Thin-body ceramic handicraft and thin-body manufacturing process thereof
Through the cooperation of modified calcification agent and strontium titanate ball mill, the light transmittance, impact resistance and stain resistance of thin-titanium ceramic crafts are optimized, and the problems of poor impact resistance, moisture resistance and heat resistance of existing thin-titanium ceramic crafts are solved when optimizing light transmittance, and the coordination and stability of performance are achieved.
Patent Information
- Application Number
- CN202510728770.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2045-06-03
AI Technical Summary
When optimizing light transmittance, existing thin-tied ceramic crafts are prone to reduce impact strength and stain resistance. At the same time, the product has poor moisture resistance and heat resistance, which limits the efficiency of use.
Kaolin, dolomite and alumina are used as substrates, and modified calcined talc agent is added to optimize the performance of the blank. In the glaze slurry, porcelain clay, potassium feldspar and quartz are used to combine blending agents. By combining modified calcined talc agent and strontium titanate ball mill, light transmittance, impact strength and moisture resistance are optimized. Finally, the blending agent is added to improve the performance stability of the product.
It improves the light transmittance, impact strength and stain resistance of thin-tied ceramic crafts, and enhances the product's moisture and heat resistance stability, achieving performance coordination and stability.
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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of thin-body ceramics, in particular to a thin-body ceramic handicraft and a thin-body manufacturing process thereof. Background Art
[0002] Common thin-bodied ceramic crafts include vases, lampshades, tea sets, and pen holders. These delicate and elegantly shaped pieces, beautifully decorated, perfectly combine practicality and artistry, and possess high ornamental and collectible value. However, existing thin-bodied ceramics, in an effort to optimize light transmittance, often compromise impact strength and stain resistance. Furthermore, their resistance to moisture and heat is poor, limiting their effectiveness. Summary of the Invention
[0003] In view of the defects of the prior art, the purpose of the present invention is to provide a thin-bodied ceramic handicraft and a thin-bodied production process thereof to solve the problems raised in the above background technology.
[0004] The present invention solves the technical problem by adopting the following technical solutions:
[0005] The present invention provides a thin-body manufacturing process for thin-body ceramic handicrafts, comprising the following steps:
[0006] Step 1: Prepare the green body:
[0007] 30-40 parts by weight of kaolin, 20-30 parts of dolomite, 5-8 parts of alumina and 4-7 parts of modified calcined talc are mixed and wet-milled, followed by slip casting, blanking, and bisque firing at 500-550° C. for 1 hour to obtain a thin tire body with a thickness of 1 mm;
[0008] Step 2: 35-40 parts of china clay, 10-15 parts of potassium feldspar, 5-8 parts of quartz and 5-8 parts of a blending agent are mixed and wet-milled by weight to obtain a glaze slurry;
[0009] Step three: apply the glaze slurry to the surface of the thin-body green body to form a glaze layer with a thickness of 20µm, and finally sinter it to obtain a thin-body ceramic handicraft.
[0010] Preferably, the sintering temperature of the sintering treatment is 1320° C., and the sintering time is 12 hours.
[0011] Preferably, the preparation method of the modified burned talc agent is:
[0012] S1: 2-4% by mass yttrium nitrate solution, sodium alginate and 5-8% by mass sodium silicate solution are uniformly mixed in a weight ratio of (2-4):3:(4-6) to obtain yttrium-sodium alginate body;
[0013] S2: 3-5 parts of barium oxide, 2-3 parts of boron oxide, and 3-5 parts of zirconium oxide are uniformly mixed by weight, and then sintered at 235-245° C. for 2 hours to obtain a composite;
[0014] The composite was added to the yttrium-sodium alginate body in a weight ratio of 3:5 and stirred evenly to obtain a composite modified body;
[0015] S3: Stirring the calcined talc in a composite modified body 3-5 times the total weight of the calcined talc, and completing the stirring to obtain a composite liquid based on the calcined talc modification;
[0016] S4: ball milling the composite liquid modified with calcined talc and strontium titanate ball mill according to a weight ratio of 7:5. After the ball milling is completed, the mixture is filtered and dried to obtain a modified calcined talc agent.
[0017] Preferably, the stirring speed of the stirring treatment in S3 is 550-750 r / min, and the stirring time is 2 h; the ball milling speed of the ball milling treatment in S4 is 1500-1800 r / min, and the ball milling time is 2 h.
