One-to-two soldering flux storage structure

Abstract

The invention discloses a one-to-two soldering flux storage structure, and relates to the technical field of soldering flux storage.The one-to-two soldering flux storage structure comprises a main body, a soaking pool is mounted in the main body, a machining platform is mounted on one side of the main body, a storage shaft is mounted in the main body, and two sets of solder strips on the storage shaft are placed on the machining platform through the soaking pool; a welding strip flattening structure is installed on the machining platform, a sliding block is connected to the welding strip flattening structure in a sliding mode, and two sets of first grinding wheels matched with a welding strip are rotationally connected to one side of the bottom end of the sliding block. The two sets of welding strips are processed at the same time, the large-scale production requirement is met, and the production period is shortened. According to the integrated design, the functions of soldering flux soaking, welding strip flattening, stretching, cutting and the like are integrated, the layout is compact, the space is saved, and the layout of a welding production line is optimized; and the flatness and uniformity of the welding strip in the treatment process are ensured through the precise flattening and stretching mechanism, and the high-precision welding requirement is met.

Description

Technical Field

[0001] The present invention relates to the technical field of flux storage, and specifically provides a flux storage structure with one - to - two configuration. Background Art

[0002] Flux is a chemical substance that can assist and promote the welding process in the welding technology, and at the same time has a protective effect and prevents oxidation reaction. Flux has three forms: solid, liquid, and gas, and mainly plays roles such as assisting heat conduction, removing oxides, reducing the surface tension of the welded material, removing the surface oil of the welded material, increasing the welding area, and preventing re - oxidation.

[0003] Traditional flux storage structures usually consist of a sealed storage tank and a holding tank for temporarily storing flux. The storage tank is used for storing a large amount of flux, and the holding tank is used for temporarily storing flux during use so as to supply it to the welding area at any time.

[0004] Currently, traditional flux storage structures on the market can only process a small amount of solder tapes at a time, unable to meet the needs of large - scale production. When the production task is large, operations such as flux application, solder tape flattening, stretching, and cutting need to be carried out frequently, resulting in an extended production cycle. In addition, traditional flux storage structures require more manual operations, increasing the chance of operators coming into contact with flux and welding equipment, and there are certain safety hazards, such as flux leakage and solder tape scratching. Therefore, a flux storage structure is designed to solve the above problems. Summary of the Invention

[0005] Based on this, the purpose of the present invention is to provide a flux storage structure with one - to - two configuration to solve the technical problem of low efficiency of traditional flux storage structures.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A flux storage structure with one - to - two configuration, including a main body. An immersion tank is installed inside the main body. A processing platform is installed on one side of the main body. A storage shaft is installed inside the main body, and two groups of solder tapes on the storage shaft pass through the immersion tank and are placed on the processing platform. A solder tape flattening structure is installed on the processing platform, and a slider is slidably connected to the solder tape flattening structure. One side of the bottom end of the slider is rotatably connected to two first rollers that cooperate with the solder tapes.

[0007] By adopting the above - mentioned technical solution, the two groups of solder tapes on the storage shaft will adhere to flux on the surface after passing through the immersion tank, eliminating the additional step of brushing flux on the solder tapes. Subsequently, the solder tapes on the processing platform are precisely flattened after passing through the first rollers on the solder tape flattening structure, improving the welding quality.

[0008] The present invention is further configured such that a solder tape stretching structure is installed behind the solder tape flattening structure on the processing platform, and a first roller is installed on one side of the solder tape stretching structure, and a second roller is installed on the other side of the solder tape stretching structure, and the rotational speed of the second roller is greater than that of the first roller.

[0009] By adopting the above technical solution, the solder tape stretching structure effectively stretches the solder tape through the rotational speed difference between the first roller and the second roller, ensuring that the solder tape maintains an appropriate tension during subsequent welding and improving the welding quality.

[0010] The present invention is further configured such that a number of staggered limiting shafts are installed inside the soaking tank, and the solder tape located in the soaking tank sequentially bypasses the corresponding limiting shafts.

[0011] By adopting the above technical solution, the staggered distribution of the limiting shafts enables the solder tape to be evenly arranged in the soaking tank, ensuring that all parts of the solder tape are fully in contact with the soldering flux, improving the coating uniformity, and the solder tape is fully softened after passing through these limiting shafts, facilitating subsequent processing.

[0012] The present invention is further configured such that two groups of guiding shafts that cooperate with the corresponding first roller are connected to the bottom surface of the slider, and the solder tape passes through the gap between the corresponding guiding shafts.

[0013] By adopting the above technical solution, the guiding shafts provide an accurate guiding path for the solder tape, ensuring that the solder tape accurately enters the flattening area of the first roller and improving the flattening accuracy.

[0014] The present invention is further configured such that a second roller is rotatably connected to the bottom end of the slider away from the first roller.

[0015] By adopting the above technical solution, the second roller performs secondary flattening on the solder tape, further ensuring the flatness and uniformity of the solder tape and meeting the welding requirements of higher precision.

