Automatic side turning device for green brick conveying

By combining a belt conveyor and a side-tilting assembly, the direction of the brick blanks is automatically adjusted, solving the problems of inconvenience and damage when feeding the brick blanks into the brick kiln, and achieving efficient and stable brick blank feeding and stacking.

CN120246625BActive Publication Date: 2025-12-12PANSHI SHUANGYING NON-BURNT BRICK CO LTD
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Patent Information

Application Number
CN202510758233.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-09
Publication Date
2025-12-12
Estimated Expiration
2045-06-09

AI Technical Summary

Technical Problem

When brick blanks are fed into the brick kiln, their position needs to be manually adjusted, which is inconvenient and easily damages the bricks, affecting the yield rate.

Method used

The system uses a belt conveyor and a side-tilting assembly to automatically adjust the placement direction of the brick blanks. The side-tilting of the brick blanks is achieved through an extrusion plate and a torsion spring. The horizontal or vertical placement of the brick blanks is adjusted by an adjustment assembly and a guide groove.

Benefits of technology

It improved the efficiency and yield of brick blanks fed into the brick kiln, reduced brick blank damage, and enhanced the stability and ease of operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to kiln equipment technical field, disclose a kind of automatic side turning device for green brick conveying, comprising: belt conveyor and the mounting bracket of installation in the rack one side thereof, side turning assembly, setting on the mounting bracket, the side turning assembly includes the support plate setting on the mounting bracket, the support plate is provided with the receiving plate, buffer assembly is arranged between the support plate and the receiving plate, the conveying belt of the belt conveyor is equipped with multiple auxiliary devices;Each the auxiliary device includes mounting block fixedly installed on the conveying belt.The present application uses the technical means that belt conveyor and side turning assembly cooperate, by belt conveyor directly send the green brick to be fired into brick kiln, while cooperating with side turning assembly, adjust the placing direction of green brick after reaching the end of conveying path, facilitate staff to take and place, improve work efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of kiln equipment, more particularly, it is a kind of automatic side turning device for green brick conveying. BACKGROUND

[0002] After the green brick is formed, it is usually necessary to send it in batches into the brick kiln for firing. Since the entrance of the brick kiln is relatively narrow, only one person can push a small car in and out at a time. Using this method to send the green bricks to be fired into the brick kiln has low efficiency. In order to ensure the ventilation effect during firing, the green bricks are usually placed in a staggered arrangement using a horizontal and vertical perpendicular placement method. This results in the need to manually adjust the orientation of the green bricks each time they are taken from the trolley, which is inconvenient to operate. In addition, during the adjustment process, the force control is not in place, which can easily cause damage or deformation of the green bricks, reducing the yield. SUMMARY

[0003] The present application discloses a kind of automatic side turning device for green brick conveying, solve the problem that in the related art when stacking green brick, the orientation of green brick needs to be actively adjusted, it is inconvenient to operate.

[0004] The present application discloses a kind of automatic side turning device for green brick conveying, including: belt conveyor and the mounting bracket of its rack one side;

[0005] The side turning assembly is arranged on the mounting bracket, the side turning assembly includes a support plate arranged on the mounting bracket, a receiving plate is arranged on the support plate, a buffer assembly is arranged between the support plate and the receiving plate, and a plurality of auxiliary devices are mounted on the conveyor belt of the belt conveyor;Each of the auxiliary devices includes a mounting block fixedly mounted on the conveyor belt, a pressing plate is rotatably connected to the mounting block, torsion springs are sleeved on both sides of the pressing plate, one end of the torsion spring is fixedly connected to the pressing plate, and the other end of the torsion spring is fixedly connected to the corresponding mounting block.

[0006] Preferably, the mounting bracket is provided with an adjusting assembly, the adjusting assembly includes a moving device for driving the support plate to move up and down, a pair of symmetrically arranged adjusting plates are rotatably connected to the support plate, a guide rod is fixedly connected to the side of each adjusting plate away from the belt conveyor, and a pair of symmetrically arranged guide grooves are formed in the corresponding frame body of the mounting bracket, and each guide rod is arranged in the corresponding guide groove.

