-of-freedom mechanical structures (such as U-shaped swing arms, L-shaped swing arms, and square flip frames) combined with programmed control completes the multi-task connection of clamping, surface changing, spraying, and drying, ensuring the consistency and efficiency of the production process.
[0041] 2. Precise positioning and optimized spraying quality: The combined action of the telescopic push cylinder and the steering disc enables precise centering and multi-angle positioning of the stacked wood panels, ensuring that the spraying surface is fully exposed and unobstructed, avoiding blind spots. The side spraying seat and the booster spray head spray in stages (side spraying and surface spraying), combined with the hot air drying system, ensure uniform paint coverage and rapid curing, reducing paint dripping or accumulation.
[0042] 3. Resource conservation and cost control: The centralized spraying technology for the ends of stacked wood boards avoids the waste of paint spraying on individual boards piece by piece. It is especially suitable for thin wood boards and significantly reduces the paint consumption per unit product.
[0043] The drying system and the spraying process operate alternately, using hot air circulation to accelerate drying, shorten production cycles and reduce energy consumption.
[0044] 4. Adaptability and flexibility to multiple working conditions: Through the clamping switching of the U-shaped swing arm and the L-shaped swing arm and the 90° rotation of the square flip frame, it can adapt to the clamping requirements of wooden boards of different sizes and thicknesses, avoiding the interference problem between the spraying position and the clamping position, and supports multi-angle spraying (four-sided end faces and double surfaces); the staggered pushing mechanism (the lifting and lowering material support plate rises by the thickness of one wooden board at a time) ensures stable separation and precise positioning of wooden boards during continuous operation, adapting to the needs of mass production.
[0045] 5. Improved safety and stability: Mechanical clamping replaces manual handling, reducing operational risks; hydraulic and electronic drive systems ensure controllable clamping force to avoid damage to the wood boards; spraying and drying processes are completed in a closed environment, reducing paint mist diffusion and heat loss, and improving the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.
[0047] Figure 1 Schematic diagram of the internal structure of each component in the present invention when viewed from above;
[0048] Figure 2 Schematic diagram of the internal structure cross-section of each component in the present invention in the main viewing direction;
[0049] Figure 3 This is a schematic diagram of the internal structure of the lifting material receiving assembly, the side spraying assembly, and the drying and curing assembly in the present invention when viewed from the side;
[0050] Figure 4 Schematic diagram of the internal structure of the rotary material transfer assembly in the present invention as viewed from the side;
[0051] Figure 5 Schematic diagram of the internal structure of the surface spraying assembly, the flip-over assembly and the transfer and conveying assembly in the present invention when viewed from the side;
[0052] Figure 6 Schematic diagram of the internal structure of the surface spraying assembly of the present invention when viewed from above;
[0053] Figure 7 This is a schematic diagram of the overall exterior of the present invention in the main viewing direction;
[0054] Figure 8 It is a schematic diagram of the overall exterior of the present invention when viewed from above.
[0055] In the figure: 1-integrated base, 2-spray box, 3-material receiving port, 4-motor mounting bracket, 5-steering drive motor, 6-steering disc, 7-support column, 8-positioning platform, 9-L-shaped swing arm, 10-U-shaped swing arm, 11-rubber pad, 12-upper transmission sprocket, 13-swing drive motor, 14-lower transmission sprocket, 15-transmission chain, 16-lifting avoidance port, 17-lifting telescopic cylinder, 18-material receiving support plate, 19-stepping motor, 20-intermediate turntable, 21-pushing telescopic cylinder, 22-strip pushing plate, 23-paint box, 24-paint supply pump, 25-horizontal telescopic cylinder, 26-side spraying seat, 27-paint transfer box, 28-spring feed pipe, 29-side nozzle, 30-sliding seat, 31-rotation drive motor, 32-material transfer circular plate, 33-positioning base, 34-clamp Holding telescopic cylinder, 35-electric chuck, 36-sliding mounting port, 37-driving slider, 38-sliding drive motor, 39-threaded screw, 40-conveying mounting frame, 41-conveying roller, 42-conveying drive motor, 43-conveying avoidance port, 44-lifting support plate, 45-strip top support plate, 46-vertical telescopic cylinder, 47-square flip frame, 48-right angle positioning seat, 49-flip mounting seat, 50-flip drive motor, 51-hydraulic telescopic cylinder, 52-right angle limit plate, 53-square slide, 54-three-way spray pipe, 55-boost spray head, 56-electrically controlled valve, 57-limit baffle, 58-moving drive motor, 59-driving threaded rod, 60-paint replenishment port, 61-drying box, 62-fan drive motor, 63-fan blades, 64-electric heating pipe, 65-air inlet. DETAILED DESCRIPTION
[0056] The following embodiments of the technical solution of the present invention will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.
