Anode plate truss plate taking and conveying system and method
By designing anode plate truss plate extraction conveying system, the automatic grabbing and suspension conveying of the anode plate is achieved using grippers and suspension conveying mechanisms, the problems of low efficiency and safety risks of traditional manual plate extraction are solved, the efficiency and safety of plate extraction are improved, and the equipment transformation cost is reduced.
Patent Information
- Application Number
- CN202510559984.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-07-04
AI Technical Summary
Traditional artificial forklifts have low efficiency and high labor intensity, and pose safety risks, and are inefficient and equipment damage caused by manual operation errors.
A truss plate retrieval conveying system is designed, including a truss plate retrieval mechanism and a suspension conveying mechanism. The combination of grippers, moving parts and telescopic parts is used to realize the automatic grasping and suspension conveying of the anode plate, and combine the annular track and drive parts to achieve efficient conveying.
It improves the efficiency of board picking, reduces manual operation, reduces equipment transformation costs, ensures the accuracy and safety of board picking, and reduces damage and downtime caused by manual operation errors.
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Figure CN120246656A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of anode plate handling, and particularly to an anode plate truss plate-taking and conveying system and method. Background Art
[0002] At present, the traditional method is to use a manual forklift to take plates from the water tank. Two forklifts need to be configured for the double-disk casting machine to take plates alternately. The manual forklift repeats the operation back and forth, with a high labor intensity; the alternation between the manual forklift and manual operation poses a safety risk. When taking plates with a manual forklift, a group of more than a dozen plates are taken from the water tank at the same time, and then sent to the anode plate storage yard for manual selection and repair. After being manually inspected and qualified, they are sent to the temporary storage yard for storage; both manual selection and manual repair require a lot of manpower to achieve. If the manual forklift makes a mistake in taking plates, a manual overhead crane needs to be used for lifting, which is time-consuming and laborious. Summary of the Invention
[0003] The present invention is based on the inventor's discovery and recognition of the following facts and problems: The efficiency of taking plates with a manual forklift is low and the effect is poor. The present invention aims to solve at least one of the technical problems in the related art to some extent. To this end, an embodiment of the present invention provides an anode plate truss plate-taking and conveying system, and the anode plate truss plate-taking and conveying system has the advantage of high plate-taking efficiency.
[0004] According to the anode plate truss plate-taking and conveying system of the embodiment of the present invention, the anode plate truss plate-taking and conveying system includes a truss plate-taking mechanism and a suspension conveying mechanism. The truss plate-taking mechanism includes a truss, a gripper, a moving member, and a telescopic member. The truss is arranged above the anode plate water tank. The anode plate water tank extends in a first direction. The moving member is arranged on a plate-taking cart at the top of the truss and moves in a second direction. The second direction is perpendicular to the first direction. The telescopic member is connected to the lower end of the moving member. The lower end of the telescopic member is provided with a gripper for gripping the anode plate in the anode plate water tank. The suspension conveying mechanism includes a suspension bracket, a conveying chain, and anode plate hanging columns. The suspension bracket extends in the second direction. At least part of the suspension bracket is located below the plate-taking cart. The conveying chain is arranged on the suspension bracket and extends in the second direction. A plurality of groups of anode plate hanging columns are arranged on the conveying chain for hooking the lugs of the anode plate.
[0005] The anode plate truss plate-taking and conveying system according to the embodiment of the present invention has the advantage of high plate-taking efficiency. This application has the following advantages: The plate-taking is fast and accurate. After the plate-taking mechanism fails, it does not affect the plate-taking by the manual forklift, and has little impact on the continuous plate output of the anode plate water tank. The suspension conveying method provides an operating space for subsequent transfer links with long-distance continuous conveying. The cooperation between the gripper and the telescopic member has a small requirement for the operating space, and the suspension conveying occupies less ground space. Without changing the structure of the original equipment, the transformation of the conveying method of the original water tank is small, reducing the equipment cost.
