Intelligent pressure supplementing device of die-cutting machine and using method
Through the design of the intelligent pressure replenishment device of the die-cutter, the automatic pressure replenishment of the die-cutter is realized, which solves the problems of incomplete cutting and inadequate indentation, improves production efficiency and cutting accuracy, reduces the scrap rate, and supports real-time pressure monitoring and data processing.
Patent Information
- Application Number
- CN202311854887.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-07-01
AI Technical Summary
During the cutting or indentation process of existing die-cutting machines, due to the uneven surface of the paper and the die-cutting knife plate on the same plane, the cutting is incomplete or the indentation is not in place, and manual pressure replenishment is required. It depends on operating experience, it is cumbersome and difficult to monitor pressure balance, and it is easy to produce waste.
An intelligent pressure replenishment device for die-cutting machine is designed, including a frame, coordinate adjustment mechanism, electric adjustment mechanism and fine-tuning mechanism. The pressure is monitored by pressure sensors, and the pressure replenishment point and quantity are automatically determined to realize the precise pressure replenishment of the die-cutting knife and indentation line. The electric and pneumatic systems are used for automatic operation.
It realizes automatic pressure replenishment, improves cutting accuracy and production efficiency, reduces waste rate, reduces manual intervention, compact structure and prevents changes in adjustment volume caused by vibration, and supports real-time pressure monitoring and data processing.
Smart Images

Figure CN120228955A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of die-cutting and stamping equipment, and particularly relates to an intelligent pressure compensation device for a die-cutting machine. Background Art
[0002] In the process of preparing packaging boxes, it is usually necessary to use a die-cutting machine to cut or indent various paper products. During the die-cutting process, the paper to be die-cut runs upward with the lower platform to the position of the die-cutting knife, and the paper to be die-cut is cut or indented under the action of pressure. However, during the production process, since the surface of the paper is not a completely flat plane, and the bottoms of each cutting knife (die-cutting knife) and each indentation line of the die-cutting plate cannot be completely in the same plane, this results in incomplete cutting or insufficient indentation in some areas of the cut paper, affecting the yield rate; in the existing die-cutting process, when pressure unevenness occurs, it is necessary to manually pull out the die-cutting plate and use special compensation paper to compensate the pressure at the place where the machine pressure is low, and then try to cut the paper again. If there is still a situation where the die-cutting is not in place, the above compensation operation needs to be repeated until the pressure in the entire die-cutting area is consistent. The operation is inconvenient, and the manual pressure compensation operation is limited by the personal experience of the operator;
[0003] Specifically, there are the following deficiencies:
[0004] 1. In the prior art, it is necessary to manually use compensation paper for pressure compensation, and the pressure compensation effect is limited by the personal experience of the operator;
[0005] 2. Before each pressure compensation, it is necessary to try to cut the paper, observe the die-cutting effect of the paper, and pull out the die-cutting plate for pressure compensation, and it may be repeated many times, and the operation is cumbersome;
[0006] 3. After the equipment runs for a long time, it may cause uneven pressure in each die-cutting area. It is difficult for manual pressure compensation to monitor the pressure in this situation, and it is easy to cause waste products. Summary of the Invention
[0007] In view of this, the present invention aims to provide an intelligent pressure compensation device and a use method for a die-cutting machine to solve at least one of the above problems.
[0008] To achieve the above object, the technical solution of the present invention is realized as follows:
[0009] An intelligent pressure compensation device for a die-cutting machine includes a frame, a die-cutting machine platform, a coordinate adjustment mechanism, an electric adjustment mechanism, a fine adjustment mechanism, and a pressure head assembly; the frame and the die-cutting machine platform are arranged up and down, the coordinate adjustment mechanism is installed on the frame, the electric adjustment mechanism is installed on the moving output end of the coordinate adjustment mechanism, and the coordinate adjustment mechanism can realize the movement of the electric adjustment mechanism in the XY direction; both the fine adjustment mechanism and the pressure head assembly are installed on the die-cutting machine platform; the pressure head assembly is provided with a guiding structure, and the electric adjustment mechanism controls the fine adjustment mechanism to rotate to cause the pressure head assembly to generate an axial displacement, thereby realizing the pressure compensation operation for the die-cutting knife and / or the indentation line of the die-cutting machine.
[0010] Furthermore, the pneumatic chuck of the electric adjustment mechanism is used to clamp the locking taper rod of the fine adjustment mechanism and can drive the locking taper rod to rotate, so that the punch assembly threadedly connected to the locking taper rod generates an axial displacement.
[0011] Furthermore, the punch assembly includes a punch group and a pressure sensor. When the fine adjustment mechanism rotates, the punch group generates an axial displacement. The pressure sensor is installed on the punch group or on the die-cutting plate of the die-cutting machine and is used to detect the force applied to the die-cutting knife and / or the indentation line of the die-cutting machine. A guiding structure is provided between the punch group and the die-cutting machine. The pressure sensor is electrically connected to the controller, and the coordinate adjustment mechanism, the electric adjustment mechanism, and the fine adjustment mechanism are all electrically connected to the controller.
[0012] Furthermore, the punch group includes an upper punch and a lower punch. A pressure sensor is clamped between the upper punch and the lower punch. The fine adjustment mechanism drives the adjustment screw to rotate, and the upper punch generates an axial displacement, realizing the synchronous axial movement of the upper punch, the lower punch, and the pressure sensor. The lower punch provides pressure for the die-cutting knife and / or the indentation line to realize the supplementary pressure operation.
[0013] Furthermore, the fine adjustment mechanism includes a locking taper rod, an adjustment screw, and a locking assembly. The locking taper rod is arranged in the first mating hole of the die-cutting machine platform for limiting the locking taper rod. One end of the adjustment screw is connected to the locking taper rod, and the other end is connected to the punch assembly in the second mating hole.
[0014] A locking assembly is provided between the locking taper rod and the adjustment screw, which can lock the adjustment screw. The electric adjustment mechanism drives the locking taper rod to rotate and can realize the up and down fine adjustment of the punch assembly.
[0015] Furthermore, the locking assembly includes an unlocking ejector rod, an unlocking bolt, a spacer sleeve, and a taper sleeve. The unlocking ejector rod is arranged in the inner cavity of the locking taper rod, and two first long circular holes are provided on both sides of the locking taper rod. The unlocking bolt passes through the locking taper rod and the unlocking ejector rod, and the unlocking bolt is arranged in the first long circular hole, thereby realizing the up and down movement of the unlocking ejector rod in the inner cavity of the locking taper rod.
[0016] The locking taper rod sleeved with the spacer sleeve and the taper sleeve is installed in the first mating hole, and an unlocking compression spring is provided in the first mating hole. The end face of the taper sleeve is connected to the first mating hole through the unlocking compression spring.