[0018] Preferably, the preparation method of strontium titanate ball mill is:
[0019] 4-6 parts of strontium titanate, 1-2 parts of nano-silica sol and 5-8 parts of dopamine hydrochloride solution are uniformly mixed by weight to obtain a strontium titanate solution;
[0020] 2-4 parts of cordierite powder and 1-3 parts of silicon powder are added to 5-8 parts of strontium titanate solution by weight, and the mixture is stirred evenly. The mixture is then filtered and dried to obtain a strontium titanate ball mill.
[0021] Preferably, the mass fraction of the dopamine hydrochloride solution is 2-5%.
[0022] Preferably, the preparation method of the blending agent is:
[0023] S11: placing the titanium oxide in a proton irradiation box and irradiating it for 1 hour at an irradiation power of 350-400W, and then completing the irradiation to obtain irradiated titanium oxide;
[0024] S12: stirring and adjusting the irradiated titanium oxide and the conditioning solution in a weight ratio of 3:5, filtering, and drying to obtain a conditioning agent;
[0025] The preparation method of the regulating solution is as follows:
[0026] S12a: uniformly mixing 2-3 parts of sodium carboxymethyl cellulose, 7-11 parts of lanthanum chloride solution, and 3-5 parts of zinc oxide by weight to obtain a sodium carboxymethyl cellulose solution;
[0027] S12b: 2-3 parts of wollastonite and 1-3 parts of sericite powder are blended by weight and added into 5-8 parts of sodium carboxymethyl cellulose solution and stirred to obtain a conditioning solution.
[0028] Preferably, the stirring speed of the stirring adjustment treatment is 350-400 r / min, and the stirring time is 1 hour.
[0029] Preferably, the mass fraction of the lanthanum chloride solution is 4-6%.
[0030] The present invention also provides a thin-body ceramic handicraft, which is made by the thin-body manufacturing process of the thin-body ceramic handicraft.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] 1. The thin-body process of the present invention first produces a green body, and then applies a glaze slurry. In the preparation of the green body, kaolin, dolomite and alumina are used as the matrix. By adding a modified calcined talc as a functional additive, the light transmittance, impact strength, moisture resistance and heat stability of the product are optimized. The glaze slurry uses porcelain clay, potassium feldspar and quartz in combination with a blending agent. Through the coordination and matching of the raw materials, the anti-fouling property of the product, as well as the coordination of light transmittance and impact strength, is further optimized, while the performance stability of the product is also improved.
[0033] 2. The modified calcined talc agent is treated by mixing calcined talc with a composite modifier for optimization and improvement. The composite modifier is sintered and improved with barium oxide, boron oxide, and zirconium oxide, and then stirred and optimized with a yttrium-sodium alginate body. The yttrium nitrate solution, sodium alginate, and sodium silicate solution in the yttrium-sodium alginate body can be combined to harmonize the composite modifier, enhance the light transmittance of the system, and optimize the performance stability of the product.
[0034] 3. The strontium titanate ball mill is optimized and improved by combining cordierite powder, silica powder and strontium titanate solution. The strontium titanate, nano-silica sol and dopamine hydrochloride solution in the strontium titanate solution are optimized and coordinated. Through the co-coordination and synergy between the raw materials, the strontium titanate ball mill is optimized and improved with the composite liquid based on calcined talc modification. The resulting modified calcined talc further enhances the system's performance coordination and stability.
[0035] 4. The conditioning agent is titanium oxide that has been irradiated with protons and then improved by stirring and adjusting with a conditioning liquid. The wollastonite, sericite powder and sodium carboxymethyl cellulose solution in the conditioning liquid are optimized and improved. The sodium carboxymethyl cellulose, lanthanum chloride solution and zinc oxide in the sodium carboxymethyl cellulose solution are optimized and coordinated. Through the co-coordination and assistance of the raw materials, the conditioning liquid prepared can better improve the titanium oxide, and the resulting conditioning agent can be better coordinated with the modified calcined talc, and the performance of the product is further improved. DETAILED DESCRIPTION
[0036] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] A thin-walled ceramic craft manufacturing process according to this embodiment includes the following steps:
[0038] Step 1: Prepare the green body:
[0039] 30-40 parts by weight of kaolin, 20-30 parts of dolomite, 5-8 parts of alumina and 4-7 parts of modified calcined talc are mixed and wet-milled, followed by slip casting, blanking, and bisque firing at 500-550° C. for 1 hour to obtain a thin tire body with a thickness of 1 mm;
[0040] Step 2: 35-40 parts of china clay, 10-15 parts of potassium feldspar, 5-8 parts of quartz and 5-8 parts of a blending agent are mixed and wet-milled by weight to obtain a glaze slurry;
[0041] Step three: apply the glaze slurry to the surface of the thin-body green body to form a glaze layer with a thickness of 20µm, and finally sinter it to obtain a thin-body ceramic handicraft.