[0057] like Figures 1 to 8 As shown, a multi-surface sprayer for surface treatment of furniture wood boards includes an integrated base 1, which is a horizontally grounded square base. A spray box 2 is fixedly connected to the integrated base 1, and the spray box 2 is a two-stage square box. The spray box 2 is respectively equipped with a lifting material receiving component, a side spraying component, a rotating material moving component, a flipping conversion component, a surface spraying component, a drying and curing component, and a transfer and conveying component.
[0058] A material receiving port 3 is provided on the upper surface of the concave part of the spray box 2, and the lifting material receiving assembly includes a motor mounting bracket 4, which is fixedly connected to the upper surface of the integrated base 1 and is arranged directly opposite the material receiving port 3. A steering drive motor 5 is fixedly connected to the inner top surface of the motor mounting bracket 4, and the end of the output shaft of the steering drive motor 5 passes upward through the motor mounting bracket 4 and is fixedly connected to a steering disc 6.
[0059] A vertical support column 7 is fixed to the middle of the upper surface of the steering disc 6, and a horizontal positioning platform 8 is fixed to the upper end of the support column 7. Two L-shaped swing arms 9 and a U-shaped swing arm 10 are respectively provided on the positioning platform 8. The two L-shaped swing arms 9 are symmetrically arranged and the ends are swingably mounted on the longitudinal outer wall on the same side of the positioning platform 8. The two ends of the U-shaped swing arm 10 are swingably mounted on the two transverse outer walls of the positioning platform 8.
[0060] Rubber pads 11 are fixed to the inner side walls of the L-shaped swing arm 9 and the U-shaped swing arm 10, respectively. Upper transmission sprockets 12 are fixed to the outer end walls of the L-shaped swing arm 9 and the U-shaped swing arm 10, respectively. Four swing drive motors 13 are fixed to the lower surface of the positioning platform 8 corresponding to the L-shaped swing arm 9 and the U-shaped swing arm 10, respectively. The end of the output shaft of each swing drive motor 13 is fixed to a lower transmission sprocket 14, and a transmission chain 15 is sleeved between the upper transmission sprocket 12 and the lower transmission sprocket 14 that are opposite to each other.
[0061] A lifting escape opening 16 is provided at the center of the lower surface of the positioning platform 8 .
[0062] A lifting and telescopic cylinder 17 is provided in the support column 7, and the lifting and telescopic cylinder 17 is fixedly connected to the center of the upper surface of the steering disc 6. The upper telescopic end of the lifting and telescopic cylinder 17 passes through the lifting avoidance opening 16 and is fixedly connected to a horizontal material receiving support plate 18. The size of the material receiving support plate 18 is smaller than the size of the material receiving opening 3.
[0063] A stepper motor 19 is fixedly connected to the transverse outer wall of the spray box 2. The output shaft of the stepper motor 19 passes through the spray box 2 and is fixedly connected to the intermediate turntable 20. A horizontal telescopic pushing cylinder 21 is fixedly connected to the outer wall of the intermediate turntable 20. The telescopic end of the telescopic pushing cylinder 21 is fixedly connected to a strip pushing plate 22. The width of the strip pushing plate 22 is equal to the thickness of a single wooden board, and the length of the strip pushing plate 22 is equal to the thickness of multiple stacked wooden boards.
