A refractory material forming device

By combining airflow pressurization and a dispersing wheel with a limiting frame and slot design, the problem of refractory material clumping during the forming process is solved, achieving efficient drying and dispersing of the material, ensuring forming quality and convenience of subsequent processing.

CN120245162BActive Publication Date: 2025-12-30JIANGXI HAIDEHAN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202510512932.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2025-12-30
Estimated Expiration
2045-04-23

AI Technical Summary

Technical Problem

Dry refractory materials are prone to clumping during the forming process, which affects the forming quality and makes subsequent processing difficult.

Method used

An airflow pressurizing seat is used to pressurize the refractory material in the material forming chamber, and the material is dried and dispersed by the cooperation of the balancing connecting arm and the dispersing wheel, combined with the design of the limiting frame and the slot.

Benefits of technology

It effectively prevents refractory materials from clumping, ensures molding quality, and facilitates subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a refractory material forming device, and particularly relates to the technical field of refractory material forming, which comprises a base, and an inner support seat is fixedly connected in the base. The material is in a rotating state in the material forming bin, and is integrally connected with a scattering wheel through a balance connecting arm, so that small-particle agglomerated material is scattered, and the subsequent processing of the powdery refractory material is facilitated. A hole groove is arranged at the bottom of the material forming bin, the same hole groove is arranged at the bottom of the limiting frame, when the air pressure in the material forming bin is too large, the material forming bin is lifted in the limiting frame, the excessive gas in the material forming bin is discharged from the adaptive buffer groove in the limiting frame, and the gas continuously performs air-drying and scattering treatment on the refractory material in the material forming bin.
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Description

Technical Field

[0001] This invention relates to the field of refractory material forming technology, and more specifically, to a refractory material forming apparatus. Background Technology

[0002] Refractory mortar, also known as fire mortar or jointing material (powder), is used as a jointing material in refractory masonry. Based on its material composition, it can be divided into clay-based, high-alumina, silica-based, and magnesia-based refractory mortars, etc. It consists of refractory powder, binder, and additives. Almost all refractory raw materials can be made into powders used to formulate refractory mortar. Ordinary refractory mortar is made by adding a suitable amount of plastic clay as a binder and plasticizer to refractory clinker powder. It has relatively low strength at room temperature, but achieves higher strength at high temperatures through ceramic bonding. Chemically bonded refractory mortar uses hydraulic, air-hardening, or thermosetting binders as binders. Refractory materials harden due to a chemical reaction that occurs before the temperature at which ceramic bonding forms. There are many types of refractory materials, typically classified by refractoriness into ordinary refractories (1580–1770℃), high-grade refractories (1770–2000℃), and super-grade refractories (above 2000℃). They are also classified by chemical properties into acidic, neutral, and basic refractories. In addition, there are refractory materials for special applications. Refractory mortars, based on their composition, can be classified into clay-based refractory mortars, high-alumina refractory mortars, silica-based refractory mortars, magnesia-based refractory mortars, etc. Refractory mortar can be further classified into three categories based on the type of binder: Ceramic-bonded refractory mortar, which is a mixture of refractory fine aggregate and ceramic binder (plastic clay), delivered in a dry state and requires the addition of water before use; it hardens at high temperatures through ceramic bonding. Hydraulic-bonded refractory mortar, which is a mixture of refractory fine aggregate and a hydraulic binder (cement) that plays a major bonding role, delivered only in a dry state and requires the addition of water before use; it hardens without heating. Chemically-bonded refractory mortar consists of refractory fine aggregate and a chemical binder (cement). This refractory mortar is a mixture of organic and inorganic materials, delivered in either slurry or dry form. It hardens below the ceramic bonding temperature. Based on the hardening temperature, this type of refractory mortar can be divided into air-hardening and hot-hardening types. Air-hardening refractory mortar is usually formulated with air-hardening binders such as water glass, while hot-hardening refractory mortar is usually formulated with hot-hardening binders such as phosphoric acid or phosphates. After hardening, this type of hot-hardening refractory mortar not only has high strength at various temperatures, but also features low shrinkage, tight joints, and strong corrosion resistance.