[0006] In some embodiments, the suspension conveying mechanism further includes an annular track and a driving member. An annular track is provided on the suspension bracket. Both ends of the annular track are arc-shaped structures, and the upper and lower sides of the annular track are linear structures. The conveying chain is arranged along the annular track. Conveying sprockets are provided at both ends of the annular track. The conveying sprockets are in transmission connection with the conveying chain. The driving member is in transmission connection with the conveying sprockets to drive the conveying chain to rotate relative to the conveying sprockets. The axis of the conveying sprockets is parallel to the horizontal plane.
[0007] In some embodiments, the moving member includes a moving body, a gear, a rack, and a driving motor. The rack is arranged on the large plate-taking vehicle along a second direction. The gear meshes with the rack. The output end of the driving motor passes through the first end of the moving body and is connected to the gear to drive the moving body to move relative to the large plate-taking vehicle.
[0008] In some embodiments, a detection sensor is further included. The detection sensor is arranged at the end of the anode plate water tank. The detection sensor is used to detect the position of the anode plate. The detection sensor is electrically connected to the truss plate-taking mechanism.
[0009] In some embodiments, the telescopic member includes a scissor-type telescopic structure and a driving push rod. One end of the driving push rod is connected to the moving member, and the other end of the driving push rod is connected to the scissor-type telescopic structure to drive the scissor-type telescopic structure to move. The two grippers are arranged at one end of the scissor-type telescopic structure away from the moving member.
[0010] In some embodiments, a chain support plate is further included. The chain support plate is arranged below the two linear structures on the upper and lower sides of the annular track and is connected to the conveying bracket. The chain support plate is arranged below the conveying chain to support the conveying chain.
[0011] In some embodiments, two of the anode plate hanging posts form a group. The interval between each group of anode plate hanging posts and the adjacent group of anode plate hanging posts is equal. The distance between the two anode plate hanging posts is consistent with the distance between the two hanging ears of the anode plate.
[0012] In some embodiments, the first end of the anode plate hanging post is connected to the conveying chain, and the second end of the anode plate hanging post is used for hooking with the hanging ear of the anode plate. The anode plate hanging post extends in a direction away from the suspension bracket.
[0013] In some embodiments, the longitudinal section of the anode plate hanging post is L-shaped, and the second end of the anode plate hanging post is used to prevent the hanging ear of the anode plate from detaching.
[0014] According to the anode plate truss plate-taking and conveying process of the embodiment of the present invention, the anode plate truss plate-taking and conveying process includes the following steps:
[0015] Detect that the anode plates in the anode plate water tank are conveyed to a predetermined position, start the truss plate-taking mechanism, and the telescopic member moves towards the anode plate water tank until the gripper hooks onto the two hanging ears of a single anode plate;
[0016] The telescopic member moves away from the anode plate water tank, driving the gripper and the single anode plate to rise above the hanging posts of the lower conveying chain of the hanging conveying mechanism;
[0017] Drive the single anode plate to move towards the conveying chain until the anode plate hooks onto a set of hanging posts on the conveying chain, and the gripper releases the single anode plate;
[0018] The moving member drives the telescopic member to move above the predetermined position of the anode plate water tank;
[0019] The conveying chain of the hanging conveying mechanism rotates until the center line of the next set of anode plate hanging posts is aligned above the center line of the anode plate water tank. Description of the Drawings
[0020] Figure 1 is a schematic structural diagram of the anode plate truss plate-taking and conveying system according to the embodiment of the present invention.
[0021] Figure 2 is a schematic diagram of the use state of conveying the anode plate of the anode plate truss plate-taking and conveying system according to the embodiment of the present invention.
[0022] Figure 3 is a schematic structural diagram of the truss plate-taking mechanism of the anode plate truss plate-taking and conveying system according to the embodiment of the present invention.
[0023] Figure 4 is a schematic structural diagram of the conveying chain of the anode plate truss plate-taking and conveying system according to the embodiment of the present invention.
