Automatic mold cleaning device

Abstract

The invention relates to the field of mold production, and particularly discloses an automatic mold cleaning device which comprises a device body. The overturning mechanism is arranged in the device body and used for overturning cleaning, the overturning mechanism comprises a bottom plate, a first driving part is installed at the upper end of the bottom plate, and one end of the first driving part is in transmission connection with a rotating rod; and the lifting mechanism is arranged at the lower end of the overturning mechanism and used for facilitating taking and placing, the lifting mechanism comprises a built-in plate, a second driving part is installed on the built-in plate, and one end of the second driving part is in transmission connection with rotating teeth. The effects of rapidly cleaning multiple positions of the mold and not needing manual turnover are achieved, the reciprocating spraying mechanism is installed at the upper end of the device body, the problem that the position of an existing spraying head is fixed is solved, and the spraying area and flexibility of the spraying head are improved.

Description

Technical Field

[0001] The invention relates to the field of mold production, and in particular to an automatic mold cleaning device. Background Art

[0002] Mold production is a complex and delicate process involving multiple links and key technologies. Molds are long-life special process equipment. Each set of molds can only produce parts of a certain shape, size and precision. In the mold production process, cleaning is a crucial link. It is directly related to the quality and service life of the mold and the production efficiency and quality of subsequent products. During the processing, transportation and storage of the mold, oil, iron filings, dust and other pollutants may adhere to the surface. These pollutants not only affect the appearance of the mold, but may also damage the precision and performance of the mold. Through cleaning, these pollutants can be effectively removed and the mold can be restored to its original state.

[0003] However, existing mold cleaning devices face many challenges in practical applications, especially in terms of cleaning efficiency and ease of operation. Specifically, these devices often find it difficult to achieve fast and efficient cleaning of both sides of the mold. Due to the complex structure and diverse shapes of the molds, many cleaning devices fail to fully consider how to effectively clean both sides of the mold at the same time in their designs, resulting in the need to frequently flip the mold or adjust the position of the cleaning device during the cleaning process, which undoubtedly increases the cleaning time and difficulty of operation.

[0004] In addition, the existing mold cleaning device also has obvious inconveniences in the loading and unloading links. Summary of the invention

[0005] In view of the existing problems, the present invention provides an automated mold cleaning device, which can effectively solve the problems raised in the background technology.

[0006] To solve the above problems, the present invention adopts the following technical solutions:

[0007] An automated mold cleaning device comprises: a device body;

[0008] A flip mechanism, which is arranged inside the main body of the device for flipping and cleaning, and comprises a bottom plate, a first driving member is installed on the upper end of the bottom plate, and one end of the first driving member is drivingly connected to a rotating rod;

[0009] A lifting mechanism, the lifting mechanism is arranged at the lower end of the flip mechanism for easy placement and taking, the lifting mechanism comprises an internal plate, a second driving member is installed on the internal plate, and one end of the second driving member is drivingly connected to a rotating gear;

[0010] A reciprocating spraying mechanism is arranged at the upper end of the device body for reciprocating spraying. The reciprocating spraying mechanism comprises a machine cover, a third driving member is installed inside the machine cover, and a half gear is transmission-connected to the lower end of the third driving member.

[0011] As a further solution of the present invention: first transmission belts are installed at both ends of the rotating rod, and a belt is sleeved on the outer side of the first transmission belt.

[0012] As a further solution of the present invention: the inner wall of the belt is transmission-connected with a second transmission belt, and a pneumatic clamp is installed at one end of the second transmission belt.

[0013] As a further solution of the present invention: the outer surface of the first conveyor belt matches with the inner wall of the belt, and the outer surface of the second conveyor belt matches with the inner wall of the belt.

[0014] As a further solution of the present invention: the pneumatic clamps are installed in two groups, and the inner wall of the pneumatic clamps is set to be made of rubber material.

[0015] As a further solution of the present invention: one end of the rotating tooth is transmission-connected with a rack, and both ends of the built-in plate are connected with guide rods.

[0016] As a further solution of the present invention: the outer surface of the rotating tooth is meshed with one end of the rack, and two groups of guide rods are installed.

[0017] As a further solution of the present invention: a gear ring is sleeved on the outer side of the half gear, and sleeve rods are installed at both ends of the gear ring.

