Multifunctional test board based on automatic control
通过设计自动控制的多功能测试台,解决了电路板测试中自动化和集成度低的问题,实现了电路板的高效抗偏转、压力和防水性能测试。
Patent Information
- Application Number
- CN202510417080.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-07-01
AI Technical Summary
In existing circuit board testing operations, anti-deflection, compression test and insulation performance test are dispersed and have poor automation and integration, which affects the testing efficiency.
A multi-functional test bench based on automatic control is designed, including a test bench body, transverse rod, test work frame, clamping cylinder, deflection adjustment cylinder and pressure testing mechanism to realize the automatic clamping, anti-deflection, pressure and waterproof performance test of the circuit board.
It realizes automated integration of circuit board testing, improves testing efficiency and accuracy, and can complete anti-deflection, pressure and waterproof performance tests simultaneously.
Smart Images

Figure CN120232744A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of test benches, and particularly relates to a multifunctional test bench based on automatic control. Background Art
[0002] In the development process of electromechanics, the circuit board is one of the core components. Circuit boards include ceramic circuit boards, alumina ceramic circuit boards, aluminum nitride ceramic circuit boards, printed circuit boards, PCB boards, aluminum substrates, high-frequency boards, thick copper boards, impedance boards, PCBs, ultra-thin printed circuit boards, ultra-thin circuit boards, printed (copper etching technology) circuit boards, etc. The circuit board miniaturizes and visualizes the circuits in the electromechanical industry, and plays an important role in the mass production of fixed circuits and the optimization of the layout of electrical appliances. During the production process of the circuit board, the performance test of the product is a relatively important link.
[0003] In the existing circuit board testing operations, the tests for the anti-deflection, compression resistance of the circuit board or the insulation performance of the electronic products supporting the circuit board are relatively scattered, with poor automation and integration, which affects the test operation efficiency.
[0004] Based on this, a multifunctional test bench based on automatic control is proposed. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to provide a multifunctional test bench based on automatic control for the deficiencies of the above-mentioned prior art, so as to solve the problems raised in the above background art.
[0006] To solve the above technical problem, the technical solution adopted by the present invention is: a multifunctional test bench based on automatic control, including a test bench body. The test bench body is a hollow test bench with an open top, and a horizontal rod is fixedly installed in the middle of the test bench body. Two test operation frames are symmetrically and rotatably connected to the outside of the horizontal rod.
[0007] The test operation frame includes a bottom frame, a movable clamping seat, a clamping cylinder, a clamping plate and a hinge seat. A through hole is provided in the middle of the bottom frame, and the horizontal rod passes through the through hole. Two parallel chutes are provided on the bottom frame. Two limit seats are threadedly connected to the horizontal plate of the movable clamping seat, and the limit seats are slidably connected to the corresponding chutes. Four clamping cylinders are equidistantly installed on the vertical plate of the movable clamping seat. The telescopic shaft of the clamping cylinder passes through the vertical plate of the movable clamping seat, and a clamping plate is fixed to the end of the telescopic shaft of the clamping cylinder. The movable clamping seats of the two test operation frames cooperate with each other to complete the clamping and fixing operation of the workpiece to be tested.
[0008] One side of the chassis is also fixedly provided with a hinge seat, a deflection adjustment cylinder is rotatably connected inside the hinge seat, and the other end of the deflection adjustment cylinder is rotatably connected to the inner bottom surface of the test bench body, and the anti-deflection performance test operation of the test piece to be tested is completed through the deflection adjustment cylinder;
[0009] A transverse plate is clamped near the top inside the test bench body, and a pressure test mechanism is also installed on the transverse plate.
[0010] As a further description of the present invention, anti-slip plates are respectively pasted and fixed on the opposite sides of the two clamping plates, and grid-shaped anti-slip lines are arranged on the outer sides of the anti-slip plates.
[0011] As a further description of the present invention, the chassis is a trapezoidal plate, and mounting holes are arranged near the outer ends of the adjacent ends of the two chassis, and a stabilizing plate is installed on the two mounting holes.
