Wig distributing and flapping equipment
Through the automatic linkage of integrated rubber bands, combing, pressing, loading, placing, haircut and hairpin mechanisms, the problems of low efficiency and inconsistency in quality caused by manual operations in wig manufacturing are solved, and efficient and stable wig production is achieved.
Patent Information
- Application Number
- CN202510429250.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-07-04
AI Technical Summary
During the wig manufacturing process, the distribution, combing and patting process relies on manual operations, resulting in low production efficiency and difficult to maintain consistency in product quality.
Design a wig distribution and slap equipment, integrating a rubber band mechanism, a hair combing mechanism, a hair pressing mechanism, a wig loading mechanism, a dial mechanism, a haircut mechanism and a hairdressing mechanism, and through the automatic linkage of these mechanisms, the wig is automatically controlled.
It improves the degree of automated control of the wig manufacturing process, significantly improves the production efficiency and product quality stability, and reduces problems caused by human operations.
Smart Images

Figure CN120240752A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an auxiliary device in the process of wig processing, and particularly to a wig hair distribution and patting device. Background Art
[0002] In the modern wig manufacturing industry, its production process involves multiple key steps, including operations such as hair distribution, combing, and patting. These operations are crucial for ensuring the quality and appearance of wigs. However, currently, most of these operations rely on manual labor, which not only limits production efficiency but also makes it difficult to maintain consistent and high standards of product quality. For example, when manually distributing wigs, workers need to arrange the hair in the same direction, and then during the combing process, they need to evenly remove tangles in the wig to keep the hair strands smooth and natural. This process is not only time-consuming but also often difficult to achieve uniform and consistent effects. When it comes to the patting operation, due to uneven manual patting force, the desired effect cannot be achieved, and the consistency of the product cannot be guaranteed. Therefore, in order to improve production efficiency and the stability of product quality, the wig manufacturing industry urgently needs to introduce automated technologies and precise mechanical operations to replace or assist these manual processes to achieve a more efficient and standardized production process. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a wig hair distribution and patting device, aiming to improve the degree of automated control in the wig manufacturing process through various automatically and interlocked working mechanisms, so as to improve its production efficiency and the stability of product quality.
[0004] To this end, the technical problem to be solved by the present invention is to provide a wig hair distribution and patting device, aiming to improve the degree of automated control in the wig manufacturing process through various automatically and interlocked working mechanisms, so as to improve its production efficiency and the stability of product quality.
[0005] To this end, the present invention provides a wig hair distribution and patting device, including: a frame, and a rubber band sleeving mechanism, a hair combing mechanism, a hair pressing mechanism, a wig feeding mechanism, an indexing plate mechanism, a hair cutting mechanism, and a hair patting mechanism provided on the frame. Among them, the hair pressing mechanism and the hair combing mechanism are sequentially arranged beside the first station of the indexing plate mechanism, the rubber band sleeving mechanism is arranged beside the second station of the indexing plate mechanism, and the hair patting mechanism is arranged beside the third station of the indexing plate mechanism; the hair cutting mechanism is arranged on the side of the hair patting mechanism away from the rubber band sleeving mechanism and is arranged between the third station and the fourth station of the indexing plate mechanism; the wig feeding mechanism is respectively arranged beside the first station and the fourth station of the indexing plate mechanism to respectively achieve feeding and discharging; The working process of the wig hair distribution and patting device includes the following steps: Step S1, press the wig fed in by the hair pressing mechanism, and perform the first combing on the pressed wig by the hair combing mechanism; Step S2, clamp the wig after the first combing by the wig feeding mechanism, and place it on the first station of the indexing mechanism; Step S3, rotate the wig placed on the first station of the indexing mechanism by the rotation of the indexing mechanism, transfer it to the second station, and put a rubber band on the wig at the second station by the rubber band putting mechanism; Step S4, rotate the wig with the rubber band put on it by the rotation of the indexing mechanism, transfer it to the third station, and pat the end of the wig flat by the hair patting mechanism; Step S5, perform the second combing on the patted wig by the hair cutting mechanism through the rotation of the indexing mechanism; Step S6, clamp and unload the wig after the second combing by the wig feeding mechanism.
[0006] A further improvement of the present invention is that it further includes a feeding conveyor belt and a discharging conveyor belt. The feeding conveyor belt is arranged at the front end of the hair pressing mechanism, and the discharging conveyor belt is arranged beside the fourth station of the indexing mechanism; in Step S1, first feed the wig through the feeding conveyor belt, and then press the fed wig by the hair pressing mechanism at the end of the feeding conveyor belt; in Step S6, clamp the wig at the fourth station by the wig feeding mechanism and place it on the discharging conveyor belt to achieve discharging.