[0042] The sintering temperature of the sintering process in this embodiment is 1320° C., and the sintering time is 12 hours.
[0043] The preparation method of the modified burned talc agent of this embodiment is:
[0044] S1: 2-4% by mass yttrium nitrate solution, sodium alginate and 5-8% by mass sodium silicate solution are uniformly mixed in a weight ratio of (2-4):3:(4-6) to obtain yttrium-sodium alginate body;
[0045] S2: 3-5 parts of barium oxide, 2-3 parts of boron oxide, and 3-5 parts of zirconium oxide are uniformly mixed by weight, and then sintered at 235-245° C. for 2 hours to obtain a composite;
[0046] The composite was added to the yttrium-sodium alginate body in a weight ratio of 3:5 and stirred evenly to obtain a composite modified body;
[0047] S3: Stirring the calcined talc in a composite modified body 3-5 times the total weight of the calcined talc, and completing the stirring to obtain a composite liquid based on the calcined talc modification;
[0048] S4: ball milling the composite liquid modified with calcined talc and strontium titanate ball mill according to a weight ratio of 7:5. After the ball milling is completed, the mixture is filtered and dried to obtain a modified calcined talc agent.
[0049] In the stirring treatment in S3 of this embodiment, the stirring speed is 550-750 r / min, and the stirring time is 2 h; in the ball milling treatment in S4, the ball milling speed is 1500-1800 r / min, and the ball milling time is 2 h.
[0050] The preparation method of the strontium titanate ball mill in this embodiment is as follows:
[0051] 4-6 parts of strontium titanate, 1-2 parts of nano-silica sol and 5-8 parts of dopamine hydrochloride solution are uniformly mixed by weight to obtain a strontium titanate solution;
[0052] 2-4 parts of cordierite powder and 1-3 parts of silicon micropowder are added to 5-8 parts of strontium titanate solution by weight, and the mixture is stirred evenly. The mixture is then filtered and dried to obtain a strontium titanate ball mill.
[0053] The mass fraction of the dopamine hydrochloride solution in this embodiment is 2-5%.
[0054] The preparation method of the blending agent of this embodiment is:
[0055] S11: placing the titanium oxide in a proton irradiation box and irradiating it for 1 hour at an irradiation power of 350-400W, and then completing the irradiation to obtain irradiated titanium oxide;
[0056] S12: stirring and adjusting the irradiated titanium oxide and the conditioning solution in a weight ratio of 3:5, filtering, and drying to obtain a conditioning agent;
[0057] The preparation method of the regulating solution is as follows:
[0058] S12a: uniformly mixing 2-3 parts of sodium carboxymethyl cellulose, 7-11 parts of lanthanum chloride solution, and 3-5 parts of zinc oxide by weight to obtain a sodium carboxymethyl cellulose solution;
[0059] S12b: 2-3 parts of wollastonite and 1-3 parts of sericite powder are blended by weight and added into 5-8 parts of sodium carboxymethyl cellulose solution and stirred to obtain a conditioning solution.
[0060] The stirring speed of the stirring adjustment process in this embodiment is 350-400 r / min, and the stirring time is 1 hour.
[0061] The mass fraction of the lanthanum chloride solution of the present embodiment is 4-6%.
[0062] The thin-bodied ceramic handicraft of this embodiment is made by the thin-bodied ceramic handicraft manufacturing process described above.
[0063] Example 1: A thin-body manufacturing process for thin-body ceramic handicrafts, comprising the following steps:
[0064] Step 1: Prepare the green body:
[0065] 30 parts by weight of kaolin, 20 parts of dolomite, 5 parts of alumina and 4 parts of modified calcined talc were mixed and wet-milled, then slip-casted, trimmed, and then bisque-fired at 500°C for 1 hour to obtain a thin tire body with a thickness of 1 mm;
[0066] Step 2: 35 parts of china clay, 10 parts of potassium feldspar, 5 parts of quartz and 5 parts of a blending agent are mixed and wet-milled by ball milling to obtain a glaze slurry;
[0067] Step three: apply the glaze slurry to the surface of the thin-body green body to form a glaze layer with a thickness of 20µm, and finally sinter it to obtain a thin-body ceramic handicraft.