[0012] As a further description of the present invention, the stabilizing plate is a rectangular plate, and two mounting rods are symmetrically fixed on the center line of the bottom surface of the stabilizing plate, and the mounting rods are clamped and installed in the corresponding mounting holes.
[0013] As a further description of the present invention, a liquid inlet is also arranged near the top inside the test bench body, and a drain pipe is arranged at the bottom end of the test bench body.
[0014] As a further description of the present invention, the pressure test mechanism includes a downward pressure cylinder, a limiting rod and a lower pressing plate. The downward pressure cylinder is vertically installed on the transverse plate, the telescopic shaft of the downward pressure cylinder extends to the bottom end of the transverse plate, and a lower pressing plate is fixed at the bottom end of the telescopic shaft of the downward pressure cylinder. Limiting rods are respectively vertically fixed at the four corners of the top surface of the lower pressing plate, and the limiting rods are slidably connected to the transverse plate.
[0015] As a further description of the present invention, a test plate is clamped at the bottom end of the lower pressing plate. When the lower pressing plate is driven by the downward pressure cylinder to press down, the test plate is driven by the lower pressing plate to complete the pressure test operation of the test piece to be tested.
[0016] As a further description of the present invention, the test plate is any one of a flat test plate, a circular test plate and a conical test plate.
[0017] As a further description of the present invention, a test signal display area is also arranged near the top on the side surface of the test bench body. A plurality of signal lights are arranged in the test signal display area, and the connecting wires of the signal lights are electrically connected to different positions of the test piece to be tested.
[0018] As a further description of the present invention, a plurality of clamping holes for adjusting the clamping position of the transverse plate are also opened on the test bench body.
[0019] The present invention has the following advantages compared with the prior art:
[0020] 1. In the present invention, a transverse rod is fixedly arranged in the middle of the test bench body. Two test operation frames are symmetrically and rotatably connected to the outside of the transverse rod. The test operation frame includes a bottom frame, a movable clamping seat, a clamping cylinder, a clamping plate and a hinge seat. A through hole is arranged in the middle of the bottom frame, and the transverse rod passes through the through hole. Two mutually parallel sliding grooves are formed on the bottom frame. Two limit seats are threadedly connected to the transverse plate of the movable clamping seat, and the limit seats are slidably connected in the corresponding sliding grooves. Four clamping cylinders are equidistantly installed on the vertical plate of the movable clamping seat. The telescopic shaft of the clamping cylinder passes through the vertical plate of the movable clamping seat, and a clamping plate is fixed at the end of the telescopic shaft of the clamping cylinder. The movable clamping seats of the two test operation frames cooperate with each other to complete the clamping and fixing operation of the test piece to be tested. A hinge seat is also fixed on one side of the bottom frame, and a deflection adjustment cylinder is rotatably connected in the hinge seat. The other end of the deflection adjustment cylinder is rotatably connected to the bottom surface inside the test bench body. The anti-deflection performance test operation of the test piece to be tested is completed through the deflection adjustment cylinder. When in use, after the test piece to be tested is clamped and fixed, the deflection adjustment cylinder connected to the side of the bottom frame is unfolded or telescopically adjusted, driving the two bottom frames to rotate in opposite directions on the transverse rod respectively, thereby driving the test piece to be deflected. Furthermore, the anti-deflection performance test operation of the test piece to be tested can be completed through the unfolding or telescopic distance of the deflection adjustment cylinder.
[0021] 2. A transverse plate is clamped near the top inside the test bench body of the present invention, and a pressure test mechanism is also installed on the transverse plate. The pressure test mechanism includes a downward pressing cylinder, a limit rod and a lower pressing plate. The downward pressing cylinder is vertically installed on the transverse plate. The telescopic shaft of the downward pressing cylinder extends to the bottom end of the transverse plate, and a lower pressing plate is fixed at the bottom end of the telescopic shaft of the downward pressing cylinder. Four limit rods are respectively vertically fixed at the four corners of the top surface of the lower pressing plate, and the limit rods are slidably connected to the transverse plate. A test plate is clamped at the bottom end of the lower pressing plate. When the lower pressing plate is driven by the downward pressing cylinder to press down, the test plate is driven by the lower pressing plate to complete the pressure test operation of the test piece to be tested.