[0016] The present invention is further configured such that a turntable is rotatably connected to the bottom surface of the slider between the corresponding guiding shafts and the second roller, and two groups of adjusting shafts that cooperate with the corresponding guiding shafts are connected to the bottom surface of the turntable.

[0017] By adopting the above technical solution, through the fine-tuning function of the adjusting shafts, precise control of the solder tape path is achieved, ensuring the stability of the solder tape during the flattening and stretching processes.

[0018] The present invention is further configured such that a cutting structure is installed at the end of the processing platform, and a hydraulic device is installed inside the cutting structure, and the output end of the hydraulic device is connected to a cutting knife that cooperates with the solder tape.

[0019] By adopting the above technical solution, the cutting knife on the cutting structure quickly and accurately cuts the soldering tape, improving production efficiency.

[0020] In summary, the present invention mainly has the following beneficial effects:

[0021] By simultaneously processing two groups of soldering tapes, the present invention meets the requirements of large-scale production and reduces the production cycle. Its integrated design combines functions such as flux immersion, tape flattening, stretching, and cutting in one, with a compact layout, saving space and optimizing the layout of the welding production line; the precise flattening and stretching mechanisms ensure the flatness and uniformity of the soldering tape during processing, meeting the requirements of high-precision welding; the uniform immersion function enables the soldering tape to fully contact the flux, improving the uniformity of coating, and the flexible adjustment mechanism adapts to different specifications of soldering tapes, enhancing the versatility and flexibility of the equipment. Description of the Drawings

[0022] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 is the first lateral sectional view of the overall structure of the present invention;

[0024] Figure 3 is the second lateral sectional view of the overall structure of the present invention;

[0025] Figure 4 is a semi-sectional schematic diagram of the overall structure of the present invention;

[0026] Figure 5 is the top-down sectional view of the overall structure of the present invention;

[0027] Figure 6 is of the present invention Figure 4 magnified view of the structure at A.

[0028] In the figure: 1, main body; 2, immersion tank; 3, storage shaft; 4, limiting shaft; 5, processing platform; 6, tape flattening structure; 7, first roller; 8, second roller; 9, guiding shaft; 10, turntable; 11, adjusting shaft; 12, slider; 13, tape stretching structure; 14, first roller; 15, second roller; 16, cutting structure; 17, cutting knife. Detailed Embodiments

[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation of the present invention.

[0030] The following describes the embodiments of the present invention according to its overall structure.

[0031] A flux storage structure for one - to - two soldering, as Figures 1-6 shown, includes a main body 1. An immersion tank 2 is installed inside the main body 1. A processing platform 5 is installed on one side of the main body 1. A storage shaft 3 is installed inside the main body 1. Two groups of solder tapes on the storage shaft 3 pass through the immersion tank 2 and are placed on the processing platform 5. A solder tape flattening structure 6 is installed on the processing platform 5. A slider 12 is slidably connected to the solder tape flattening structure 6. One side of the bottom end of the slider 12 is rotatably connected to two first rollers 7 that cooperate with the solder tape. After the two groups of solder tapes on the storage shaft 3 pass through the immersion tank 2, flux will adhere to their surfaces, eliminating the extra step of brushing flux onto the solder tapes. Subsequently, after the solder tapes on the processing platform 5 pass through the first rollers 7 on the solder tape flattening structure 6, the precise flattening of the solder tapes is completed, improving the welding quality.

[0032] A solder tape stretching structure 13 is installed behind the solder tape flattening structure 6 on the processing platform 5. A first roller 14 is installed on one side of the solder tape stretching structure 13. A second roller 15 is installed on the other side of the solder tape stretching structure 13. The rotational speed of the second roller 15 is greater than that of the first roller 14. The solder tape stretching structure 13 effectively stretches the solder tape through the speed difference between the first roller 14 and the second roller 15, ensuring that the solder tape maintains an appropriate tension during subsequent welding and improving the welding quality.

[0033] A number of staggered limiting shafts 4 are installed inside the immersion tank 2. The solder tapes located inside the immersion tank 2 sequentially bypass the corresponding limiting shafts 4. The staggered distribution of the limiting shafts 4 enables the solder tapes to be evenly arranged in the immersion tank 2, ensuring that all parts of the solder tapes fully contact the flux, improving the coating uniformity. Moreover, the solder tapes are fully softened after passing through these limiting shafts 4, facilitating subsequent processing.

[0034] Two guiding shafts 9 that cooperate with the corresponding first rollers 7 are connected to the bottom surface of the slider 12. The solder tape passes through the gaps of the corresponding guiding shafts 9. The guiding shafts 9 provide a precise guiding path for the solder tape, ensuring that the solder tape accurately enters the flattening area of the first rollers 7 and improving the flattening accuracy.