[0003] When grinding refractory materials are formed, the dry refractory materials are prone to clumping due to the influence of air moisture. Directly using the clumped material body for processing can easily affect the quality of the formed material body and make it difficult to process and use in later stages. Summary of the Invention

[0004] To overcome the aforementioned deficiencies of the prior art, embodiments of the present invention provide a refractory material forming apparatus. This apparatus utilizes an airflow booster seat to pressurize the material, ensuring optimal air pressure for drying upon entering the forming chamber. The material rotates within the forming chamber, and through a balancing connecting arm and a dispersing wheel, small clumps of material are dispersed, facilitating subsequent processing of the powdered refractory material. A perforated groove is provided at the bottom of the forming chamber, and similar grooves are provided at the bottom of a limiting frame. When the air pressure inside the forming chamber is excessive, the forming chamber rises within the limiting frame. An adaptive buffer groove within the limiting frame allows excess gas to escape, continuously drying and dispersing the refractory material inside the forming chamber, thus solving the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a refractory material forming device, including a base, an inner support seat fixedly connected inside the base, a limiting frame snapped onto the top of the inner support seat, an adaptation buffer groove opened inside the limiting frame, a material forming chamber provided on the top of the inner support seat, and the outer wall of the material forming chamber fitting against the inner wall of the limiting frame.

[0006] In a preferred embodiment, an anti-slip friction ring is fixedly connected to the bottom of the base, and a protective cover is snapped onto the top of the base.

[0007] In a preferred embodiment, a slot is provided between the base and the inner support seat, a spring plate is fixedly connected inside the slot, a reinforcing rib is fixedly connected to the outer wall of the spring plate, and a snap-fit ​​seat is fixedly connected to the outer wall of the reinforcing rib.

[0008] In a preferred embodiment, the number of limiting frames is multiple sets, and the multiple sets of limiting frames are arranged in a ring array about the top of the inner support.

[0009] In a preferred embodiment, the material forming chamber is provided with a balancing connecting arm inside, a stabilizing ring is sleeved on the outer wall of the balancing connecting arm, a hinge column is fixedly connected to the bottom of the material forming chamber, a balancing cover is fixedly connected to the top of the hinge column, and a dispersing wheel is fixedly connected to the top of the balancing cover.

[0010] In a preferred embodiment, a sealing ring is snapped onto the top of the material forming chamber, a first sealing ring is fixedly connected to the bottom of the sealing ring and engages with the inner wall of the material forming chamber, and a second sealing ring is fixedly connected to the outer wall of the sealing ring and adheres to the top of the material forming chamber.

[0011] In a preferred embodiment, an air intake pipe seat is fixedly connected inside the sealing ring, an airflow booster seat is slidably connected to the bottom of the air intake pipe seat, a baffle plate is fixedly connected to the inner wall of the air intake pipe seat, and a buffer spring is provided between the airflow booster seat and the baffle plate.

[0012] The technical effects and advantages of this invention are as follows:

[0013] 1. When the gas enters the material forming chamber for guiding treatment, it is pressurized by the airflow booster seat to ensure that the gas pressure is optimal when entering the material forming chamber to dry the material. The material rotates inside the material forming chamber and passes through the balance connecting arm and the dispersing wheel to break up small clumps of material, which facilitates the subsequent processing of powdered refractory materials. The bottom of the material forming chamber is provided with slots, and the bottom of the limiting frame is provided with the same slots. When the gas pressure inside the material forming chamber is too high, the material forming chamber rises inside the limiting frame. Through the matching buffer groove inside the limiting frame, the excess gas inside the material forming chamber is discharged from the matching buffer groove inside the limiting frame, so that the gas continuously dries and disperses the refractory material inside the material forming chamber.