[0022] 3. A liquid inlet is also arranged near the top inside the test bench body of the present invention, and a drain pipe is arranged at the bottom end of the test bench body. During the test, the external test liquid is sent into the hollow cavity of the test bench body through the liquid inlet, and the liquid level of the test liquid submerges the test piece to be tested. The waterproof performance test of the test piece to be tested is completed according to the immersion time. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 is a top view of the structure of the test operation frame of the present invention;
[0025] Figure 3 is a schematic diagram of the installation structure of the circular surface test plate of the present invention;
[0026] Figure 4 It is a schematic diagram of the installation structure of the conical test plate of the present invention.
[0027] Explanation of reference numerals:
[0028] 1 - test bench body; 11 - liquid inlet; 12 - drain pipe; 13 - transverse plate; 14 - clamping hole; 2 - transverse rod; 3 - test operation frame; 31 - bottom frame; 32 - sliding groove; 33 - movable clamping seat; 34 - limiting seat; 35 - clamping cylinder; 36 - clamping plate; 37 - anti-slip plate; 38 - hinge seat; 39 - mounting hole; 4 - deflection adjustment cylinder; 5 - stabilizing plate; 51 - mounting rod; 6 - pressure testing mechanism; 61 - downward pressing cylinder; 62 - limiting rod; 63 - lower pressing plate; 7 - test plate; 8 - test signal display area; 81 - signal lamp. Specific implementation manners
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0030] As Figures 1-4 shown, the present invention provides a technical solution: a multifunctional test bench based on automatic control, including a test bench body 1. The test bench body 1 is a hollow test bench with an open top, and a transverse rod 2 is fixedly installed in the middle of the test bench body 1. Two test operation frames 3 are symmetrically and rotatably connected to the outside of the transverse rod 2;
[0031] The test operation frame 3 includes a bottom frame 31, a movable clamping seat 33, a clamping cylinder 35, a clamping plate 36 and a hinge seat 38. A through hole is provided in the middle of the bottom frame 31, and the transverse rod 2 passes through the through hole. Two mutually parallel sliding grooves 32 are opened on the bottom frame 31. Two limiting seats 34 are threadedly connected to the transverse plate of the movable clamping seat 33, and the limiting seats 34 are slidably connected in the corresponding sliding grooves 32. Four clamping cylinders 35 are equidistantly installed on the vertical plate of the movable clamping seat 33. The telescopic shaft of the clamping cylinder 35 passes through the vertical plate of the movable clamping seat 33, and a clamping plate 36 is fixed to the end of the telescopic shaft of the clamping cylinder 35. The movable clamping seats 33 of the two test operation frames 3 cooperate with each other to complete the clamping and fixing operation of the workpiece to be tested.
[0032] In order to improve the stability during the clamping process, anti-slip plates 37 are respectively pasted and fixed on the opposite sides of the two clamping plates 36, and grid-shaped anti-slip patterns are provided on the outer sides of the anti-slip plates 37.
[0033] On one side of the chassis 31, a hinge seat 38 is also fixed. A deflection adjustment cylinder 4 is rotatably connected inside the hinge seat 38, and the other end of the deflection adjustment cylinder 4 is rotatably connected to the inner bottom surface of the test bench body 1. The anti-deflection performance test operation of the test piece to be tested is completed through the deflection adjustment cylinder 4;
[0034] During specific use, first adjust the position of the limit seat 34 in the sliding groove 32. The screw of the limit seat 34 penetrates through the sliding groove 32, and a locking nut is threadedly connected to the bottom end of the screw of the limit seat 34. When adjusting, first loosen the locking nut. After adjusting the distance between the two clamping plates 36 to be between 30 - 50 mm from the clamping end of the test piece to be tested, use the locking nut to threadedly tighten and lock the limit seat 34, thereby completing the locking of the position of the movable clamping seat 33. Then use the clamping cylinder 35 to adjust the position of the clamping plate 36 so that the clamping plate 36 cooperates to complete the clamping and fixing operation of the test piece to be tested.
