Intelligent belt type storage bin

Abstract

The invention discloses an intelligent belt type storage bin which comprises a V-shaped storage bin body, multiple rollers, a coupler, an anti-overflow apron board, an AI camera, a material level instrument, a weighing system, an AI intelligent system and the like. Materials are monitored in real time through the AI camera and the material level instrument, and the belt conveyor is automatically controlled to be started and stopped; the AI intelligent system achieves intelligent starting and stopping and unattended operation by means of a PLC, and the belt conveyor utilizes a frequency converter and a PLC control system to be matched with PI D to adjust the rotating speed of a belt. The storage bin body is formed by combining a plurality of independent bin bodies and is convenient to mount, dismount and reuse. The AI intelligent control system controls the running speed of the belt conveyor, and the belt conveyor runs at a low speed when storing materials and runs at a high speed when discharging materials. The storage problem of an old-fashioned storage bin is effectively solved, the number of operators is reduced, the manual maintenance probability is reduced, stable operation of equipment is ensured, real-time control over the coal quantity and flow and intelligent management of the storage bin are achieved, the investment and maintenance cost is low, and the effect is fast.

Description

Technical Field

[0001] The present invention relates to the technical field of storage bins, and more specifically, it relates to an intelligent belt - type storage bin. Background Art

[0002] In the field of material storage and transportation, the traditional form of storage and transportation is manual variable - frequency speed regulation, and the storage is carried out by using a belt feed chute and the way of filling the belt with materials. There are many problems faced during the storage and transportation process. For example, it is difficult to store materials, and it is difficult to flexibly adjust the storage method according to the actual material situation; a large number of personnel are required to participate in the operation process, increasing the labor cost; the control of material transportation is not accurate enough, and it is difficult to achieve automated and intelligent management, resulting in low equipment operation efficiency and high maintenance cost.

[0003] Specifically, the traditional storage bin has limited means in material monitoring, and it is impossible to accurately and real - time grasp the height and flow rate of materials, resulting in untimely and inaccurate start - stop control of the belt conveyor, and easily causing problems such as energy waste or material accumulation. At the same time, during the operation of the belt conveyor, it is difficult to automatically adjust the tension and deviation of the belt, and manual intervention is required frequently, which not only increases the labor intensity but also affects the stable operation of the equipment. In addition, it is impossible to accurately weigh the weight of the transported materials, which is not conducive to production management and cost accounting.

[0004] In addition, traditional storage bins cannot store materials of different sizes. Due to the limitations of the performance and material of the conveyor belt, it is necessary to crush and screen the materials before putting them into the storage bin, resulting in energy consumption and wear: during the screening process, fine particles are easy to penetrate the screen, resulting in repeated processing, while coarse particles need to be repeatedly crushed, increasing the equipment energy consumption and wear; process redundancy: the multi - stage process of screening - crushing - conveying leads to system complexity, occupying more space and increasing the maintenance cost; particle size fluctuation risk: even after screening, the materials may still have particle size fluctuations due to uneven crushing or adhesion phenomena, and the risk of outlet blockage cannot be completely eliminated.

[0005] Therefore, in order to solve the above - mentioned technical problems, the present application proposes an intelligent belt - type storage bin that integrates crushing and anti - blocking functions. Summary of the Invention

[0006] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide an intelligent belt - type storage bin.

[0007] To solve the above - mentioned technical problems, the present invention is realized through the following technical solutions:

[0008] The present invention is an intelligent belt-type storage silo, comprising a V-shaped storage silo body, a V-shaped pressure reducing plate is installed at the bottom of the V-shaped storage silo body, a head roller is installed on the right side, a tail roller is installed on the left side of the bottom of the V-shaped storage silo body, a conveying roller is installed between the head roller and the tail roller, a conveying belt is installed outside the conveying roller, the head roller, the tail roller and the conveying roller are connected by a conveying belt transmission, a deviation correction roller is installed at the bottom of the conveying belt, anti-deviation vertical rollers are installed on both sides of the deviation correction roller, a weighing system is installed at the tail of the bottom of the conveying belt, and a hydraulic tensioning device is installed in the middle of the conveying belt.

[0009] A driving motor is installed under the V-shaped storage bin body, and a driving reducer is installed at the output shaft end of the driving motor. The output shaft end of the driving reducer is connected to a redirecting roller through a first snake spring coupling, and the output end of the redirecting roller is connected to the driving roller, and the driving roller is connected to the conveying belt. Spiral adjustment self-locking devices are installed on both sides of the head roller, and deviation correction rollers are installed at the bottom, and anti-deviation vertical rollers are installed on both sides of the deviation correction rollers. A weighing system is installed at the tail of the bottom of the conveying belt, and a hydraulic tensioning device is installed on the side of the conveying belt close to the head roller.