[0068] The sintering temperature of the sintering process in this embodiment is 1320° C., and the sintering time is 12 hours.
[0069] The preparation method of the modified burned talc agent of this embodiment is:
[0070] S1: 2% by mass yttrium nitrate solution, sodium alginate and 5-8% by mass sodium silicate solution are uniformly mixed in a weight ratio of 2:3:4 to obtain yttrium-sodium alginate body;
[0071] S2: 3 parts of barium oxide, 2 parts of boron oxide, and 3 parts of zirconium oxide were uniformly mixed by weight, and then sintered at 235° C. for 2 h to obtain a composite;
[0072] The composite was added to the yttrium-sodium alginate body in a weight ratio of 3:5 and stirred evenly to obtain a composite modified body;
[0073] S3: Stirring the calcined talc in a composite modified body 3 times the total weight of the calcined talc, and completing the stirring to obtain a composite liquid based on the calcined talc modification;
[0074] S4: ball milling the composite liquid modified with calcined talc and strontium titanate ball mill according to a weight ratio of 7:5. After the ball milling is completed, the mixture is filtered and dried to obtain a modified calcined talc agent.
[0075] In S3 of this embodiment, the stirring speed of the stirring treatment is 550 r / min, and the stirring time is 2 h; the ball milling speed of the ball milling treatment in S4 is 1500 r / min, and the ball milling time is 2 h.
[0076] The preparation method of the strontium titanate ball mill in this embodiment is as follows:
[0077] 4 parts of strontium titanate, 1 part of nano-silica sol and 5 parts of dopamine hydrochloride solution were mixed uniformly by weight to obtain a strontium titanate solution;
[0078] 2 parts of cordierite powder and 1 part of silicon micropowder were added to 5 parts of strontium titanate solution by weight and stirred evenly, and then filtered and dried to obtain strontium titanate ball mill.
[0079] The mass fraction of the dopamine hydrochloride solution in this embodiment is 2%.
[0080] The preparation method of the blending agent of this embodiment is:
[0081] S11: placing titanium oxide in a proton irradiation box and irradiating for 1 hour at an irradiation power of 350 W, and then completing the irradiation to obtain irradiated titanium oxide;
[0082] S12: stirring and adjusting the irradiated titanium oxide and the conditioning solution in a weight ratio of 3:5, filtering, and drying to obtain a conditioning agent;
[0083] The preparation method of the regulating solution is as follows:
[0084] S12a: 2 parts of sodium carboxymethyl cellulose, 7 parts of lanthanum chloride solution and 3 parts of zinc oxide are uniformly mixed by weight to obtain a sodium carboxymethyl cellulose solution;
[0085] S12b: 2 parts of wollastonite and 1 part of sericite powder are blended by weight and added into 5 parts of sodium carboxymethyl cellulose solution and stirred evenly to obtain a conditioning solution.
[0086] The stirring speed of the stirring adjustment process in this embodiment is 350 r / min, and the stirring time is 1 hour.
[0087] The mass fraction of the lanthanum chloride solution of the present embodiment is 4%.
[0088] The thin-bodied ceramic handicraft of this embodiment is made by the thin-bodied ceramic handicraft manufacturing process described above.
[0089] Example 2: A thin-walled ceramic craft production process, comprising the following steps:
[0090] Step 1: Prepare the green body:
[0091] 40 parts by weight of kaolin, 30 parts of dolomite, 8 parts of alumina and 7 parts of modified calcined talc were mixed and wet-milled, then slip-casted, trimmed, and then bisque-fired at 550°C for 1 hour to obtain a thin tire body with a thickness of 1 mm;
[0092] Step 2: 40 parts of china clay, 15 parts of potassium feldspar, 8 parts of quartz and 8 parts of a blending agent are mixed and wet-milled by ball milling to obtain a glaze slurry;
[0093] Step three: apply the glaze slurry to the surface of the thin-body green body to form a glaze layer with a thickness of 20µm, and finally sinter it to obtain a thin-body ceramic handicraft.