[0017] Furthermore, a third mating hole is also provided on the backing plate of the die-cutting machine platform. The upper punch is threadedly connected to the adjustment screw and is arranged in the second mating hole of the die-cutting machine. The second mating hole is used to limit the upper punch, and the lower punch is arranged in the third mating hole.
[0018] A disc spring is provided between the stepped surface of the pressing head and the stepped surface of the third mating hole. The disc spring provides an upward acting force for the pressing head to achieve close fitting between the pressing head, the pressure sensor, and the upper pressing head. The upper pressing head bears the force generated by the closing of the platform and transmits this force to the pressure sensor.
[0019] Further, the fine adjustment mechanism is provided with an origin positioning component that cooperates with the pressing head assembly; the origin positioning component can contact the pressing head assembly and is used to determine whether the fine adjustment mechanism reaches zero.
[0020] Further, the second mating hole is a stepped hole. The stepped structure at the end of the adjustment screw forms an axial limit with the second mating hole. The end of the adjustment screw is provided with an origin positioning component, and the origin positioning component is a mechanical origin pin.
[0021] A notch is provided at the top of the upper pressing head of the pressing head assembly, and the notch forms two positioning surfaces at the top of the upper pressing head that can cooperate with the mechanical origin pin. When the lower surface of the lower pressing head of the pressing head assembly is aligned with the lower surface of the backing plate, the mechanical origin pin fits with the positioning surface of the upper pressing head.
[0022] Further, the electric adjustment mechanism is provided with a pneumatic chuck, a rotation drive mechanism, and an unlocking cylinder. The pneumatic chuck is used to clamp the locking taper rod of the fine adjustment mechanism.
[0023] The rotation drive mechanism is used to drive the rotation of the pneumatic chuck; the locking taper rod has a locking component relative to the die-cutting machine, and the unlocking cylinder is used to drive the unlocking ejector rod of the locking component to complete the unlocking operation.
[0024] The electric adjustment mechanism is further provided with a linear drive mechanism for realizing the lifting of the pneumatic chuck.
[0025] A usage method of an intelligent pressure compensation device for a die-cutting machine includes the following steps:
[0026] Read the pressure value after the platform of the die-cutting machine is closed; the die-cutting force and / or the indentation force are transmitted to the corresponding pressure sensors through the pressing head group, and the pressure sensors generate pressure electrical signals under extrusion.
[0027] The controller receives the information; the pressure electrical signal is transmitted to the controller, and the controller processes the electrical signal to determine the pressure compensation information. The pressure compensation information includes the pressure compensation point coordinates and the pressure compensation amount.
[0028] Pressure compensation operation: The controller transmits the pressure compensation information to the coordinate adjustment mechanism, and the coordinate adjustment mechanism executes the instruction to convey the electric adjustment mechanism to the specified pressure compensation point coordinate position; the electric adjustment mechanism controls the fine adjustment mechanism to enable the pressing head assembly to generate an axial displacement corresponding to the pressure compensation amount, and complete the pressure compensation operation on the die-cutting knife and / or the indentation line of the die-cutting machine.
[0029] A method for using an intelligent supplementary pressure device of a die-cutting machine, supplementary pressure detection; the controller determines whether all supplementary pressure points have completed supplementary pressure according to the data transmitted by the controller. If there are other positions that need to be processed, the controller will issue an instruction, and the coordinate adjustment mechanism will drive the electric adjustment mechanism to move to the next supplementary pressure position and re-execute the supplementary pressure operation; if all positions have completed supplementary pressure, the coordinate adjustment mechanism will move the electric adjustment mechanism to the coordinate origin;
[0030] If an alarm occurs during the supplementary pressure operation, it is necessary to manually eliminate the alarm. After confirming that the alarm has been completely eliminated, the controller will re-execute the supplementary pressure operation.
[0031] A method for using an intelligent supplementary pressure device of a die-cutting machine includes the following steps;
[0032] S1. Jog the die-cutting machine; the upper platform and the lower platform of the die-cutting machine are pressed together to complete the cutting and / or indentation of the paper to be die-cut;
[0033] S2. Read the pressure value; the die-cutting pressure is transmitted to the corresponding pressure sensor through the lower pressure head. The pressure sensor is squeezed to generate an electrical signal, and the electrical signal is transmitted to the fine-tuning mechanism through a wire;
[0034] S3. The controller receives information; the fine-tuning mechanism transmits the information to the processor. The processor processes the electrical signal and transmits the processing result to the controller and the display screen to determine the coordinate of the supplementary pressure point and the amount of supplementary pressure;
[0035] S4. The controller transmits the information to the coordinate adjustment mechanism; the coordinate adjustment mechanism controls the electric adjustment mechanism to move to the specified position; when there are multiple supplementary pressure points at the same time, the coordinate adjustment mechanism first searches in the X-axis direction and then sequentially searches in the Y-axis direction;
[0036] S5. Supplementary pressure operation; the coordinate adjustment mechanism moves down under the drive of the linear cylinder, and the pneumatic chuck sleeves the locking taper rod; the unlocking cylinder completes the unlocking operation, the pneumatic chuck is ventilated to clamp the locking taper rod, and the supplementary pressure motor drives the pneumatic chuck to rotate according to the amount of supplementary pressure transmitted by the controller to complete the supplementary pressure action;
[0037] S6. Alarm handling; if an alarm occurs during the supplementary pressure process S5, it is necessary to manually eliminate the alarm and confirm on the display screen 4 that the alarm has been completely eliminated. The controller will re-execute action S5 and action S6;
[0038] S7. Supplementary pressure detection; the controller determines whether all supplementary pressure points have completed supplementary pressure according to the data transmitted by the controller. If there are other positions that need to be processed, the controller will issue an instruction, and the coordinate adjustment mechanism will drive the electric adjustment mechanism to move to the next supplementary pressure position and re-execute actions S4-S6; if all positions have completed supplementary pressure, the coordinate adjustment mechanism will move the electric adjustment mechanism to the coordinate origin;
[0039] S8. Start die-cutting; after the supplementary pressing is completed, the paper is normally die-cut, and at the same time, the controller reads whether the pressure at each position is normal. If there is an abnormality, return to operation S2 to perform supplementary pressing again. Otherwise, the machine performs normal die-cutting;
[0040] S9. Die-cutting is completed; after all the paper is die-cut, the coordinate adjustment mechanism drives the electric adjustment mechanism to the supplementary pressing position in operation S4, and zeroes the supplementary pressing amount. The supplementary pressing motor returns to the origin position, and the die-cutting is completed.