[0010] A V-shaped pressure reducing plate and an inverted V-shaped material guide plate are installed at the bottom discharge port of the V-shaped storage bin body. The V-shaped pressure reducing plate includes a plate body and a telescopic rod. Two sets of crushing knife groups are installed on the plate body. A buffer rod is hinged on one side of the bottom of the plate body. An outer sleeve with a cover plate is fixed to the telescopic end of the telescopic rod. A pressure plate is fixed to one end of the buffer rod located inside the outer sleeve, and the outer sleeve is provided with a spring.

[0011] The plate body is hinged to the inner wall of the bottom of the V-shaped storage bin body, the telescopic rod penetrates the bottom wall of the V-shaped storage bin body and is hinged to the V-shaped storage bin body, an arc cover cooperating with the crushing knife group is installed on one side of the bottom of the plate body, and a discharge slot is opened on the arc cover, the buffer rod is hinged between the two arc covers on one side of the bottom of the plate body, and the outer sleeve is installed on the telescopic end of the telescopic rod located inside the V-shaped storage bin body, the cover plate is fixed to the end of the outer sleeve away from the telescopic rod by bolts, the pressure plate is fixed to the end of the buffer rod penetrating the cover plate and extending to the inside of the outer sleeve, the pressure plate cooperates with the inner cavity of the outer sleeve, and the two ends of the spring are respectively pressed against the bottom of the outer sleeve and the pressure plate.

[0012] As a preferred technical solution of the present invention, it further includes an electro-hydraulic drum brake and a second serpentine spring coupling. The electro-hydraulic drum brake is drivingly connected to one end of the driving roller through the second serpentine spring coupling, and the other end of the driving roller is drivingly connected to the output end of the redirecting roller through a driving shaft disc brake. V-shaped idlers, a head drum screw tensioning and self-locking device, a bottom idler mechanical adjustment device, an arch device, a tail screw self-locking device, an arch height-adjustable leg, and a screw adjustment self-locking device. The V-shaped idler screw adjustment self-locking device is installed at a specific position at the bottom of the conveyor belt screw adjustment self-locking device to support the conveyor belt screw adjustment self-locking device. The head drum screw tensioning and self-locking device screw adjustment self-locking device is installed near one end of the head drum screw adjustment self-locking device to tension and self-lock the relevant components of the head drum screw adjustment self-locking device. The bottom idler mechanical adjustment device screw adjustment self-locking device is used to adjust the position of the bottom idlers. The arch device screw adjustment self-locking device is installed at a specific position below the conveyor belt screw adjustment self-locking device to play a supporting and guiding role. The tail screw self-locking device screw adjustment self-locking device is installed near one end of the tail drum screw adjustment self-locking device to tension and self-lock the relevant components of the tail drum screw adjustment self-locking device. The arch height-adjustable leg screw adjustment self-locking device is used to adjust the height of the arch device screw adjustment self-locking device. The screw adjustment self-locking device screw adjustment self-locking device is used for screw adjustment and self-locking of relevant components.

[0013] As a preferred technical solution of the present invention, a driving roller is installed in the middle of the conveyor belt, a driving motor is installed on one side or any side of the V-shaped storage bin body, a driving speed reducer is installed at the output shaft end of the driving motor, and the output shaft end of the driving speed reducer is fixedly connected to one end of the driving roller through a first serpentine spring coupling.

[0014] As a preferred technical solution of the present invention, the V-shaped storage bin body is a trapezoidal bin body with a larger upper part and a smaller lower part. A V-shaped pressure relief plate is installed at the bottom discharge port of the V-shaped storage bin body. The deviation-correcting idlers at the bottom of the conveyor belt are installed in a V shape. The bin body can be installed in a parallel, climbing, or arch form. Vehicles can pass under the arch, and the height of the arch is adjustable below 2.5 meters (the arch can be installed or not installed according to customer requirements).

[0015] As a preferred technical solution of the present invention, the V-shaped storage bin body is a trapezoidal bin body with a larger upper part and a smaller lower part.

[0016] As a preferred technical solution of the present invention, the deviation-correcting idlers at the bottom of the conveyor belt and individual idlers on the upper belt are installed in a V shape to prevent the belt from running off track.

[0017] As a preferred technical solution of the present invention, the tail and head drums are equipped with a screw tensioning, self-locking, and belt deviation-adjusting system.

[0018] As a preferred technical solution of the present invention, the material level meter monitors the material height on the belt in real time and plays the role of automatic start and stop.

[0019] As a preferred technical solution of the present invention, Y-shaped anti-overflow skirt plates are provided on both sides of the upper side of the conveyor belt.

[0020] As a preferred technical solution of the present invention, a V-shaped pressure relief plate is installed under the bin body, which can greatly reduce the pressure of the material on the belt and make the belt run more smoothly.