[0035] A second roller 8 is rotatably connected to the bottom end of the slider 12 away from the first rollers 7. The second roller 8 performs secondary flattening on the solder tape, further ensuring the flatness and uniformity of the solder tape and meeting the welding requirements of higher precision.

[0036] A turntable 10 is rotatably connected to the bottom surface of the slider 12 between the corresponding guiding shafts 9 and the second roller 8. Two adjusting shafts 11 that cooperate with the corresponding guiding shafts 9 are connected to the bottom surface of the turntable 10. Through the fine - tuning function of the adjusting shafts 11, precise control of the solder tape path is achieved, ensuring the stability of the solder tape during the flattening and stretching processes.

[0037] At the end of the processing platform 5, a cutting structure 16 is installed. Inside the cutting structure 16, a hydraulic device is installed. The output end of the hydraulic device is connected to a cutting blade 17 that cooperates with the solder tape. The cutting blade 17 on the cutting structure 16 quickly and accurately cuts the solder tape, improving production efficiency.

[0038] Working principle: After the two groups of solder tapes on the storage shaft 3 pass through the immersion tank 2, flux will adhere to their surfaces, eliminating the extra step of brushing flux onto the solder tapes. During this period, the staggered distribution of the limiting shafts 4 enables the solder tapes to be evenly arranged in the immersion tank 2, ensuring that all parts of the solder tapes are fully in contact with the flux and improving the uniformity of coating. Moreover, the solder tapes are fully softened after passing through these limiting shafts 4, facilitating subsequent processing. After the solder tapes with flux brushed on their surfaces pass through the first roller 7 on the solder tape flattening structure 6, the preliminary flattening of the solder tapes is completed. Subsequently, the guiding shaft 9 provides a precise guiding path for the solder tapes. Through the fine-tuning function of the adjusting shaft 11 under the turntable 10, precise control of the solder tape path is achieved, ensuring the stability of the solder tapes during the flattening and stretching processes, ensuring that the solder tapes accurately enter the flattening area of the second roller 8 and improving the accuracy of flattening. In addition, according to different requirements, adjusting the position of the adjusting slider 12 can adjust the flattening effect of the solder tapes. At this time, the solder tapes on the processing platform 5 move into the solder tape stretching structure 13, and the solder tapes are effectively stretched through the speed difference between the first roller 14 and the second roller 15, ensuring that the solder tapes maintain an appropriate tension during subsequent welding and improving the welding quality. Finally, the cutting blade 17 on the cutting structure 16 quickly and accurately cuts the solder tapes, thus completing the processing of the solder tapes.

[0039] Based on the above structure, in this embodiment, although the embodiments of the present invention have been shown and described, this specific embodiment is only an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can, without departing from the principles and purposes of the present invention, make modifications, substitutions, and variations that do not contribute creatively to the embodiments as needed, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A flux storage structure for one - to - two connection, including a main body (1), characterized in that: An immersion tank (2) is installed inside the main body (1). A processing platform (5) is installed on one side of the main body (1). A storage shaft (3) is installed inside the main body (1). Two sets of solder tapes on the storage shaft (3) are placed on the processing platform (5) after passing through the immersion tank (2). A solder tape flattening structure (6) is installed on the processing platform (5). A slider (12) is slidably connected to the solder tape flattening structure (6). Two first roller wheels (7) that cooperate with the solder tape are rotatably connected to one side of the bottom end of the slider (12). A number of staggered limiting shafts (4) are installed inside the immersion tank (2). The solder tape located inside the immersion tank (2) sequentially bypasses the corresponding limiting shafts (4).

2. The solder flux storage structure with one - to - two configuration according to claim 1, characterized in that: A solder tape stretching structure (13) is installed behind the solder tape flattening structure (6) on the processing platform (5). A first roller (14) is installed on one side of the solder tape stretching structure (13). A second roller (15) is installed on the other side of the solder tape stretching structure (13). The rotational speed of the second roller (15) is greater than that of the first roller (14).

3. The solder flux storage structure for one-to-two connection according to claim 1, characterized in that: Two guiding shafts (9) that cooperate with the corresponding first roller wheels (7) are connected to the bottom surface of the slider (12). The solder tape passes through the gap between the corresponding guiding shafts (9).

4. The solder flux storage structure with one-drag-two according to claim 1, characterized in that: A second roller wheel (8) is rotatably connected to the bottom end of the slider (12) away from the first roller wheels (7).

5. A flux storage structure for one - to - two soldering, characterized in that: A turntable (10) is rotatably connected to the bottom surface of the slider (12) between the corresponding guiding shafts (9) and the second roller wheel (8). Two adjusting shafts (11) that cooperate with the corresponding guiding shafts (9) are connected to the bottom surface of the turntable (10).

6. The solder flux storage structure for one-to-two connection according to claim 1, characterized in that: A cutting structure (16) is installed at the end of the processing platform (5). A hydraulic device is installed inside the cutting structure (16). The output end of the hydraulic device is connected to a cutting knife (17) that cooperates with the solder tape.

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