[0041] A method for using an intelligent supplementary pressing device of a die-cutting machine. The working process of the electric adjustment mechanism includes the following steps:
[0042] T1. Clamp the taper rod;
[0043] T2. Judge whether the linear cylinder action is in place;
[0044] T3. Unlock the fine adjustment mechanism;
[0045] T4. Judge whether the unlocking cylinder action is in place;
[0046] T5. Judge whether the pneumatic chuck is clamped;
[0047] T6: Rotate the pneumatic chuck;
[0048] T7: Judge whether the fine adjustment mechanism reaches zero;
[0049] T8. Start supplementary pressing;
[0050] T9. Judge whether the unlocking cylinder and the pneumatic chuck act overtime;
[0051] T10. Supplementary pressing is completed.
[0052] Compared with the prior art, the method for using an intelligent supplementary pressing device of a die-cutting machine according to the present invention has the following advantages:
[0053] (1) The method for using an intelligent supplementary pressing device of a die-cutting machine according to the present invention can realize automatic supplementary pressing operation without manual operation, and has the effect of higher supplementary pressing accuracy.
[0054] (2) By setting the structural cooperation of the pressure head group and the pressure sensor, the automatic monitoring of the die-cutting pressure can be realized. The accurate processing of the supplementary pressing point and the supplementary pressing amount can be realized through the data transmitted by the pressure sensor, and the pressure during the die-cutting process is monitored in real time. There is no need for manual inspection during the die-cutting process, which makes up for the deficiency of excessive dependence on personal experience in traditional manual supplementary pressing, improves production efficiency, and reduces the rejection rate.
[0055] (3) The fine adjustment mechanism according to the present invention has a compact structure and can be evenly distributed within the entire die-cutting width, and can realize precise supplementary pressing operation at local points.
[0056] (4) The fine-tuning mechanism of the present invention uses a fine-threaded screw for distance fine-tuning and solves the cumulative error generated during the adjustment process by setting a mechanical zero point.
[0057] (5) The fine-tuning mechanism of the present invention uses a tapered rod and a tapered sleeve for anti-loosening and uses a push rod to squeeze and unlock, which is simple to operate and convenient for automated operation; it has an anti-loosening function to prevent the adjustment amount from changing due to vibration during the die-cutting process.
[0058] (6) The pressure head assembly of the present invention is provided with a pressure monitoring sensor, which can realize real-time monitoring of the die-cutting pressure, and processes the data through a controller, and transmits the real-time pressure data, the points to be pressure-supplemented, and the amount of pressure to be supplemented to the display screen.
[0059] (7) The separate setting of the pressure head assembly of the present invention can ensure an independent setting space for the pressure sensor, so that the purpose of single replacement for single damage can be achieved, which is convenient for later maintenance and repair. BRIEF DESCRIPTION OF THE DRAWINGS
[0060] The drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:
[0061] Figure 1 is a schematic diagram of an intelligent pressure-supplementing device for a die-cutting machine according to an embodiment of the present invention;
[0062] Figure 2 is a schematic diagram of a coordinate adjustment mechanism according to an embodiment of the present invention;
[0063] Figure 3 is a schematic diagram of an electric adjustment mechanism according to an embodiment of the present invention;
[0064] Figure 4 is a sectional view of an electric adjustment mechanism according to an embodiment of the present invention;
[0065] Figure 5 is a working schematic diagram of an electric adjustment mechanism and a fine-tuning mechanism according to an embodiment of the present invention;
[0066] Figure 6 is a working process schematic diagram of a use method of an intelligent pressure-supplementing device for a die-cutting machine according to an embodiment of the present invention;
[0067] Figure 7 is a working process schematic diagram of an electric adjustment mechanism according to an embodiment of the present invention;
[0068] Figure 8 is a schematic diagram of a process for finding pressure-supplementing points according to an embodiment of the present invention;
[0069] Figure 9Schematic diagram of Embodiment 2 of the guiding mechanism according to an embodiment of the present invention;
[0070] Figure 10 Schematic diagram of Embodiment 3 of the guiding mechanism according to an embodiment of the present invention.
[0071] Explanation of reference numerals:
[0072] 1. Guide post; 2. Lower platform; 3. Display screen; 4. Plug assembly; A. Fine adjustment mechanism; A1. Unlock ejector rod; A2. Locking taper rod; A3. Unlock bolt; A4. Spacer sleeve; A5. Hexagon screw; A6. Taper sleeve; A7. Unlock compression spring; A8. Washer; A9. Adjusting screw; A10. Upper pressure head; A11. Upper guide pin; A111. Lower guide pin; A12. Mechanical origin pin; A13. Pressure sensor; A14. Lower pressure head; A15. Disc spring; B. Coordinate adjustment mechanism; B1. Y-direction adjustment module; B2. First X-direction adjustment module; B3. Second X-direction adjustment module; B4. Y-direction adjustment module mounting plate; B5. Frame; C. Electric adjustment mechanism; C1. Lower pressing cylinder; C2. First mounting plate; C3. Linear guide rail; C4. Connecting rod; C5. Second mounting plate; C6. Third mounting plate; C7. Unlock cylinder; C8. Fourth mounting plate; C9. Fifth mounting plate; C10. Pneumatic chuck; C11. Make-up pressure motor; C12. Mounting flange; C13. Bearing; C14. Connecting shaft; C15. Unlock rod; C16. First synchronous pulley; C17. Second synchronous pulley; C18. Synchronous belt body; D. Die-cutting machine platform; D1. Upper platform; D2. Backing plate; E. Die-cutting plate frame; E1. Die-cutting back plate; E2. Die-cutting tool plate; E3. Die-cutting tool body; 5. Paper to be die-cut; 61. Eccentric shaft; 62. Eccentric column; 63. Guide groove; 64. Upper wedge column; 65. Guide block; 66. Lower wedge column; 71. Adjusting shaft; 72. Guide pin; 73. Guide post; 74. Guide groove. Detailed implementation manners
[0073] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments may be combined with each other.
[0074] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.
[0075] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific circumstances.
[0076] The present invention will be described in detail below with reference to the drawings and in conjunction with embodiments.
[0077] An intelligent supplementary pressure device for a die-cutting machine, as Figures 1 - 5 shown, includes a base, a frame B5, a die-cutting machine platform D, a coordinate adjustment mechanism B, an electric adjustment mechanism C, and a fine adjustment mechanism A; the frame B5 is mounted above the base, the coordinate adjustment mechanism B is mounted on the frame B5, and the electric adjustment mechanism C is mounted on the moving output end of the coordinate adjustment mechanism B.
[0078] The coordinate adjustment mechanism can realize the movement of the electric adjustment mechanism in the XY direction; both the fine adjustment mechanism and the pressure head assembly are mounted on the die-cutting machine platform; the pressure head assembly is provided with a guiding structure, and the electric adjustment mechanism controls the fine adjustment mechanism to rotate to cause the pressure head assembly to generate an axial displacement, thereby realizing the supplementary pressure operation on the die-cutting knife and / or the indentation line of the die-cutting machine.