[0007] A further improvement of the present invention is that the rubber band putting mechanism includes a feeding vibrating disk, a rubber band temporary storage component, a rubber band handling manipulator, a rubber band feeding component, a rubber band feeding manipulator, and a rubber band transfer component. The feeding port of the feeding vibrating disk is connected to the rubber band temporary storage component. The rubber band temporary storage component and the rubber band transfer component are respectively arranged below the rubber band handling manipulator. The rubber band feeding component is arranged beside the rubber band transfer component through the rubber band feeding manipulator; the process of putting a rubber band on the wig includes: first, sort the rubber bands by the feeding vibrating disk and send them to the rubber band temporary storage component, and transfer the rubber bands from the rubber band temporary storage component to the rubber band transfer component by the rubber band handling manipulator; then, expand the rubber bands by the rubber band transfer component, take the rubber bands from the rubber band transfer component by the rubber band feeding component on the rubber band feeding manipulator, and transfer the rubber bands to above the wig at the second station by the rubber band feeding manipulator; finally, put the rubber bands on the wig by the rubber band feeding component to fix the wig into a whole.
[0008] A further improvement of the present invention is that the rubber band feeding component includes a rubber band feeding mounting frame, a rubber band feeding air claw, a lower stripping plate and a lower stripping cylinder, and the rubber band feeding air claw and the lower stripping cylinder are respectively arranged on the rubber band feeding mounting frame; the lower stripping plate is sleeved on the periphery of the rubber band feeding air claw and is connected to the lower stripping cylinder; the rubber band feeding air claw extends into the rubber band transfer component in a closed state, and then the rubber band feeding air claw opens to stretch the rubber band so that the rubber band stays on the rubber band feeding air claw. claw; then it is moved by the rubber band feeding robot, and when the rubber band feeding component reaches the top of the wig at the second station, the rubber band feeding robot moves downward to send the rubber band feeding component to the end of the wig at the second station, so that the end of the wig at the second station is in the rubber band feeding claw; then, the lower degassing cylinder pushes the lower degassing plate to push the rubber band downward, and at the same time, the rubber band feeding claw is closed, so that the rubber band is separated from the rubber band feeding claw and is put on the end of the wig at the second station.
[0009] A further improvement of the present invention is that the hair combing mechanism includes a hair combing mounting frame, a hair combing servo motor, a coupling, a driving crankshaft, a hair combing rod, a connecting rod and a plasma generating crankshaft, the hair combing rod and the plasma generating crankshaft are respectively connected to the driving crankshaft through the connecting rod, the driving crankshaft is arranged on the hair combing mounting frame, and the hair combing servo motor is connected to the driving crankshaft through the coupling; orderly arranged combing needles are arranged on the hair combing rod, and when the hair combing servo motor is started, the hair combing rod follows the driving crankshaft to perform circular motion, and passes through the wig through the combing needles on the hair combing rod, and at the same time, plasma is emitted to the wig through the plasma generator of the plasma generating crankshaft.
[0010] A further improvement of the present invention is that the hair pressing mechanism includes a hair pressing mounting frame, a linear bearing, a guide rail, a downward pressing cylinder, a downward pressing plate and a fixed plate, and the fixed plate is arranged at the lower part of the hair pressing mounting frame; the downward pressing plate is arranged on the hair pressing mounting frame through the linear bearing and the guide rail, and is movably arranged above the fixed plate, and the downward pressing cylinder passes through the hair pressing mounting frame and is connected to the downward pressing plate; when the wig reaches the fixed plate, the downward pressing cylinder pushes the downward pressing plate to perform a downward pressing movement, thereby pressing the wig tightly to cooperate with the first combing process of the combing mechanism.
[0011] A further improvement of the present invention lies in that the wig loading mechanism includes a loading support base, an X-axis module, a Y-axis module, a Z-axis module, a loading mounting plate, a loading rotary cylinder, and a loading clip. The loading mounting plate is respectively arranged on the loading support base through the X-axis module, the Y-axis module, and the Z-axis module. The loading clip is connected to the loading mounting plate through the loading rotary cylinder. After the loading clip clamps the wig, it first rotates through the loading rotary cylinder, and through the cooperation of the X-axis module, the Y-axis module, and the Z-axis module, the loading clip clamps the wig from the hair pressing mechanism. Then the loading rotary cylinder rotates 90° again, causing the end of the wig to rotate 90°. Finally, the rotated wig is placed on the first station of the indexing plate mechanism.
[0012] A further improvement of the present invention lies in that the indexing plate mechanism includes a cam divider, a turntable, and indexing plate air claws. The first station, the second station, the third station, and the fourth station are respectively arranged around the turntable, and a corresponding indexing plate air claw is arranged on each station. The cam divider is arranged at the bottom of the turntable for driving the rotation of the turntable and controlling the start and stop of the rotation of the turntable between multiple stations.
[0013] A further improvement of the present invention lies in that the hair cutting mechanism includes a hair cutting mounting plate, a hair cutting servo motor, a hair cutting coupling, and a hair combing roller. The hair combing roller is arranged on the hair cutting mounting plate. The hair cutting servo motor is connected to the hair combing roller through the hair cutting coupling. The hair cutting servo motor drives the hair combing roller to rotate. When the wig passes through the hair combing roller, the wig is combed for the second time by the hair combing teeth on the hair combing roller. The turntable rotates at a constant speed, and the rotation speed of the output shaft of the hair combing servo motor is less than the rotation speed of the output shaft of the hair cutting servo motor.
