Horizontal transportation device for comprehensive pipe rack lifting type pipeline installation

Through the horizontal transportation device for lifting pipe installation of integrated pipe corridors, the impact and deformation problems caused by bracket height difference during the installation process are solved, stable transportation and efficient welding are achieved, and pipeline needs of different heights and diameters are adapted to the needs of pipelines.

CN120246887AActive Publication Date: 2025-07-04SHANXI INSTALLATION GRP CO LTD
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Patent Information

Application Number
CN202510733626.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-04
Publication Date
2025-07-04
Estimated Expiration
2045-06-04

AI Technical Summary

Technical Problem

In the prior art, impact and deformation problems caused by bracket height difference when the pipeline is installed in the integrated pipeline corridor affect the conveying efficiency and increase the cost.

Method used

The horizontal transportation device for the installation of integrated pipe corridor lifting pipes is adopted, including base, electric telescopic elements, support frame, transportation unit, clamp block, detection fork and welding unit. Through the lifting and lowering of electric telescopic elements and the limiting function of clamp blocks, the collision between the pipeline and the bracket is avoided, and the stable transportation and welding of the pipeline is achieved.

Benefits of technology

It improves pipeline conveying efficiency, ensures welding quality, reduces transportation costs, and adapts to pipeline installation needs of different heights and diameters.

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Abstract

The invention discloses a horizontal transportation device for comprehensive pipe gallery lifting type pipeline installation in the technical field of pipeline transportation. The horizontal transportation device comprises a base, an electric telescopic element, a supporting frame and a plurality of transportation units. The fixed end of the electric telescopic element is installed on the top of the base, and the output end is fixed to the supporting frame. The support frame is arranged above the base; the multiple transportation units are installed on the top of the supporting frame. The mounting plate is arranged on the side edge of the supporting frame; the clamping blocks are in sliding connection with the mounting plate and are distributed in a circumferential array relative to the mounting plate; each clamping block is fixedly connected with a spring for resetting the clamping block; a clamping groove is formed in the clamping block, and the width of the clamping groove is gradually reduced in the direction of the clamping block; the detection fork is rotationally connected with the mounting plate, and one end away from the mounting plate is provided with a V-shaped opening; the limiting block is fixedly connected with the mounting plate and is used for limiting the detection fork; according to the invention, the pipe gallery pipeline can be conveyed more smoothly.
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Description

Technical Field

[0001] The present invention relates to the technical field of pipeline transportation, and particularly to a horizontal transportation device for lifting pipeline installation in an integrated pipe gallery. Background Technique

[0002] When installing pipelines with height requirements in the pipe gallery, it is usually necessary to use a horizontal transportation device to complete the transportation of the pipelines. The welded pipelines are sequentially transported to the upper end of the pipeline support, and the support is used to pre-support the pipelines; to reduce the installation difficulty, and when the pipelines are completely laid, the adjustment unit on the pipeline support is used to achieve stable support for the pipelines.

[0003] However, since the pipeline supports are pre-fixed to the gallery wall, as shown in the attached Figure 1 specification, there is an installation height difference h1 between the supports, which will cause the end of the horizontally moving pipeline to impact the support. Moreover, as the length and mass of the pipeline increase through welding, this impact will become more intense. When the support cannot transport the pipeline above it through its own deformation, the forced displacement of the pipeline will cause the support to break away from the gallery wall; the free end of the pipeline without support will become a longer cantilever beam, generating more deformation and causing a more intense impact on the subsequent supports. On the one hand, it affects the transportation efficiency of the pipeline, and on the other hand, frequent impacts will cause uncertain deformation of the free end of the pipeline.

[0004] Refer to the Chinese utility model patent with the application number CN201621194507.6; in the means described therein, the core idea is to achieve the transportation inside the pipe gallery through a number of horizontally distributed transportation devices at equal intervals. Essentially, it is a relay transportation method, which can more effectively solve the transfer problem. However, before transportation, each horizontal transportation unit needs to be calibrated with each other; it takes a long time and is difficult. Secondly, multiple horizontal transportation devices also mean higher transfer costs. Summary of the Invention

[0005] The purpose of the present invention is to provide a horizontal transportation device for lifting pipeline installation in an integrated pipe gallery to solve the problems raised in the above background technique.