[0094] The sintering temperature of the sintering process in this embodiment is 1320° C., and the sintering time is 12 hours.
[0095] The preparation method of the modified burned talc agent of this embodiment is:
[0096] S1: 4% by mass yttrium nitrate solution, sodium alginate and 5-8% by mass sodium silicate solution are uniformly mixed in a weight ratio of 4:3:6 to obtain yttrium-sodium alginate body;
[0097] S2: 5 parts of barium oxide, 3 parts of boron oxide, and 5 parts of zirconium oxide were uniformly mixed by weight, and then sintered at 245° C. for 2 h to obtain a composite;
[0098] The composite was added to the yttrium-sodium alginate body in a weight ratio of 3:5 and stirred evenly to obtain a composite modified body;
[0099] S3: Stirring the calcined talc in a composite modified body 5 times the total weight of the calcined talc, and completing the stirring to obtain a composite liquid based on the calcined talc modification;
[0100] S4: ball milling the composite liquid modified with calcined talc and strontium titanate ball mill according to a weight ratio of 7:5. After the ball milling is completed, the mixture is filtered and dried to obtain a modified calcined talc agent.
[0101] In S3 of this embodiment, the stirring speed of the stirring treatment is 750 r / min, and the stirring time is 2 h; the ball milling speed of the ball milling treatment in S4 is 1800 r / min, and the ball milling time is 2 h.
[0102] The preparation method of the strontium titanate ball mill in this embodiment is as follows:
[0103] 6 parts of strontium titanate, 2 parts of nano-silica sol and 8 parts of dopamine hydrochloride solution were uniformly mixed by weight to obtain a strontium titanate solution;
[0104] 4 parts of cordierite powder and 3 parts of silicon micropowder were added to 8 parts of strontium titanate solution by weight and stirred evenly, and then filtered and dried to obtain strontium titanate ball mill.
[0105] The mass fraction of the dopamine hydrochloride solution in this embodiment is 5%.
[0106] The preparation method of the blending agent of this embodiment is:
[0107] S11: placing titanium oxide in a proton irradiation box and irradiating for 1 hour at an irradiation power of 400 W, and then completing the irradiation to obtain irradiated titanium oxide;
[0108] S12: stirring and adjusting the irradiated titanium oxide and the conditioning solution in a weight ratio of 3:5, filtering, and drying to obtain a conditioning agent;
[0109] The preparation method of the regulating solution is as follows:
[0110] S12a: 3 parts of sodium carboxymethyl cellulose, 11 parts of lanthanum chloride solution and 5 parts of zinc oxide are uniformly mixed by weight to obtain a sodium carboxymethyl cellulose solution;
[0111] S12b: 3 parts of wollastonite and 3 parts of sericite powder are blended by weight and added into 8 parts of sodium carboxymethyl cellulose solution, and the mixture is stirred evenly to obtain a conditioning solution.
[0112] The stirring speed of the stirring adjustment process in this embodiment is 400 r / min, and the stirring time is 1 hour.
[0113] The mass fraction of the lanthanum chloride solution of the present embodiment is 6%.
[0114] The thin-bodied ceramic handicraft of this embodiment is made by the thin-bodied ceramic handicraft manufacturing process described above.
[0115] Example 3: A thin-body manufacturing process for thin-body ceramic crafts, comprising the following steps:
[0116] Step 1: Prepare the green body:
[0117] 35 parts of kaolin, 25 parts of dolomite, 6.5 parts of alumina and 5.5 parts of modified calcined talc were mixed and wet-milled by weight, then slip-casted, trimmed, and then bisque-fired at 525°C for 1 hour to obtain a thin tire body with a thickness of 1 mm;
[0118] Step 2: 37.5 parts of china clay, 12.5 parts of potassium feldspar, 6.5 parts of quartz and 5-8 parts of a blending agent are mixed and wet-milled to obtain a glaze slurry;
[0119] Step three: apply the glaze slurry to the surface of the thin-body green body to form a glaze layer with a thickness of 20µm, and finally sinter it to obtain a thin-body ceramic handicraft.
[0120] The sintering temperature of the sintering process in this embodiment is 1320° C., and the sintering time is 12 hours.