[0014] A further improvement of the present invention lies in that the hair combing mechanism includes a hair combing mounting plate, a cylinder bracket, a hair combing cylinder, a Y-shaped joint, a beating bracket, a hair combing bearing, a beating rod, and a beating shaft. The beating rod is connected to the hair combing cylinder through the Y-shaped joint. The hair combing cylinder is arranged at the end of the hair combing mounting plate through the cylinder bracket. The beating rod is also rotatably arranged at the other end of the hair combing mounting plate through the beating shaft. The beating shaft is arranged on the side of the Y-shaped joint away from the hair combing cylinder. When the hair combing cylinder extends, the beating rod beats downward. When the hair combing cylinder retracts, the beating rod lifts upward. This cycle is repeated to realize the beating action of the beating rod by controlling the extension and retraction of the hair combing cylinder, and the end of the wig is beaten.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: A mechanism integrating a rubber band sleeving mechanism, a hair combing mechanism, a hair pressing mechanism, a wig feeding mechanism, an indexing plate mechanism, a hair cutting mechanism, a hair fluffing mechanism, etc., which cooperate and are linked with each other, is integrated on the frame, and a feeding conveyor belt and a discharging conveyor belt that cooperate with each other are arranged beside the frame; in the actual working process, first, a wig is fed through the feeding conveyor belt, the fed wig is pressed by the hair pressing mechanism, and the pressed wig is combed for the first time by the hair combing mechanism; then, the wig after the first combing is clamped by the wig feeding mechanism and placed on the first station of the indexing plate mechanism, and then the wig placed on the first station of the indexing plate mechanism is rotated and conveyed to the second station, and a rubber band is sleeved on the wig at the second station by the rubber band sleeving mechanism; by using the rotation of the indexing plate mechanism, the wig with the rubber band sleeved is conveyed to the third station, and the end of the wig is patted flat by the hair fluffing mechanism; finally, by using the rotation of the indexing plate mechanism, the patted wig is combed for the second time by the hair cutting mechanism, and the wig after the second combing is clamped by the wig feeding mechanism and placed on the discharging conveyor belt. Therefore, the present invention can integrate various automatic and linked working mechanisms, improve the degree of automatic control in the wig manufacturing process, significantly improve the production efficiency and quality consistency of wigs, reduce the problems brought by manual operation, and effectively improve the production efficiency and product quality stability in the wig processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of an embodiment of the present invention; Figure 2 is a schematic structural diagram of a rubber band sleeving mechanism of an embodiment of the present invention; Figure 3 is a schematic structural diagram of a rubber band feeding component of an embodiment of the present invention; Figure 4 is a schematic structural diagram of a hair combing mechanism of an embodiment of the present invention; Figure 5 is a schematic structural diagram of a hair pressing mechanism of an embodiment of the present invention; Figure 6 is a schematic structural diagram of a wig feeding mechanism of an embodiment of the present invention; Figure 7 is a schematic structural diagram of an indexing plate mechanism of an embodiment of the present invention; Figure 8 is a schematic structural diagram of a hair cutting mechanism of an embodiment of the present invention; Figure 9 is a schematic structural diagram of a hair fluffing mechanism of an embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0017] In the description of the present invention, if orientation descriptions are involved, such as "upper", "lower", "front", "rear", "left", "right", etc., the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. If a technical feature is described as "arranged", "fixed", "connected", or "installed" on another technical feature, it can be directly arranged, fixed, connected, or installed on the other technical feature, or indirectly arranged, fixed, connected, or installed on the other technical feature.
[0018] In the description of the present invention, if "several" is involved, its meaning is more than one; if "multiple" is involved, its meaning is more than two; if "greater than", "less than", or "exceeding" is involved, it should be understood as not including the recited number; if "above", "below", or "within" is involved, it should be understood as including the recited number. If "first", "second", etc. are involved, it should be understood that they are only used for distinguishing the names of the same or similar technical features, and cannot be understood as implying / indicating the relative importance of the technical features, cannot be understood as implying / indicating the quantity of the technical features, nor can it be understood as implying / indicating the sequence relationship of the technical features.
[0019] The following will further elaborate on the preferred embodiments of the present invention with reference to the accompanying drawings.
[0020] The technical problem to be solved by the present invention is to provide a wig distributing and patting device, aiming to improve the degree of automatic control in the wig manufacturing process through various automatically and interlocked working mechanisms, so as to improve its production efficiency and the stability of product quality.
[0021] In this regard, as Figures 1 to 9As shown in the figure, this embodiment provides a wig distributing and patting device, including: a frame 1, and a rubber band sleeving mechanism 2, a hair combing mechanism 3, a hair pressing mechanism 4, a wig feeding mechanism 5, an indexing plate mechanism 8, a hair cutting mechanism 9 and a patting mechanism 10 arranged on the frame 1. It preferably further includes a feeding conveyor belt 6 and a discharging conveyor belt 7 arranged beside the frame 1. Among them, the feeding conveyor belt 6, the hair pressing mechanism 4 and the hair combing mechanism 3 are sequentially arranged beside the first station 81 of the indexing plate mechanism 8; the rubber band sleeving mechanism 2 is arranged beside the second station 82 of the indexing plate mechanism 8; the patting mechanism 10 is arranged beside the third station 83 of the indexing plate mechanism 8; the hair cutting mechanism 9 is arranged on the side of the patting mechanism 10 away from the rubber band sleeving mechanism 2 and is arranged between the third station 83 and the fourth station 84 of the indexing plate mechanism 8; the wig feeding mechanism 5 is respectively arranged beside the feeding conveyor belt 6 and the discharging conveyor belt 7, that is, beside the first station 81 and the fourth station 84 of the indexing plate mechanism 8, to respectively realize feeding and discharging. The fourth station 84 refers to the discharging station of the wig, which is the next station after the rotation of the third station 83; and, after the fourth station 84, rotating again can return to the first station 81, and this cycle continues.