[0079] The die-cutting machine platform D includes an upper platform D1, a lower platform 22, a backing plate D2, a die-cutting back plate E1, and a die-cutting knife plate; the bottom of the upper platform D1, the backing plate D2 are fixedly connected, and the die-cutting back plate E1 and the die-cutting knife plate are connected in sequence from top to bottom.
[0080] A number of fine-tuning mechanisms A are arranged in an array and embedded in the upper platform D1. The pressing head A14 of the fine-tuning mechanism A can pass through the backing plate D2 and be in contact with the die-cutting back plate E1, so as to realize the supplementary pressing operation on the die-cutting knife body E3 and / or the crease line of the die-cutting plate. The die-cutting knife body E3 is used for cutting or creasing the paper on the lower platform 22;
[0081] The upper platform D1 and the backing plate D2 are bolted together. The die-cutting back plate E1 and the upper surface of the die-cutting plate are closely attached. The die-cutting knife body E3 is embedded in the die-cutting plate, and the back of the die-cutting knife body E3 is in contact with the die-cutting back plate E1. The lower platform 22 moves up and down or the upper platform D1 moves up and down. The relative movement of the upper platform D1 or the lower platform 22 completes the cutting or creasing. In one way of explanation, the paper 5 to be die-cut follows the lower platform 22 and moves upward to the die-cutting knife body E3, and the cutting or creasing of the paper 5 to be die-cut is completed under the pressure provided by the lower platform 22, where the axis of the fine-tuning mechanism A is perpendicular to the die-cutting back plate E1;
[0082] The upper platform D1 of the die-cutting machine platform D is installed on the base through the guide posts 1, and the base is provided with a driving member capable of realizing the up and down movement of the die-cutting machine platform D.
[0083] The lower platform 22 of the die-cutting machine platform D is installed on the upper surface of the base. The fine-tuning mechanism A is installed on the die-cutting machine platform D, and the fine-tuning mechanism A is below the electric adjustment mechanism C.
[0084] The coordinate adjustment mechanism B is composed of an X-direction adjustment module and a Y-direction adjustment module B1; the coordinate adjustment mechanism B can realize the movement of the electric adjustment mechanism C in the XY direction; the fine-tuning mechanism and the pressing head assembly are both installed on the die-cutting machine platform; the pressing head assembly is provided with a guiding structure, and the electric adjustment mechanism controls the rotation of the adjustment screw of the fine-tuning mechanism to make the pressing head assembly generate an axial displacement, so as to realize the supplementary pressing operation on the die-cutting knife and / or the crease line of the die-cutting machine.
[0085] The frame B5 is fixedly connected to the lower platform 22 by screws. Two X-direction adjustment modules are fixedly arranged on the frame B5. The mounting plate B4 of the Y-direction adjustment module B1 is installed on the two X-direction adjustment modules. The mounting plate of the Y-direction adjustment module B1 is perpendicular to the first X-direction adjustment module B2 and the second X-direction adjustment module B3. The Y-direction adjustment module B1 is installed on the mounting plate of the Y-direction adjustment module B1, and the electric adjustment mechanism C is fixedly connected to the Y-direction adjustment module B1;
[0086] Preferably, the electric adjustment mechanism C includes a first mounting plate C2, a second mounting plate C5, a third mounting plate C6, a fourth mounting plate C8 and a fifth mounting plate C9. The second mounting plate C5 is mounted to the moving output end of the coordinate adjustment mechanism B. The first mounting plate C2 is mounted to the top of the second mounting plate C5. The third mounting plate C6 is connected to the second mounting plate C5 through a sliding component. The fourth mounting plate C8 and the fifth mounting plate C9 are successively mounted to the third mounting plate C6 from top to bottom.
[0087] The fifth mounting plate C9 is provided with a pneumatic chuck C10, and the pneumatic chuck C10 is used to clamp the locking cone rod A2 of the fine adjustment mechanism A. The fourth mounting plate C8 is provided with a rotation driving mechanism and an unlocking cylinder C7. The rotation driving mechanism is used to drive the rotation of the pneumatic chuck C10. The unlocking cylinder C7 is used to unlock the locking component of the fine adjustment mechanism A. The first mounting plate C2 is provided with a linear driving mechanism for realizing the lifting of the pneumatic chuck C10.
[0088] Preferably, the linear driving mechanism includes a linear cylinder and a linear connecting rod C4. The linear cylinder is mounted to the first mounting plate C2, and the output end of the linear cylinder passes through the first mounting plate C2 and is connected to the linear connecting rod C4 mounted to the third mounting plate C6 to drive the lifting of the third mounting plate C6.
[0089] Preferably, the rotation driving mechanism includes a pressure compensating motor C11. The pressure compensating motor C11 is mounted to the fourth mounting plate C8, and a first synchronous pulley C16 is provided at its output end. A second synchronous pulley C17 is provided at the top of the pneumatic chuck C10. The first synchronous pulley C16 and the second synchronous pulley C17 are connected by a synchronous belt body C18 to drive the rotation of the pneumatic chuck C10. The pneumatic chuck C10 is mounted to the fifth mounting plate C9 through a rotating shaft mounting flange C12 and a bearing C13.
[0090] The fourth mounting plate C8 is also provided with an unlocking cylinder C7 concentrically arranged with the pneumatic chuck C10, and the output rod of the unlocking cylinder C7 can pass through the center of the pneumatic chuck C10.
[0091] Preferably, the upper platform D1 of the die-cutting machine platform D is provided with a first mating hole and a second mating hole, and the backing plate D2 of the die-cutting machine platform D is provided with a third mating hole. The first mating hole is used to limit the locking cone rod, and the second mating hole is used to limit the upper punch of the punch assembly. The third mating hole is used to provide a guiding function for the lower punch of the punch assembly.
[0092] The fine-tuning mechanism A includes a locking taper rod A2 and an adjusting screw rod A9. The locking taper rod A2 is arranged in the first mating hole; one end of the adjusting screw rod A9 is connected to the locking taper rod A2, and the other end passes through the first mating hole to the second mating hole and is connected to the punch assembly; a locking assembly is provided between the locking taper rod A2 and the adjusting screw rod A9, which can lock the adjusting screw rod A9; rotating the locking taper rod A2 can achieve the up and down fine-tuning of the punch assembly.