[0014] 2. The material forming chamber is placed on top of the inner support base. Multiple limiting frames are set on top of the inner support base. The multiple limiting frames form a ring-shaped spherical sleeve. The material forming chamber is placed inside the limiting frames, so that the material forming chamber is limited and fixed. A balance connecting arm is set inside the material forming chamber. The balance connecting arm is U-shaped and set inside the material forming chamber. In order to ensure that the balance connecting arm is balanced inside the material forming chamber, a stabilizing ring is fitted on the outer wall of the balance connecting arm. The stabilizing ring fits into the inside of the material forming chamber, and the balance connecting arm remains balanced. Attached Figure Description

[0015] Figure 1 This is a front view schematic diagram of the present invention.

[0016] Figure 2 This is a bottom view diagram of the present invention.

[0017] Figure 3 This is an exploded view of the present invention.

[0018] Figure 4 This is a schematic diagram of the front section of the explosion of the present invention.

[0019] Figure 5 For the present invention Figure 4 Enlarged diagram of point A in the middle.

[0020] Figure 6 For the present invention Figure 4 Enlarged diagram of point B in the middle.

[0021] Figure 7 For the present invention Figure 4 Enlarged diagram of point C in the middle.

[0022] The attached diagram is labeled as follows: 1. Base, 2. Anti-slip friction ring, 3. Protective cover, 4. Inner support seat, 5. Hollow groove, 6. Spring plate, 7. Reinforcing rib, 8. Snap-fit ​​seat, 9. Limiting frame, 10. Adaptive buffer groove, 11. Material forming chamber, 12. Balance connecting arm, 13. Stabilizing ring, 14. Hinge column, 15. Balance cover, 16. Dispersing wheel, 17. Sealing ring, 18. First sealing ring, 19. Second sealing ring, 20. Inlet pipe seat, 21. Airflow booster seat, 22. Baffle plate, 23. Buffer spring. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] Refer to the instruction manual appendix Figure 1-7 According to an embodiment of the present invention, a refractory material forming device includes a base 1, an anti-slip friction ring 2 fixedly connected to the bottom of the base 1, a protective cover 3 snapped onto the top of the base 1, an inner support seat 4 fixedly connected inside the base 1, a slot 5 formed between the base 1 and the inner support seat 4, a spring plate 6 fixedly connected inside the slot 5, a reinforcing rib 7 fixedly connected to the outer wall of the spring plate 6, a snap-fit ​​seat 8 fixedly connected to the outer wall of the reinforcing rib 7, a limiting frame 9 snapped onto the top of the inner support seat 4, the limiting frame 9 being multiple sets arranged in a circular array about the top of the inner support seat 4, an adaptation buffer groove 10 formed inside the limiting frame 9, a material forming chamber 11 provided on the top of the inner support seat 4, and the outer wall of the material forming chamber 11 fitting against the inner wall of the limiting frame 9. The material forming chamber 11 is provided with a balance connecting arm 12 inside, and a stabilizing ring 13 is fitted on the outer wall of the balance connecting arm 12. The material forming chamber 11 is placed on the top of the inner support base 4. Multiple limiting frames 9 are set on the top of the inner support base 4. The multiple limiting frames 9 form a spherical sleeve in a ring state. The material forming chamber 11 is placed inside the limiting frames 9, so that the material forming chamber 11 is fixed in a limited position. The balance connecting arm 12 is set inside the material forming chamber 11. The balance connecting arm 12 is set in a U-shape inside the material forming chamber 11. In order to ensure that the balance connecting arm 12 is balanced inside the material forming chamber 11, a stabilizing ring 13 is fitted on the outer wall of the balance connecting arm 12. The stabilizing ring 13 fits the inside of the material forming chamber 11, and the balance connecting arm 12 is balanced.