[0064] The side spraying assembly is arranged on one longitudinal side of the lifting material receiving assembly. The side spraying assembly includes a square paint box 23. The paint box 23 is fixed to the longitudinal inner wall of the spray box body 2. A paint supply pump 24 connected to the paint box 23 is fixed to the paint box 23.
[0065] Two symmetrical horizontal telescopic cylinders 25 are fixedly connected to the two lateral sides of the paint box 23 , and the telescopic ends of the horizontal telescopic cylinders 25 are fixedly connected to the longitudinal inner wall of the spray box 2 .
[0066] The telescopic ends of the two horizontal telescopic cylinders 25 are fixedly connected with a side spraying seat 26 . The side spraying seat 26 is a C-shaped seat that extends laterally and opens longitudinally.
[0067] A paint transfer box 27 is fixedly connected to the longitudinal inner wall of the side spray seat 26 . The paint box 23 is externally connected to a spring feed pipe 28 . The end of the spring feed pipe 28 passes through the side spray seat 26 and is fixedly connected to the paint transfer box 27 .
[0068] A plurality of side nozzles 29 are fixedly connected to the longitudinal outer wall of the paint transfer box 27 .
[0069] The rotating material moving assembly is arranged on a lateral side of the lifting material receiving assembly. The rotating material moving assembly includes two longitudinally symmetrical sliding seats 30. A rotating drive motor 31 is fixedly connected to the longitudinal outer wall of each sliding seat 30. The end of the output shaft of the rotating drive motor 31 passes through the sliding seat 30 and is fixedly connected to a material moving circular plate 32.
[0070] A square positioning base 33 is fixed to the inner end surface of the material moving circular plate 32 , a clamping telescopic cylinder 34 is fixed to each lateral end surface of the positioning base 33 , and an electric chuck 35 is fixed to the telescopic end of each clamping telescopic cylinder 34 .
[0071] The upper surface of the integrated base 1 is provided with two longitudinally symmetrical sliding mounting openings 36 , each of which is provided with a driving slider 37 . The upper end of the driving slider 37 is fixed to the lower surface of the sliding seat 30 .
[0072] A sliding drive motor 38 is fixedly connected to each longitudinal outer wall of the integrated base 1. The end of the output shaft of the sliding drive motor 38 extends into the sliding mounting opening 36 and is fixedly connected to a threaded screw 39. The threaded screw 39 passes through and is threadedly connected to the driving slider 37.
[0073] The transfer conveying assembly is arranged on the lateral side of the rotating material transfer assembly. The transfer conveying assembly includes two longitudinally symmetrical conveying mounting frames 40. The conveying mounting frames 40 are right-angle frames extending laterally. A number of equally spaced conveying rollers 41 are rotatably mounted between the two conveying mounting frames 40. The adjacent two conveying rollers 41 are driven to rotate synchronously by transmission wheels and transmission belts. A conveying drive motor 42 is fixedly connected to one of the conveying mounting frames 40, and the conveying drive motor 42 is connected to the last conveying roller 41 for transmission.
[0074] A conveying avoidance opening 43 is provided on the lateral side wall of the spray box 2 , and the ends of the two conveying mounting frames 40 pass through the conveying avoidance opening 43 and extend to the outside thereof.
[0075] The lower end of each transport mounting frame 40 is fixedly connected to two supporting legs, and the lower ends of the supporting legs are fixedly connected to the upper surface of the integrated base 1 .
[0076] The transfer conveying assembly further includes a horizontally arranged lifting support plate 44 , the upper surface of which is fixedly connected to a plurality of strip-shaped top support plates 45 . The plurality of strip-shaped top support plates 45 are arranged at equal intervals and are arranged in the gap between two adjacent conveying rollers 41 .
[0077] Four centrally symmetrical vertical telescopic cylinders 46 are fixedly connected to the upper surface of the integrated base 1 , and the upper telescopic ends of the vertical telescopic cylinders 46 are fixedly connected to the lower surface of the lifting support plate 44 .