[0021] As a preferred technical solution of the present invention, the weighing system has multiple groups and is arranged side by side at the bottom of the conveying rollers, and can realize the function of automatic start and stop according to the weight of the material. The weighing system includes a mining explosion-proof weighing sensor, and a support column runs through the mining explosion-proof weighing sensor. A buffer roller is installed under the belt of the feeding point, and the buffer roller is provided with a spring, and the top end of the bottom end of the spring is pressed against the swivel seat.

[0022] As a preferred technical solution of the present invention, the hydraulic tensioning device includes a tensioning winch, a hydraulic tensioning trolley, a tensioning cylinder and a hydraulic pump station. The tensioning winch, the hydraulic tensioning trolley and the tensioning cylinder are connected by a wire rope transmission. The hydraulic tensioning trolley is equipped with a redirecting roller that cooperates with the conveyor belt, and the tensioning cylinder is equipped with a pulley at one end facing the hydraulic tensioning trolley.

[0023] The intelligent belt storage silo is integrated with an AI intelligent control system, including:

[0024] AI image recognition module, used to monitor the material flow on the conveyor belt in real time, including material type, flow rate, accumulation status and automatic start and stop;

[0025] Intelligent fault warning module predicts and issues fault warning in advance by analyzing equipment operation status data (such as motor current, belt tension, weighing system data, etc.);

[0026] The automatic start-stop control module intelligently decides the start and stop of the conveyor belt based on the material flow and material inventory in the warehouse identified by the AI ​​image recognition module and the preset production plan;

[0027] The belt inverter and PLC control PID track the amount of material in real time and automatically adjust the belt speed.

[0028] Remote monitoring and data analysis platform, which supports remote monitoring of equipment operation status through mobile APP or web page, real-time viewing of production data, and historical data analysis to optimize production efficiency and equipment maintenance strategies;

[0029] The unattended automatic scheduling system can automatically adjust parameters such as conveying speed and tension according to the actual on-site situation and production plan, realizing fully automated and unmanned production operations.

[0030] The advantages of the present invention are as follows:

[0031] 1. By installing a V-shaped pressure-reducing plate at the bottom discharge port of the V-shaped storage bin body, the present invention can greatly reduce the pressure of the material on the belt, making the belt run more smoothly. And through the structural optimization of the V-shaped pressure-reducing plate, the V-shaped pressure-reducing plate can crush the material passing through the bottom discharge port of the V-shaped storage bin body, avoiding blockage and making the output material more uniform, preventing the material from accumulating locally on the conveying belt, and further reducing the space occupied by traditional crushing and screening equipment, streamlining the equipment and reducing the equipment cost.

[0032] 2. The intelligent belt-type storage bin of the present invention utilizes spaces such as roadways to lay the bin body, and multiple bin bodies are combined for use, which can store a large amount of materials. Its structure is simple. By installing an AI intelligent system for real-time monitoring of the material flow on the conveying belt, a large number of staff are reduced, with low investment cost, low maintenance cost, quick results, and better practical value.

[0033] 3. The present invention controls the running speed of the belt through an AI level gauge, and sets multiple groups of weighing systems at the tail end that cooperate with the conveying belt to weigh the transported materials, facilitating the operator to understand the weight of the transported materials in real time, realizing the real-time control of the coal flow rate; the transmission signal of the weighing system under the conveying belt makes the conveying belt run forward, and the conveying belt will only run forward when it receives a certain weight, reducing the employees watching the belt, reducing costs and contributing to the intelligent management of the storage bin.

[0034] 4. An AI intelligent camera and an AI level gauge are installed at the head of the belt conveyor of the present invention. If the material is stored at the head and the front storage and transportation belt conveyor is not started or there is no place to unload the goods, it can be intelligently stopped. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a schematic structural diagram of the front half of an intelligent belt-type storage bin of the present invention.

[0036] Figure 2 It is a schematic structural diagram of the rear half of an intelligent belt-type storage bin of the present invention.

[0037] Figure 3 It is a side view of the present invention.

[0038] Figure 4 It is a schematic structural diagram of the intelligent belt-type storage bin body, the tail drum and the weighing system of the present invention.

[0039] Figure 5 This is a schematic structural diagram of the intelligent belt - type storage bin body, hydraulic tensioning device, and redirecting roller of the present invention.

[0040] Figure 6 This is a schematic structural diagram of the intelligent belt - type storage bin body, conveyor idler, anti - deviation vertical roller, and bottom idler of the present invention.

[0041] Figure 7 This is a schematic structural diagram of the intelligent belt - type storage bin body, head drive roller, and drive roller of the present invention.

[0042] Figure 8 This is a schematic structural diagram of the cooperation of the drive roller, drive shaft disc brake, electro - hydraulic drum brake, and second serpentine spring coupling of the present invention.

[0043] Figure 9 For the present invention Figure 3 Schematic diagram of the internal structure.