[0018] As a further solution of the present invention: a spray head is installed at one end of the sleeve rod, a water pump is installed at one end of the device body, and a water outlet pipe is inserted at one end of the water pump.

[0019] As a further solution of the present invention: the outer surface of the half gear is meshed with the ring gear, and the spray head is installed in two groups.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows: by installing a turning mechanism and a lifting mechanism inside the main body of the device, by installing a first driving member at the upper end of the bottom plate, after starting the first driving member, the rotating rod is driven to rotate together, and the belt drives the second transmission belt through the first transmission belt at both ends of the rotating rod, and two sets of pneumatic clamps are installed between the second transmission belts to pneumatically clamp the mold, so that the pneumatic clamps installed between the two sets of second transmission belts rotate 360 ​​degrees, and the dust of the mold is cleaned by spraying with the spray head inside the main body of the device, and a lifting mechanism is installed at the lower end of the turning mechanism, and after starting the second driving member, the two sets of rotating teeth at the upper end of the rod are driven to rotate, so that the rotating teeth are meshed with the rack, and the rack moves up and down, so as to facilitate the picking and placing of the mold clamped on the pneumatic clamp, and the staff does not need to bend down to pick and place, and at the same time, guide rods are installed at both ends of the built-in plate, so that the bottom plate is lifted and slid on the guide rods for support and guidance to prevent deviation, thereby realizing the effect of quickly cleaning multiple positions of the mold without manual flipping;

[0021] A reciprocating spraying mechanism is installed at the upper end of the device body, and a machine cover is used to cover the upper end of the cleaning barrel at the upper end of the device body. Water flow is transmitted through the water inlet pipe on the machine cover, so that after the third driving member is started, the half gear rotates and meshes with the tooth surface of the inner wall of the sleeve rod, so that the spray heads installed on the sleeve rods at both ends of the gear ring can reciprocate horizontally to spray and clean the mold. The sewage after cleaning is discharged through a water pump and a water outlet pipe, which solves the problem of fixed position of the existing spray head and improves the spraying area and flexibility of the spray head. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of an automatic mold cleaning device;

[0023] Figure 2 A schematic diagram of a flipping and lifting structure of an automated mold cleaning device;

[0024] Figure 3 It is a schematic diagram of the structure of a reciprocating spraying mechanism in an automated mold cleaning device;

[0025] Figure 4 It is a schematic diagram of the structure of a flip lifting structure in an automated mold cleaning device when viewed from above;

[0026] Figure 5 It is a schematic diagram of the structure of a reciprocating spraying mechanism in an automated mold cleaning device when viewed from above;

[0027] Figure 6 The present invention is a schematic diagram of the front view structure of an automatic mold cleaning device.

[0028] In the figure: 1. Device main body; 2. Flipping mechanism; 21. Base plate; 22. First driving member; 23. Rotating rod; 24. First conveyor belt; 25. Belt; 26. Second conveyor belt; 27. Pneumatic clamp; 3. Lifting mechanism; 31. Built-in plate member; 32. Second driving member; 33. Rotating gear; 34. Rack; 35. Guide rod; 4. Reciprocating spraying mechanism; 41. Machine cover; 42. Water inlet pipe; 43. Third driving member; 44. Half gear; 45. Tooth ring; 46. Sleeve rod; 47. Spray head; 48. Water pump; 49. Water outlet pipe. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0030] In conjunction with Figures 1 to 6To describe this embodiment, this embodiment provides an automated mold cleaning device, including: a device main body 1; a flipping mechanism 2, which is arranged inside the device main body 1 for flipping and cleaning. The flipping mechanism 2 includes a bottom plate 21. A first driving member 22 is installed at the upper end of the bottom plate 21. One end of the first driving member 22 is drivingly connected to a rotating rod 23. First transmission belts 24 are installed at both ends of the rotating rod 23. A belt 25 is sleeved outside the first transmission belts 24. The inner wall of the belt 25 is drivingly connected to a second transmission belt 26. A pneumatic clamp 27 is installed at one end of the second transmission belt 26. The outer surface of the first transmission belt 24 cooperates with the inner wall of the belt 25, and the outer surface of the second transmission belt 26 cooperates with the inner wall of the belt 25. Two groups of pneumatic clamps 27 are installed. The inner wall of the pneumatic clamp 27 is made of rubber material. In the innovation and optimization of the mold cleaning equipment, by integrally installing the flipping mechanism 2 and the lifting mechanism 3 inside the device main body 1, a set of efficient and intelligent cleaning system is constructed. Specifically, the core design of the flipping mechanism 2 lies in its precise transmission structure: the first driving member 22 is stably installed at the upper end of the bottom plate 21. When the first driving member 22 is started, its output end will drive the rotating rod 23 to rotate synchronously and stably. The two ends of the rotating rod 23 are ingeniously connected to the first transmission belts 24, and these two first transmission belts 24 achieve efficient power transmission through the belt 25 and the corresponding second transmission belts 26. Between the two groups of second transmission belts 26, two groups of pneumatic clamps 27 are specially installed. They adopt advanced pneumatic control technology and can quickly and stably clamp the mold. Thanks to this transmission design, the pneumatic clamps 27 installed between the two groups of second transmission belts 26 can rotate 360 degrees without dead angles, and cooperate with the spray heads 47 scientifically arranged inside the device main body 1 to perform all-round and deep spraying and cleaning on the surface of the mold, efficiently removing the dust and stubborn stains attached to the mold.