[0093] The punch assembly includes a punch group and a pressure sensor. The punch group includes an upper punch and a lower punch. The pressure sensor is clamped between the upper punch and the lower punch. The fine-tuning mechanism drives the upper punch to rotate, and the upper punch generates an axial displacement, realizing the synchronous axial movement of the upper punch, the lower punch and the pressure sensor. The lower punch provides pressure for the die-cutting knife and / or the indentation line to achieve the supplementary pressing operation.
[0094] In the locked state, the locking assembly brakes the locking taper rod A2, making the locking taper rod A2 unable to rotate; through unlocking treatment, releasing the braking of the locking assembly on the locking taper rod A2 can achieve the rotation of the locking taper rod A2.
[0095] The locking assembly includes an unlocking ejector rod A1, an unlocking bolt A3, a spacer sleeve A4 and a taper sleeve A6; the unlocking ejector rod A1 is arranged in the inner cavity of the locking taper rod A2, and there are first long round holes on both sides of the locking taper rod A2; the unlocking bolt A3 passes through the locking taper rod A2 and the unlocking ejector rod A1, and the unlocking bolt A3 is arranged in the first long round hole, thereby realizing the up and down movement of the unlocking ejector rod A1 in the inner cavity of the locking taper rod A2; the locking taper rod A2 sleeved with the spacer sleeve A4 and the taper sleeve A6 is installed in the first mating hole, and the spacer sleeve A4 is above the taper sleeve A6; and there is an unlocking compression spring A7 in the first mating hole, and there is a washer A8 under the unlocking compression spring A7. The end face of the taper sleeve A6 is connected to the bottom of the first mating hole through the unlocking compression spring A7. The unlocking compression spring A7 always provides an upward force for the taper sleeve A6 to ensure that the taper sleeve A6 always presses the locking taper rod A2 to achieve the locking purpose.
[0096] Preferably, as Figure 6 shown, the taper formed by the inner surfaces of the spacer sleeve A4 and the taper sleeve A6 fits the taper formed by the outer surface of the locking taper rod A2. An unlocking space is formed between the locking taper rod A2 and the inner wall of the first mating hole. The spacer sleeve A4 and the taper sleeve A6 are inserted into the unlocking space and squeeze the outer contour of the locking taper rod A2 to fill the unlocking space, which can lock the locking taper rod A2 to reach the anti-loosening state; if unlocking is required, it is necessary to release the filling of the unlocking space.
[0097] The taper formed by the inner surfaces of the spacer sleeve A4 and the taper sleeve A6 and the outer surface of the locking taper rod A2 are similar to the cooperation of two wedge-shaped structures. By moving and staggering adjustment, the width between the two wedge-shaped structures can be changed.
[0098] The unlocking ejector rod A1 drives the unlocking bolt A3 to squeeze the tapered sleeve A6 to achieve unlocking. Other methods such as using threaded extrusion of the tapered sleeve A6 or directly extruding the tapered sleeve A6 can also achieve unlocking.
[0099] Preferably, as Figures 3 - 5 shown, the indenter assembly includes an upper indenter A10, a lower indenter A14 and a pressure sensor A13. The upper indenter A10 is threadedly connected to the adjustment screw A9. Here, a fine thread is used for the threaded connection, which has high adjustment precision and can withstand the die-cutting force to achieve fine adjustment. The upper indenter A10 is arranged in the second fitting hole, the lower indenter A14 is arranged in the third fitting hole, the pressure sensor A13 is arranged between the upper indenter A10 and the lower indenter A14. A guiding mechanism is provided between the upper indenter A10 and the second fitting hole. Rotating the adjustment screw A9 realizes the up and down fine adjustment of the upper indenter A10.
[0100] Preferably, the third fitting hole is a stepped hole, the lower indenter A14 is a stepped structure, and a disc spring A15 is provided between the stepped surface of the lower indenter A14 and the stepped surface of the third fitting hole. The disc spring A15 provides an upward acting force for the lower indenter A14 to achieve close fitting between the lower indenter A14, the pressure sensor A13 and the upper indenter A10, ensuring that the pressure sensor A13 can monitor the pressure value in real time. And the pressure sensor A13 is connected to the controller during use, and the controller receives the pressure value and then makes a corresponding response.
[0101] Preferably, a guiding groove is provided in the third fitting hole, and a lower guiding pin A111 is provided on one side of the lower indenter A14. The lower guiding pin A111 cooperates with the guiding groove to realize linear guiding of the lower indenter A14;
[0102] The guiding mechanism includes an upper guiding pin A11 and a guiding groove. The upper guiding pin A11 is connected to one side of the upper indenter A10. A guiding groove is provided in the second fitting hole. The upper guiding pin A11 cooperates with the guiding groove to realize linear guiding of the upper indenter A10;
[0103] At the same time, guiding mechanisms are provided for both the upper indenter A10 and the lower indenter A14, so that the upper indenter A10 and the lower indenter A14 can be in more accurate positions, reducing operation errors.
[0104] As Figure 9As shown in the figure, as the second embodiment for controlling the axial displacement of the upper punch, the guiding mechanism of the punch assembly further includes an eccentric shaft 61, an upper wedge column 64, a lower wedge column 66 and a guiding block 65. The eccentric column 62 of the eccentric shaft 61 is connected to the guiding groove 7463 of the upper wedge block. The upper wedge column 64 is connected to the lower wedge column 66 through the guiding block 65. By rotating the eccentric shaft 61, the upper wedge block moves under the guidance of the guiding block 65. The connecting surface between the lower wedge column 66 and the upper wedge column 64 is an inclined surface, thereby controlling the axial movement of the lower wedge column 66. In actual use, the lower wedge column 66 is connected to the upper punch.
[0105] As Figure 10 shown in the figure, as the second embodiment for controlling the axial displacement of the upper punch, the guiding mechanism of the punch assembly further includes an adjusting shaft 71, a guiding pin 72 and a guiding column 73;
[0106] The circumferential surface of the adjusting shaft 71 is provided with a guiding pin 72. The guiding shaft is provided with a guiding groove 7463 which is an inclined groove. The guiding pin 72 cooperates with the guiding groove 7463. The guiding column 73 is connected to the upper punch. By rotating the adjusting shaft 71, the guiding column 73 generates an axial displacement.
[0107] Preferably, the second mating hole is a stepped hole. The stepped structure of the adjusting screw A9 forms an axial limit with the second mating hole. The adjusting screw A9 is provided with a mechanical origin pin A12. The top of the upper punch A10 is provided with a notch, and the notch forms two positioning surfaces on the top of the upper swing head that can cooperate with the mechanical origin pin. When the lower surface of the lower punch A14 is aligned with the lower surface of the backing plate D2, the mechanical origin pin A12 fits with the positioning surface of the upper punch A10 as a reference. By rotating the adjusting screw A9, the mechanical origin pin A12 rotates simultaneously, and the supplementary pressing operation is completed between the two positioning surfaces.