[0006] To achieve the above object, the present invention provides the following technical solution: A horizontal transportation device for lifting pipelines in an integrated pipe gallery, comprising a base, an electric telescopic element, a support frame and a plurality of transportation units; the fixed end of the electric telescopic element is installed on the top of the base, and the output end is fixed to the support frame; the support frame is arranged above the base; a plurality of the transportation units are installed on the top of the support frame; further comprising: a mounting plate, arranged on the side of the support frame; a plurality of clamping blocks, slidably connected to the mounting plate and distributed in a circumferential array with respect to the mounting plate; springs for resetting are fixedly connected to the clamping blocks; a clamping groove is formed in the clamping block, and the width of the clamping groove gradually decreases along the direction of the clamping block; a detection fork, rotatably connected to the mounting plate and the end away from the mounting plate is provided with a V-shaped opening; a limiting block, fixedly connected to the mounting plate and used for limiting the detection fork; a torsion spring, sleeved on the rotating shaft of the detection fork and used for resetting the detection fork.

[0007] As a further solution of the present invention, steel ropes I are fixedly connected to the clamping blocks, the ends of the steel ropes I away from the clamping blocks pass through the mounting plate and are fixedly connected with sliding sleeves, and the sliding sleeves are horizontally slidably connected to the mounting plate; a threaded sleeve I arranged coaxially is rotatably connected to the sliding sleeve; a threaded sleeve II is rotatably connected to the mounting plate; the threaded sleeve II is threadedly connected to the threaded sleeve I.

[0008] As a further solution of the present invention, an avoidance groove is formed at the bottom end of the mounting plate.

[0009] As a further solution of the present invention, the transportation unit is composed of a support and two guide rollers, the two guide rollers are rotatably installed on the support, and the axes of the two guide rollers are perpendicular to each other.

[0010] As a further solution of the present invention, further comprising: a plurality of pressing units, having the same structure as the transportation units and located above the transportation units, and the plurality of pressing units are evenly distributed on both sides of the welding unit; a welding unit, arranged on the support frame and used for welding the seams of adjacent two pipelines; a fixing plate, the top end of which is fixedly connected to the pressing unit, and the bottom end of which is slidably connected to the support frame in the vertical direction; an electric telescopic cylinder I, installed on the support frame and used for driving the fixing plate and the pressing unit to move in the vertical direction.

[0011] As a further solution of the present invention, the welding unit comprises: a bottom plate, installed in the middle of the support frame; a mounting ring, fixedly installed on the top of the bottom plate and an opening for avoiding the pipeline is formed at the top end; a rotating ring, arranged coaxially with the mounting ring and rotatably installed inside the mounting ring; the rotating ring has the same shape as the mounting ring; a welding head, arranged inside the rotating ring; an electric telescopic cylinder II, the fixed end of which is fixedly connected to the rotating ring, and the output end of which is fixedly connected to the welding head; an electrical box, fixedly installed inside the rotating ring and used for controlling the operation of the welding head and the electric telescopic cylinder II; a friction wheel I, arranged coaxially with the rotating ring and fixedly connected to the rotating ring; a friction wheel II, rotatably connected to the bottom plate and in transmission connection with the friction wheel I.

[0012] As a further solution of the present invention, the central angle corresponding to the opening on the mounting ring is greater than 90° and less than 180°.

[0013] As a further solution of the present invention, a first hydraulic cylinder is fixedly installed on the support frame, and the free end of the first hydraulic cylinder is fixedly connected to the fixing plate; a second hydraulic cylinder is also fixedly installed on the support frame, and the free end of the second hydraulic cylinder is fixedly connected to the bottom plate; the cross-sectional area of the piston rod at the free end of the second hydraulic cylinder is twice that of the piston rod at the free end of the first hydraulic cylinder; the first hydraulic cylinder and the second hydraulic cylinder are communicated through a conduit; both ends of the conduit are respectively located below the free end of the first hydraulic cylinder and above the free end of the second hydraulic cylinder.