[0022] The working process of the wig distributing and patting device in this embodiment includes the following steps: Step S1, first, the wig is fed through the feeding conveyor belt 6, then the fed wig is pressed by the hair pressing mechanism 4, and finally the pressed wig is combed for the first time by the hair combing mechanism 3. Step S2, the wig after the first combing is clamped by the wig feeding mechanism 5 and placed on the first station 81 of the indexing plate mechanism 8; the first station 81 refers to the feeding station of the wig, that is, the station where the wig is fed from the feeding conveyor belt 6 by the wig feeding mechanism 5. Step S3, through the rotation of the indexing plate mechanism 8, the wig placed on the first station 81 of the indexing plate mechanism 8 is rotated and conveyed to the second station 82, and the rubber band is sleeved on the wig at the second station 82 by the rubber band sleeving mechanism 2; the second station 82 refers to the station for sleeving the rubber band, which is the next station after the rotation of the first station 81. Step S4, through the rotation of the indexing plate mechanism 8, the wig with the rubber band sleeved is conveyed to the third station 83, and the end of the wig is patted flat by the patting mechanism 10; the third station 83 refers to the station for patting the end of the wig, which is the next station after the rotation of the second station 82. Step S5, through the rotation of the indexing plate mechanism 8, the patted wig is combed for the second time by the hair cutting mechanism 9. Step S6, the wig after the second combing is clamped by the wig feeding mechanism 5 and placed on the unloading conveyor belt 7.
[0023] It should be noted that the loading conveyor belt 6 and the unloading conveyor belt 7 described in this embodiment belong to a preferred implementation mode. The loading conveyor belt 6 is arranged at the front end of the pressing mechanism 4 to realize auxiliary loading; the unloading conveyor belt 7 is arranged next to the fourth station 84 of the dividing plate mechanism 8 to realize auxiliary unloading; in the step S1, the wig is first loaded through the loading conveyor belt 6, and then the loaded wig is pressed by the pressing mechanism 4 at the end of the loading conveyor belt 6; in the step S6, the wig at the fourth station 84 is clamped onto the unloading conveyor belt 7 by the wig loading mechanism 5 to realize unloading.
[0024] like Figure 2 and Figure 3 As shown, the rubber band-covering mechanism 2 includes a feeding vibration plate 21, a rubber band temporary storage component 22, a rubber band handling robot 23, a rubber band feeding component 24, a rubber band feeding robot 25 and a rubber band transfer component 26. The feeding port of the feeding vibration plate 21 is connected to the rubber band temporary storage component 22, the rubber band temporary storage component 22 and the rubber band transfer component 26 are respectively arranged below the rubber band handling robot 23, and the rubber band feeding component 24 is arranged next to the rubber band transfer component 26 through the rubber band feeding robot 25; the process of covering the wig with rubber bands includes: first, by the The feeding vibration plate 21 sorts the rubber bands and sends them to the rubber band temporary storage part 22, and the rubber band transporting robot 23 transports the rubber bands from the rubber band temporary storage part 22 to the rubber band transfer part 26; then, the rubber band is stretched out by the rubber band transfer part 26, and the rubber band feeding part 24 on the rubber band feeding robot 25 takes the rubber band out of the rubber band transfer part 26, and the rubber band is transported to the top of the wig at the second workstation 82 by the rubber band feeding robot 25; finally, the rubber band is put on the wig by the rubber band feeding part 24 to fix the wig into a whole.
[0025] The rubber band transfer component 26 described in this embodiment is a transfer structure that can be expanded from the middle to the surroundings and can also be contracted from the surroundings to the middle, and its expansion and contraction are achieved by four movable claws; the rubber band feeding component 24 also adopts a similar structure, that is, the rubber band feeding air claw 242 is realized by four movable claws; the difference is that the axial distance that the rubber band feeding air claw 242 of the rubber band feeding component 24 can be expanded is greater than the axial distance that the rubber band transfer component 26 is expanded, and the outer side of the rubber band feeding component 24 is provided with a lower removal plate 243 to realize the transportation of the rubber band and the fixing of the wig.