[0007] Preferably, the moving device includes a threaded rod threadedly connected to the mounting bracket, the upper end of the threaded rod is rotatably connected to the support plate, a plurality of limiting rods are fixedly connected to the bottom of the support plate, and each limiting rod is slidably connected to the mounting bracket.

[0008] Preferably, the lower end of the threaded rod is fixedly connected with a handle, and the handle is provided with anti-skid lines.

[0009] Preferably, the moving device is an electric telescopic rod fixedly installed on the mounting frame, and the moving end of the electric telescopic rod is fixedly connected with the support plate.

[0010] Preferably, an electric control box is installed on the mounting frame and is signal-connected with the electric telescopic rod.

[0011] Preferably, the side of each extrusion plate away from the mounting block is treated with a circular arc transition.

[0012] Preferably, each extrusion plate is arranged to be inclined at a set angle.

[0013] Preferably, the buffer assembly comprises a plurality of spring telescopic rods fixedly installed on the support plate, and the moving end of each spring telescopic rod is fixedly connected with the receiving plate.

[0014] Preferably, a protective pad is fixedly connected to the receiving plate, the protective pad is made of rubber, and the cross section of the protective pad is arranged in a right trapezoidal shape.

[0015] The present application has the following beneficial effects:

[0016] The present application adopts the technical means of cooperation between the belt conveyor and the side turning assembly, directly sends the brick blank to be fired into the brick kiln through the belt conveyor, adjusts the placing direction of the brick blank after reaching the end of the conveying path in cooperation with the side turning assembly, facilitates the staff to take and place, improves the work efficiency, and can effectively avoid excessive damage to the brick blank when taking and placing the brick blank, thereby improving the yield.

[0017] The present application adopts the technical means of cooperation between the adjusting assembly and the side turning assembly, adjusts the height of the support plate through the adjusting assembly, adjusts the placing posture of the brick blank conveyed to the end point to be horizontal or vertical, facilitates the staff to place horizontally or vertically, and further improves the work efficiency.

[0018] The present application adopts the technical means of cooperation between the adjusting plate and the guide groove, adjusts the positions of the two adjusting plates synchronously through the up and down movement of the support plate, further protects the horizontally or vertically placed brick blank, effectively prevents it from falling down, and thereby improves the stability of the device. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a schematic diagram of the overall structure of the present application;

[0020] Figure 2 is a schematic diagram of the three-dimensional structure of the side turning assembly of the present application;

[0021] Figure 3 is a schematic diagram of the overall structure of the invention for showing the torsion spring and the extrusion plate;

[0022] Figure 4 is a schematic diagram of the overall structure of the invention for showing the side-turning assembly and the adjusting assembly;

[0023] Figure 5 is a schematic diagram of the overall structure of the invention for showing one embodiment of the driving device;

[0024] Figure 6 is a schematic diagram of the overall structure of the invention for showing another embodiment of the driving device;

[0025] Figure 7 is a schematic diagram of the overall structure of the invention for showing the receiving plate and the protective pad.

[0026] In the figure: 100, belt conveyor; 101, mounting bracket; 200, side-turning assembly; 300, adjusting assembly; 201, support plate; 202, receiving plate; 203, spring telescopic rod; 204, mounting block; 205, extrusion plate; 206, torsion spring; 207, protective pad; 301, moving device; 302, adjusting plate; 303, guide rod; 304, guide slot; 3011, threaded rod; 3012, limiting rod; 3013, handle; 3014, electric telescopic rod; 3015, electric control box. DETAILED DESCRIPTION

[0027] The subject matter described herein will now be discussed with reference to example implementations. It should be understood that discussions of these implementations are merely provided to enable those skilled in the art to better understand so as to be able to implement the subject matter described herein, and variations of elements discussed can be made by one skilled in the art. Individual examples can omit, substitute, or add various procedures or components also in accordance with the teachings herein. Additionally, features described in relation to one example can be combined in any other example.

[0028] As shown in Figure 1 - Figure 7 The present embodiment discloses an automatic side-turning device for green brick conveying, which comprises a belt conveyor 100 and a mounting bracket 101 mounted on one side of the frame of the belt conveyor 100.