[0014] As a further solution of the present invention, a motor for driving the guide roller to rotate is installed on the support of the transportation unit.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: Through the settings of the transportation unit, the pressing unit and the welding unit, the pipeline does not need to rotate during the circumferential welding by the welding unit; at the same time, the pressing unit cooperates with the transportation unit, which can not only transport the pipeline, but also limit the ends of the pipeline. The ends of the pipelines on both sides of the welding unit always remain horizontal, preventing the ends of the pipelines on both sides of the welding unit from warping, especially for the pipeline with an increased length after splicing on the right side, ensuring the welding quality of the pipeline seams; at the same time, through the setting of the electric telescopic element, it can adapt to the transportation work of pipelines with different heights; at the same time, through the settings of the clamping block and the detection fork, the detection fork can collide with the pipeline support instead of the end of the pipeline, and the detection fork can push the end of the pipeline upward to cross the pipeline support, avoiding the collision between the end of the pipeline and the pipeline support, preventing the pipeline support from hindering the transportation of the pipeline, making the pipeline more smooth during long-distance transportation, increasing the transportation length of the pipeline, and improving the pipeline transportation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram for explaining the background of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention; Figure 3 It is a schematic cross-sectional view of the mounting plate and some of its upper structures of the present invention; Figure 4 It is a schematic diagram of the clamping block structure of the present invention; Figure 5 It is a schematic diagram of some structures of the present invention; Figure 6 It is a schematic cross-sectional view of the overall structure of the present invention; Figure 7 It is Figure 6 the partial enlarged view at A in Figure 8 Structural schematic diagram of the transportation unit of the present invention; Figure 9 Structural schematic diagram of the welding unit of the present invention; Figure 10 Cross-sectional schematic diagram of the swivel ring, welding head, electrical box and the second electric telescopic cylinder of the present invention; Figure 11 Cross-sectional schematic diagram of the adjustment mechanism of the present invention; Figure 12 Adjustment working principle diagram of the pressing unit and the welding unit of the present invention.

[0017] The reference signs are as follows: 1 - base, 2 - electric telescopic element, 3 - support frame, 4 - transportation unit, 5 - pressing unit, 6 - fixing plate, 7 - first electric telescopic cylinder, 8 - welding unit, 9 - support, 10 - guide roller, 11 - bottom plate, 12 - mounting ring, 13 - swivel ring, 14 - welding head, 15 - electrical box, 16 - second electric telescopic cylinder, 17 - first friction wheel, 18 - second friction wheel, 19 - first hydraulic cylinder, 20 - second hydraulic cylinder, 21 - conduit, 22 - mounting plate, 23 - clamp, 24 - first steel rope, 25 - sliding sleeve, 26 - first threaded sleeve, 27 - second threaded sleeve, 28 - detection fork, 29 - limit block, 30 - torsion spring. Detailed implementation manners