[0024] Figure 5 is a schematic diagram of the use state of the truss plate-taking mechanism of the anode plate truss plate-taking and conveying system for grasping the anode plate according to the embodiment of the present invention.
[0025] Reference Numerals: 1. Truss; 2. Gripper; 3. Telescopic Member; 4. Moving Member; 5. Hanging Bracket; 6. Conveying Chain; 7. Anode Plate Hanging Post; 8. Anode Plate; 81. Hanging Ear; 9. Ring Track; 10. Conveying Sprocket; 11. Anode Plate Water Tank; 12. Support Plate. Detailed Embodiments
[0026] Embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0027] According to the anode plate truss plate-taking and conveying system of the embodiment of the present invention, the anode plate truss plate-taking and conveying system includes a truss plate-taking mechanism and a suspension conveying mechanism. The truss plate-taking mechanism includes a truss 1, a gripper 2, a moving member 4, and a telescopic member 3. The truss 1 is arranged above the anode plate water tank 11. The anode plate water tank 11 extends in a first direction. The moving member 4 is arranged on the plate-taking trolley at the top of the truss 1 and moves in a second direction. The second direction is perpendicular to the first direction. The telescopic member 3 is connected to the lower end of the moving member 4. The lower end of the telescopic member 3 is arranged with the gripper 2 for gripping the anode plate 8 in the anode plate water tank 11. The suspension conveying mechanism includes a suspension bracket 5, a conveying chain 6, and an anode plate hanging post 7. The suspension bracket 5 extends in the second direction. At least part of the suspension bracket 5 is located below the plate-taking trolley. The conveying chain 6 is arranged on the suspension bracket 5 and extends in the second direction. Multiple groups of anode plate hanging posts 7 are arranged on the conveying chain 6 for hooking the hanging ears 81 of the anode plate 8.
[0028] The truss plate-taking mechanism moves in the second direction through the moving member 4 and moves in the vertical direction through the telescopic member 3. The cooperation of the two-direction movement can quickly and accurately grab the anode plate 8 and convey it to the suspension conveying mechanism. The continuous operation of the suspension conveying mechanism can realize the rapid conveying of the anode plate 8, greatly shortening the plate-taking and conveying time of the anode plate 8, improving the production efficiency, realizing the automation of the plate-taking and conveying of the anode plate 8, and reducing manual operation. The suspension conveying mechanism realizes the connection of the anode plate 8 at one end and the transfer of the anode plate 8 at the other end through the conveying chain 6. The suspension conveying can rotate step by step according to the rhythm. Each step corresponds to a grab of the truss plate-taking mechanism. In this way, the connection work of the conveying chain 6 is completed. The conveying chain 6 that connects the anode plate 8 moves in a direction away from the anode plate water tank 11. After the anode plate 8 is removed at one end of the suspension bracket 5 away from the anode plate water tank 11, the conveying chain 6 can move in the direction of the anode plate water tank 11 to prepare for the next connection of the anode plate 8.
[0029] In some embodiments, the suspension conveying mechanism further includes an annular track 9 and a driving member. The annular track 9 is arranged on the suspension bracket 5. The two ends of the annular track 9 are arc-shaped structures. The upper and lower sides of the annular track 9 are linear structures. The conveying chain 6 is arranged along the annular track 9. Conveying sprockets 10 are arranged at both ends of the annular track 9. The conveying sprockets 10 are in transmission connection with the conveying chain 6. The driving member is in transmission connection with the conveying sprockets 10 to drive the conveying chain 6 to rotate relative to the conveying sprockets 10. The axis of the conveying sprocket 10 is parallel to the horizontal plane.
[0030] Specifically, the design of the annular track 9 enables the conveying chain 6 to achieve circular conveying, improving the conveying efficiency of the anode plate 8. By controlling the moving speed of the conveying chain 6 on the annular track 9, the beat control of the hanging conveying can be completed, better adapting to the grasping rhythm of the truss plate-taking mechanism. When the truss plate-taking mechanism fails, it is convenient for manual forklift plate-taking and other methods to continue the conveying.