[0078] The flipping turntable assembly is arranged directly above the transfer and conveying assembly. The flipping turntable assembly includes a square flipping frame 47 . Four right-angle positioning seats 48 are telescopically provided on the inner circumferential side wall of the square flipping frame 47 .
[0079] Two flip mounting seats 49 are provided on the longitudinal sides of the square flip frame 47, and a flip drive motor 50 is fixedly connected to the longitudinal outer wall of each flip mounting seat 49. The output shaft end of the flip drive motor 50 passes through the flip mounting seat 49 and is fixedly connected to the side end surface of the square flip frame 47.
[0080] Two longitudinally symmetrical hydraulic telescopic cylinders 51 are fixedly connected to the inner top surface of the spray box 2 , and the lower telescopic ends of the hydraulic telescopic cylinders 51 are fixedly connected to the upper end surface of the flip mounting seat 49 .
[0081] The surface spraying assembly is arranged directly above the flip-over assembly. The surface spraying assembly includes two symmetrically arranged right-angle limit plates 52 . The right-angle limit plates 52 are extended longitudinally and the upper ends are fixed to the inner top surface of the spray box 2 .
[0082] A square slide 53 is slidably provided on each right-angle limit plate 52, and a three-way spray pipe 54 is fixedly installed between the two square slides 53. The lower end of the horizontal part of the three-way spray pipe 54 is fixedly connected to a number of pressurized spray heads 55, and the vertical part of the three-way spray pipe 54 is provided with an electric control valve 56. The upper end of the three-way spray pipe 54 is connected to an external feed pipeline, which can realize timely replenishment of paint.
[0083] Two symmetrical limit baffles 57 are respectively provided on the longitudinal sides of each square slide 53. The limit baffles 57 are fixedly connected to the right-angle limit plates 52. A mobile drive motor 58 is fixedly connected to the longitudinal outer wall of the limit baffle 57. The end of the output shaft of the mobile drive motor 58 is fixedly connected to a drive threaded rod 59. The drive threaded rod 59 passes through and is threadedly connected to the square slide 53.
[0084] A paint supply port 60 is provided in the middle of the upper surface of the spray box 2 .
[0085] The drying and curing assembly includes two drying boxes 61, one of which is located on the opposite side of the lifting and receiving assembly and fixedly connected to the longitudinal inner wall of the spray box 2, and the other drying box 61 is located on the lateral side of the flip-over assembly and fixedly connected to the lateral inner wall of the spray box 2.
[0086] Each drying box 61 is provided with two drying modules, each of which includes a fan drive motor 62 and fan blades 63 .
[0087] An electric heating tube 64 is also fixedly provided in each drying box 61 .
[0088] Air inlets 65 communicating with the drying box 61 are respectively provided on the transverse box wall and the longitudinal box wall of the spray box 2 .
[0089] When the present invention is in use: first, the lifting and telescopic cylinder 17 is controlled to extend, and the material receiving support plate 18 is moved to a position flush with the material receiving port 3. The stacked wooden boards are placed flat on the material receiving support plate 18 by means of a crane arm or a manipulator, and then the lifting and telescopic cylinder 17 is controlled to shorten, and the wooden boards are moved into the spray box 2; the stepping motor 19 is started, and the stepping motor 19 drives the intermediate turntable 20 to rotate, and the strip-shaped material pushing plate 22 is rotated to a vertical position, and the material pushing telescopic cylinder 21 is controlled to extend, and the strip-shaped material pushing plate 22 is driven to move horizontally, and the stacked wooden boards are pushed flat and aligned, and the material is pushed multiple times by controlling the steering disc 6 to rotate 90 degrees multiple times until the wooden boards are in the center of the material receiving support plate 18; the swing drive is started. The motor 13 drives the U-shaped swing arm 10 to swing upward to a vertical position through the transmission of the upper transmission sprocket 12, the lower transmission sprocket 14 and the transmission chain 15, and adjusts the position of the stacked wooden boards by controlling the telescopic cylinder 17 to extend and retract until the U-shaped swing arm 10 presses the stacked wooden boards down and clamps them. At this time, the side end face of the stacked wooden boards is completely unobstructed and