[0121] The preparation method of the modified burned talc agent of this embodiment is:
[0122] S1: 3% by mass yttrium nitrate solution, sodium alginate and 6.5% by mass sodium silicate solution are uniformly mixed in a weight ratio of 3:3:5 to obtain yttrium-sodium alginate body;
[0123] S2: 4 parts of barium oxide, 2.5 parts of boron oxide, and 4 parts of zirconium oxide were uniformly mixed by weight, and then sintered at 240° C. for 2 h to obtain a composite;
[0124] The composite was added to the yttrium-sodium alginate body in a weight ratio of 3:5 and stirred evenly to obtain a composite modified body;
[0125] S3: Stirring the calcined talc in a composite modified body having a weight of 4 times the total weight of the calcined talc, and completing the stirring to obtain a composite liquid based on the calcined talc modification;
[0126] S4: ball milling the composite liquid modified with calcined talc and strontium titanate ball mill according to a weight ratio of 7:5. After the ball milling is completed, the mixture is filtered and dried to obtain a modified calcined talc agent.
[0127] In S3 of this embodiment, the stirring speed of the stirring treatment is 600 r / min, and the stirring time is 2 h; the ball milling speed of the ball milling treatment in S4 is 1650 r / min, and the ball milling time is 2 h.
[0128] The preparation method of the strontium titanate ball mill in this embodiment is as follows:
[0129] 5 parts of strontium titanate, 1.5 parts of nano-silica sol and 6.5 parts of dopamine hydrochloride solution were uniformly mixed by weight to obtain a strontium titanate solution;
[0130] 3 parts of cordierite powder and 2 parts of silicon micropowder were added to 6.5 parts of strontium titanate solution by weight, stirred evenly, and then filtered and dried to obtain strontium titanate ball mill.
[0131] The mass fraction of the dopamine hydrochloride solution in this embodiment is 2-5%.
[0132] The preparation method of the blending agent of this embodiment is:
[0133] S11: placing the titanium oxide in a proton irradiation box and irradiating it for 1 hour at an irradiation power of 350-400W, and then completing the irradiation to obtain irradiated titanium oxide;
[0134] S12: stirring and adjusting the irradiated titanium oxide and the conditioning solution in a weight ratio of 3:5, filtering, and drying to obtain a conditioning agent;
[0135] The preparation method of the regulating solution is as follows:
[0136] S12a: 2.5 parts of sodium carboxymethyl cellulose, 9 parts of lanthanum chloride solution and 4 parts of zinc oxide are uniformly mixed by weight to obtain a sodium carboxymethyl cellulose solution;
[0137] S12b: 2.5 parts of wollastonite and 2 parts of sericite powder were blended by weight and added into 6.5 parts of sodium carboxymethyl cellulose solution, and the mixture was stirred uniformly to obtain a conditioning solution.
[0138] The stirring speed of the stirring adjustment process in this embodiment is 370 r / min, and the stirring time is 1 hour.
[0139] The mass fraction of the lanthanum chloride solution of the present embodiment is 5%.
[0140] The thin-bodied ceramic handicraft of this embodiment is made by the thin-bodied ceramic handicraft manufacturing process described above.
[0141] Comparative Example 1:
[0142] The difference from Example 3 is that no modified calcined talc is added.
[0143] Comparative Example 2:
[0144] The difference from Example 3 is that no composite liquid based on modified burned talc is added in the preparation of the modified burned talc agent.
[0145] Comparative Example 3:
[0146] The difference from Example 3 is that no composite body is added in the preparation of the composite liquid modified based on calcined talc.
[0147] Comparative Example 4:
[0148] The difference from Example 3 is that boron oxide and zirconium oxide are not added to the composite.
[0149] Comparative Example 5:
[0150] The difference from Example 3 is that no yttrium-sodium alginate was added in the preparation of the composite liquid modified based on calcined talc.
[0151] Comparative Example 6:
[0152] The difference from Example 3 is that sodium alginate and sodium silicate solution with a mass fraction of 6:5% are not added to the yttrium-sodium alginate body.
[0153] Comparative Example 7:
[0154] The difference from Example 3 is that no strontium titanate ball mill was added in the preparation of the modified calcined talc.
[0155] Comparative Example 8:
[0156] The difference from Example 3 is that no blending agent was added.
[0157] Comparative Example 9:
[0158] The difference from Example 3 is that no regulating liquid is added during the preparation of the conditioning agent.