[0108] Preferably, a long circular hole is provided on each side of the spacer sleeve A4. The hexagon screw A5 passes through the long circular hole horizontally and is threadedly connected to the locking cone rod A2, and then contacts the adjusting screw A9 to fix the locking cone rod A2 and the locking cone rod A2. The adjusting screw A9 and the locking cone rod A2 are fixed axially and laterally, ensuring tightness and integrity, achieving the effect of simultaneous rotation and avoiding errors.
[0109] The locking cone rod A2 is made of wear-resistant metal material; the cone sleeve A6 is made of a material with good elasticity; the adjusting screw A9, the upper punch A10 and the lower punch A14 are all made of pressure-resistant metal materials, and the die-cutting backplane E1 is made of a compressive thin plate material that can produce slight elastic deformation;
[0110] The pressure sensor A13 is only a general term for a sensor that can realize pressure monitoring, including but not limited to strain gauge sensors, piezoresistive sensors, and piezoelectric ceramic sensors.
[0111] The mechanical origin pin A12 uses the method of a cylindrical pin fitting the positioning surface of the pressure head as the mechanical origin. The fitting of the threaded end faces of other pressure heads and the end face of the screw can also achieve the mechanical origin function.
[0112] The distance between the adjusting screw A9 and the locking taper rod A2 is finely adjusted using a fine-pitch thread. Using other specifications of threads or an inclined plane adjusting mechanism can also achieve distance fine adjustment.
[0113] This device uses, but is not limited to, the taper sleeve A6 to achieve anti-loosening. Using a nut for anti-loosening, a hydraulic / pneumatic clamping sleeve can also achieve anti-loosening.
[0114] A method for using an intelligent pressure compensation device for a die-cutting machine, as Figure 6 shown, includes the following steps:
[0115] After the die-cutting machine platform is closed and pressed, read the pressure value; the die-cutting force and / or the indentation force are transmitted to the corresponding pressure sensors through the pressure head group, and the pressure sensors generate pressure electrical signals under extrusion;
[0116] The controller receives the information; the pressure electrical signal is transmitted to the controller, and the controller processes the electrical signal to determine the pressure compensation information. The pressure compensation information includes the coordinates of the pressure compensation points and the pressure compensation amount;
[0117] Pressure compensation operation: The controller transmits the pressure compensation information to the coordinate adjustment mechanism, and the coordinate adjustment mechanism executes the instruction to convey the electric adjustment mechanism to the specified coordinates of the pressure compensation points; the electric adjustment mechanism controls the fine adjustment mechanism to make the pressure head assembly generate an axial displacement amount corresponding to the pressure compensation amount, completing the pressure compensation operation on the die-cutting knife and / or the indentation line of the die-cutting machine;
[0118] Pressure compensation detection; the controller determines whether all pressure compensation points have completed pressure compensation according to the data transmitted by the controller. If there are other required positions, the controller will issue an instruction, and the coordinate adjustment mechanism will drive the electric adjustment mechanism to move to the next pressure compensation position and re-execute the pressure compensation operation; if all positions have completed pressure compensation, the coordinate adjustment mechanism will move the electric adjustment mechanism to the coordinate origin;
[0119] If an alarm occurs during the pressure compensation operation, it is necessary to manually eliminate the alarm, and after confirming that the alarm has been completely eliminated, the controller will re-execute the pressure compensation operation.
[0120] A method for using an intelligent pressure compensation device for a die-cutting machine includes the following steps:
[0121] S1. Jog the die-cutting machine; the upper platform D1 and the lower platform 22 are pressed together to complete the cutting and indentation of the paper 5 to be die-cut;
[0122] S2. Read the pressure value; the die-cutting pressure is transmitted to the corresponding pressure sensor A13 through the lower pressure head A14, and the pressure sensor A13 generates an electrical signal under extrusion. The electrical signal is transmitted to the fine adjustment mechanism A through a wire;
[0123] S3. The controller receives information; the fine-tuning mechanism transmits the information to the processor, and the processor processes the electrical signal to determine the coordinate of the pressure compensation point and the amount of pressure compensation;
[0124] S4. The controller transmits the information to the coordinate adjustment mechanism B; the coordinate adjustment mechanism B controls the electric adjustment mechanism C to move to the specified position; when there are multiple pressure compensation points at the same time, the coordinate adjustment mechanism B first searches in the X-axis direction and then searches along the Y-axis direction in turn, as Figure 8 shown;
[0125] S5. Pressure compensation operation; the coordinate adjustment mechanism B moves downward under the drive of the linear cylinder, and the pneumatic chuck C10 sleeves and locks the locking cone rod A2; the unlocking cylinder C7 completes the unlocking operation, the pneumatic chuck C10 is ventilated to clamp the locking cone rod A2, and the pressure compensation motor C11 drives the pneumatic chuck C10 to rotate according to the pressure compensation amount transmitted by the controller to complete the pressure compensation action;
[0126] S6. Alarm handling; if an alarm occurs during the pressure compensation process S5, it is necessary to manually eliminate the alarm and confirm on the display screen 34 that the alarm is completely eliminated, and the controller will re-execute the actions S5 and S6;
[0127] S7. Pressure compensation detection; the controller judges whether all pressure compensation points have completed the pressure compensation according to the data transmitted by the controller. If there are other required positions, the controller will issue an instruction, and the coordinate adjustment mechanism B drives the electric adjustment mechanism C to move to the next pressure compensation position and re-execute the actions S4 - S6; if all positions have completed the pressure compensation, the coordinate moving device B moves the electric adjustment tool C to the coordinate origin;
[0128] S8. Start die-cutting; after the pressure compensation is completed, the paper is normally die-cut, and at the same time the controller reads whether the pressure at each position is normal. If there is an abnormality, it returns to the action S2 to re-perform the pressure compensation, otherwise, the machine performs normal die-cutting;
[0129] S9. Die-cutting end; after all the paper is die-cut, the coordinate moving mechanism B drives the electric adjustment mechanism C to the pressure compensation position of the action S4 and zeroes the pressure compensation amount, and the pressure compensation motor C11 returns to the origin position, and the die-cutting ends.