faces the side spraying seat 26; the paint supply pump 24 is turned on to inject spray paint into the paint box 23, and the paint enters the paint transfer box 27 through the spring feed pipe 28 and is then sprayed out through the side nozzle 29 to complete the covering spraying of the single side end face of the stacked wooden boards, thereby preventing the problem of spraying inconvenience and paint waste caused by insufficient thickness of a single wooden board; by starting Different swing drive motors 13 control the U-shaped swing arm 10 to swing to the horizontal position, and at the same time control the two L-shaped swing arms 9 to swing to the vertical position, so as to switch the clamping mode and the clamping position; start the steering drive motor 5, and the steering drive motor 5 drives the steering disc 6 to rotate 90 degrees to switch the spraying surface of the wooden board, and at the same time start the fan drive motor 62, and the fan drive motor 62 drives the fan blades 63 to rotate, and the outside air enters through the air inlet 65, is heated by the electric heating tube 64, and is blown out longitudinally to dry and solidify the paint on the end surface of the wooden board; use the side spraying assembly again to spray the side end surface of the stacked wooden board; repeat the above process until the four end surfaces of the stacked wooden board are completed. Spraying and drying; control the L-shaped swing arm 9 to swing back to the horizontal position, start the stepper motor 19 again, control the strip push plate 22 to rotate to the horizontal state, control the push telescopic cylinder 21 to extend, and push the top wooden board horizontally. At the same time, control the clamping telescopic cylinder 34 to extend, move the electric chuck 35 to the end of the wooden board and clamp it, and then control the clamping telescopic cylinder 34 to shorten, start the rotation drive motor 31, and the rotation drive motor 31 drives the material moving circular plate 32 to rotate 180° counterclockwise, thereby transferring the wooden board to the conveying roller 41; start the conveying drive motor 42, and the conveying drive motor 42 drives the conveying roller 41 to rotate, and moves the wooden board to the bottom of the turnover surface assembly;The hydraulic telescopic cylinder 51 is controlled to extend to drive the square flip frame 47 to move downward, and the vertical telescopic cylinder 46 is controlled to extend to drive the lifting support plate 44 to move upward, lift the wooden board to a position flush with the square flip frame 47, and clamp the wooden board by controlling the right-angle positioning seat 48 to extend and retract. Then the hydraulic telescopic cylinder 51 is controlled to shorten to drive the square flip frame 47 and the wooden board to a position close to the booster spray head 55; the mobile drive motor 58 is started, and the mobile drive motor 58 drives the driving threaded rod 59 to rotate, driving the square slide 53 to move longitudinally to the spraying starting position, and the booster spray head 55 is turned on to perform mobile spraying on the upper surface of the wooden board. After spraying is completed, the electric control valve 56 is opened to replenish paint into the three-way spray pipe 54; the hydraulic telescopic cylinder 51 is controlled to extend again to drive the square flip frame 47 to move downward to the position facing the drying oven. The drying box 61 is positioned, and the fan drive motor 62 is started. The fan drive motor 62 drives the fan blades 63 to rotate, blowing the hot air horizontally. At the same time, the flip drive motor 50 is started, controlling the square flip frame 47 to flip 90 degrees counterclockwise, so that it faces the drying box 61, thereby drying and curing the paint on the surface of the wood board. After drying is completed, the square flip frame 47 is controlled to rotate 90 degrees counterclockwise, so that the unpainted surface of the wood board faces the booster spray head 55, and the surface is sprayed and dried again. After the surface spraying is completed, the square flip frame 47 is driven downward, placing the wood board flat on the conveying roller 41, and then transported horizontally out through the conveying avoidance port 43. After the surface of a single wood board is sprayed, the lifting and telescopic cylinder 17 is controlled to extend, and the material receiving support plate 18 is controlled to rise a distance of the thickness of one wood board, and the dislocation pushing is performed again.
[0090] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein, and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered by the scope of the claims and description of the present invention.
