Device and method for detecting pulling resistance of artificial turf
By designing multi-point detection and automatic loading and unloading devices, the problem of low detection efficiency of artificial turf in the prior art is solved, and efficient pull resistance detection is achieved.
Patent Information
- Application Number
- CN202510686122.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the artificial turf pull resistance detection device can only detect one test point, and requires repeated adjustment of position and loading and unloading, resulting in inefficient testing.
A detection system including a tensile detection device, a control device, a limit device, a loading device and a loading device are designed. Multi-point detection and automatic loading and unloading are realized through the combination of mechanical jaws, hydraulic rods, rotating frames and levers.
Simultaneous detection of multiple points of artificial turf is achieved, repeated adjustment operations are avoided, detection efficiency is improved, and manual operations are reduced through automatic discharge, which is suitable for artificial turf of different areas.
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Figure CN120253474A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of artificial turf detection, and specifically to a device and method for detecting the tensile resistance of artificial turf. Background Art
[0002] Artificial turf is an artificially manufactured simulated turf, usually made of synthetic fibers (such as polyethylene, polypropylene), which simulates the appearance and feel of natural turf. By providing an aesthetic, practical and economical solution, it meets people's different requirements for lawn decoration and functional needs. It is widely used in sports stadiums, landscape design, residential gardening and other fields to replace natural turf or improve the environmental landscape. During the manufacturing process of artificial turf, various quality and performance tests need to be carried out on it. The tensile resistance test is one of the more important items, because it directly affects the service life, safety and performance of artificial turf. Therefore, detecting the tensile resistance of artificial turf helps to ensure its safety, durability, environmental adaptability and performance, and is an important means to guarantee product quality and user experience.
[0003] In the existing Chinese patent with the publication number CN211602704U and the name of "artificial turf tensile resistance detection device", it includes a workbench. When the hydraulic tank fixedly installed on the upper end wall of the workbench is started, the hydraulic tank will transport the hydraulic pressure of the internal machine to the moving block through the hydraulic pipe. The moving block can drive the hydraulic upper clamp and the hydraulic lower clamp to move left and right through the hydraulic column, and the hydraulic upper clamp and the hydraulic lower clamp can perform up and down clamping movements under the action of hydraulic pressure to clamp the turf. So when the two sets of hydraulic upper clamps and hydraulic lower clamps clamp the two ends of the turf, the moving block can drive the hydraulic upper clamp and the hydraulic lower clamp to move through the hydraulic pressure, and stretch and tighten the turf clamped by the hydraulic upper clamp and the hydraulic lower clamp. In this way, when the tensile force detection device tests the tensile force of the turf, the turf itself does not have elasticity, and the tensile force data detected by the tensile force detection device is more accurate and perfect.
[0004] However, in the above technology, the artificial grass on the artificial turf is clamped by two tensile clamps, and then stretched and detected. The two tensile clamps can only detect one test point on the artificial turf. During the tensile resistance test, there is more than one test point on the artificial turf. When using the above device, after the detection of one point is completed, the position of the artificial turf needs to be adjusted, and then the next test point is tested. Repeated adjustment operations are required, and the artificial turf needs to be loaded and unloaded when the device stops, resulting in a reduction in the test efficiency. Therefore, we have proposed a device and method for detecting the tensile resistance of artificial turf to solve the above problems. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides a device and method for detecting the tensile resistance of artificial turf, which solves the problem that only one test point on the artificial turf can be detected. After the detection of one point is completed, the position of the artificial turf needs to be adjusted, and then the next test point can be tested. Repeated adjustment operations are required, and the artificial turf needs to be loaded and unloaded when the device stops, resulting in a reduction in the test efficiency.