[0029] The side overturning assembly 200 is arranged on the mounting frame 101, and the side overturning assembly 200 comprises a supporting plate 201 arranged on the mounting frame 101, a receiving plate 202 arranged on the supporting plate 201, a buffer assembly arranged between the supporting plate 201 and the receiving plate 202, and a plurality of auxiliary devices arranged on the conveying belt of the belt conveyor 100.

[0030] The working principle and beneficial effects of the above technical solution are as follows: first, the side of the belt conveyor 100 provided with the side overturning assembly 200 is sent into the brick kiln, and the other side is placed outside the brick kiln; only the brick blanks to be fired are placed in close contact with each of the extrusion plates 205 outside the brick kiln, so that the wider side of the brick blank is parallel to the belt body of the belt conveyor 100; when the brick blank needs to be sent to the stacking personnel in an upright state, the longer side of the brick blank is placed perpendicular to the mounting block 204; when the belt conveyor 100 delivers the brick blank to the side close to the mounting frame 101, one end of the brick blank in the width direction falls to the receiving plate 202, at which time the brick blank is in an inclined state; the belt body of the belt conveyor 100 continues to run, the extrusion plate 205 contacts and extrudes the side of the brick blank close to the belt conveyor 100, the torsional spring 206 deforms, and the extrusion plate 205 pushes the brick blank to a state perpendicular to the receiving plate 202, facilitating the stacking personnel to take the brick blank directly and vertically without manually adjusting the orientation of the brick blank; at the same time, the belt conveyor 100 continues to run, and the next brick blank is delivered to the receiving plate 202, so that the brick blank can be continuously delivered to the stacking personnel in a position convenient for the stacking personnel to take, and the conveying speed of the belt conveyor 100 can be adjusted to match the stacking speed of different stacking personnel, further improving the stacking efficiency.

[0031] The belt conveyor 100 and the side overturning assembly 200 are adopted to directly deliver the brick blank to be fired into the brick kiln, and the placing direction of the brick blank after reaching the end of the conveying path is adjusted by the side overturning assembly 200, which facilitates the workers to take and place the brick blank, and improves the working efficiency.

[0032] In one specific embodiment: the mounting frame 101 is provided with an adjusting assembly 300, the adjusting assembly 300 comprises a moving device 301 for driving the support plate 201 to move up and down, the support plate 201 is rotationally connected with a pair of symmetrically arranged adjusting plates 302, each adjusting plate 302 is fixedly connected with a guide rod 303 away from one side of the belt conveyor 100, a pair of symmetrically arranged guide grooves 304 are formed in the corresponding frame body of the mounting frame 101, and each guide rod 303 is arranged in the corresponding guide groove 304.

[0033] The working principle and beneficial effects of the above technical solution are: when it is needed to horizontally stack the long brick blanks vertically to the ground, first, the brick blanks are moved upward by driving the support plate 201 through the adjusting assembly 300, the support plate 201 drives the two adjusting plates 302 to move, so that the guide rods 303 on the adjusting plates 302 slide in the corresponding guide grooves 304, the guide rods 303 drive the sides of the two adjusting plates 302 away from the support plate 201 to move away from each other, at this time, the brick blanks are placed parallel to the mounting block 204 so that the brick blanks conveyed by the belt conveyor 100 above the support plate 201 can slide onto the raised receiving plate 202, and the adjusted adjusting plates 302 form two inclined guard plates, which can correct the position of the brick blanks falling onto the receiving plate 202, facilitating the workers to take and place, on the contrary, when it is needed to vertically stack the brick blanks, the support plate 201 needs to be moved downward by driving the support plate 201 through the adjusting assembly 300, so that the sides of the two adjusting plates 302 away from the support plate 201 move close to each other until the two adjusting plates 302 move to a position perpendicular to the support plate 201, at this time, the brick blanks are placed vertically to the mounting block 204, the receiving plate 202 after moving downward can cooperate with the brick blanks to slide vertically onto it, and the extrusion plate 205 can further push the brick blanks to a position perpendicular to the receiving plate 202, since the vertically placed brick blanks are prone to falling, the adjusting plates 302 after adjusting the position can play a protection role to prevent them from falling, further improving the stability of the device.

[0034] In one specific embodiment: the moving device 301 comprises a threaded rod 3011 threadedly connected to the mounting frame 101, the upper end of the threaded rod 3011 is rotationally connected with the support plate 201, and a plurality of limiting rods 3012 are fixedly connected to the bottom of the support plate 201.