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0019] Please refer to Figures 1 - 12, in the attached drawings, x represents the utility tunnel, y represents the brackets in the tunnel for supporting pipelines, and z represents the pipelines; the present invention provides a technical solution: a horizontal transportation device for lifting pipeline installation in a utility tunnel, including a base 1, an electric telescopic element 2, a support frame 3, a plurality of transportation units 4, a plurality of pressing units 5, a fixing plate 6, an electric telescopic cylinder 1 7 and a welding unit 8; four rollers are installed at the bottom of the base 1 to facilitate the movement of the transportation device in the utility tunnel; the support frame 3 is arranged above the base 1 and is made by assembling and welding square pipes; the fixed end of the electric telescopic element 2 is installed at the top of the base 1, and the output end is fixed to the support frame 3; the electric telescopic element 2 is used for lifting the support frame 3 to adapt to the transportation of pipelines at different heights in the utility tunnel; the welding unit 8 is arranged on the support frame 3 and is used for welding the joints between adjacent pipelines; a plurality of transportation units 4 are detachably installed on the top of the support frame 3 and are evenly distributed on both sides of the welding unit 8; at least four transportation units 4 are provided; the number of transportation units 4 can be adjusted adaptively according to the length of a single pipeline; a plurality of pressing units 5 have the same structure as the transportation units 4 and are located above the transportation units 4, and the plurality of pressing units 5 are evenly distributed on both sides of the welding unit 8; at least two pressing units 5 are provided; the top end of the fixing plate 6 is fixedly connected to the pressing unit 5, and the bottom end is slidably connected to the support frame 3 in the vertical direction; the electric telescopic cylinder 1 7 is installed on the support frame 3 and is used for driving the fixing plate 6 and the pressing unit 5 to move in the vertical direction; before the welding unit 8 works, the electric telescopic cylinder 1 7 can drive the pressing unit 5 to press the pipeline tightly on the transportation unit 4 to prevent the end of the pipeline from tilting up and align the welding ends of the pipelines; an installation plate 22 is arranged on the side of the support frame 3, and a plurality of clamping blocks 23 are slidably connected to the installation plate 22; the plurality of clamping blocks 23 are arranged in a circumferential array with respect to the axis of the installation plate 22, and springs for resetting are fixedly connected to the clamping blocks 23; a clamping groove is formed in the clamping block 23, and the width of the clamping groove gradually decreases along the direction of the clamping block 23; a detection fork 28 is rotatably connected to the side wall of the installation plate 22 away from the clamping block 23; the end of the detection fork 28 away from the installation plate 22 is provided with a V-shaped opening; a limiting block 29 for limiting the detection fork 28 is fixedly connected to the installation plate 22; a torsion spring 30 for resetting is sleeved on the rotating shaft of the detection fork 28.