[0044] Figure 10 Schematic diagram of the V - type pressure - reducing plate of the present invention.

[0045] In the drawings: 1. V - type storage bin body; 2. Head roller; 3. Tail roller; 4. Conveyor idler; 5. Anti - deviation vertical roller; 6. Deviation - correcting idler; 7. Drive roller; 8. Hydraulic tensioning device; 9. Hydraulic pump station;

[0046] 10. Tensioning oil cylinder; 11. Tensioning winch; 12. First serpentine spring coupling; 13. Drive motor; 14. Drive reducer; 15. Redirecting roller; 16. Y - type anti - overflow skirt board; 17. Movable trolley;

[0047] 18. V - type pressure - reducing plate; 1801. Plate body; 1802. Crushing knife group; 1803. Arc cover; 1804. Discharge chute opening; 1805. Buffer rod; 1806. Telescopic rod; 1807. Outer sleeve; 1808. Cover plate; 1809. Pressure plate; 1810. Spring;

[0048] 19. AI camera;

[0049] 20. Level gauge; 21. Tail buffer idler group; 22. Drive shaft disc brake; 23. Electro - hydraulic drum brake; 24. Frequency converter; 25. PID control box; 26. V - type idler; 27. Head roller screw tensioning self - locking device; 28. Bottom idler mechanical adjustment device; 29. Arch device;

[0050] 30. Tail screw tensioning self - locking device; 31. Weighing system; 32. Conveyor belt; 33. Hydraulic tensioning trolley; 34. Height - adjustable support leg; 35. Arch height - adjustable support leg; 36. Screw adjustment self - locking device; 37. Second serpentine spring coupling; 38. Inverted V - type feeding guide plate. Detailed implementation manners

[0051] The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples given are only for explaining the present invention and are not intended to limit the scope of the present invention. In the following paragraphs, the present invention will be described more specifically by way of example with reference to the accompanying drawings. It should be noted that the accompanying drawings are all in very simplified forms and use non-precise scales, only for the purpose of facilitating and clearly assisting in explaining the purpose of the embodiments of the present invention.

[0052] It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there can also be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0053] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0054] Please refer to Figures 1-8 the structural schematic diagram. The intelligent belt-type storage bin of the present invention includes an AI intelligent system and the following components:

[0055] V-shaped storage bin body 1: It is formed by combining multiple individual bin bodies in the horizontal plane, which is convenient for installation and reduces the overall height. The number of bin bodies is set according to the site size to improve versatility. The installation position and length can be designed according to the actual situation on site, and it can be laid horizontally, on a slope, or in an arch shape. After design, it is produced in sections and then transported to the site for installation. After use, it can be disassembled in sections, which is convenient for recycling and reuse, and reduces investment and maintenance costs. Each bin body is set as a trapezoidal bin body with a larger upper part and a smaller lower part, which can reduce the impact force of the material on the bin opening when discharging materials.

[0056] Conveyor belt 32: It adopts a high-strength rubber or ceramic patch conveyor belt to improve the impact resistance of coarse-grained materials and extend the service life of the equipment.

[0057] At the bottom discharge opening of the V-shaped storage bin body 1, a V-shaped pressure reducing plate 18 and an inverted V-shaped material guiding plate 38 are installed. The V-shaped pressure reducing plate 18 includes a plate body 1801 and a telescopic rod 1806. Two groups of crushing knife groups 1802 are installed on the plate body 1801. The power input end of the crushing knife group 1802 penetrates through the V-shaped storage bin body 1 and is in transmission connection with the crushing knife group 1802 (a through groove is provided on the V-shaped storage bin body 1 for cooperating with the power input end of the crushing knife group 1802 to be connected with the crushing knife group 1802. The power source can displace relative to the V-shaped storage bin body 1 and is stationary relative to the crushing knife group 1802; the through groove is arranged in an arc shape because one end of the plate body 1801 is hinged and will displace due to the setting of the spring 1810 when being impacted, and the external arc-shaped arrangement), one side of the bottom of the plate body 1801 is hinged with a buffer rod 1805. The telescopic end of the telescopic rod 1806 is fixed with an outer sleeve 1807 with a cover plate 1808. One end of the buffer rod 1805 located inside the outer sleeve 1807 is fixed with a pressure plate 1809, and the outer sleeve 1807 is provided with a spring 1810.