[0130] The working process of the electric adjustment mechanism C is as Figure 7 shown, including the following steps:
[0131] T1. After the electric adjustment mechanism C receives the pressure compensation signal transmitted by the controller, the linear cylinder extends to sleeve the pneumatic chuck C10 on the cone rod;
[0132] T2. The controller determines whether the linear cylinder has reached the end position. If the linear cylinder times out, the controller alarms and returns to step S6. If there is no alarm, it is determined that the linear cylinder has reached the end position, and the subsequent actions are continued;
[0133] T3. The unlocking cylinder C7 extends, driving the unlocking rod C15 to move downward and squeeze the unlocking ejector rod A1. The unlocking ejector rod A1 drives the unlocking bolt A3 to squeeze the spacer sleeve A4 and the tapered sleeve A6, and the tapered sleeve A6 disengages from the tapered rod, and the fine-tuning mechanism A is unlocked;
[0134] T4. The controller determines whether the unlocking cylinder C7 has reached the end position. If the unlocking cylinder C7 times out, the controller alarms and returns to action S6. If there is no alarm, it is determined that the unlocking cylinder C7 has reached the end position, and the subsequent actions are continued;
[0135] T5. The pneumatic chuck C10 is ventilated to clamp the locking tapered rod A2. The controller determines whether the pneumatic chuck C10 is clamped. If it is not clamped, it returns to action S6. Otherwise, the subsequent actions are continued;
[0136] T6: The pressure compensating motor C11 drives the pneumatic chuck C10 to reverse through the first synchronous pulley C16 and the second synchronous pulley C17;
[0137] T7: The pneumatic chuck C10 drives the locking tapered rod A2 to rotate. The positioning surface of the upper pressure head A10 contacts the mechanical origin pin A12. If the torque output by the pressure compensating motor C11 reaches the set value, it is determined that the fine-tuning mechanism A reaches the zero point, and the subsequent actions are continued. If the reverse action time exceeds the set value, the controller alarms and executes action S6;
[0138] T8: The pressure compensating motor C11 drives the locking tapered rod A2 to rotate according to the pressure compensation amount transmitted by the controller. The lower pressure head A14 extends to squeeze the die-cutting backplane E1, completing the single-position pressure compensation action;
[0139] T9: After the pressure compensation is completed, the unlocking cylinder C7 drives the unlocking rod C15 to move upward and disengages from the unlocking ejector rod A1. The tapered sleeve A6 re-clamps the locking tapered rod A2 under the action of the unlocking compression spring A7. The pneumatic chuck C10 cuts off the air supply and releases the locking tapered rod A2. The controller determines whether the unlocking cylinder C7 and the pneumatic chuck C10 time out. If there is no alarm, the subsequent actions are continued. Otherwise, it returns to action S6;
[0140] T10: The linear cylinder retracts, driving the electric adjustment mechanism C to rise, ensuring that the lower surface of the pneumatic chuck C10 is higher than the fine-tuning mechanism A. If there is no alarm, the single-point pressure compensation action is completed. Otherwise, it returns to action S6.
[0141] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An intelligent supplementary pressure device for a die-cutting machine, characterized in that: It includes a frame, a die-cutting machine platform, a coordinate adjustment mechanism, an electric adjustment mechanism, a fine-tuning mechanism and a punch assembly; the frame and the die-cutting machine platform are arranged vertically, the coordinate adjustment mechanism is installed on the frame, the electric adjustment mechanism is installed on the moving output end of the coordinate adjustment mechanism, and the coordinate adjustment mechanism can realize the movement of the electric adjustment mechanism in the XY direction; both the fine-tuning mechanism and the punch assembly are installed on the die-cutting machine platform; the punch assembly is provided with a guiding structure, and the electric adjustment mechanism controls the fine-tuning mechanism to rotate to cause the punch assembly to generate an axial displacement, thereby realizing the supplementary pressing operation on the die-cutting knife and / or the indentation line of the die-cutting machine.
2. The intelligent supplementary pressure device for a die-cutting machine according to claim 1, characterized in that: The pneumatic chuck of the electric adjustment mechanism is used to clamp the locking taper rod of the fine-tuning mechanism and can drive the locking taper rod to rotate, so that the punch assembly threadedly connected to the locking taper rod generates an axial displacement.
3. An intelligent supplementary pressure device for a die-cutting machine according to claim 1, characterized in that: The punch assembly includes a punch group and a pressure sensor. The fine-tuning mechanism rotates to cause the punch group to generate an axial displacement. The pressure sensor is installed on the punch group or the die-cutting knife plate of the die-cutting machine and is used to detect the force received by the die-cutting knife and / or the indentation line of the die-cutting machine. A guiding structure is provided between the punch group and the die-cutting machine. The pressure sensor is electrically connected to the controller, and the coordinate adjustment mechanism, the electric adjustment mechanism and the fine-tuning mechanism are all electrically connected to the controller.
4. An intelligent supplementary pressure device for a die-cutting machine according to claim 3, characterized in that: The punch group includes an upper punch and a lower punch. A pressure sensor is clamped between the upper punch and the lower punch. The fine-tuning mechanism drives the adjusting screw to rotate, and the upper punch generates an axial displacement, realizing the synchronous axial movement of the upper punch, the lower punch and the pressure sensor. The lower punch provides pressure for the die-cutting knife and / or the indentation line to realize the supplementary pressing operation.
5. An intelligent supplementary pressure device for a die-cutting machine according to claim 1, characterized in that: The fine-tuning mechanism includes a locking taper rod, an adjusting screw and a locking assembly. The locking taper rod is arranged in the first mating hole of the die-cutting machine platform for limiting the locking taper rod; one end of the adjusting screw is connected to the locking taper rod, and the other end is connected to the punch assembly in the second mating hole. A locking assembly is provided between the locking taper rod and the adjusting screw, which can lock the adjusting screw; the electric adjustment mechanism drives the locking taper rod to rotate and can realize the up and down fine-tuning of the punch assembly.
6. The intelligent supplementary pressing device for a die-cutting machine according to claim 5, characterized in that: The locking assembly includes an unlocking ejector rod, an unlocking bolt, a spacer sleeve and a tapered sleeve; the unlocking ejector rod is arranged in the inner cavity of the locking taper rod, and two long round holes are provided on both sides of the locking taper rod; the unlocking bolt passes through the locking taper rod and the unlocking ejector rod, and the unlocking bolt is arranged in the first long round hole, thereby realizing the up and down movement of the unlocking ejector rod in the inner cavity of the locking taper rod. The locking taper rod sleeved with the spacer sleeve and the tapered sleeve is installed in the first mating hole, and an unlocking compression spring is provided in the first mating hole, and the end face of the tapered sleeve is connected to the first mating hole through the unlocking compression spring.
7. An intelligent supplementary pressure device for a die-cutting machine according to claim 4, characterized in that: The backing plate of the die-cutting machine platform is also provided with a third mating hole; the upper punch is threadedly connected to the adjusting screw, and the upper punch is arranged in the second mating hole of the die-cutting machine. The second mating hole is used to limit the upper punch, and the lower punch is arranged in the third mating hole. A disc spring is provided between the stepped surface of the lower pressing head and the stepped surface of the third mating hole. The disc spring provides an upward acting force for the lower pressing head to achieve close fitting between the lower pressing head, the pressure sensor, and the upper pressing head. The upper pressing head bears the force generated by the platform closing pressure and transmits this force to the pressure sensor.