[0159] Comparative Example 10:
[0160] The difference from Example 3 is that no wollastonite or sericite powder is added to the conditioning solution.
[0161] Comparative Example 11:
[0162] The difference from Example 3 is that zinc oxide and sodium carboxymethyl cellulose are not added to the conditioning solution.
[0163] The products of Examples 1 to 3 and Comparative Examples 1 to 11 were tested for light transmittance, impact resistance, and stain resistance under normal conditions and moisture and heat resistance conditions. The moisture and heat resistance conditions were as follows: the product was placed under 10% humidity for 24 hours and then at 70°C for 24 hours. The above was one cycle, and the cycle test was repeated 10 times. The test results are shown in Table 1.
[0164] Table 1 Test results of products of Examples 1 to 3 and Comparative Examples 1 to 11:
[0165]
[0166] From Comparative Examples 1-11 and Examples 1-3, it can be seen that the product of Example 3 has excellent light transmittance, impact strength, and stain resistance, and the three can be improved in a coordinated manner. In addition, the product has excellent moisture resistance and heat stability.
[0167] From Comparative Examples 1-11 and Example 3, it can be seen that when the present invention does not add the modified calcined talc agent or the blending agent, the performance of the product deteriorates significantly, especially under moisture and heat resistance conditions, the performance deterioration is more obvious;
[0168] The performance of the products showed varying degrees of deterioration when the modified calcined talc agent was prepared without adding a composite liquid modified with calcined talc, without adding a composite body to the composite liquid modified with calcined talc, without adding boron oxide and zirconium oxide to the composite body, without adding yttrium-sodium alginate body to the composite liquid modified with calcined talc, without adding sodium alginate and a 6.5% sodium silicate solution to the yttrium-sodium alginate body, and without adding strontium titanate ball mill bodies to the modified calcined talc agent.
[0169] The absence of yttrium-sodium alginate in the preparation of the composite liquid modified by calcined talc has a significant impact on the light transmittance of the product, while the absence of strontium titanate ball mill in the preparation of the modified calcined talc agent has significantly deteriorated the performance of the product. At the same time, the composite liquid based on calcined talc modified by combining yttrium-sodium alginate and composite obtained by the specific method of the present invention has the most significant performance effect, and the use of other methods instead is not as obvious as the effect of the present invention.
[0170] No regulating liquid was added during the preparation of the conditioning agent, wollastonite and sericite powder were not added to the regulating liquid, and zinc oxide and sodium carboxymethyl cellulose were not added to the regulating liquid. The performance of the products showed a trend of deterioration to varying degrees. The regulating liquid obtained by the specific method of the present invention had the most obvious performance effect.
[0171] The present invention further explores the product performance through the preparation of strontium titanate ball mill.
[0172] Experimental Example 1:
[0173] The same as Example 3, except that cordierite powder was not added in the preparation of the strontium titanate ball mill.
[0174] Experimental Example 2:
[0175] The same as Example 3, except that no silicon powder was added in the preparation of the strontium titanate ball mill.
[0176] Experimental Example 3:
[0177] The same as Example 3, except that no strontium titanate or nano-silica sol is added to the strontium titanate solution.
[0178] Experimental Example 4:
[0179] The same as Example 3, the only difference is that the dopamine hydrochloride solution is replaced by water.
[0180] The products of Experimental Examples 1 to 4 were tested for light transmittance, impact resistance, and stain resistance under normal conditions and moisture and heat resistance conditions. The moisture and heat resistance conditions were as follows: the products were placed under 10% humidity for 24 hours and then placed at 70°C for 24 hours. The above constituted one cycle, and the cycle test was repeated 10 times. The test results are shown in Table 2.
[0181] Table 2 Product test results of Experimental Examples 1 to 4:
[0182]
[0183] It can be seen from Experimental Examples 1-4 that when silicon micropowder is not added in the preparation of strontium titanate ball mill, the transmittance performance of the product deteriorates significantly; when cordierite powder is not added in the preparation of strontium titanate ball mill, the impact strength changes significantly; and when strontium titanate and nano-silica sol are not added to the strontium titanate solution, the strength, transmittance and anti-fouling properties of the product all tend to deteriorate; and when water is used instead of dopamine hydrochloride solution, the performance of the product also tends to deteriorate. Therefore, the strontium titanate ball mill prepared by the specific method of the present invention has the most significant performance effect of the product, and the effects of other methods are not as obvious as those of the present invention.