[0058] The plate body 1801 is hinged to the inner wall of the bottom of the V-shaped storage bin body 1. The telescopic rod 1806 penetrates through the bottom wall of the V-shaped storage bin body 1 and is hinged to the V-shaped storage bin body 1. An arc-shaped cover 1803 cooperating with the crushing knife group 1802 is installed on one side of the bottom of the plate body 1801. A discharge slot 1804 is opened on the arc-shaped cover 1803. The buffer rod 1805 is hinged at a position between the two arc-shaped covers 1803 on one side of the bottom of the plate body 1801. The outer sleeve 1807 is installed at the telescopic end of the telescopic rod 1806 located inside the V-shaped storage bin body 1. The cover plate 1808 is fixed to the end of the outer sleeve 1807 away from the telescopic rod 1806 by bolts. The pressure plate 1809 is fixed to one end of the buffer rod 1805 penetrating through the cover plate 1808 and extending into the inner part of the outer sleeve 1807. The pressure plate 1809 cooperates with the inner cavity of the outer sleeve 1807. The two ends of the spring 1810 are respectively abutted against the inner bottom of the outer sleeve 1807 and the pressure plate 1809.

[0059] V-shaped pressure reducing plate 18: Installed at the bottom of the V-shaped storage bin body 1, its structure is a V-shaped plate with a certain angle. When the material falls, the V-shaped structure can disperse the impact force of the material, thereby greatly reducing the pressure of the material on the conveyor belt 32. The inverted V-shaped material guiding plate 38 is installed inside the V-shaped storage bin body 1 to divert the material located inside the V-shaped storage bin body 1, and cooperates with the V-shaped pressure reducing plate 18, so that the diverted material can move towards the V-shaped pressure reducing plate 18, enabling large pieces of coal mine to be initially crushed, avoiding blockage of the coal mine at the bottom discharge opening of the V-shaped storage bin body 1. At the same time, through the combined use of the plate body 1801, the buffer rod 1805, the outer sleeve 1807, the pressure plate 1809 and the spring 1810, the plate body 1801 will displace when being impacted, causing the discharge gap between the inverted V-shaped material guiding plate 38 and the V-shaped pressure reducing plate 18 to change, and effectively avoiding blockage at the discharge opening.

[0060] Head roller 2: It is built inside the right side of the V-shaped storage bin body 1 and is installed on the bin body through components such as bearings, providing power output for the conveyor belt 32. Tail roller 3: It is built inside the left side of the bottom of the V-shaped storage bin body 1 and is installed on the bin body through bearings. The tail roller 3 is equipped with a lead screw spiral tensioning structure, which includes a moving frame slidably connected to the V-shaped storage bin body 1. A tensioning roller drivingly connected to the conveyor belt 32 is rotatably installed on the moving frame through bearings, and a lead screw rotatably installed on the V-shaped storage bin body 1 and threadedly connected to the moving frame is provided. During the conveying process, the position of the moving frame can be adjusted by rotating the lead screw, thereby adjusting the tension degree of the conveyor belt 32 and preventing the belt from running off track.

[0061] Redirecting roller 15: The front-probing head redirecting roller 15 is located above the driving roller, and its ground clearance can be adjusted within the range of 1.2 meters to 1.5 meters, which is more convenient for installing the transfer belt conveyor below.

[0062] The first serpentine coupling 12, the second serpentine coupling 37 or the gear coupling: Used to connect the driving components and the rollers, etc., to transmit torque. For example, the output shaft end of the driving reducer 14 is fixedly connected to one end of the driving roller 7 through the first serpentine coupling 12 by bolts. The serpentine coupling is more suitable for large-torque driving and can ensure the normal operation when the V-shaped storage bin body 1 stores a large amount of materials.

[0063] Y-shaped anti-spill skirt plate 16: Installed on both sides above the conveyor belt 32, which can effectively prevent the secondary leakage of materials. The floating trolley 17: It can move on a specific track and is used for auxiliary operations such as the installation and adjustment of the belt. The AI camera 19: Real-time monitors the amount of materials on the conveyor belt 32 and transmits the image information to the AI intelligent system to automatically control the start and stop of the belt conveyor at any time. The level gauge 20: Real-time masters the height of the materials and transmits the height information to the AI intelligent system to achieve accurate automatic start and stop of the belt conveyor.

[0064] Tail buffer idler group 21: Installed at the tail of the bottom of the conveyor belt 32, the surface of its idler has a certain elasticity, which can reduce the damage of materials to the belt. The buffer idler is provided with a spring, and the bottom and top of the spring are tightly abutted on the swivel base. When the materials impact, the spring can play a buffering role.

[0065] Drive shaft disc brake 22: Installed on the drive shaft and used to brake the drive shaft when needed. Electro-hydraulic drum brake 23: Installed on the relevant transmission components and realizes the braking function through the electro-hydraulic system. Frequency converter 24: Cooperates with the PLC control system, tracks the amount of materials in real time, automatically adjusts the speed of the belt, realizes automatic speed regulation, the speed is fast when there is more material, the speed is slow or stops when there is less material, and starts or stops automatically when the material reaches the predetermined range.