[0020] Reference Figure 6, the transport device is transported to the pipe joint inside the integrated pipe gallery by means of a crane and other equipment; the roller at the bottom end of the base 1 is locked, the base 1 is relatively fixed to the ground of the integrated pipe gallery, and the transport device remains stable; the pipes in the pipe gallery are installed and spliced ​​from top to bottom in sequence; the electric telescopic element 2 drives the support frame 3 to move upward until the transport unit 4 moves to the top of the pipe support; then the pipe is hoisted onto the transport unit 4 by means of a crane and other equipment; then the electric telescopic element 2 fine-tunes the height of the transport unit 4 to leave a small gap between the bottom of the pipe on the transport unit 4 and the pipe support (the bottom of the pipe is located above the pipe support) to avoid collision with the pipe support during the movement of the pipe to the right; the transport unit 4 is then driven The pipeline moves to the right in the direction of v1; after the first pipeline moves to the right side of the welding unit 8, the transport unit 4 transports the second pipeline to the position where it fits with the first pipeline; at this time, the joint of the two pipelines is located on the inner side of the welding unit 8; then the electric telescopic cylinder 7 drives the fixing plate 6 and the pressing unit 5 to move downward, and the pressing unit 5 makes the pipeline fit to the transport unit 4; the pressing unit 5 cooperates with the transport unit 4 to limit the ends of the pipelines on both sides of the welding unit 8, which can prevent the ends of the pipelines from tilting up, so that the pipelines on both sides of the welding unit 8 can be in a horizontal state, which is convenient for the subsequent welding unit 8 to weld the pipeline joints; the welding unit 8 can move and weld along the pipeline joints, and the pipeline does not need to rotate; after the welding of the pipeline joints is completed Finally, the transport unit 4 on the right side of the welding unit 8 transports the welded pipe to the right, and the transport unit 4 on the left side of the welding unit 8 transports the next pipe to the right synchronously, until the joint of the pipe is located inside the welding unit 8, and the welding unit 8 works again; as the length of the spliced ​​pipe increases, the length of the pipe on the right side of the welding unit 8 becomes longer and longer, and the pipe does not need to be rotated through the surrounding welding of the welding unit 8; at the same time, the pressing unit 5 cooperates with the transport unit 4, not only to transport the pipe, but also to limit the end of the pipe, so that the end of the pipe on both sides of the welding unit 8 is always kept in a horizontal state, preventing the pipe end on both sides of the welding unit 8 from tilting, especially the pipe with increased length after splicing on the right side, to ensure the welding quality of the pipe joint; wait for the top layer After the pipeline transportation is completed, the electric telescopic element 2 drives the support frame 3 to move downward to the next layer of pipeline installation position, and repeats the above pipeline transportation and welding work; the electric telescopic element 2 drives the support frame 3 to rise and fall, which can adapt to the installation of pipelines at different heights, greatly improving the installation efficiency of pipelines in the integrated pipeline gallery; as the length of the spliced ​​pipeline increases, the pressing unit 5 can ensure that the part of the spliced ​​pipeline located on the right side of the welding unit 8 remains horizontal, but the end away from the welding unit 8 will still bend downward under the action of gravity. When the spliced ​​pipeline is transported to the right, the downward bent end of the pipeline is easy to hit the pipeline support, and the end of the spliced ​​pipeline against the pipeline support and then continue to move to the right is easy to aggravate the bending deformation of the pipeline, thereby damaging the welding point of the spliced ​​pipeline;In this embodiment, after the transportation unit 4 transports the first pipe to the right side of the welding unit 8, the worker pushes the mounting plate 22 so that the clamping groove of the clamping block 23 is clamped into the right end of the pipe, and the clamping block 23 can stably clamp the end of the pipe; when the spliced pipe is transported to the right, the detection fork 28 contacts the pipe support instead of the pipe end; reference; Figure 7 , when the spliced pipe drives the mounting plate 22 and the detection fork 28 to move to the right, the detection fork 28 will slide along the pipe support. When the point a on the detection fork 28 contacts the point b on the pipe support, when the spliced pipe continues to move to the right, due to the setting of the limit block 29, in Figure 7 state, the detection fork 28 can only rotate clockwise, so the detection fork 28 will turn upward around the point a, and the rotation center c point of the detection fork 28 itself will drive the mounting plate 22 to lift upward, and the mounting plate 22 can drive the end of the pipe to lift upward synchronously; when the detection fork 28 rotates to the vertical state, the end of the pipe crosses the pipe support; then when the pipe continues to be transported, the detection fork 28 is separated from the pipe support, and the detection fork 28 returns to the Figure 7 shown state under the elastic force of the torsion spring 30; it should be noted that after the pipe crosses the pipe support, in order to make the detection fork 28 smoothly separated from the pipe support, as Figure 3 shown, an avoidance groove can be opened at the bottom end of the mounting plate 22 to increase the clockwise rotation angle of the detection fork 28; it can also be as Figure 5 and Figure 7 shown, to reduce the bottom edge length of the right end of the detection fork 28; through the setting of the mounting plate 22, the clamping block 23 and the detection fork 28 of the present invention, the end of the detection fork 28 away from the pipe end is set as a V shape. When the bending of the pipe end is within the specified range, the detection fork 28 can contact the pipe support during the movement process. The detection fork 28 can replace the end of the pipe to collide with the pipe support. The detection fork 28 can push the end of the pipe to lift upward over the pipe support, avoiding the collision between the pipe end and the pipe support, preventing the pipe support from hindering the transportation of the pipe, making the pipe transportation smoother during long-distance transportation, increasing the transportation length of the pipe, and improving the pipe transportation efficiency.

[0021] Specifically, as Figure 3 shown, a first steel rope 24 is fixedly connected to each of the clamping blocks 23. One end of the first steel rope 24 away from the clamping block 23 passes through the mounting plate 24 and is fixedly connected to a sliding sleeve 25. The sliding sleeve 25 is horizontally slidably connected to the mounting plate 22; a coaxial thread sleeve one 26 is rotatably connected to the sliding sleeve 25; a thread sleeve two 27 is rotatably connected to the mounting plate 22; the thread sleeve two 27 is threadedly connected to the thread sleeve one 26; by rotating the thread sleeve two 27, the thread sleeve one 26 can be driven to drive the sliding sleeve 25 to horizontally slide on the mounting plate 22. The sliding sleeve 25 can drive one end of the first steel rope 24 to move synchronously, and the other end of the first steel rope 24 can drive the clamping block 23 to slide along the radial direction of the mounting plate 22; in Figure 3In the shown state, the first steel rope 24 is in a taut state. When the sliding sleeve 25 moves outward, it can drive the clamping block 23 to open outward through the first steel rope 24. The staff can adjust the distance between the clamping block 23 and the axis of the mounting plate 22 according to the diameter of the pipeline to be transported, so that the clamping block 23 can adapt to the clamping of pipelines with different diameters, and the adjustment is convenient.