[0035] The working principle and beneficial effects of the above technical solution are: rotating the threaded rod 3011, the threaded rod 3011 drives the support plate 201 to move, and further drives the plurality of limiting rods 3012 to simultaneously slide relative to the mounting frame 101, the limiting rods 3012 limit the movement track of the support plate 201, so that the support plate 201 can only stably move in the vertical direction.

[0036] In an embodiment, the lower end of the threaded rod 3011 is fixedly connected with a handle 3013, and the handle 3013 is provided with anti-skid lines.

[0037] The handle 3013 can be more easily and labor-savingly rotated, and the anti-skid lines can increase the friction between the handle 3013 and the user's hand, so that the handle 3013 is not dropped when the handle 3013 is rotated.

[0038] In an embodiment, the moving device 301 is an electric telescopic rod 3014 fixedly installed on the mounting frame 101, and the moving end of the electric telescopic rod 3014 is fixedly connected with the supporting plate 201.

[0039] The electric telescopic rod 3014 is started, the moving end of the electric telescopic rod 3014 moves, the supporting plate 201 is driven to stably move in the vertical direction, and the height of the supporting plate 201 is adjusted.

[0040] In an embodiment, the mounting frame 101 is provided with an electric control box 3015, and the electric control box 3015 is in signal connection with the electric telescopic rod 3014.

[0041] The corresponding button on the electric control box 3015 is pressed to switch the working state of the electric telescopic rod 3014, and the height of the supporting plate 201 is changed.

[0042] In an embodiment, the side of each extrusion plate 205 away from the mounting block 204 is arc transition processed.

[0043] The side of the extrusion plate 205 away from the mounting block 204 is arc transition processed, so that the edges of the extrusion plate 205 do not scratch the surface of the brick body when the extrusion plate 205 pushes the brick body, and the practicability of the device is improved.

[0044] In an embodiment, each extrusion plate 205 is provided at a set angle.

[0045] The inclination angle of the extrusion plate 205 is preferably between 60 degrees and 90 degrees, which can effectively prevent the brick body from being damaged when the brick body is placed on the conveying belt and directly contacts the extrusion plate 205 in a vertical state, and when the inclination angle of the extrusion plate 205 is greater than 60 degrees, the brick body on the receiving plate 202 can be smoothly pushed to the mounting frame 101 by the elastic force of the torsion spring 206.

[0046] In one specific embodiment: the buffer assembly comprises a plurality of spring telescopic rods 203 fixedly installed on the support plate 201, and the moving end of each spring telescopic rod 203 is fixedly connected with the receiving plate 202.

[0047] The working principle and beneficial effects of the above technical solution are that: the spring telescopic rod 203 can avoid hard contact between the brick blank and the receiving plate 202 when the brick blank falls to the receiving plate 202, reduce the probability of damage to the brick blank, and thus improve the practicality of the device.

[0048] In one specific embodiment: the receiving plate 202 is fixedly connected with a protective pad 207, the protective pad 207 is made of rubber material, and the cross section of the protective pad 207 is in the shape of a right-angled trapezoid.

[0049] The working principle and beneficial effects of the above technical solution are that: the protective pad 207 can play a certain buffering role when the brick blank falls to the receiving plate 202, and at the same time, the cross section of the protective pad 207 made of rubber material is in the shape of a right-angled triangle, which can ensure that the brick blank is stable and falls to the mounting frame 101 away from the belt conveyor 100, avoid falling to the belt conveyor 100, and affect the normal operation of the device, thereby improving the stability of the device.