[0031] Optionally, a guardrail is arranged around the annular track 9 to prevent personnel from straying into the conveying area and improve safety. The guardrail can not only prevent personnel from contacting the moving parts but also facilitate observing the operation of the equipment.
[0032] Optionally, a plurality of displacement sensors and speed sensors are installed on the annular track 9 to real-time monitor the running position and speed of the conveying chain 6, facilitating the operator to master the running state of the equipment in real time, and can also achieve automatic control to improve the conveying efficiency.
[0033] In some embodiments, the moving member 4 includes a moving body, a gear, a rack, and a driving motor. The rack is arranged on the plate-taking cart along the second direction. The gear meshes with the rack, and the output end of the driving motor passes through the first end of the moving body and is connected to the gear to drive the moving body to move relative to the plate-taking cart.
[0034] Specifically, the moving member 4 realizes high-precision displacement through the cooperation of the gear and the rack, and the precise movement of the moving body in the second direction. This enables the gripper 2 to accurately reach above the anode plate 8, improving the accuracy of plate-taking and reducing problems such as plate-taking failure or damage to the anode plate 8 caused by positioning errors. The plate-taking cart itself has a moving groove along the second direction for the moving body to move relative to the plate-taking cart in the groove.
[0035] Optionally, a displacement sensor is installed on the moving body to real-time monitor the position of the moving body. The signal of the displacement sensor is fed back to the control mechanism, and the control system accurately adjusts the operation of the driving motor and the moving speed of the conveying chain 6 according to the feedback signal, improving the accuracy and stability of the movement and ensuring accurate synchronous cooperation to receive the anode plate 8.
[0036] In some embodiments, a detection sensor is further included. The detection sensor is arranged at the end of the anode plate water tank 11. The detection sensor is used to detect the position of the anode plate 8, and the detection sensor is electrically connected to the truss plate-taking mechanism.
[0037] Specifically, the detection sensor can accurately detect the position of the anode plate 8, providing accurate plate-taking information for the truss plate-taking mechanism. The truss plate-taking mechanism can accurately move above the anode plate 8 and grasp the anode plate 8 according to the detected position information, greatly improving the accuracy of plate-taking, reducing the situations of plate-taking failure or damage to the anode plate 8 caused by position errors, and avoiding the time wasted in the traditional method of manually searching for the position of the anode plate 8 or taking plates through rough estimation, thus significantly improving the production efficiency of the entire anode plate 8 plate-taking and conveying system.
[0038] Optionally, the detection sensor can also detect the operating position of the gripper 2 to ensure that the gripper 2 can grasp the anode plate 8 when it descends, improving the accuracy of plate-taking and reducing the plate-taking failure caused by position errors. The collaborative work of the detection sensor and the truss plate-taking mechanism makes the plate-taking process more stable and reliable, reducing the labor intensity and labor cost of workers. At the same time, due to the improvement of plate-taking accuracy and production efficiency, the losses caused by human operation errors are also reduced.
[0039] Optionally, according to the size and movement trajectory of the anode plate 8, an auxiliary detection sensor is installed on the side of the water tank. This can detect the position of the anode plate 8 from multiple dimensions, improving the accuracy and reliability of detection.
[0040] The detection sensor can adopt a laser displacement sensor, an ultrasonic displacement sensor, and an optoelectronic sensor, which have high measurement accuracy and small measurement blind areas, and can reduce the interference of the anode plate water tank 11 to accurately detect the position of the anode plate 8.
[0041] In some embodiments, the telescopic member 3 includes a scissor-type telescopic structure and a driving push rod. One end of the driving push rod is connected to the moving member 4, and the other end of the driving push rod is connected to the scissor-type telescopic structure to drive the scissor-type telescopic structure to move. Two grippers 2 are arranged at one end of the scissor-type telescopic structure away from the moving member 4.