[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: A device for detecting the tensile resistance of artificial turf includes a tensile testing device, a control device, a limiting device, a feeding device, and a discharging device, where: The tensile testing device includes a mounting member, a first hydraulic rod, a tensile force sensor, and a first clamping member. The first hydraulic rod is installed on the mounting member, the tensile force sensor is installed at the lower end of the first hydraulic rod by screws, and the first clamping member is arranged at the bottom of the tensile force sensor; The first clamping member includes a mounting plate and mechanical claws arranged in a rectangular array at its bottom for clamping artificial grass, and the mounting plate is installed at the bottom of the tensile force sensor; The control device is arranged on the mounting member, and the control device is electrically connected to the tensile force sensor for real-time monitoring of test data; The limiting device includes a moving member, two groups of fixing frames symmetrically arranged on the moving member, a third hydraulic rod arranged on the fixing frames, and a connecting lock. The moving member is installed on the mounting member. One group of the fixing frames includes two. The connecting lock is installed at the other end of the third hydraulic rod for fixing the position of the feeding device; The feeding device includes a rotating frame, second clamping members arranged in a circumferential array, and a driving member connected to the discharging device. The rotating frame includes a circular plate and brackets arranged in a circumferential array along its outer circumference. There are three brackets. There are three groups of the second clamping members. The second clamping members are arranged at the ends of the brackets away from the circular plate. The driving member is arranged at the bottom of the circular plate. When the driving member operates, the rotating frame rotates, which is used to move the artificial turf that has not been subjected to tensile testing to the mounting member and move the artificial turf that has been subjected to tensile testing to the discharging box; The discharging device includes a rotating block, toggle rods symmetrically arranged on the rotating block, and a discharging box. The rotating block is arranged on the driving member. The toggle rods are arranged on the outer peripheral wall of the rotating block. The rotating block and the toggle rods are suspended above the discharging box. When the driving member operates, the rotating block drives the toggle rods to rotate, which is used to dial the artificial turf that has undergone tensile testing into the discharging box.
[0007] Further, the mounting member includes a mounting box and a mounting frame installed on the side away from the rotating frame of the mounting box. The first hydraulic rod is installed at the upper end of the mounting frame, and the control device is installed on the side of the mounting frame away from the mounting box; A maintenance plate is connected to the back side of the mounting box by screws for maintaining and repairing its internal structure.
[0008] Further, the mechanical gripper includes two symmetrical clamping blocks, a first electric telescopic rod disposed outside the clamping blocks, and a mounting block. The first electric telescopic rod is rotatably mounted between the outside of the clamping block and the mounting block and is electrically connected to the control device. The mounting block is mounted at the bottom of the mounting plate. When the first electric telescopic rod operates, the two clamping blocks clamp the artificial grass.
[0009] Further, the moving member includes a fixing plate and a second hydraulic rod mounted at the bottom thereof. The fixing frame is mounted on the fixing plate, and the fixing frame is in an L shape placed horizontally; guide rods are symmetrically arranged at the bottom of the fixing plate. The second hydraulic rod and the guide rods are both mounted in the mounting box, and the fixing plate is disposed in the mounting box; a connecting groove is penetrated through the fixing frame, and the connecting groove is opened at the top of the mounting box.
[0010] Further, the connecting lock includes a lock body, a lock block, and a second electric telescopic rod. The lock body is clamped at one end of a second clamping member disposed above the mounting box. The second electric telescopic rod is mounted on a side of the lock body away from the third hydraulic rod and is connected to the lock block. The second electric telescopic rod is electrically connected to the control device, and the lock block is used for limiting the second clamping member disposed above the mounting box.
[0011] Further, the second clamping member includes two symmetrically arranged upper pressing plates and a lower pressing plate disposed below the upper pressing plates. Cylinders are linearly arranged on the upper pressing plates, and the lower ends of the cylinders are connected to the lower pressing plate by screws. One of the upper pressing plates is mounted at one end of a bracket; bumps are respectively arranged at both ends of the upper pressing plates and both ends of the lower pressing plate. Two bumps at the same end in the second clamping member on the mounting box are clamped between the lock body and the lock block of the connecting lock; a sleeve plate is mounted at the inner end of one side of the lower pressing plate, and a sliding plate is mounted at the inner end of the other side of the lower pressing plate. The other end of the sliding plate extends into the sleeve plate, and a connecting spring is mounted between the end of the sliding plate and the inner wall of the sleeve plate.
[0012] Further, convex strips are respectively arranged on the relatively close sides of the upper pressing plate and the lower pressing plate. Guide blocks are linearly arranged on the outside of the lower pressing plate, and the guide blocks are connected to guide grooves. The guide grooves are opened on the outer side wall of the upper pressing plate; a feeding table is arranged on one side of the mounting box. The mounting box, the discharging box, and the feeding table are annularly arranged below the rotating frame.