[0050] Working principle:

[0051] Firstly, the side of the belt conveyor 100 provided with the side overturning assembly 200 is sent into the brick kiln, and the other side is placed outside the brick kiln. Only the brick blanks to be fired are placed in close contact with each extrusion plate 205 outside the brick kiln, so that the wider side of the brick blank is parallel to the belt body of the belt conveyor 100. When the brick blank needs to be sent to the hands of the stacking personnel in an upright state, the longer side of the brick blank is placed perpendicular to the mounting block 204. When the belt conveyor 100 transports the brick blank to the side close to the mounting frame 101, one end of the brick blank in the width direction falls to the receiving plate 202, and at this time, the brick blank is in an inclined state. The belt body of the belt conveyor 100 continues to operate, the extrusion plate 205 contacts and extrudes the side of the brick blank close to the belt conveyor 100, the torsion spring 206 deforms, and cooperates with the extrusion plate 205 to push the brick blank to a state perpendicular to the receiving plate 202, so that the stacking personnel can directly and vertically stack the brick blank without manually adjusting the orientation of the brick blank. At the same time, the belt conveyor 100 continues to operate to continuously transport the next brick blank to the receiving plate 202, and the process is repeated, so that the brick blank can be continuously transported to the hands of the stacking personnel in a position convenient for the stacking personnel to take, and the conveying speed of the belt conveyor 100 can be adjusted to match the stacking speed of different stacking personnel, thereby further improving the stacking efficiency.

[0052] When it is needed to lay the long brick vertically to the ground transversely, the supporting plate 201 is first moved upward by the adjusting assembly 300, the two adjusting plates 302 are moved by the supporting plate 201, the guide rods 303 on the adjusting plates 302 slide in the corresponding guide grooves 304, the two adjusting plates 302 are moved away from each other on the side of the supporting plate 201, at this time, the bricks are placed parallel to the mounting block 204, and the bricks conveyed by the belt conveyor 100 above the supporting plate 201 can slide onto the raised receiving plate 202, the adjusted adjusting plates 302 form two inclined guard plates, which can correct the position of the bricks falling onto the receiving plate 202, and facilitate the staff to take and place, on the contrary, when it is needed to lay the bricks vertically, the supporting plate 201 is moved downward by the adjusting assembly 300, the two adjusting plates 302 are moved close to each other on the side of the supporting plate 201, until the two adjusting plates 302 are moved to the position perpendicular to the supporting plate 201, at this time, the bricks are placed vertically to the mounting block 204, the receiving plate 202 after moving downward can cooperate with the bricks to slide vertically onto it, and the extrusion plate 205 pushes the bricks to the position perpendicular to the receiving plate 202, since the vertically placed bricks are prone to fall, the adjusting plates 302 after adjusting the position can play a protective role to prevent them from falling, and further improve the stability of the device.

[0053] The side of the extrusion plate 205 away from the mounting block 204 can also be treated with a circular arc transition, which can avoid scratching the surface of the bricks by the edges on the extrusion plate 205 when the extrusion plate 205 pushes the bricks, and further improve the practicability of the device.

[0054] It should be noted that the inclination angle of the extrusion plate 205 is preferably set between 60 degrees and 90 degrees, which can effectively avoid unnecessary damage caused by the bricks directly contacting the extrusion plate 205 in a vertical state during the process of placing the bricks onto the conveyor belt, and when the inclination angle of the extrusion plate 205 is greater than 60 degrees, the extrusion plate 205 can smoothly push the bricks sliding onto the receiving plate 202 to the mounting frame 101 by the elastic force of the torsion spring 206.

[0055] The spring telescopic rod 203 can avoid hard contact between the bricks and the receiving plate 202 when the bricks fall onto the receiving plate 202, reduce the probability of damage to the bricks, and further improve the practicability of the device.

[0056] A protective pad 207 can also be provided, which can play a certain buffering role when the bricks fall onto the receiving plate 202, and the cross section of the protective pad 207 made of rubber material is set as a right triangle, which can ensure that the bricks are stable and fall onto the mounting frame 101 away from the belt conveyor 100, avoid falling onto the belt conveyor 100, and affect the normal operation of the device, thereby improving the stability of the device.

[0057] The above describes the embodiments of the present application, but the embodiments are not limited to the above specific embodiments, and the above specific embodiments are only illustrative but not restrictive. Those skilled in the art can make many forms under the inspiration of the embodiments, and all the forms belong to the protection of the embodiments.