[0026] More specifically, Figure 3As shown, the rubber band feeding component 24 of this embodiment includes a rubber band feeding mounting frame 241, a rubber band feeding air claw 242, a lower stripping plate 243 and a lower stripping cylinder 244, wherein the rubber band feeding air claw 242 and the lower stripping cylinder 244 are respectively arranged on the rubber band feeding mounting frame 241; the lower stripping plate 243 is sleeved on the outer periphery of the rubber band feeding air claw 242 and is connected to the lower stripping cylinder 244; the rubber band feeding air claw 242 extends into the rubber band transfer component 26 in the closed state, and then the rubber band feeding air claw 242 opens to stretch the rubber band so that the rubber band stays on the rubber band feeding air claw 242 (i.e., it is separated from the rubber band transfer component 26); then, the rubber band feeding machine The hand 25 moves, and when the rubber band loading component 24 reaches the top of the wig at the second station 82, the rubber band loading robot 25 moves downward to send the rubber band loading component 24 to the end of the wig at the second station 82, that is, the rubber band loading claw 242 is put on the outside of the wig end together with the rubber band, so that the end of the wig at the second station 82 is in the rubber band loading claw 242; then, the lower stripping cylinder 244 pushes the lower stripping plate 243 to move downward to push the rubber band, and at the same time, the rubber band loading claw 242 is closed, so that the rubber band automatically detaches from the rubber band loading claw 242 and is put on the end of the wig at the second station 82, thereby realizing the automatic loading and rubber band putting process.
[0027] like Figure 4 As shown, the hair combing mechanism 3 of this embodiment includes a hair combing mounting frame 31, a hair combing servo motor 32, a coupling 33, a driving crankshaft 34, a hair combing rod 35, a connecting rod 36 and a plasma generating crankshaft 37. The hair combing rod 35 and the plasma generating crankshaft 37 are respectively connected to the driving crankshaft 34 through the connecting rod 36. The driving crankshaft 34 is arranged on the hair combing mounting frame 31. The hair combing servo motor 32 is connected to the driving crankshaft 34 through the coupling 33. The hair combing rod 35 is provided with combing needles arranged in an orderly manner. When the hair combing servo motor 32 is started, the hair combing rod 35 follows the driving crankshaft 34 to perform circular motion, and passes through the wig through the combing needles on the hair combing rod 35. At the same time, plasma is emitted to the wig through the plasma generator of the plasma generating crankshaft 37, so as to eliminate static electricity on the wig during the combing process.
[0028] like Figure 5As shown in the figure, the hair pressing mechanism 4 in this embodiment includes a hair pressing mounting frame 41, a linear bearing 42, a guide rail 43, a downward pressing air cylinder 44, a lower pressing plate 45, and a fixed plate 46. The fixed plate 46 is fixedly arranged at the lower part of the hair pressing mounting frame 41. The lower pressing plate 45 is arranged on the hair pressing mounting frame 41 through the linear bearing 42 and the guide rail 43, and is movably arranged above the fixed plate 46, that is, the lower pressing plate 45 can slide up and down above the fixed plate 46. The downward pressing air cylinder 44 passes through the hair pressing mounting frame 41 and is connected to the lower pressing plate 45. When the wig reaches the fixed plate 46, the downward pressing air cylinder 44 pushes the lower pressing plate 45 to perform a downward pressing movement, thereby pressing the wig tightly, so that the wig follows the hair combing mechanism 3 during the first combing process to cooperate with the first combing process of the hair combing mechanism 3. The hair pressing mechanism 4 in this embodiment is used to ensure that during the first combing process, the fixing effect of the wig is good and there is no displacement.
[0029] It should be noted that in this embodiment, during the first combing process, the method of using a hairpin clip to fix the wig is not adopted, but the method of cooperating the lower pressing plate 45 and the fixed plate 46 is adopted in order to be more in line with the feeding state of the feeding conveyor belt 6. At this time, the wig has not been fixed into a bunch and is easy to spread out. Moreover, the wig has not been combed yet, and there is a high possibility of messy hair. At this time, through the mutual extrusion of the lower pressing plate 45 and the fixed plate 46, it is more in line with the fixing effect of this unfixed bunch of wigs, and it is also convenient to comb the entangled wig as a whole. The comb needles on the hair combing rod 35 pass through the wig to bring out the messy hair in the wig.
[0030] As Figure 6 shown in the figure, the wig feeding mechanism 5 in this embodiment includes a feeding support base 51, an X-axis module 52, a Y-axis module 53, a Z-axis module 54, a feeding mounting plate 55, a feeding rotating air cylinder 56, and a feeding clip 57. The feeding mounting plate 55 is respectively arranged on the feeding support base 51 through the X-axis module 52, the Y-axis module 53, and the Z-axis module 54. The feeding clip 57 is connected to the feeding mounting plate 55 through the feeding rotating air cylinder 56. After the feeding clip 57 clamps the wig, it first rotates through the feeding rotating air cylinder 56 so that the feeding clip 57 is perpendicular to the wig, and through the cooperation of the X-axis module 52, the Y-axis module 53, and the Z-axis module 54, the feeding clip 57 clamps the wig from the hair pressing mechanism 4. At this time, the clamped wig is in a horizontal state. Then the feeding rotating air cylinder 56 rotates 90° again, so that the end of the wig follows the rotation of 90°, that is, the wig turns into a vertical state, and finally the rotated wig (vertical state) is placed on the first station 81 of the indexing plate mechanism 8.
[0031] As Figure 7As shown in the figure, the indexing plate mechanism 8 in this embodiment includes a cam divider 85, a turntable 86, and an indexing plate gripper 87. The first station 81, the second station 82, the third station 83, and the fourth station 84 are respectively arranged around the turntable 86, and a corresponding indexing plate gripper 87 is arranged on each station, facilitating clamping the wig by the indexing plate grippers 87 on different stations when the turntable 86 rotates, so as to realize different processings; the cam divider 85 is arranged at the bottom of the turntable 86, used to drive the rotation of the turntable 86 and control the start and stop of the rotation of the turntable 86 between multiple stations.