[0022] Specifically, as Figure 3 and Figure 12 shown, the transportation unit 4 is composed of a support 9 and two guide rollers 10. The two guide rollers 10 are rotatably mounted on the support 9, and the axes of the two guide rollers 10 are perpendicular to each other. When pressing the pipeline, the guide rollers 10 of the transportation unit 4 and the guide rollers 10 of the pressing unit 5 are tangent to the outer wall of the pipeline. It should be noted that a motor can be set on the support 9 to drive the guide rollers 10 to rotate, and the transportation of the pipeline is completed through the rolling friction between the guide rollers 10 and the pipeline. Or the pipeline can be pushed to move to the right by equipment such as a crane. If the transportation of the pipeline is realized by equipment such as a crane, there is no need to set a motor on the support 9, and the guide rollers 10 play a role in reducing the friction when the pipeline moves.

[0023] Specifically, as Figure 9 , Figure 10 and Figure 12 shown, the welding unit 8 includes a bottom plate 11, a mounting ring 12, a rotating ring 13, a welding head 14, an electrical box 15, a second electric telescopic cylinder 16, a first friction wheel 17 and a second friction wheel 18. The bottom plate 11 is installed in the middle of the support frame 3. The mounting ring 12 is fixedly installed on the top of the bottom plate 11 and an opening for avoiding the pipeline is provided at the top. The central angle corresponding to the opening is greater than 90° and less than 180°. The rotating ring 13 is coaxially arranged with the mounting ring 12 and is rotatably installed inside the mounting ring 12. The rotating ring 13 has the same shape as the mounting ring 12. The welding head 14 is arranged inside the rotating ring 13. The fixed end of the second electric telescopic cylinder 16 is fixedly connected to the rotating ring 13, and the output end is fixedly connected to the welding head 14. The electrical box 15 is fixedly installed inside the rotating ring 13 and is used to control the operation of the welding head 14 and the second electric telescopic cylinder 16. The first friction wheel 17 is coaxially arranged with the rotating ring 13 and is fixedly connected to the rotating ring 13. The second friction wheel 18 is rotatably connected to the bottom plate 11 and is in transmission connection with the first friction wheel 17.

[0024] After the splicing joint of the pipeline is located directly above the welding head 14, the control system in the electrical box 15 controls the second electric telescopic cylinder 16 to drive the welding head 14 to move upward, so that the welding head 14 contacts the outer wall of the pipeline; then the motor (not shown in the figure) drives the second friction wheel 18 to rotate, the second friction wheel 18 drives the first friction wheel 17 to rotate, the first friction wheel 17 drives the rotating ring 13 to rotate inside the mounting ring 12, and the rotating ring 13 drives the welding head 14 to make a circular motion along the outer side of the pipeline to weld the splicing joint of the pipeline; after the rotating ring 13 rotates one circle, the welding work of the pipeline splicing joint is completed, and then the second electric telescopic cylinder 16 drives the welding head 14 to move downward to the initial position to prevent the welding head 14 from being knocked during the subsequent movement of the pipeline; there are two second friction wheels 18, and the two friction wheels 18 work synchronously, so that the rotating ring 13 can work more stably; by providing openings at the tops of the mounting ring 12, the rotating ring 13 and the first friction wheel 17, after the welding and transportation of the pipeline are completed, when the support frame 3 drives the welding unit 8 to move downward to the lower layer, the pipeline can be removed from the opening of the welding unit 8, which is convenient for the welding unit 8 to separate from the pipeline.