[0042] Specifically, the design of the scissor-type telescopic structure can achieve a large telescopic stroke, enabling the gripper 2 to reach into the anode plate water tank 11 to grasp the anode plate 8, and can achieve a longer telescopic distance in a limited space, improving the applicability and flexibility of the system. The driving push rod can be an electric push rod, a hydraulic push rod, etc. One end of each of the two rods at the end of the scissor-type telescopic structure away from the moving member 4 is fixed with a gripper 2, and the two grippers 2 move up and down relative to the anode plate water tank 11 following the telescopic movement of the scissor-type telescopic structure, and can grasp the anode plate 8.
[0043] Optionally, serrated patterns or anti-slip rubber pads are provided on the inner surface of the gripper 2 to increase the friction between the gripper 2 and the anode plate 8, improve the stability of grasping, and prevent the anode plate 8 from slipping. A pressure sensor can also be installed on the gripper 2 to monitor the magnitude of the grasping force in real time, ensuring that the grasping force is appropriate, neither causing the anode plate 8 to fall due to too small a grasping force nor damaging the anode plate 8 due to too large a grasping force.
[0044] In some embodiments, it further includes a chain support plate, which is arranged below the two linear structures on the upper and lower sides of the annular track 9 and is connected to the conveying support. The chain support plate is arranged below the conveying chain 6 to support the conveying chain 6.
[0045] Specifically, arranging the chain support plate below the conveying chain 6 can support the conveying chain 6 and increase the load-bearing capacity of the conveying chain 6, ensuring the stable and smooth movement of the conveying chain 6. The chain support plate is detachably connected to the conveying support, facilitating regular inspection, cleaning, and replacement. The chain support plate and the conveying support can be connected by means of buckles or bolts, making the disassembly and installation process of the support plate simple and fast, and reducing the equipment maintenance time.
[0046] Optionally, an arc-shaped groove is provided on the surface of the chain support plate. The arc shape of the groove can better fit the conveying chain 6, increase the contact area between the support plate and the chain, make the chain more stable during operation, and reduce shaking and deviation.
[0047] In some embodiments, two anode plate hanging posts 7 are in a group, and the interval between each group of anode plate hanging posts 7 and the adjacent group of anode plate hanging posts 7 is equal. The distance between the two anode plate hanging posts 7 is consistent with the distance between the two hanging ears 81 of the anode plate 8.
[0048] Specifically, the distance between the two anode plate hanging posts 7 in each group corresponds to the distance between the two hanging ears 81 of the anode plate 8. The interval between each group of anode plate hanging posts 7 and the adjacent group of anode plate hanging posts 7 can be adjusted according to the equipment operation rhythm, facilitating the installation, disassembly, and maintenance of the anode plate 8.
[0049] In some embodiments, the first end of the anode plate hanging post 7 is connected to the conveying chain 6, the second end of the anode plate hanging post 7 is used to hook the hanging ear 81 of the anode plate 8, and the anode plate hanging post 7 extends in a direction away from the suspension bracket 5.
[0050] Specifically, the anode plate hanging post 7 extends outward from the conveying chain 6, ensuring the contact area between the anode plate hanging post 7 and the hanging ear 81 of the anode plate 8. The anode plate hanging post 7 can stably hook and move the anode plate 8. Optionally, a weight sensor is installed on the anode plate hanging post 7 to monitor the weight of the anode plate 8 in real time. By using the data of the weight sensor to judge the state of the anode plate 8, it helps to accurately control the conveying process, improve the degree of automation, and facilitate taking timely measures when the weight data of the anode plate 8 is abnormal due to factors such as partial detachment, ensuring the normal progress of production.
[0051] In some embodiments, the longitudinal section of the anode plate hanging post 7 is L-shaped, and the second end of the anode plate hanging post 7 is used to prevent the hanging ear 81 of the anode plate 8 from detaching.