[0032] As Figure 8 As shown in the figure, the hair cutting mechanism 9 in this embodiment includes a hair cutting mounting plate 91, a hair cutting servo motor 92, a hair cutting coupling 93, and a hair brushing roller 94. The hair brushing roller 94 is arranged on the hair cutting mounting plate 91, and the hair cutting servo motor 92 is connected to the hair brushing roller 94 through the hair cutting coupling 93; the hair cutting servo motor 92 drives the hair brushing roller 94 to rotate. When the wig passes through the hair brushing roller 94, the hair on the wig is combed for the second time through the hair brushing teeth on the hair brushing roller 94, and the messy hair in the wig can be combed out.
[0033] It should be noted that the turntable 86 in this embodiment rotates at a constant speed, so as to simplify the coordination and control of each station through the constant speed rotation and reduce the control difficulty of the equipment. However, before the first combing and the second combing of the wig, obviously, the wig faced in the first combing will be more messy, and moreover, the second combing process is not carried out after staying at the fourth station 84, but directly carried out during the rotation of the turntable 86. If the speeds of the two combings are the same and relatively slow, there will be a problem that the second combing is not in place; if the speed is too fast, there may be a problem of random beating and entanglement during the first combing due to the too fast combing speed. For this reason, the rotation speed of the output shaft of the hair combing servo motor 32 in this embodiment is less than the rotation speed of the output shaft of the hair cutting servo motor 92, which can better balance the reliability and effectiveness of the first combing and the second combing processes on the basis of the constant speed rotation of the turntable 86. In practical applications, the rotation speeds of these two servo motors can be set and adjusted according to actual situations and requirements, and no examples and limitations are given in this embodiment.
[0034] As Figure 9As shown in the figure, the fluffing mechanism 10 in this embodiment includes a fluffing mounting plate 101, a cylinder bracket 102, a fluffing cylinder 103, a Y-shaped joint 104, a flapping bracket 105, a fluffing bearing 106, a flapping rod 107, and a flapping shaft 108. The flapping rod 107 is connected to the fluffing cylinder 103 through the Y-shaped joint 104, and the fluffing cylinder 103 is arranged at the end of the fluffing mounting plate 101 through the cylinder bracket 102. The flapping rod 107 is also rotatably arranged at the other end of the fluffing mounting plate 101 through the flapping shaft 108, and the flapping shaft 108 is arranged on the side of the Y-shaped joint 104 away from the fluffing cylinder 103. When the fluffing cylinder 103 extends, the flapping rod 107 flaps downward; when the fluffing cylinder 103 retracts, the flapping rod 107 lifts upward; and so on in a cycle, to achieve the flapping action of the flapping rod 107 by controlling the extension and retraction of the fluffing cylinder 103, and flap the end of the wig.
[0035] In summary, in this embodiment, the rubber band sleeving mechanism 2, the hair combing mechanism 3, the hair pressing mechanism 4, the wig feeding mechanism 5, the indexing plate mechanism 8, the hair cutting mechanism 9, the fluffing mechanism 10 and other mutually cooperating and interlocking mechanisms are integrated on the frame 1, and the cooperating feeding conveyor belt 6 and discharging conveyor belt 7 are arranged beside the frame 1. In the actual working process, first, the wig is fed through the feeding conveyor belt 6, the fed wig is pressed by the hair pressing mechanism 4, and the pressed wig is combed for the first time by the hair combing mechanism 3. Then, the wig after the first combing is clamped by the wig feeding mechanism 5 and placed on the first station 81 of the indexing plate mechanism 8. Next, the wig placed on the first station 81 of the indexing plate mechanism 8 is rotated and conveyed to the second station 82, and the rubber band is sleeved on the wig at the second station 82 by the rubber band sleeving mechanism 2. By using the rotation of the indexing plate mechanism 8, the wig with the rubber band sleeved is conveyed to the third station 83, and the end of the wig is flapped flat by the fluffing mechanism 10. Finally, by using the rotation of the indexing plate mechanism 8, the flapped wig is combed for the second time by the hair cutting mechanism 9, and the wig after the second combing is clamped by the wig feeding mechanism 5 and placed on the discharging conveyor belt 7. Therefore, the present invention can integrate various automatically and interlockingly working mechanisms, improve the degree of automatic control in the wig manufacturing process, significantly improve the production efficiency and quality consistency of wigs, reduce the problems caused by manual operation, and effectively improve the production efficiency and product quality stability in the wig processing process.
[0036] The above content is a further detailed description of the present invention in combination with specific preferred embodiments. It cannot be determined that the specific implementation of the present invention is only limited to these descriptions. For those of ordinary skill in the technical field to which the present invention pertains, without departing from the concept of the present invention, several simple deductions or substitutions can be made, and all should be regarded as belonging to the protection scope of the present invention.