[0025] Refer to the instruction manual appendix Figure 1-4 Furthermore, a hinge column 14 is fixedly connected to the bottom of the material forming chamber 11, a balance cover 15 is fixedly connected to the top of the hinge column 14, a dispersing wheel 16 is fixedly connected to the top of the balance cover 15, and a sealing ring 17 is snapped into the top of the material forming chamber 11. The hinge column 14 is set at the bottom of the material forming chamber 11 and is located at the center of the bottom of the material forming chamber 11. The balance cover 15 is set at the top of the hinge column 14 to guide a small amount of refractory material inside the material forming chamber 11. The dispersing wheel 16 is set at the top of the balance cover 15 to disperse the clumps of refractory material inside the material forming chamber 11. After the user puts the refractory material into the material forming chamber 11, the sealing ring 17 is snapped into the top of the material forming chamber 11 and the sealing ring 17 at the bottom of the material forming chamber 11 is snapped into the inner wall of the material forming chamber 11, so that the sealing ring 17 seals the space inside the material forming chamber 11.

[0026] Refer to the instruction manual appendix Figure 1-7Furthermore, a first sealing ring 18 is fixedly connected to the bottom of the sealing ring 17, and the first sealing ring 18 engages with the inner wall of the material forming chamber 11. A second sealing ring 19 is fixedly connected to the outer wall of the sealing ring 17, and the second sealing ring 19 engages with the top of the material forming chamber 11. An air inlet seat 20 is fixedly connected inside the sealing ring 17. An airflow booster seat 21 is slidably connected to the bottom of the air inlet seat 20. A baffle plate 22 is fixedly connected to the inner wall of the air inlet seat 20. A buffer spring 23 is provided between the airflow booster seat 21 and the baffle plate 22. An air inlet seat 20 is provided inside the sealing ring 17. When the user inserts one end of the high-pressure air gun into the baffle plate 22 inside the air inlet seat 20, the gas is guided by the airflow booster seat 21 to enter the interior of the material forming chamber 11, blowing and dispersing the refractory material inside the material forming chamber 11, thus preventing the clumps generated after processing from forming. The material is broken up. When the gas enters the material forming chamber 11 for guidance, it is pressurized by the airflow booster seat 21 to ensure that the gas pressure inside the material forming chamber 11 is optimal for drying the material. The material rotates inside the material forming chamber 11 and is broken up by the balance connecting arm 12 and the breaking wheel 16, which facilitates the subsequent processing of the powdered refractory material. The bottom of the material forming chamber 11 is provided with a slot, and the bottom of the limiting frame 9 is also provided with the same slot. When the gas pressure inside the material forming chamber 11 is too high, the material forming chamber 11 rises inside the limiting frame 9. The excess gas inside the material forming chamber 11 is discharged through the matching buffer groove 10 inside the limiting frame 9, so that the gas continuously dries and breaks up the refractory material inside the material forming chamber 11.