[0184] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced therein.
[0185] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A thin-body manufacturing process for thin-body ceramic handicrafts, characterized in that: The following steps are involved: Step 1: Prepare the green body: 30-40 parts by weight of kaolin, 20-30 parts of dolomite, 5-8 parts of alumina and 4-7 parts of modified calcined talc are mixed and wet-milled, followed by slip casting, blanking, and bisque firing at 500-550° C. for 1 hour to obtain a thin tire body with a thickness of 1 mm; The preparation method of the modified burned talc agent is: S1: 2-4% by mass yttrium nitrate solution, sodium alginate and 5-8% by mass sodium silicate solution are uniformly mixed in a weight ratio of (2-4):3:(4-6) to obtain yttrium-sodium alginate body; S2: 3-5 parts of barium oxide, 2-3 parts of boron oxide, and 3-5 parts of zirconium oxide are uniformly mixed by weight, and then sintered at 235-245° C. for 2 hours to obtain a composite; The composite was added to the yttrium-sodium alginate body in a weight ratio of 3:5 and stirred evenly to obtain a composite modified body; S3: Stirring the calcined talc in a composite modified body 3-5 times the total weight of the calcined talc, and completing the stirring to obtain a composite liquid based on the calcined talc modification; S4: ball milling the composite liquid modified with calcined talc and strontium titanate ball mill according to a weight ratio of 7:
5. After the ball milling is completed, the mixture is filtered and dried to obtain a modified calcined talc agent; The preparation method of strontium titanate ball mill is as follows: 4-6 parts of strontium titanate, 1-2 parts of nano-silica sol and 5-8 parts of dopamine hydrochloride solution are uniformly mixed by weight to obtain a strontium titanate solution; Add 2-4 parts of cordierite powder and 1-3 parts of silicon powder to 5-8 parts of strontium titanate solution by weight, stir evenly, then filter and dry to obtain strontium titanate ball mill; Step 2: 35-40 parts of china clay, 10-15 parts of potassium feldspar, 5-8 parts of quartz and 5-8 parts of a blending agent are mixed and wet-milled by weight to obtain a glaze slurry; The preparation method of the blending agent is as follows: S11: placing the titanium oxide in a proton irradiation box and irradiating it for 1 hour at an irradiation power of 350-400W, and then completing the irradiation to obtain irradiated titanium oxide; S12: stirring and adjusting the irradiated titanium oxide and the conditioning solution in a weight ratio of 3:5, filtering, and drying to obtain a conditioning agent; The preparation method of the regulating solution is as follows: S12a: uniformly mixing 2-3 parts of sodium carboxymethyl cellulose, 7-11 parts of lanthanum chloride solution, and 3-5 parts of zinc oxide by weight to obtain a sodium carboxymethyl cellulose solution; S12b: 2-3 parts of wollastonite and 1-3 parts of sericite powder are blended by weight into 5-8 parts of sodium carboxymethyl cellulose solution and stirred to obtain a conditioning solution; Step three: apply the glaze slurry to the surface of the thin-body green body to form a glaze layer with a thickness of 20µm, and finally sinter it to obtain a thin-body ceramic handicraft.
2. The thin-body manufacturing process of a thin-body ceramic handicraft according to claim 1, characterized in that: The sintering temperature of the sintering process is 1320° C., and the sintering time is 12 hours.
3. The thin-body manufacturing process of a thin-body ceramic handicraft according to claim 1, characterized in that: The stirring speed of the stirring treatment in S3 is 550-750 r / min, and the stirring time is 2 h; the ball milling speed of the ball milling treatment in S4 is 1500-1800 r / min, and the ball milling time is 2 h.
4. The thin-body manufacturing process of a thin-body ceramic handicraft according to claim 1, characterized in that: The mass fraction of the dopamine hydrochloride solution is 2-5%.
5. The thin-body manufacturing process of a thin-body ceramic handicraft according to claim 1, characterized in that: The stirring speed of the stirring adjustment treatment is 350-400 r / min, and the stirring time is 1 h.
6. The thin-body manufacturing process of a thin-body ceramic handicraft according to claim 1, characterized in that: The mass fraction of lanthanum chloride solution is 4-6%.
7. A thin-bodied ceramic handicraft, produced by the thin-bodied ceramic handicraft production process according to any one of claims 1 to 6.
Citation Information
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