Claims
1. A wig distributing and patting device, characterized in that, Comprising: a frame (1), and a rubber band sleeving mechanism (2), a hair combing mechanism (3), a hair pressing mechanism (4), a wig feeding mechanism (5), an indexing plate mechanism (8), a hair cutting mechanism (9) and a hair fluffing mechanism (10) arranged on the frame (1), wherein the hair pressing mechanism (4) and the hair combing mechanism (3) are sequentially arranged beside the first station (81) of the indexing plate mechanism (8), the rubber band sleeving mechanism (2) is arranged beside the second station (82) of the indexing plate mechanism (8), and the hair fluffing mechanism (10) is arranged beside the third station (83) of the indexing plate mechanism (8); the hair cutting mechanism (9) is arranged on the side of the hair fluffing mechanism (10) away from the rubber band sleeving mechanism (2) and between the third station (83) and the fourth station (84) of the indexing plate mechanism (8); the wig feeding mechanism (5) is respectively arranged beside the first station (81) and the fourth station (84) of the indexing plate mechanism (8) to respectively realize feeding and discharging; The working process of the wig distributing and patting device includes the following steps: Step S1, pressing the fed wig by the hair pressing mechanism (4) and performing the first combing on the pressed wig by the hair combing mechanism (3); Step S2, clamping the wig after the first combing by the wig feeding mechanism (5) and placing it on the first station (81) of the indexing plate mechanism (8); Step S3, rotating the wig placed on the first station (81) of the indexing plate mechanism (8) to the second station (82) by the rotation of the indexing plate mechanism (8), and sleeving a rubber band on the wig at the second station (82) by the rubber band sleeving mechanism (2); Step S4, rotating the wig with the rubber band sleeved to the third station (83) by the rotation of the indexing plate mechanism (8), and patting the end of the wig flat by the hair fluffing mechanism (10); Step S5, performing the second combing on the patted wig by the hair cutting mechanism (9) through the rotation of the indexing plate mechanism (8); Step S6, clamping and discharging the wig after the second combing by the wig feeding mechanism (5).
2. The wig distributing and patting device according to claim 1, wherein, It further includes a feeding conveyor belt (6) and a discharging conveyor belt (7), the feeding conveyor belt (6) is arranged at the front end of the hair pressing mechanism (4), and the discharging conveyor belt (7) is arranged beside the fourth station (84) of the indexing plate mechanism (8); in Step S1, first feed the wig through the feeding conveyor belt (6), and then press the fed wig by the hair pressing mechanism (4) at the end of the feeding conveyor belt (6); in Step S6, clamp the wig at the fourth station (84) to the discharging conveyor belt (7) by the wig feeding mechanism (5) to realize discharging.
3. The wig distributing and patting device according to claim 1, wherein, The rubber band sleeve mechanism (2) comprises a feeding vibration plate (21), a rubber band temporary storage component (22), a rubber band handling robot (23), a rubber band feeding component (24), a rubber band feeding robot (25) and a rubber band transfer component (26), wherein the feeding port of the feeding vibration plate (21) is connected to the rubber band temporary storage component (22), the rubber band temporary storage component (22) and the rubber band transfer component (26) are respectively arranged below the rubber band handling robot (23), and the rubber band feeding component (24) is arranged beside the rubber band transfer component (26) through the rubber band feeding robot (25); The process of putting rubber bands on a wig comprises: firstly, the rubber bands are sorted by the feeding vibration plate (21) and sent to the rubber band temporary storage component (22); the rubber band transporting robot (23) transports the rubber bands from the rubber band temporary storage component (22) to the rubber band transfer component (26); then, the rubber bands are stretched by the rubber band transfer component (26); the rubber band feeding component (24) on the rubber band feeding robot (25) takes the rubber bands out of the rubber band transfer component (26); and the rubber band feeding robot (25) transports the rubber bands to the top of the wig at the second workstation (82); finally, the rubber bands are put on the wig by the rubber band feeding component (24) to fix the wig into a whole.
4. The wig distributing and patting device according to claim 3, wherein The rubber band feeding component (24) comprises a rubber band feeding mounting frame (241), a rubber band feeding air claw (242), a lower stripping plate (243) and a lower stripping cylinder (244), wherein the rubber band feeding air claw (242) and the lower stripping cylinder (244) are respectively arranged on the rubber band feeding mounting frame (241); the lower stripping plate (243) is sleeved on the outer periphery of the rubber band feeding air claw (242) and is connected to the lower stripping cylinder (244); the rubber band feeding air claw (242) extends into the rubber band transfer component (26) in a closed state, and then the rubber band feeding air claw (242) opens to stretch the rubber band so that the rubber band stays on the rubber band feeding air claw (2 42); then the rubber band loading robot (25) is moved, and when the rubber band loading component (24) reaches the top of the wig at the second station (82), the rubber band loading robot (25) is moved downward to deliver the rubber band loading component (24) to the end of the wig at the second station (82), so that the end of the wig at the second station (82) is located in the rubber band loading claw (242); then, the lower degassing cylinder (244) pushes the lower degassing plate (243) to push the rubber band downward, and at the same time, the rubber band loading claw (242) is closed, so that the rubber band is separated from the rubber band loading claw (242) and is put on the end of the wig at the second station (82).