[0031] To further improve the convenience and efficiency of the cleaning process, a lifting mechanism 3 is innovatively integrated at the lower end of the flipping mechanism 2. By starting the second driving member 32, this mechanism drives the two groups of rotating teeth 33 at the upper end of the rod to rotate precisely. The precise meshing design between the rotating teeth 33 and the rack 34 enables the rack 34 to move smoothly up and down along the preset trajectory. This design greatly simplifies the process of taking and placing the mold. Workers can easily complete the loading and unloading operations of the mold without bending down or using other laborious methods, significantly reducing the labor intensity and improving the overall work efficiency. At the same time, to ensure the stability and accuracy of the bottom plate 21 during the lifting process, guide rods 35 are specially installed at both ends of the built-in plate member 31. The bottom plate 21 will slide along the guide rods 35 during the lifting process. This support and guiding mechanism effectively prevents the bottom plate 21 from shifting during the lifting process, ensuring the accuracy and reliability of the mold cleaning.

[0032] It is particularly worth mentioning that the inner wall of the pneumatic clamp 27 is made of high-quality rubber material with special treatment; this rubber material not only has good elasticity and wear resistance, but also can significantly increase the friction between the clamp and the mold, ensuring that the mold always maintains a stable clamping state during the cleaning process, avoiding poor cleaning effect or equipment damage due to loosening or slipping; through this series of innovative designs, the mold cleaning device realizes multi-angle, fast and efficient cleaning of the mold, completely getting rid of the cumbersome operation of manual turning over in the traditional cleaning method, and bringing revolutionary progress to the mold cleaning industry.

[0033] The lifting mechanism 3 is arranged at the lower end of the flipping mechanism 2 for easy placement. The lifting mechanism 3 includes a built-in plate 31. A second driving member 32 is installed on the built-in plate 31. One end of the second driving member 32 is connected to a rotating gear 33, and one end of the rotating gear 33 is connected to a rack 34. Both ends of the built-in plate 31 are connected to a guide rod 35. The outer surface of the rotating gear 33 is meshed with one end of the rack 34. Two groups of guide rods 35 are installed. The lifting mechanism 3 is installed at the lower end of the flipping mechanism 2. In the optimized design of the mold cleaning device, the ingenious conception and fine layout of the lifting mechanism 3 have brought a revolution to the mold placement process. Specifically, when the second driving member 32 is started, its powerful driving force will be quickly transmitted to the two sets of rotating teeth 33 installed on the upper end of the rod, causing them to start to rotate stably and accurately; the two sets of rotating teeth 33 and the rack 34 are precisely meshed, and when the rotating teeth 33 rotate, they will drive the rack 34 to move up and down along a predetermined trajectory; this ingenious design allows the mold clamped on the pneumatic clamp 27 to be easily lifted and lowered, and the staff no longer need to bend over or use other laborious and inefficient methods to pick up and put the mold, thereby greatly improving work efficiency and reducing labor intensity;

[0034] At the same time, in order to ensure the stability and accuracy of the bottom plate 21 during the lifting process and avoid affecting the mold placement effect due to shaking or offset, guide rods 35 are specially installed at both ends of the built-in plate 31; the bottom plate 21 will slide closely against the guide rods 35 during the lifting process. This support and guide mechanism is like laying a precise track for the bottom plate 21, effectively preventing any offset or shaking during the lifting process, ensuring the accuracy of mold placement;