[0035] When the anti-deflection performance test is required, the distance between the test piece to be tested and the chassis 31 during clamping and fixing is not less than 50 mm. After clamping, use the deflection adjustment cylinder 4 connected to the side of the chassis 31 to expand or contract and adjust, driving the two chassis 31 to rotate in opposite directions on the cross bar 2 respectively, thereby driving the test piece to be tested to deflect. Furthermore, the anti-deflection performance test operation of the test piece to be tested can be completed through the expansion or contraction distance of the deflection adjustment cylinder 4.
[0036] A cross plate 13 is clamped near the top inside the test bench body 1, and a plurality of clamping holes 14 for adjusting the clamping position of the cross plate 13 are also opened on the test bench body 1.
[0037] A pressure test mechanism 6 is also installed on the cross plate 13. The pressure test mechanism 6 includes a downward pressure cylinder 61, a limit rod 62, and a lower pressure plate 63. The downward pressure cylinder 61 is vertically installed on the cross plate 13. The telescopic shaft of the downward pressure cylinder 61 extends to the bottom end of the cross plate 13, and a lower pressure plate 63 is fixed to the bottom end of the telescopic shaft of the downward pressure cylinder 61. Four corners of the top surface of the lower pressure plate 63 are respectively vertically fixed with limit rods 62, and the limit rods 62 are slidably connected to the cross plate 13.
[0038] A test plate 7 is clamped to the bottom end of the lower pressure plate 63. When the downward pressure cylinder 61 drives the lower pressure plate 63 to press down, the test plate 7 is driven by the lower pressure plate 63 to complete the pressure test operation of the test piece to be tested.
[0039] The test plate 7 is any one of a flat test plate, a circular test plate, and a conical test plate.
[0040] The chassis 31 is a trapezoidal plate, and mounting holes 39 are provided near the outer ends of the adjacent ends of the two chassis 31. A stabilizing plate 5 is mounted on the two mounting holes 39. When performing the pressure test operation on the test piece to be tested, the chassis 31 needs to be adjusted to a horizontal state, and at the same time, the stabilizing plate 5 is installed between the two chassis 31 to improve the stability between the chassis 31.
[0041] The stabilizing plate 5 is a rectangular plate, and two mounting rods 51 are symmetrically fixed on the center line of the bottom surface of the stabilizing plate 5. The mounting rods 51 are snap-fitted into the corresponding mounting holes 39.
[0042] During the test, the lower pressing cylinder 61 is used to drive the lower pressing plate 63 to press down. The lower pressing plate 63 drives the test plate 7 to press down on the test piece to be tested to complete the pressure test operation.
[0043] In order to facilitate the pressure test under different working conditions, the test plate 7 is a flat test plate, a circular test plate, and a conical test plate, so as to cooperate to complete the downward pressure test operations on the flat surface, circular surface, and conical surface.
[0044] In order to facilitate the waterproof performance test, a liquid inlet 11 is further provided near the top end inside the test bench body 1, and a drain pipe 12 is provided at the bottom end of the test bench body 1. During the test, the external test liquid is sent into the hollow cavity of the test bench body 1 through the liquid inlet 11, and the liquid level of the test liquid submerges the test piece to be tested. The waterproof performance test of the test piece to be tested is completed according to the immersion time.
[0045] A test signal display area 8 is further provided near the top end on the side of the test bench body 1. A plurality of signal lights 81 are provided in the test signal display area 8. In the above-mentioned anti-deflection performance test operation, pressure test operation, and waterproof performance test of the test piece to be tested, the connecting wires of the signal lights 81 are electrically connected to different positions of the test piece to be tested, so as to judge the state of the test piece to be tested according to the signals of the signal lights 81, and facilitate the efficient completion of the test operation process.