Claims

1. An automatic side-tilting device for conveying brick blanks, characterized in that, include: Belt conveyor (100) and mounting bracket (101) mounted on one side of its frame; A side-tilting assembly (200) is mounted on the mounting frame (101). The side-tilting assembly (200) includes a support plate (201) mounted on the mounting frame (101). A receiving plate (202) is mounted on the support plate (201). A buffer assembly is provided between the support plate (201) and the receiving plate (202). Multiple auxiliary devices are installed on the conveyor belt of the belt conveyor (100). Each auxiliary device includes a mounting block (204) fixedly mounted on the conveyor belt. An extrusion plate (205) is rotatably connected to the mounting block (204). Torsion springs (206) are sleeved on both sides of the extrusion plate (205). One end of the torsion spring (206) is fixedly connected to the extrusion plate (205), and the other end of the torsion spring (206) is fixedly connected to the corresponding mounting block (204). The brick blank is placed close to the extrusion plate (205). An adjustment assembly (300) is provided on the mounting frame (101). The adjustment assembly (300) includes a moving device (301) for driving the support plate (201) to move up and down. A pair of symmetrically arranged adjustment plates (302) are rotatably connected to the support plate (201). A guide rod (303) is fixedly connected to the side of each adjustment plate (302) away from the belt conveyor (100). A pair of symmetrically arranged guide grooves (304) are opened on the frame corresponding to the mounting frame (101). Each guide rod (303) passes through the corresponding guide groove (304). When long strip bricks need to be stacked horizontally perpendicular to the ground, the adjusting component (300) drives the support plate (201) to move upward. The support plate (201) drives the two adjusting plates (302) to move. The guide rod (303) on the adjusting plate (302) slides in the corresponding guide groove (304). The guide rod (303) drives the two adjusting plates (302) away from the side away from the support plate (201) to move away from each other. At this time, the bricks are placed parallel to the mounting block (204) so ​​that the belt conveyor (100) transmits the bricks above the support plate (201) to slide down onto the raised receiving plate (202). The adjusted adjusting plate (302) forms two sloping guard plates to correct the position of the bricks falling onto the receiving plate (202). When brick blanks need to be stacked vertically, the adjusting component (300) drives the support plate (201) to move downward, so that the two adjusting plates (302) on the side away from the support plate (201) move closer to each other. The two adjusting plates (302) move to a position perpendicular to the support plate (201). At this time, the brick blanks are placed perpendicular to the mounting block (204). The receiving plate (202) after moving downward slides vertically onto the brick blanks. Then, the pressing plate (205) pushes the brick blanks to a position perpendicular to the receiving plate (202).

2. The automatic side-tilting device for conveying brick blanks according to claim 1, characterized in that, The moving device (301) includes a threaded rod (3011) threadedly connected to the mounting frame (101). The upper end of the threaded rod (3011) is rotatably connected to the support plate (201). A plurality of limiting rods (3012) are fixedly connected to the bottom of the support plate (201). Each limiting rod (3012) is slidably connected to the mounting frame (101).

3. The automatic side-tilting device for conveying brick blanks according to claim 2, characterized in that, The lower end of the threaded rod (3011) is fixedly connected to a handle (3013), and the handle (3013) is provided with anti-slip texture.

4. The automatic side-tilting device for conveying brick blanks according to claim 1, characterized in that, The moving device (301) is configured as an electric telescopic rod (3014) fixedly installed on the mounting frame (101), and the moving end of the electric telescopic rod (3014) is fixedly connected to the support plate (201).

5. The automatic side-tilting device for conveying brick blanks according to claim 4, characterized in that, An electrical control box (3015) is installed on the mounting bracket (101), and the electrical control box (3015) is signal connected to the electric telescopic rod (3014).

6. An automatic side-tilting device for conveying brick blanks according to claim 2 or 4, characterized in that, Each of the extrusion plates (205) has a rounded transition on the side away from the mounting block (204).

7. An automatic side-tilting device for conveying brick blanks according to claim 6, characterized in that, Each of the extrusion plates (205) is inclined at a set angle.

8. An automatic side-tilting device for conveying brick blanks according to claim 7, characterized in that, The buffer assembly includes a plurality of spring telescopic rods (203) fixedly installed on the support plate (201), and the moving end of each spring telescopic rod (203) is fixedly connected to the receiving plate (202).

9. An automatic side-tilting device for conveying brick blanks according to claim 8, characterized in that, A protective pad (207) is fixedly connected to the receiving plate (202). The protective pad (207) is made of rubber and has a right-angled trapezoidal cross-section.

Citation Information

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