[0035] In addition, in the design of the pneumatic fixture 27, full consideration has been given to the clamping stability and safety; the inner wall of the pneumatic fixture 27 is carefully crafted with high-quality rubber material. This rubber material not only has good flexibility and wear resistance, but more importantly, it can significantly increase the friction between the fixture and the mold. When the mold is clamped by the pneumatic fixture 27, the rubber inner wall will closely fit the surface of the mold, forming a strong frictional force to ensure that the mold always maintains a stable clamping state during the cleaning process and will not loosen or slip due to the vibration or water flow impact during the cleaning process. This design not only improves the cleaning effect but also greatly enhances the safety and reliability of the equipment.

[0036] The reciprocating spraying mechanism 4 is arranged at the upper end of the device main body 1 for reciprocating spraying. The reciprocating spraying mechanism 4 includes a machine cover 41. A third driving member 43 is installed inside the machine cover 41. The lower end of the third driving member 43 is drivingly connected to a half gear 44. A gear ring 45 is sleeved outside the half gear 44. Sleeve rods 46 are installed at both ends of the gear ring 45. A spray head 47 is installed at one end of the sleeve rod 46. A water pump 48 is installed at one end of the device main body 1. One end of the water pump 48 is inserted with a water outlet pipe 49. The outer surface of the half gear 44 meshes with the gear ring 45. Two groups of spray heads 47 are installed. The reciprocating spraying mechanism 4 is installed at the upper end of the device main body 1. The machine cover 41 covers the upper end of the cleaning bucket at the upper end of the device main body 1. Water flow is transmitted through the water inlet pipe 42 on the machine cover 41. After the third driving member 43 is started, the half gear 44 rotates and meshes with the tooth surface on the inner wall of the sleeve rod 46, causing the spray heads 47 installed on the sleeve rods 46 at both ends of the gear ring 45 to move horizontally back and forth to spray and clean the mold. The sewage after cleaning is discharged through the water pump 48 and the water outlet pipe 49, solving the problem that the position of the existing spray head 47 is fixed and improving the spraying area and flexibility of the spray head 47;

[0037] The working principle of the present invention is as follows: In the process of optimizing the mold cleaning technology, by ingeniously integrating the flipping mechanism 2 and the lifting mechanism 3 inside the device main body 1, the automation degree and operation convenience of mold cleaning have been significantly improved. Specifically, the design of the flipping mechanism 2 is particularly ingenious. A first driving member 22 is stably installed at the upper end of the bottom plate 21. After the first driving member 22 is started, it can drive the connected rotating rod 23 to rotate synchronously. The two ends of the rotating rod 23 are ingeniously driven by the first transmission belt 24 and the belt 25 to drive the second transmission belt 26 to rotate. Between the two groups of second transmission belts 26, two groups of pneumatic fixtures 27 are specially installed. They tightly clamp the mold by pneumatic means to ensure the stability of the mold during the cleaning process. Thanks to this transmission design, the pneumatic fixtures 27 installed between the two groups of second transmission belts 26 can rotate 360 degrees without dead angles, and cooperate with the spray heads 47 carefully arranged inside the device main body 1 to spray and clean the surface of the mold comprehensively and without omission, effectively removing the dust and stains on the mold;

[0038] To further improve the cleaning efficiency and operation convenience, a lifting mechanism 3 is also integrated at the lower end of the flipping mechanism 2. By starting the second driving member 32, this mechanism drives the two sets of rotating teeth 33 at the upper end of the rod to rotate. The precise meshing between the rotating teeth 33 and the rack 34 enables the rack 34 to move up and down along a preset trajectory. This design greatly simplifies the process of taking and placing the mold. Workers can easily complete the loading and unloading of the mold without bending down or using other laborious methods, significantly reducing the labor intensity and improving the work efficiency. At the same time, to ensure the stability and accuracy of the bottom plate 21 during the lifting process, guide rods 35 are specially installed at both ends of the built-in plate member 31. The bottom plate 21 slides along the guide rods 35 during the lifting process. This support and guiding mechanism effectively prevents the bottom plate 21 from shifting during the lifting process, ensuring the accuracy and reliability of mold cleaning. Through this series of innovative designs, multi-angle, fast, and efficient cleaning of the mold is achieved, completely getting rid of the cumbersome operation of manual turning in the traditional cleaning method.