[0052] Specifically, the longitudinal section of the anode plate hanging post 7 is L-shaped. The short side of the L-shape is located at the second end of the anode plate hanging post 7 to prevent the hanging ear 81 of the anode plate 8 from detaching from the anode plate hanging post 7, which can avoid the anode plate 8 from slipping and improve the safety of the system. The second end of the anode plate hanging post 7 can be provided with anti-slip teeth or protrusions to form an L-shaped longitudinal section. The anti-slip teeth or protrusions extend in the vertical direction to block the hanging ear 81 of the anode plate 8, preventing the anode plate 8 from detaching from the anode plate hanging post 7 due to vibration or shaking during transportation, and improving the safety of transportation. The anti-slip teeth or protrusions can be threadedly connected to the anode plate hanging post 7 to adjust the height of the second end of the anode plate hanging post 7. In this way, it can be flexibly adjusted according to the position and size of the hanging ear 81 of different specifications of the anode plate 8, enhancing the versatility of the anode plate hanging post 7.
[0053] According to the anode plate truss plate-taking and conveying process of the embodiment of the present invention, the anode plate truss plate-taking and conveying process includes the following steps:
[0054] Detect that the anode plate 8 in the anode plate water tank 11 is conveyed to a predetermined position, start the truss plate-taking mechanism, and the telescopic member 3 moves towards the anode plate water tank 11 until the gripper 2 hooks the two hanging ears 81 of the single anode plate 8.
[0055] The telescopic member 3 moves away from the anode plate water tank 11, driving the gripper 2 and the single anode plate 8 to rise above the anode plate hanging post 7 of the lower conveying chain 6 of the suspension conveying mechanism. The truss 1 of the truss plate-taking mechanism spans above the anode plate water tank 11 to extract the single anode plate 8, and the suspension conveying mechanism realizes the suspension of the anode plate 8 through the anode plate hanging post 7 protruding from the conveying chain 6. Suspension conveying can achieve long-distance conveying in the air, does not occupy ground space, and realizes three-dimensional conveying. After the suspension conveying mechanism sends the anode plate 8 to the other end, it can be taken down through various methods such as robotic arms, RGVs, and forklifts and sent to the next link, and the plate-taking is fast and convenient.
[0056] Drive the single anodic plate 8 to move towards the conveying chain 6 until the anodic plate 8 is hooked to a set of anodic plate hanging posts 7 on the conveying chain 6, and the gripper 2 releases the single anodic plate 8;
[0057] The moving member 4 drives the telescopic member 3 to move above a predetermined position of the anodic plate water tank 11;
[0058] The conveying chain 6 of the suspension conveying mechanism rotates until the center line of the next set of anodic plate hanging posts 7 is aligned above the center line of the anodic plate water tank 11.
[0059] Suspending and conveying the anodic plate 8 provides a technological possibility for functions such as flushing, detecting, and sorting the anodic plate 8 during the conveying process, and facilitates the adjustment of processes.
[0060] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
[0061] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0062] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or communicable with each other; it may be directly connected, or indirectly connected through an intermediate medium, and may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0063] In the present invention, unless otherwise clearly specified or limited, the first feature being "on" or "under" the second feature may mean that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "below" and "beneath" the second feature may mean that the first feature is directly below or obliquely below the second feature, or merely indicates that the horizontal height of the first feature is less than that of the second feature.
[0064] In the present invention, the terms "an embodiment", "some embodiments", "example", "specific example", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, without conflicting, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0065] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Any changes, modifications, substitutions, and variations made by those of ordinary skill in the art to the above embodiments are within the protection scope of the present invention.
Claims
1. An anode plate truss plate-taking and conveying system, characterized in that, Comprising: A truss plate-taking mechanism, the truss plate-taking mechanism includes a truss, a gripper, a moving member, and a telescopic member. The truss is arranged above the anode plate water tank, the anode plate water tank extends along a first direction, the moving member is arranged on the plate-taking cart at the top of the truss and moves along a second direction, the second direction is perpendicular to the first direction, the telescopic member is connected to the lower end of the moving member, and the lower end of the telescopic member is provided with a gripper for gripping the anode plate in the anode plate water tank; A suspension conveying mechanism, the suspension conveying mechanism includes a suspension bracket, a conveying chain, and anode plate hanging posts. The suspension bracket extends along the second direction, at least part of the suspension bracket is located below the plate-taking cart, the conveying chain is arranged on the suspension bracket and extends along the second direction, and multiple groups of anode plate hanging posts are arranged on the conveying chain for hooking the hanging ears of the anode plate.