Claims
1. Multi-surface spraying machine for furniture wood surface treatment, characterized by: It includes an integrated base, on which a spray box is fixedly connected, and inside which a lifting material receiving assembly, a side spraying assembly, a rotating material moving assembly, a flip-over assembly, a surface spraying assembly, a drying and curing assembly, and a transfer and conveying assembly are respectively provided; A material receiving port is provided on one side of the upper surface of the spray box, and the lifting material receiving assembly includes a steering disc arranged opposite to the material receiving port, a vertical support column is fixedly connected to the steering disc, and a positioning platform is fixedly connected to the upper end of the support column, and two L-shaped swing arms are swingably provided on the longitudinal outer wall on the same side of the positioning platform, and U-shaped swing arms are swingably provided on the transverse outer walls on both sides of the positioning platform; A lifting and telescopic cylinder is provided in the support column, and the lifting and telescopic cylinder is fixedly connected to the center of the upper surface of the steering disc. The upper telescopic end of the lifting and telescopic cylinder passes through the positioning platform and is fixedly connected to the material receiving support plate; The side spraying assembly is arranged on one longitudinal side of the lifting material receiving assembly, and the side spraying assembly includes a paint box fixedly connected to the longitudinal inner wall of the spray box body, and a side spraying seat is telescopically provided on the longitudinal inner wall of the spray box body. A paint transfer box is fixedly connected to the side spraying seat, and the paint box and the paint transfer box are connected by a spring feed pipe. A plurality of side nozzles are fixedly connected to the paint transfer box. An intermediate turntable is rotatably provided on the transverse inner wall of the spray box, and a strip-shaped push plate is telescopically provided on the intermediate turntable; The rotating material moving assembly is arranged on a lateral side of the lifting material connecting assembly, and the rotating material moving assembly includes two longitudinally symmetrical sliding seats, each of which is provided with a rotating material moving circular plate, and a square positioning base is fixedly connected to the inner end face of the material moving circular plate, and an electric chuck is telescopically provided on each lateral end face of the positioning base.
2. The multi-surface spraying machine for surface treatment of furniture wood boards according to claim 1, characterized in that: The transfer conveyor assembly is arranged on a lateral side of the rotating material transfer assembly, and the transfer conveyor assembly includes two longitudinally symmetrical conveyor mounting frames, and the conveyor mounting frames are right-angle frames extending laterally. A plurality of equally spaced conveyor rollers are rotatably mounted between the two conveyor mounting frames, and two adjacent conveyor rollers are driven to rotate synchronously by transmission wheels and transmission belts. A conveyor drive motor is fixedly connected to one of the conveyor mounting frames, and the conveyor drive motor is connected to the last conveyor roller for transmission; A conveying avoidance opening is opened on the lateral side wall of the spray box body, and the ends of the two conveying mounting frames pass through the conveying avoidance opening and extend to the outside thereof.
3. The multi-surface spraying machine for surface treatment of furniture wood boards according to claim 2, characterized in that: The transfer conveyor assembly further comprises a horizontally arranged lifting support plate, wherein a plurality of strip-shaped top support plates are fixedly connected to the upper surface of the lifting support plate, and the plurality of strip-shaped top support plates are arranged at equal intervals and are arranged in the gap between two adjacent conveying rollers; Four centrally symmetrical vertical telescopic cylinders are fixedly connected to the upper surface of the integrated base, and upper telescopic ends of the vertical telescopic cylinders are fixedly connected to the lower surface of the lifting support plate.
4. The multi-surface spraying machine for surface treatment of furniture wood boards according to claim 3, characterized in that: The flipping turntable assembly is arranged directly above the transfer and conveying assembly, and the flipping turntable assembly includes a square flipping frame, and four right-angle positioning seats are telescopically provided on the inner circumferential side wall of the square flipping frame; Two flip mounting seats are respectively provided on the longitudinal sides of the square flip frame, and a flip drive motor is fixedly connected to the longitudinal outer wall of each flip mounting seat. The output shaft end of the flip drive motor passes through the flip mounting seat and is fixedly connected to the side end surface of the square flip frame; Two longitudinally symmetrical hydraulic telescopic cylinders are fixedly connected to the inner top surface of the spray box, and the lower telescopic ends of the hydraulic telescopic cylinders are fixedly connected to the upper end surface of the flip mounting seat.