5. The wig distributing and patting device according to any one of claims 1 to 4, characterized in that, The hair combing mechanism (3) includes a hair combing mounting frame (31), a hair combing servo motor (32), a coupling (33), a driving crankshaft (34), a hair combing rod (35), a connecting rod (36), and a plasma generating crankshaft (37). The hair combing rod (35) and the plasma generating crankshaft (37) are respectively connected to the driving crankshaft (34) through the connecting rod (36). The driving crankshaft (34) is arranged on the hair combing mounting frame (31), and the hair combing servo motor (32) is connected to the driving crankshaft (34) through the coupling (33). The hair combing rod (35) is provided with comb needles arranged in order. When the hair combing servo motor (32) is started, the hair combing rod (35) follows the driving crankshaft (34) to perform circular motion, and the comb needles on the hair combing rod (35) pass through the wig. At the same time, a plasma generator on the plasma generating crankshaft (37) emits plasma to the wig.
6. The wig distributing and patting device according to any one of claims 1 to 4, characterized in that, The hair pressing mechanism (4) includes a hair pressing mounting frame (41), a linear bearing (42), a guide rail (43), a downward pressing air cylinder (44), a lower pressing plate (45), and a fixed plate (46). The fixed plate (46) is arranged at the lower part of the hair pressing mounting frame (41). The lower pressing plate (45) is arranged on the hair pressing mounting frame (41) through the linear bearing (42) and the guide rail (43), and is movably arranged above the fixed plate (46). The downward pressing air cylinder (44) passes through the hair pressing mounting frame (41) and is connected to the lower pressing plate (45). When the wig reaches the fixed plate (46), the downward pressing air cylinder (44) pushes the lower pressing plate (45) to perform a downward pressing motion, thereby pressing the wig tightly to cooperate with the first combing process of the hair combing mechanism (3).
7. The wig distributing and patting device according to any one of claims 1 to 4, characterized in that, The wig feeding mechanism (5) includes a feeding support seat (51), an X-axis module (52), a Y-axis module (53), a Z-axis module (54), a feeding mounting plate (55), a feeding rotating air cylinder (56), and a feeding clip (57). The feeding mounting plate (55) is respectively arranged on the feeding support seat (51) through the X-axis module (52), the Y-axis module (53), and the Z-axis module (54). The feeding clip (57) is connected to the feeding mounting plate (55) through the feeding rotating air cylinder (56). After the feeding clip (57) clamps the wig, it first rotates through the feeding rotating air cylinder (56), and through the cooperation of the X-axis module (52), the Y-axis module (53), and the Z-axis module (54), the feeding clip (57) clamps the wig from the hair pressing mechanism (4). Then the feeding rotating air cylinder (56) rotates 90° again, so that the end of the wig follows the rotation by 90°. Finally, the rotated wig is placed on the first working position (81) of the indexing plate mechanism (8).
8. The wig distributing and patting device according to claim 5, wherein, The indexing plate mechanism (8) includes a cam divider (85), a turntable (86), and indexing plate grippers (87). The first station (81), the second station (82), the third station (83), and the fourth station (84) are respectively arranged around the turntable (86), and a corresponding indexing plate gripper (87) is arranged on each station. The cam divider (85) is arranged at the bottom of the turntable (86) and is used to drive the rotation of the turntable (86) and control the start and stop of the rotation of the turntable (86) between multiple stations.
9. The wig distributing and patting device according to claim 8, characterized in that, The hair styling mechanism (9) includes a hair styling mounting plate (91), a hair styling servo motor (92), a hair styling coupling (93), and a hair fluffing roller (94). The hair fluffing roller (94) is arranged on the hair styling mounting plate (91). The hair styling servo motor (92) is connected to the hair fluffing roller (94) through the hair styling coupling (93). The hair styling servo motor (92) drives the hair fluffing roller (94) to rotate. When the wig passes through the hair fluffing roller (94), the hair fluffing teeth on the hair fluffing roller (94) are used to comb the wig for the second time. The turntable (86) rotates at a constant speed, and the rotation speed of the output shaft of the hair combing servo motor (32) is less than the rotation speed of the output shaft of the hair styling servo motor (92).
10. The wig distributing and patting device according to any one of claims 1 to 4, characterized in that, The hair fluffing mechanism (10) includes a hair fluffing mounting plate (101), a cylinder bracket (102), a hair fluffing cylinder (103), a Y-shaped joint (104), a flapping bracket (105), a hair fluffing bearing (106), a flapping rod (107), and a flapping shaft (108). The flapping rod (107) is connected to the hair fluffing cylinder (103) through the Y-shaped joint (104). The hair fluffing cylinder (103) is arranged at the end of the hair fluffing mounting plate (101) through the cylinder bracket (102). The flapping rod (107) is also rotatably arranged at the other end of the hair fluffing mounting plate (101) through the flapping shaft (108). The flapping shaft (108) is arranged on the side of the Y-shaped joint (104) away from the hair fluffing cylinder (103). When the hair fluffing cylinder (103) extends, the flapping rod (107) flaps downward. When the hair fluffing cylinder (103) retracts, the flapping rod (107) lifts upward. By cycling in this way, the flapping action of the flapping rod (107) is realized by controlling the extension and retraction of the hair fluffing cylinder (103), and the end of the wig is flapped.