[0013] Further, a base is installed at the bottom of the driving member, and the base is placed on the ground. The driving member includes a first gear, a second gear, a third gear, a fourth gear, a motor, and a connecting member. The first gear is disposed below the circular plate in the rotating frame and is coaxially arranged with the circular plate. The second gear is meshed with the first gear on one side. The third gear is disposed below the second gear and is coaxially arranged with the second gear. The second gear and the third gear are disposed on the base. The fourth gear is disposed on the side of the third gear away from the first gear and is meshed with the third gear. The motor is disposed below the third gear and is installed on the base by screws. The motor is electrically connected to the control device. The connecting member is disposed above the fourth gear. The first gear, the second gear, the third gear, and the fourth gear are all spur gears, and the second gear is a 120-degree sector gear. The third gear is a half gear. The second gear and the third gear are disposed on the same side.
[0014] Further, the connecting member includes two symmetrically arranged rotating wheels and a belt sleeved outside thereof. One of the rotating wheels is installed above the fourth gear and is coaxial with the fourth gear. Above the other rotating wheel, two meshed fifth gears are installed. The fifth gears are bevel gears. One of the fifth gears is installed on the rotating wheel, and the other fifth gear is connected to the rotating block.
[0015] A method for detecting the tensile resistance of artificial turf, comprising the following steps: S1. According to the area of the artificial turf, control the third hydraulic rod to drive the connecting lock to move and match the position of the bump. Place the artificial turf on the loading table, and place the artificial turf on the loading table in a group of second clamping members on the loading table to stably clamp it; S2. The motor operates, causing the second gear and the third gear to rotate. The second gear is meshed with the first gear, causing the first gear and the rotating frame to rotate 120 degrees. The artificial turf installed in step S1 moves to the installation box to complete loading. At this time, the second clamping member originally located on the unloading box moves to the loading table to continue loading, and the artificial turf that has undergone a tensile test and its connected second clamping member originally located on the installation box move to the unloading box for unloading; S211. The second clamping member containing the artificial turf that has not undergone a tensile test moves to the installation box. The moving member drives the four fixing frames and the structures provided thereon to move upward, causing the connecting lock to be clamped to the second clamping member to limit and fix the second clamping member; S212. The first hydraulic rod drives the mounting plate and the mechanical claw to move downward. According to the points to be tested, control the mechanical claws at the corresponding points to clamp the artificial grass on the artificial turf. The first hydraulic rod drives the mechanical claws to move upward for a tensile test. The tensile sensor monitors the tensile force in real time and displays the detection data on the control device; S221. The third gear rotates as the second gear rotates. During the meshing process of the second gear and the first gear, the third gear is not connected to the fourth gear. When the second gear and the first gear just separate, the motor continues to operate, the third gear rotates, meshes with the fourth gear, drives the fourth gear to rotate 180 degrees, and drives the rotating block and the two lever arms to rotate 180 degrees through the connecting member, so that the lever arms rotate to dial down the artificial turf that has undergone a tensile test located on the unloading box, and the artificial turf falls into the unloading box to complete unloading. When the two lever arms are parallel to the ground, the motor stops operating; S222. Take out the artificial turf that has undergone a tensile test in the unloading box for processing.
[0016] The present invention has the following beneficial effects: (1). In the artificial turf tensile resistance detection device and method, through the combined use of the provided tensile sensor, mounting plate, and multiple mechanical claws at the bottom thereof, the device can perform tensile tests on multiple points on the artificial turf at one time, avoiding the need for repeated adjustment operations. Moreover, through the combined use of the provided rotating frame, second clamping member, driving member, rotating block, and lever arm, when performing a tensile test on the artificial turf on the installation box, it is used for loading and unloading the artificial turf on the other two second clamping members. Thus, when the tensile test of the artificial turf on the installation box ends, a new artificial turf can be quickly put in place without long-term waiting, improving the efficiency of the tensile test.
[0017] (2) The artificial turf tensile resistance detection device and method, through the combined use of the upper pressing plate, lower pressing plate, sleeve plate, sliding plate, connecting spring, connecting lock, and the third hydraulic rod, can be applicable to artificial turfs of multiple different areas, and the device has a large application range.
[0018] (3) The artificial turf tensile resistance detection device and method, through the combined use of the driving member, rotating block, and lever, are used to automatically discharge the artificial turf that has undergone a tensile test when it moves to the blanking box, avoiding the need for manual operation and facilitating the centralized collection and treatment of the tested artificial turf.