[0039] In addition, to further improve the cleaning effect and the flexibility of the spray head 47, a reciprocating spraying mechanism 4 is specially installed at the upper end of the device main body 1. This mechanism is tightly covered on the cleaning bucket at the upper end of the device main body 1 through the machine cover 41 to form a closed cleaning environment. A water inlet pipe 42 is provided on the machine cover 41 for transmitting cleaning water flow into the cleaning bucket. When the third driving member 43 is started, the semi-gear 44 begins to rotate and meshes precisely with the tooth surface on the inner wall of the sleeve rod 46. This meshing effect enables the sleeve rods 46 at both ends of the tooth ring 45 to drive the spray head 47 to perform a horizontal reciprocating movement. This reciprocating movement trajectory of the spray head 47 greatly broadens its spraying area, enabling the cleaning water flow to cover the mold surface more evenly and comprehensively, thereby improving the cleaning effect and efficiency. After the cleaning is completed, the sewage is quickly discharged through the water pump 48 and the water outlet pipe 49, ensuring the cleanliness and hygiene of the cleaning environment. This innovative design not only solves the problems of the fixed position and limited spraying area of the traditional spray head 47, but also significantly improves the flexibility and spraying efficiency of the spray head 47, bringing a revolutionary progress to the mold cleaning technology.

[0040] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device.

[0041] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated mold cleaning device, characterized in that: include: Device body (1); A turning mechanism (2), the turning mechanism (2) being arranged inside the device body (1) and used for turning over and cleaning, the turning mechanism (2) comprising a bottom plate (21), a first driving member (22) being mounted on the upper end of the bottom plate (21), one end of the first driving member (22) being drivingly connected to a rotating rod (23); A lifting mechanism (3), the lifting mechanism (3) being arranged at the lower end of the flipping mechanism (2) for facilitating taking and placing, the lifting mechanism (3) comprising an internal plate (31), a second driving member (32) being mounted on the internal plate (31), one end of the second driving member (32) being drivingly connected to a rotating gear (33); A reciprocating spraying mechanism (4), the reciprocating spraying mechanism (4) being arranged at the upper end of the device body (1) for reciprocating spraying, the reciprocating spraying mechanism (4) comprising a machine cover (41), a third driving member (43) being installed inside the machine cover (41), and a lower end of the third driving member (43) being transmission-connected to a half gear (44).

2. The automatic mold cleaning device according to claim 1, characterized in that: A first transmission belt (24) is installed at both ends of the rotating rod (23), and a belt (25) is sleeved on the outer side of the first transmission belt (24).

3. An automated mold cleaning device according to claim 2, characterized in that: The inner wall of the belt (25) is transmission-connected with a second transmission belt (26), and one end of the second transmission belt (26) is installed with a pneumatic clamp (27).

4. The automatic mold cleaning device according to claim 3, characterized in that: The outer surface of the first conveyor belt (24) matches the inner wall of the belt (25), and the outer surface of the second conveyor belt (26) matches the inner wall of the belt (25).

5. The automatic mold cleaning device according to claim 3, characterized in that: Two groups of the pneumatic clamps (27) are installed, and the inner wall of the pneumatic clamps (27) is made of rubber material.

6. The automatic mold cleaning device according to claim 5, characterized in that: One end of the rotating tooth (33) is drivingly connected to a rack (34), and both ends of the built-in plate (31) are connected to guide rods (35).

7. An automated mold cleaning device according to claim 6, characterized in that: The outer surface of the rotating tooth (33) is meshed with one end of the rack (34), and two groups of the guide rods (35) are installed.

8. The automatic mold cleaning device according to claim 2, characterized in that: A gear ring (45) is sleeved on the outer side of the half gear (44), and sleeve rods (46) are installed at both ends of the gear ring (45).

9. The automatic mold cleaning device according to claim 8, characterized in that: A spray head (47) is installed at one end of the sleeve rod (46), a water pump (48) is installed at one end of the device body (1), and a water outlet pipe (49) is inserted at one end of the water pump (48).

10. An automated mold cleaning device according to claim 9, characterized in that: The outer surface of the half gear (44) is meshed with the ring gear (45), and two groups of the spray heads (47) are installed.

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