[0025] Specifically, as Figure 11 and Figure 12 shown, a first hydraulic cylinder 19 is fixedly installed on the support frame 3, and the free end of the first hydraulic cylinder 19 is fixedly connected to the fixing plate 6; a second hydraulic cylinder 20 is also fixedly installed on the support frame 3, and the free end of the second hydraulic cylinder 20 is fixedly connected to the bottom plate 11; the cross-sectional area of the piston rod at the free end of the second hydraulic cylinder 20 is twice that of the piston rod at the free end of the first hydraulic cylinder 19; the first hydraulic cylinder 19 and the second hydraulic cylinder 20 are connected through a conduit 21; the conduit 21 is fixed to the inner side of the support frame 3 by a buckle or a bolt; the two ends of the conduit 21 are respectively located below the free end of the first hydraulic cylinder 19 and above the free end of the second hydraulic cylinder 20.

[0026] In the initial state, the inscribed circle of the rectangle formed by the two guide rollers 10 of the pressing unit 5 and the two guide rollers 10 of the transportation unit 4 is concentric with the rotating ring 13; refer to Figure 12, when the pressing unit 5 cooperates with the transportation unit 4 to press the pipeline, the outer wall of the pipeline is tangent to the four guide rollers 10 and is concentric with the rotating ring 13; when the diameter of the pipeline to be transported changes from a large diameter on the left to a small diameter on the right, the position of the transportation unit 4 remains unchanged (the transportation unit is relatively fixed with the support frame 3), and the pressing unit 5 moves downward by an increased distance, with a height difference of h2; at this time, the rotating ring 13 of the welding unit 8 needs to move downward by a height of h3 to ensure concentricity with the small-diameter pipeline; when the transportation unit 4 does not move, h2 = 2h3; the downward movement of the pressing unit 5 is driven by the fixed plate 6; when the electric telescopic cylinder 7 drives the fixed plate 6 and the pressing unit 5 to move downward, the fixed plate 6 drives the free end of the hydraulic cylinder 19 to move downward synchronously, and the hydraulic oil in the hydraulic cylinder 10 enters the hydraulic cylinder 20 through the conduit 21; under the action of the hydraulic oil pressure, the free-end piston of the hydraulic cylinder 20 drives the bottom plate 11 to move downward; the bottom plate 11 drives the mounting ring 12, the rotating ring 13, the welding head 14, the electrical box 15, the electric telescopic cylinder 17, the friction wheel 17 and the friction wheel 18 to move downward synchronously; since the cross-sectional area of the free-end piston rod of the hydraulic cylinder 20 is twice that of the free-end piston rod of the hydraulic cylinder 19, the downward movement distance of the free-end piston of the hydraulic cylinder 19 is equal to twice the downward movement distance of the free-end piston of the hydraulic cylinder 20; when the pressing unit 5 cooperates with the transportation unit 4 to clamp pipelines of different diameters, the rotating ring 13 of the welding unit 8 is always concentric with the pipeline to be welded, and the welding unit 8 can complete the welding and splicing of pipelines of different diameters and can also ensure the welding quality of the pipelines.

[0027] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A horizontal transportation device for the installation of lifting pipelines in an integrated pipe gallery, comprising a base (1), an electric telescopic element (2), a support frame (3) and a plurality of transportation units (4); the fixed end of the electric telescopic element (2) is installed on the top of the base (1), and the output end is fixed to the support frame (3); the support frame (3) is arranged above the base (1); a plurality of the transportation units (4) are installed on the top of the support frame (3); characterized in that: It further includes: A mounting plate (22), which is arranged on the side of the support frame (3); A plurality of clamping blocks (23), which are slidably connected to the mounting plate (22) and are circumferentially arrayed about the mounting plate (22); A spring for resetting is fixedly connected to each of the clamping blocks (23); A clamping groove is formed on each of the clamping blocks (23), and the width of the clamping groove gradually decreases along the direction of the clamping block (23); A detection fork (28), which is rotatably connected to the mounting plate (22) and the end far from the mounting plate (22) is provided with a V-shaped opening; A limit block (29), which is fixedly connected to the mounting plate (22) and is used for limiting the detection fork (28); A torsion spring (30), which is sleeved on the rotating shaft of the detection fork (28) and is used for resetting the detection fork (28).