[0066] PID control box 25: Used to implement the PID control function and precisely control the operation of the belt conveyor according to the set parameters. V-type idler 26: One is installed at intervals of about 3 meters and is installed at the bottom of the conveyor belt 32. Its V-shaped structure can more effectively prevent the belt from deviating. Head drum screw tensioning self-locking device 27: Used to tension the conveyor belt 32 at the head drum 2 and achieve the self-locking function to ensure the belt tension.

[0067] Bottom idler mechanical adjustment device 28: Can mechanically adjust the bottom idlers so that all idlers can be adjusted 20 mm back and forth within a distance of 300 mm to prevent the belt from deviating. Arch height-adjustable legs 35: Include the arch device 29 and the screw adjustment self-locking device 36, which can be installed in parallel, uphill, downhill, and arch forms. Vehicles can pass under the arch. The screw adjustment self-locking device 36 is used for screw adjustment and self-locking of relevant components.

[0068] Weighing system 31: Can be installed in multiple groups or one group. Each group uses one set of frames. There are 4 parallel idlers on the frame. There are 4 bow-shaped weighing sensors (manufactured according to customer requirements) passing through the bottom beam. The weighing system 31 is located at the tail and the middle section of the silo body, arranged side by side at the bottom of the conveying idlers 4, and there are support columns passing through. When the load-bearing idler is squeezed by the gravity of the material on the conveyor belt 32, it moves downward along the support column, and the gravity of the material is applied to the weighing system 31 through the idler, realizing the weighing of the material on the conveyor belt 32, facilitating the operator to understand the weight of the transported material in real time, and realizing the real-time control of the coal flow rate. The weighing system 31 can include mining explosion-proof weighing sensors.

[0069] Conveyor belt 32: Installed between the head drum 2 and the tail drum 3 for transporting materials. Conveying idlers 4: Installed between the head drum 2 and the tail drum 3 to support the conveyor belt 32. Deviation-correcting idlers 6: Installed in a V-shape at the bottom of the conveyor belt 32. Due to the V-shaped structure, under the action of the self-weight of the conveyor belt 32, it will automatically correct towards the V-shaped center of gravity, reducing the probability of the conveyor belt deviating.

[0070] Anti-deviation vertical rollers 5: Installed on both sides of the deviation-correcting idlers 6 to limit the conveyor belt 32 from both sides of the conveyor belt 32 and keep the conveyor belt 32 stable during operation. Driving drum 7: Installed in the middle of the conveyor belt 32 and driven to rotate by the drive system to provide power for the conveyor belt 32.

[0071] Hydraulic tensioning device 8: includes tensioning winch 11, hydraulic tensioning trolley 33, tensioning oil cylinder 10 and hydraulic pump station 9. The tensioning oil cylinder 10 is installed on the fixed seat through the oil cylinder support, and the fixed seat is installed with a fixed rope seat for fixing the free end of the wire rope. The hydraulic tensioning trolley 33 is installed with a pulley group that matches the wire rope. The tensioning winch 11, the hydraulic tensioning trolley 33 and the tensioning oil cylinder 10 are connected by wire rope transmission. The hydraulic tensioning trolley 33 is installed with a redirecting roller 15 that matches the conveying belt 32, and a pulley is installed at one end of the tensioning oil cylinder 10 facing the hydraulic tensioning trolley 33. The hydraulic tensioning device 8 can automatically adjust the tightness of the conveying belt 32 at any time without manual adjustment. In addition, the belt storage traveling trolley 17 in the present application stores a certain length of the conveying belt 32 during use, and can lengthen or reduce the length of the belt conveyor at any time, increase or decrease the inventory of the silo, and improve the applicability of the storage silo device.

[0072] Driving system: including driving motor 13 and driving reducer 14. Driving motor 13 is installed on one side of V-shaped storage bin 1, and its output shaft end is connected with the input shaft end of driving reducer 14. The output shaft end of driving reducer 14 is fixedly connected with one end of driving roller 7 through first snake spring coupling 12. The output power of driving motor 13 can be adjusted in real time according to the weight of the material to avoid jamming or shutdown, and ensure the smooth transportation of materials on conveying belt 32.

[0073] The AI ​​intelligent system of the intelligent belt storage silo includes the following modules:

[0074] AI image recognition module: used to monitor the material flow on the conveyor belt 32 in real time, including material type, flow rate and stacking status.

[0075] Intelligent fault warning module: By analyzing equipment operating status data (such as motor current, belt tension, weighing system data, etc.), it predicts and issues fault warnings in advance.

[0076] Automatic start-stop control module: Based on the material flow and material inventory in the warehouse identified by the AI ​​image recognition module, combined with the preset production plan, intelligent decision-making is made on the start and stop of the conveyor belt 32.

[0077] Remote monitoring and data analysis platform: supports remote monitoring of equipment operation status through mobile APP or web page, real-time viewing of production data, and historical data analysis to optimize production efficiency and equipment maintenance strategies. It also provides data visualization function, which can intuitively display equipment operation status, material handling efficiency and energy consumption in the form of charts, curves, etc., so that managers can make quick decisions and continuous optimization.