5. The multi-surface spraying machine for surface treatment of furniture wood boards according to claim 4, characterized in that: The surface spraying assembly is arranged directly above the flip-over assembly, and the surface spraying assembly includes two symmetrically arranged right-angle limit plates, the right-angle limit plates are longitudinally extended and the upper ends are fixedly connected to the inner top surface of the spray box; A square slide is slidably provided on each of the right-angle limit plates, a three-way spray pipe is fixedly installed between the two square slides, a plurality of booster spray heads are fixedly connected to the lower end of the horizontal part of the three-way spray pipe, and an electric control valve is provided in the vertical part of the three-way spray pipe; Two symmetrical limit baffles are respectively provided on the longitudinal sides of each of the square slides, the limit baffles are fixedly connected to the right-angle limit plates, a mobile drive motor is fixedly connected to the longitudinal outer wall of the limit baffle, a drive threaded rod is fixedly connected to the end of the output shaft of the mobile drive motor, and the drive threaded rod passes through and is threadedly connected to the square slide; A paint supply port is provided in the middle of the upper surface of the spray box.
6. The multi-surface spraying machine for surface treatment of furniture wood boards according to claim 5, characterized in that: The drying and curing assembly includes two drying boxes, one of which is located on the opposite side of the lifting material receiving assembly and fixed to the longitudinal inner wall of the spray box, and the other is located on the lateral side of the flip-over assembly and fixed to the lateral inner wall of the spray box; Each of the drying boxes is provided with two drying modules, each of which includes a fan drive motor and fan blades; An electric heating tube is also fixedly provided in each drying box.
7. The multi-surface spraying machine for surface treatment of furniture wood boards according to claim 1, characterized in that: A motor mounting bracket is fixedly connected to the upper surface of the integrated base, a steering drive motor is fixedly connected to the inner top surface of the motor mounting bracket, and the output shaft end of the steering drive motor passes upward through the motor mounting bracket and is fixedly connected to the center of the lower surface of the steering disc.
8. The multi-surface spraying machine for surface treatment of furniture wood boards according to claim 1, characterized in that: Upper transmission sprockets are fixedly connected to the outer walls of the ends of the L-shaped swing arm and the U-shaped swing arm, respectively. Four swing drive motors are fixedly connected to the lower surface of the positioning platform corresponding to the L-shaped swing arm and the U-shaped swing arm, respectively. The end of the output shaft of each swing drive motor is fixedly connected to a lower transmission sprocket, and a transmission chain is sleeved between the upper transmission sprocket and the lower transmission sprocket which are opposite to each other.
9. The multi-surface spraying machine for surface treatment of furniture wood boards according to claim 1, characterized in that: A rotary drive motor is fixedly connected to the longitudinal outer wall of each sliding seat, and the output shaft end of the rotary drive motor passes through the sliding seat and is fixedly connected to the side end surface of the material moving circular plate; The upper surface of the integrated base is provided with two longitudinally symmetrical sliding mounting openings, each of which is respectively provided with a driving slider, and the upper end of the driving slider is fixed to the lower surface of the sliding seat; A sliding drive motor is fixedly connected to each longitudinal outer wall of the integrated base. The end of the output shaft of the sliding drive motor extends into the sliding mounting port and is fixedly connected to a threaded screw. The threaded screw passes through and is threadedly connected to the driving slider.
10. The multi-surface spraying machine for surface treatment of furniture wood boards according to claim 1, characterized in that: A stepper motor is fixedly connected to the transverse outer wall of the spray box, and the output shaft of the stepper motor passes through the spray box and is fixedly connected to the side end surface of the middle turntable.
Citation Information
Patent Citations
Spraying equipment for automobile hub
CN118635040A
Anti-corrosion plate paint spraying device
CN218251023U