2. The horizontal transportation device for lifting pipeline installation in an integrated pipe gallery according to claim 1, characterized in that: A first steel rope (24) is fixedly connected to each of the clamping blocks (23), and the end of the first steel rope (24) far from the clamping block (23) passes through the mounting plate (22) and is fixedly connected to a sliding sleeve (25), and the sliding sleeve (25) is horizontally slidably connected to the mounting plate (22); A first threaded sleeve (26) arranged coaxially is rotatably connected to the sliding sleeve (25); A second threaded sleeve (27) is rotatably connected to the mounting plate (22); The second threaded sleeve (27) is threadedly connected to the first threaded sleeve (26).

3. The horizontal transportation device for lifting pipeline installation in an integrated pipe gallery according to claim 1, characterized in that: An avoidance groove is formed at the bottom end of the mounting plate (22).

4. The horizontal transportation device for lifting pipeline installation in an integrated pipe gallery according to claim 1, characterized in that: The transportation unit (4) is composed of a support (9) and two guide rollers (10), and the two guide rollers (10) are rotatably installed on the support (9), and the axes of the two guide rollers (10) are perpendicular to each other.

5. The horizontal transportation device for lifting pipeline installation in an integrated pipe gallery according to claim 1, characterized in that: It further includes: A plurality of pressing units (5), which have the same structure as the transportation unit (4) and are located above the transportation unit (4), and the plurality of pressing units (5) are evenly distributed on both sides of the welding unit (8); A welding unit (8), which is arranged on the support frame (3) and is used for welding the seams of adjacent two pipes; A fixing plate (6), the top end of which is fixedly connected to the pressing unit (5), and the bottom end of which is slidably connected to the support frame (3) in the vertical direction; A first electric telescopic cylinder (7), which is installed on the support frame (3) and is used for driving the fixing plate (6) and the pressing unit (5) to move in the vertical direction.

6. The horizontal transportation device for lifting pipeline installation in an integrated pipe gallery according to claim 5, wherein: The welding unit (8) includes: A bottom plate (11), which is installed in the middle of the support frame (3); A mounting ring (12), which is fixedly installed on the top of the bottom plate (11) and an opening for avoiding the pipe is formed at the top end; A rotating ring (13), which is coaxially arranged with the mounting ring (12) and is rotatably installed inside the mounting ring (12); The rotating ring (13) has the same shape as the mounting ring (12); A welding head (14), which is arranged inside the rotating ring (13); A second electric telescopic cylinder (16), the fixed end of which is fixedly connected to the rotating ring (13), and the output end of which is fixedly connected to the welding head (14); An electrical box (15), which is fixedly installed inside the rotating ring (13) and is used for controlling the operation of the welding head (14) and the second electric telescopic cylinder (16); A first friction wheel (17), which is coaxially arranged with the rotating ring (13) and is fixedly connected to the rotating ring (13); A second friction wheel (18), which is rotatably connected to the bottom plate (11) and is drivingly connected to the first friction wheel (17).

7. The horizontal transportation device for lifting pipeline installation in an integrated pipe gallery according to claim 6, characterized in that: The central angle corresponding to the opening on the mounting ring (12) is greater than 90° and less than 180°.

8. The horizontal transportation device for lifting pipeline installation in an integrated pipe gallery according to claim 7, wherein: A hydraulic cylinder I (19) is fixedly installed on the support frame (3), and the free end of the hydraulic cylinder I (19) is fixedly connected to a fixing plate (6); a hydraulic cylinder II (20) is also fixedly installed on the support frame (3), and the free end of the hydraulic cylinder II (20) is fixedly connected to a bottom plate (11); the cross-sectional area of the piston rod at the free end of the hydraulic cylinder II (20) is twice that of the piston rod at the free end of the hydraulic cylinder I (19); the hydraulic cylinder I (19) and the hydraulic cylinder II (20) are communicated through a conduit (21); both ends of the conduit (21) are respectively located below the free end of the hydraulic cylinder I (19) and above the free end of the hydraulic cylinder II (20).

9. The horizontal transportation device for the installation of lifting pipelines in an integrated pipe gallery according to claim 4, wherein: A motor for driving a guide roller (10) to rotate is installed on a support (9) of the transportation unit (4).

Citation Information

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