[0078] Unmanned automatic dispatching system: Based on the actual situation on site and production plan, it automatically adjusts parameters such as conveying speed and tensioning degree to achieve fully automated and unmanned production operations.

[0079] Adaptive learning module: This module can continuously optimize the intelligent decision-making algorithm based on the historical data of equipment operation and the records of manual intervention, improving the accuracy and efficiency of system control.

[0080] The working principle of the intelligent belt-type storage bin is as follows:

[0081] The material falls into the tail V-shaped storage bin body 1. The transmission signal of the weighing system 31 under the conveyor belt 32 causes the conveyor belt 32 to run forward. The conveyor belt 32 will only run forward when it receives a certain weight, reducing the number of employees watching the belt. Y-shaped anti-spill skirt plates 16 are installed on both sides of the conveyor belt 32 to effectively prevent secondary leakage of materials. The first snake spring coupling 12 is installed in the drive system, which is more suitable for high-torque drive and can ensure that the V-shaped storage bin body 1 stores a large amount of materials. A frequency converter 24 and a PLC control PID system are installed on the belt conveyor to automatically adjust the belt speed in real-time according to the amount of materials. A lead screw spiral tensioning structure is installed on the tail roller 3 to adjust belt deviation, and the tension of the conveyor belt 32 is automatically adjusted by the hydraulic tensioning device 8 at any time. Through the collaborative work of each module of the AI intelligent system, intelligent start and stop and unattended operation are realized, reducing investment and maintenance costs and ensuring the stable operation of the equipment.

[0082] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve substantially the same technical problems and achieve substantially the same technical effects are all covered by the protection scope of the present invention.

Claims

1. An intelligent belt-type storage bin, comprising a plurality of V-shaped storage bin bodies (1) arranged side by side by height-adjustable legs (34), a tail roller (3) and a head roller (2) being respectively installed on the left and right sides of the plurality of V-shaped storage bin bodies (1) arranged side by side, a plurality of conveying rollers (4) being installed at the bottom of the V-shaped storage bin body (1) and located between the tail roller (3) and the built-in head roller (2), the built-in head roller (2) and the tail roller (3) and the conveying roller (4) being connected by a conveying belt (32) with a Y-shaped anti-overflow skirt (16), characterized in that: AI cameras (19) are installed on the V-shaped material storage bin (1) and respectively located above the tail roller (3) and the built-in head roller (2) through a support frame, and a material level meter (20) that cooperates with the conveyor belt (32) is installed on one side of the AI ​​camera (19); A V-shaped pressure relief plate (18) and an inverted V-shaped material guide plate (38) are installed at the bottom discharge port of the V-shaped material storage bin body (1), the V-shaped pressure relief plate (18) comprises a plate body (1801) and a telescopic rod (1806), and two groups of crushing knife groups (1802) are installed on the plate body (1801); A tail buffer roller group (21) matched with a conveying belt (32) is installed on the side of the tail roller (3) facing the built-in head roller (2).

2. The intelligent belt - type storage bin according to claim 1, characterized in that, The V-shaped material storage silo (1) is a trapezoidal silo with a larger top and a smaller bottom, and the deviation-correcting roller (6) at the bottom of the conveying belt (32) is installed in a V shape; A buffer rod (1805) is hingedly connected to one side of the bottom of the plate body (1801); an outer sleeve (1807) with a cover plate (1808) is fixed to the telescopic end of the telescopic rod (1806); a pressure plate (1809) is fixed to one end of the buffer rod (1805) located inside the outer sleeve (1807); and the outer sleeve (1807) is provided with a spring (1810); The plate body (1801) is hinged to the inner wall of the bottom of the V-shaped storage bin body (1); the telescopic rod (1806) penetrates the bottom wall of the V-shaped storage bin body (1) and is hinged to the V-shaped storage bin body (1); an arc-shaped cover (1803) matched with the crushing knife group (1802) is installed on one side of the bottom of the plate body (1801); a discharge slot (1804) is provided on the arc-shaped cover (1803); and a buffer rod (1805) is hinged at a position between the two arc-shaped covers (1803) on one side of the bottom of the plate body (1801); The outer sleeve (1807) is installed at the telescopic end of the telescopic rod (1806) located inside the V-shaped storage bin body (1), the cover plate (1808) is fixed to the end of the outer sleeve (1807) away from the telescopic rod (1806) by bolts, the pressure plate (1809) is fixed to the end of the buffer rod (1805) that passes through the cover plate (1808) and extends to the inside of the outer sleeve (1807), the pressure plate (1809) cooperates with the inner cavity of the outer sleeve (1807), and the two ends of the spring (1810) are respectively pressed against the inner bottom of the outer sleeve (1807) and the pressure plate (1809).