[0019] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic structural diagram of the present invention; Figure 2 It is of the present invention Figure 1 A schematic structural diagram from another perspective; Figure 3 It is a schematic structural diagram of the fixed frame and the third hydraulic rod of the present invention moving into the installation box; Figure 4 It is a schematic structural diagram of the second hydraulic rod and the guide rod of the present invention; Figure 5 It is a schematic structural diagram of the interior of the installation box of the present invention; Figure 6 It is a schematic structural diagram of the sleeve plate and the sliding plate of the present invention; Figure 7 It is a schematic structural diagram of the mounting plate and the mechanical claw of the present invention; Figure 8 It is a schematic structural diagram of the rotating frame of the present invention; Figure 9 It is a schematic structural diagram of the driving member of the present invention; Figure 10 It is of the present invention Figure 5 A schematic structural diagram at position A in the present invention.
[0021] In the figure, 1 is the installation box; 2 is the installation rack; 3 is the first hydraulic rod; 4 is the tension sensor; 5 is the installation plate; 6 is the mechanical gripper; 7 is the control device; 8 is the maintenance plate; 9 is the second hydraulic rod; 10 is the guide rod; 11 is the fixed plate; 12 is the fixed rack; 13 is the third hydraulic rod; 14 is the connecting lock; 15 is the upper pressure plate; 16 is the lower pressure plate; 17 is the cylinder; 18 is the convex block; 19 is the sleeve plate; 20 is the sliding plate; 21 is the connecting spring; 22 is the guide block; 23 is the connecting groove; 24 is the first gear; 25 is the second gear; 26 is the third gear; 27 is the motor; 28 is the fourth gear; 29 is the rotating wheel; 30 is the belt; 31 is the fifth gear; 32 is the rotating block; 33 is the lever; 34 is the base; 35 is the blanking box; 36 is the feeding table; 37 is the rotating rack. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0023] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating the orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.
[0024] Please refer to Figures 1 - 10, an embodiment of the present invention provides a technical solution: a device for detecting the tensile resistance of artificial turf, including a tensile detection device, a control device 7, a limiting device, a feeding device, and a discharging device, wherein: The tensile detection device includes a mounting member, a first hydraulic rod 3, a tensile force sensor 4, and a first clamping member. The first hydraulic rod 3 is mounted on the mounting member, the tensile force sensor 4 is mounted at the lower end of the first hydraulic rod 3 by screws, and the first clamping member is arranged at the bottom of the tensile force sensor 4; The first clamping member includes a mounting plate 5 and mechanical clamping jaws 6 arranged in a rectangular array at its bottom for clamping artificial grass. The mounting plate 5 is mounted at the bottom of the tensile force sensor 4. The mounting member includes a mounting box 1 and a mounting frame 2 mounted on the side of the mounting box 1 away from the rotating frame 37. The first hydraulic rod 3 is mounted at the upper end of the mounting frame 2, and the control device 7 is mounted on the side of the mounting frame 2 away from the mounting box 1; A maintenance plate 8 is connected to the back side of the mounting box 1 by screws for maintaining and repairing its internal structure; The control device 7 is arranged on the mounting member, and the control device 7 is electrically connected to the tensile force sensor 4 for real-time monitoring of test data; The limiting device includes a moving member, two groups of fixing frames 12 symmetrically arranged on the moving member, a third hydraulic rod 13 arranged on the fixing frames 12, and a connecting lock 14. The moving member is mounted on the mounting member. One group of fixing frames 12 includes two. The connecting lock 14 is mounted at the other end of the third hydraulic rod 13 for fixing the position of the feeding device; The feeding device includes a rotating frame 37, second clamping members arranged in a circumferential array, and a driving member connected to the discharging device. The rotating frame 37 includes a circular plate and brackets arranged in a circumferential array along its outer circumference. There are three brackets. There are three groups of second clamping members. The second clamping members are arranged at the ends of the brackets away from the circular plate. The driving member is arranged at the bottom of the circular plate. When the driving member operates, the rotating frame 37 rotates to move the artificial turf that has not been subjected to a tensile test onto the mounting member and move the artificial turf that has been subjected to a tensile test onto the discharging box 35; The discharging device includes a rotating block 32, toggle rods 33 symmetrically arranged on the rotating block 32, and a discharging box 35. The rotating block 32 is arranged on the driving member. The toggle rods 33 are arranged on the outer peripheral wall of the rotating block 32. The rotating block 32 and the toggle rods 33 are suspended above the discharging box 35. When the driving member operates, the rotating block 32 drives the toggle rods 33 to rotate to dial the artificial turf that has undergone a tensile test into the discharging box 35.