[0046] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0047] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multifunctional test bench based on automatic control, characterized in that: The test bench comprises a test bench body (1), wherein the test bench body (1) is a hollow test bench with an opening at the top, and a transverse rod (2) is fixed in the middle of the test bench body (1), and two test work frames (3) are symmetrically connected to the outer side of the transverse rod (2) in a rotationally connected manner; The test work frame (3) comprises a base frame (31), a movable clamping seat (33), a clamping cylinder (35), a clamping plate (36) and a hinge seat (38). A through hole is arranged in the middle of the base frame (31), and the transverse rod (2) passes through the through hole. Two mutually parallel slide grooves (32) are arranged on the base frame (31). Two limit seats (34) are threadedly connected on the transverse plate of the movable clamping seat (33), and the limit seats (34) are slidably connected in the corresponding slide grooves (32). Four clamping cylinders (35) are installed at equal intervals on the vertical plate of the movable clamping seat (33). The telescopic shaft of the clamping cylinder (35) passes through the vertical plate of the movable clamping seat (33), and the clamping plate (36) is fixed to the end of the telescopic shaft of the clamping cylinder (35). The movable clamping seats (33) of the two test work frames (3) cooperate with each other to complete the clamping and fixing operation of the test piece. A hinge seat (38) is also fixed on one side of the base frame (31), a deflection adjustment cylinder (4) is rotatably connected inside the hinge seat (38), and the other end of the deflection adjustment cylinder (4) is rotatably connected to the inner bottom surface of the test bench body (1), so that the anti-deflection performance test operation of the test piece is completed through the deflection adjustment cylinder (4); A transverse plate (13) is clamped in the test bench body (1) near the top, and a pressure testing mechanism (6) is also installed on the transverse plate (13).
2. A multifunctional test bench based on automatic control according to claim 1, characterized in that: Anti-skid plates (37) are respectively adhered and fixed to the opposite sides of the two clamping plates (36), and grid-shaped anti-skid patterns are arranged on the outer sides of the anti-skid plates (37).
3. A multifunctional test bench based on automatic control according to claim 1, characterized in that: The base frame (31) is a trapezoidal plate, and mounting holes (39) are provided at adjacent ends of the two base frames (31) close to the outer ends, and stabilizing plates (5) are mounted on the two mounting holes (39).
4. A multifunctional test bench based on automatic control according to claim 3, characterized in that: The stabilizing plate (5) is a rectangular plate, and two mounting rods (51) are symmetrically fixed on the middle line of the bottom surface of the stabilizing plate (5), and the mounting rods (51) are snap-fitted and mounted in corresponding mounting holes (39).
5. The multifunctional test bench based on automatic control according to claim 1, characterized in that: A liquid inlet (11) is also provided near the top of the test platform body (1), and a liquid discharge pipe (12) is provided at the bottom of the test platform body (1).
6. The multifunctional test bench based on automatic control according to claim 1, characterized in that: The pressure testing mechanism (6) comprises a downward pressure cylinder (61), a limiting rod (62) and a downward pressure plate (63); the downward pressure cylinder (61) is vertically mounted on the transverse plate (13); the telescopic axis of the downward pressure cylinder (61) extends to the bottom end of the transverse plate (13); and the downward pressure plate (63) is fixed to the bottom end of the telescopic axis of the downward pressure cylinder (61); limiting rods (62) are also vertically fixed at the four corners of the top surface of the downward pressure plate (63); and the limiting rods (62) are slidably connected to the transverse plate (13).
7. The multifunctional test bench based on automatic control according to claim 6, characterized in that: The bottom end of the lower pressing plate (63) is clamped with a test plate (7). When the lower pressing plate (63) is driven downward by the lower pressing cylinder (61), the lower pressing plate (63) drives the test plate (7) to complete the pressure test operation of the test piece.
8. The multifunctional test bench based on automatic control according to claim 7, characterized in that: The test plate (7) is any one of a flat test plate, a round test plate and a conical test plate.
9. The multifunctional test bench based on automatic control according to claim 1, characterized in that: A test signal display area (8) is also provided on the side of the test platform body (1) near the top, and a plurality of signal lights (81) are provided in the test signal display area (8), and the connection wires of the signal lights (81) are electrically connected to different positions of the test piece.
10. The multifunctional test bench based on automatic control according to claim 1, characterized in that: The test bench body (1) is also provided with a plurality of clamping holes (14) for adjusting the clamping position of the transverse plate (13).