2. The anode plate truss plate-taking and conveying system according to claim 1, wherein, The suspension conveying mechanism further includes an annular track and a driving member. The annular track is arranged on the suspension bracket, both ends of the annular track are arc-shaped structures, the upper and lower sides of the annular track are linear structures, the conveying chain is arranged along the annular track, conveying sprockets are arranged at both ends of the annular track, the conveying sprockets are in transmission connection with the conveying chain, and the driving member is in transmission connection with the conveying sprockets for driving the conveying chain to rotate relative to the conveying sprockets, and the axis of the conveying sprocket is parallel to the horizontal plane.
3. The anode plate truss plate-taking and conveying system according to claim 1, characterized in that, The moving member includes a moving body, a gear, a rack, and a driving motor. The rack is arranged on the plate-taking cart along the second direction, the gear is meshed with the rack, and the output end of the driving motor passes through the first end of the moving body and is connected to the gear for driving the moving body to move relative to the plate-taking cart.
4. The anode plate truss plate-taking and conveying system according to claim 1, characterized in that It further includes a detection sensor. The detection sensor is arranged at the end of the anode plate water tank, the detection sensor is used for detecting the position of the anode plate, and the detection sensor is electrically connected to the truss plate-taking mechanism.
5. The anode plate truss plate-taking and conveying system according to claim 1, wherein The telescopic member includes a scissor-type telescopic structure and a driving push rod. One end of the driving push rod is connected to the moving member, and the other end of the driving push rod is connected to the scissor-type telescopic structure for driving the scissor-type telescopic structure to move. Two grippers are arranged at the end of the scissor-type telescopic structure away from the moving member.
6. The anode plate truss plate-taking and conveying system according to claim 2, wherein, It further includes a chain support plate. The chain support plate is arranged below the two linear structures on the upper and lower sides of the annular track and is connected to the conveying support, and the chain support plate is arranged below the conveying chain for supporting the conveying chain.
7. The anode plate truss plate-taking and conveying system according to claim 1, wherein Two of the anode plate hanging posts form a group, and the interval between each group of anode plate hanging posts and the adjacent group of anode plate hanging posts is equal. The distance between the two anode plate hanging posts is consistent with the distance between the two hanging ears of the anode plate.
8. The anode plate truss plate-taking and conveying system according to claim 7, wherein, The first end of the anode plate hanging post is connected to the conveying chain, the second end of the anode plate hanging post is used for hooking the hanging ear of the anode plate, and the anode plate hanging post extends in a direction away from the suspension bracket.
9. The anode plate truss plate-taking and conveying system according to claim 8, characterized in that, The longitudinal section of the anode plate hanging post is L-shaped, and the second end is used for blocking the hanging ear of the anode plate from detaching.
10. A method for transporting anode plate trusses and removing plates, using the anode plate truss plate removal and transportation system described in claims 1-9, characterized in that, Including the following steps: Detect that the anode plate in the anode plate water tank is transported to a predetermined position, start the truss plate-taking mechanism, and the telescopic member moves towards the anode plate water tank until the gripper hooks the two hanging ears of a single anode plate; The telescopic member moves away from the anode plate water tank, driving the gripper and the single anode plate to rise above the anode plate hanging post of the lower conveying chain of the suspension conveying mechanism; Drive the single anode plate to move towards the conveying chain until the anode plate hooks a set of anode plate hanging posts on the conveying chain, and the gripper releases the single anode plate; The moving member drives the telescopic member to move above the predetermined position of the anode plate water tank; The conveying chain of the suspension conveying mechanism rotates until the center line of the next set of anode plate hanging posts is aligned above the center line of the anode plate water tank.
Citation Information
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