3. The intelligent belt type storage bin according to claim 1, characterized in that, A driving motor (13) is installed below the V-shaped storage bin body (1). A driving speed reducer (14) is installed at the output shaft end of the driving motor (13). The output shaft end of the driving speed reducer (14) is drivingly connected to a redirecting roller (15) through a first snake spring coupling (12). The output end of the redirecting roller (15) is drivingly connected to a driving roller (7). The driving roller (7) is drivingly connected to a conveyor belt (32). Spiral adjustment self-locking devices (36) are installed on both sides of the head roller (2).

4. An intelligent belt-type storage bin according to claim 2, characterized in that, Deviation-correcting rollers (6) are installed at the bottom of the conveyor belt (32). Anti-deviation vertical rollers (5) are installed on both sides of the deviation-correcting rollers (6). A weighing system (31) is installed at the tail end of the bottom of the conveyor belt (32). A hydraulic tensioning device (8) is installed on one side of the conveyor belt (32) close to the head roller (2).

5. An intelligent belt type storage bin according to claim 1, characterized in that, It further includes an electro-hydraulic drum brake (23) and a second snake spring coupling (37). The electro-hydraulic drum brake (23) is drivingly connected to one end of the driving roller (7) through the second snake spring coupling (37). The other end of the driving roller (7) is drivingly connected to the output end of the redirecting roller (15) through a driving shaft disc brake (22).

6. The intelligent belt - type storage bin according to claim 1, wherein, It further includes V-shaped rollers (26), a head roller spiral tensioning self-locking device (27), a bottom roller mechanical adjustment device (28), an arch device (29), a tail roller screw spiral self-locking device (30), an arch height-adjustable support leg (35), and a spiral adjustment self-locking device (36). The V-shaped rollers (26) are installed at specific positions at the bottom of the conveyor belt (32) to support the conveyor belt (32). The head roller spiral tensioning self-locking device (27) is installed at one end close to the head roller (2) to tension and self-lock the relevant components of the head roller (2). The bottom roller mechanical adjustment device (28) is used to adjust the position of the bottom roller. The arch device (29) is installed at a specific position below the conveyor belt (32) to play a supporting and guiding role. The tail roller screw spiral self-locking device (30) is installed at one end close to the tail roller (3) to tension and self-lock the relevant components of the tail roller (3). The arch height-adjustable support leg (35) is used to adjust the height of the arch device (29). The spiral adjustment self-locking device (36) is used for spiral adjustment and self-locking of relevant components.

7. An intelligent belt-type storage bin according to claim 3, characterized in that, There are multiple groups of the weighing systems (31) arranged side by side at the bottom of the conveyor rollers (4). The weighing system (31) includes mining explosion-proof weighing sensors.

8. The intelligent belt type storage bin according to claim 3, wherein The hydraulic tensioning device (8) includes a tensioning winch (11), a storage belt floating trolley (17), a tensioning oil cylinder (10), and a hydraulic pump station (9). The tensioning winch (11), the storage belt floating trolley (17), and the tensioning oil cylinder (10) are drivingly connected through steel wires. A redirecting roller (15) cooperating with the conveyor belt (32) is installed on the storage belt floating trolley (17).

9. The intelligent belt type storage bin according to claim 6, wherein, The head drum screw tensioning and self-locking device (27) is installed at one end close to the head drum (2) and connected to the transmission component of the head drum (2) to achieve the tensioning and self-locking function. The tail screw self-locking device (30) is installed at one end close to the tail drum (3) and connected to the transmission component of the tail drum (3) to achieve the tensioning and self-locking function.

10. An intelligent belt type storage bin according to claim 1, characterized in that, The intelligent belt type storage bin is integrated with an AI intelligent control system, which includes: An AI image recognition module for real-time monitoring of the material flow on the conveyor belt (32), including the material type, flow rate, accumulation state, and starting and stopping of the belt; An intelligent fault warning module for predicting and issuing fault warnings in advance by analyzing the equipment operation status data; An automatic start-stop control module for intelligently making decisions on the start and stop of the conveyor belt (32) according to the material flow rate identified by the AI image recognition module and the material stock in the bin, in combination with the preset production plan; A belt conveyor frequency converter and a PLC control PID control box, which is connected to the driving device of the conveyor belt (32), tracks the amount of material in real time by receiving relevant sensor signals, and automatically adjusts the belt speed; A remote monitoring and data analysis platform, which supports remote monitoring of the equipment operation status through a mobile phone APP or a web terminal, real-time viewing of production data, and historical data analysis to optimize production efficiency and equipment maintenance strategies; An unattended automatic scheduling system, which automatically adjusts parameters such as the conveying speed and tension degree in combination with the actual on-site situation and the production plan.

Images