8. An intelligent supplementary pressure device for a die-cutting machine according to claim 1, characterized in that: The fine adjustment mechanism is provided with an origin positioning component that cooperates with the pressing head assembly; the origin positioning component can contact the pressing head assembly; it is used to determine whether the fine adjustment mechanism reaches zero.
9. An intelligent supplementary pressure device for a die-cutting machine according to claim 5, characterized in that: The second mating hole is a stepped hole. The stepped structure at the end of the adjusting screw forms an axial limit with the second mating hole. The end of the adjusting screw is provided with an origin positioning component, and the origin positioning component is a mechanical origin pin. A notch is provided at the top of the upper pressing head of the pressing head assembly, and the notch forms two positioning surfaces at the top of the upper pressing head that can cooperate with the mechanical origin pin. When the lower surface of the lower pressing head of the pressing head assembly is aligned with the lower surface of the backing plate, the mechanical origin pin fits with the positioning surface of the upper pressing head.
10. The intelligent supplementary pressure device for a die-cutting machine according to claim 1, wherein: The electric adjustment mechanism is provided with a pneumatic chuck, a rotation driving mechanism, and an unlocking cylinder. The pneumatic chuck is used to clamp the locking taper rod of the fine adjustment mechanism. The rotation driving mechanism is used to realize the rotational driving of the pneumatic chuck; the locking taper rod has a locking component relative to the die-cutting machine, and the unlocking cylinder is used to drive the unlocking ejector rod of the locking component to complete the unlocking operation. The electric adjustment mechanism is also provided with a linear driving mechanism for realizing the lifting of the pneumatic chuck.
11. A method for using an intelligent supplementary pressure device of a die-cutting machine according to claim 3 or 4 or 7, characterized in that: It includes the following steps: Read the pressure value after the die-cutting machine platform closes; the die-cutting force and / or the indentation force are transmitted to the corresponding pressure sensor through the pressing head group, and the pressure sensor generates a pressure electrical signal under extrusion. The controller receives the information; the pressure electrical signal is transmitted to the controller, and the controller processes the electrical signal to determine the pressure compensation information. The pressure compensation information includes the pressure compensation point coordinates and the pressure compensation amount. Pressure compensation operation: The controller transmits the pressure compensation information to the coordinate adjustment mechanism, and the coordinate adjustment mechanism executes the instruction to transport the electric adjustment mechanism to the specified pressure compensation point coordinate position; the electric adjustment mechanism controls the fine adjustment mechanism to make the pressing head assembly generate an axial displacement corresponding to the pressure compensation amount, and completes the pressure compensation operation on the die-cutting knife and / or the indentation line of the die-cutting machine.
12. The method for using an intelligent pressure compensation device for a die-cutting machine according to claim 11, wherein: Pressure compensation detection; the controller determines whether all pressure compensation points have completed pressure compensation according to the data transmitted by the controller. If there are other required positions, the controller will issue an instruction, and the coordinate adjustment mechanism drives the electric adjustment mechanism to move to the next pressure compensation position and re-execute the pressure compensation operation; if all positions have completed pressure compensation, the coordinate adjustment mechanism moves the electric adjustment mechanism to the coordinate origin. If an alarm occurs during the pressure compensation operation, it is necessary to manually eliminate the alarm, and after confirming that the alarm has been completely eliminated, the controller will re-execute the pressure compensation operation.
13. The method for using an intelligent pressure compensation device for a die-cutting machine according to any one of claims 3-10, wherein: S1. Jog the die-cutting machine; the upper platform and the lower platform of the die-cutting machine are pressed together to complete the cutting and / or indentation of the paper to be die-cut. S2. Read the pressure value; the die-cutting pressure is transmitted to the corresponding pressure sensor through the lower pressure head. The pressure sensor generates an electrical signal under extrusion, and the electrical signal is transmitted to the fine-tuning mechanism through a wire. S3. The controller receives the information. The fine-tuning mechanism transmits the information to the processor. The processor processes the electrical signal and transmits the processing result to the controller and the display screen to determine the coordinates and amount of additional pressure for the additional pressure points. S4. The controller transmits the information to the coordinate adjustment mechanism; the coordinate adjustment mechanism controls the electric adjustment mechanism to move to the specified position. When there are multiple additional pressure points at the same time, the coordinate adjustment mechanism first searches in the X-axis direction and then sequentially searches in the Y-axis direction. S5. Additional pressure operation; the coordinate adjustment mechanism moves downward under the drive of the linear cylinder, and the pneumatic chuck sleeves and locks the locking cone rod; the unlocking cylinder completes the unlocking operation, the pneumatic chuck is ventilated to clamp the locking cone rod, and the additional pressure motor drives the pneumatic chuck to rotate according to the additional pressure amount transmitted by the controller to complete the additional pressure action. S6. Alarm handling; if an alarm occurs during the additional pressure process in S5, it is necessary to manually eliminate the alarm and confirm on the display screen 4 that the alarm is completely eliminated. The controller will re-execute actions S5 and S6. S7. Additional pressure detection; the controller determines whether all additional pressure points have completed the additional pressure according to the data transmitted by the controller. If there are other positions that need to be processed, the controller will issue an instruction, and the coordinate adjustment mechanism will drive the electric adjustment mechanism to move to the next additional pressure position and re-execute actions S4 - S6; if all positions have completed the additional pressure, the coordinate adjustment mechanism will move the electric adjustment mechanism to the coordinate origin. S8. Start die-cutting; after the additional pressure is completed, the paper is normally die-cut. At the same time, the controller reads whether the pressure at each position is normal. If there is an abnormality, it will return to action S2 to perform additional pressure again. Otherwise, the machine will perform normal die-cutting. S9. Die-cutting end; after all the paper is die-cut, the coordinate adjustment mechanism drives the electric adjustment mechanism to the additional pressure position in action S4 and zeroes the additional pressure amount. The additional pressure motor returns to the origin position, and the die-cutting ends.
14. A method for using an intelligent supplementary pressure device of a die-cutting machine according to claim 13, characterized in that: The working process of the electric adjustment mechanism includes the following steps: T1. Clamp the cone rod. T2. Judge whether the linear cylinder action is in place. T3. Unlock the fine-tuning mechanism. T4. Judge whether the unlocking cylinder action is in place. T5. Judge whether the pneumatic chuck is clamped. T6: The pneumatic chuck rotates. T7: Judge whether the fine-tuning mechanism reaches zero. T8: Start additional pressure. T9: Judge whether the unlocking cylinder and the pneumatic chuck have timed out in action. T10: The additional pressure is completed.