[0027] Working principle: During use, the material forming chamber 11 is placed on top of the inner support base 4. Multiple limiting frames 9 are installed on the top of the inner support base 4, forming a ring-shaped spherical sleeve. The material forming chamber 11 is placed inside the limiting frames 9, thus fixing and limiting its position. A balancing connecting arm 12 is installed inside the material forming chamber 11, forming a U-shape. To ensure the balancing connecting arm 12 remains balanced inside the material forming chamber 11, a stabilizing ring 13 is fitted onto its outer wall. The stabilizing ring 13 fits snugly against the material forming chamber 11. Inside the material forming chamber 11, the balancing connecting arm 12 maintains overall balance. A hinged column 14 is located at the bottom center of the material forming chamber 11. A balancing cover 15 is positioned on top of the hinged column 14 to guide a small amount of refractory material inside the material forming chamber 11. A dispersing wheel 16 is positioned on top of the balancing cover 15 to disperse any clumps of refractory material inside the material forming chamber 11. After the user places the refractory material into the material forming chamber 11, the sealing ring 17 is snapped into the top of the material forming chamber 11, and the sealing ring 17 at the bottom of the material forming chamber 11 is also snapped into place. The inner wall of the sealing ring 17 completely seals the space inside the material forming chamber 11. Furthermore, an air inlet seat 20 is installed inside the sealing ring 17. The user inserts one end of the high-pressure air gun into the baffle 22 inside the air inlet seat 20. The gas is guided by the airflow booster seat 21, allowing it to enter the material forming chamber 11 and disperse the refractory material inside. This disperses any clumps of material formed after processing. During the guiding process, the gas is pressurized by the airflow booster seat 21, ensuring optimal pressure to expel the material from the chamber. In the drying process, the material rotates inside the material forming chamber 11. After passing through the balancing connecting arm 12 and the dispersing wheel 16, the small clumps of material are broken up, facilitating the subsequent processing of the powdered refractory material. A slot is provided at the bottom of the material forming chamber 11. The same slot is provided at the bottom of the limiting frame 9. When the air pressure inside the material forming chamber 11 is too high, the material forming chamber 11 rises inside the limiting frame 9. Through the matching buffer groove 10 inside the limiting frame 9, the excess gas inside the material forming chamber 11 is discharged from the matching buffer groove 10 inside the limiting frame 9, so that the gas continuously dries and disperses the refractory material inside the material forming chamber 11.

[0028] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0029] Secondly: The accompanying drawings of the embodiments disclosed in this invention only involve the structures involved in the embodiments disclosed in this invention. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this invention can be combined with each other.

[0030] In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A refractory forming apparatus comprising a base (1), characterised in that: The inside of the base (1) is fixedly connected with an inner support seat (4), the top of the inner support seat (4) is clamped with a limiting frame (9), the inside of the limiting frame (9) is provided with an adaptive buffer groove (10), the top of the inner support seat (4) is provided with a material forming bin (11), and the outer wall of the material forming bin (11) is attached to the inner wall of the limiting frame (9); The base (1) and the inner support seat (4) are provided with an air slot (5), the inside of the air slot (5) is fixedly connected with a spring plate (6), the outer wall of the spring plate (6) is fixedly connected with a reinforcing rib (7), and the outer wall of the reinforcing rib (7) is fixedly connected with a clamping seat (8); The inside of the material forming bin (11) is provided with a balance connecting arm (12), the outer wall of the balance connecting arm (12) is sleeved with a stabilizing ring (13), the bottom of the material forming bin (11) is fixedly connected with a hinged column (14), the top of the hinged column (14) is fixedly connected with a balance cover (15), and the top of the balance cover (15) is fixedly connected with a scattering wheel (16); The top of the material forming bin (11) is clamped with a sealing ring (17), the bottom of the sealing ring (17) is fixedly connected with a first sealing ring (18), and the first sealing ring (18) is clamped with the inner wall of the material forming bin (11), the outer wall of the sealing ring (17) is fixedly connected with a second sealing ring (19), and the second sealing ring (19) is attached to the top of the material forming bin (11).

2. A refractory forming apparatus as claimed in claim 1, wherein: The bottom of the base (1) is fixedly connected with an anti-skid friction ring (2), and the top of the base (1) is clamped with a protective cover (3).

3. A refractory forming apparatus as claimed in claim 1, wherein: The number of the limiting frame (9) is multiple groups, and the multiple groups of limiting frames (9) are arranged in an annular array about the top of the inner support seat (4).

4. A refractory forming apparatus as claimed in claim 1, wherein: The inside of the sealing ring (17) is fixedly connected with an air inlet pipe seat (20), the bottom of the air inlet pipe seat (20) is slidably connected with an air flow supercharging seat (21), the inner wall of the air inlet pipe seat (20) is fixedly connected with a blocking plate (22), and the air flow supercharging seat (21) and the blocking plate (22) are provided with a buffer spring (23).

Citation Information

Patent Citations

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    CN119567387A