[0025] Specifically, the mechanical clamping jaw 6 includes two symmetrical clamping blocks, a first electric telescopic rod arranged outside the clamping blocks, and a mounting block. The first electric telescopic rod is rotatably mounted between the outside of the clamping blocks and the mounting block and is electrically connected to the control device 7. The mounting block is mounted at the bottom of the mounting plate 5. When the first electric telescopic rod operates, the two clamping blocks clamp the artificial grass.
[0026] In this implementation scheme, the first hydraulic rod 3 drives the mounting plate 5 and the mechanical gripper 6 to move downward. According to the points to be tested, the first electric telescopic rod at the corresponding point controls the movement of the clamping block so that the clamping block clamps the artificial grass on the artificial turf. Then the first hydraulic rod 3 drives the mechanical gripper 6 to move upward for a tensile test (i.e., the detection of the tensile resistance ability). The tensile sensor 4 monitors the tensile force in real time and displays the detection data on the control device 7.
[0027] Specifically, the moving part includes a fixed plate 11 and a second hydraulic rod 9 installed at its bottom. A fixed frame 12 is installed on the fixed plate 11, and the fixed frame 12 is in the shape of an L placed horizontally. Guide rods 10 are symmetrically arranged at the bottom of the fixed plate 11. The second hydraulic rod 9 and the guide rods 10 are both installed in the installation box 1, and the fixed plate 11 is arranged in the installation box 1. A connecting groove 23 is penetrated and connected to the fixed frame 12, and the connecting groove 23 is opened at the top of the installation box 1. The connecting lock 14 includes a lock body, a lock block and a second electric telescopic rod. The lock body is clamped at one end of the second clamping part arranged above the installation box 1. The second electric telescopic rod is installed on the side of the lock body away from the third hydraulic rod 13 and is connected to the lock block. The second electric telescopic rod is electrically connected to the control device 7, and the lock block is used to limit the second clamping part arranged above the installation box 1.
[0028] In this implementation scheme, when the artificial turf without a tensile test moves to the installation box 1 along with the second clamping part outside it, the second hydraulic rod 9 drives the fixed frame 12, the third hydraulic rod 13 and the connecting lock 14 to move upward through the fixed plate 11. The connecting lock 14 is clamped outside the convex blocks 18 at the same end of the upper pressing plate 15 and the lower pressing plate 16 on the same side. The second electric telescopic rod drives the lock block to be clamped above the upper convex block 18 to limit the two convex blocks 18, completing the limit fixation of the second clamping part. Then the tensile test can be carried out.
[0029] Specifically, the second clamping member includes two symmetrically arranged upper pressing plates 15 and a lower pressing plate 16 disposed below the upper pressing plate 15. The upper pressing plate 15 is linearly arrayed with cylinders 17, and the lower ends of the cylinders 17 are connected to the lower pressing plate 16 by screws. One side of the upper pressing plate 15 is installed at one end of the bracket; convex blocks 18 are respectively provided at both ends of the upper pressing plate 15 and both ends of the lower pressing plate 16. Two convex blocks 18 at the same end in the second clamping member on the mounting box 1 are clamped between the lock body and the lock block of the connecting lock 14; a sleeve plate 19 is installed at the inner end of one side of the lower pressing plate 16, and a sliding plate 20 is installed at the inner end of the other side of the lower pressing plate 16. The other end of the sliding plate 20 extends into the sleeve plate 19, and a connecting spring 21 is installed between the end of the sliding plate 20 and the inner wall of the sleeve plate 19. Convex strips are respectively provided on the relatively close sides of the upper pressing plate 15 and the lower pressing plate 16. Guide blocks 22 are linearly arrayed on the outer side of the lower pressing plate 16, and the guide blocks 22 are connected to the guide grooves, and the guide grooves are opened on the outer side wall of the upper pressing plate 15; a loading table 36 is provided on one side of the mounting box 1, and the mounting box 1, the unloading box 35 and the loading table 36 are annularly arranged below the rotating frame 37.
[0030] In this embodiment, one side of the artificial turf is placed between the upper pressing plate 15 and the lower pressing plate 16 on one side. The cylinder 17 on this side drives the lower pressing plate 16 to move upward. The guide block 22 moves in the guide groove, and the convex strips between the upper pressing plate 15 and the lower pressing plate 16 clamp the artificial turf. The cylinder 17 stops operating, and the other side repeats the operation to clamp the artificial turf.
[0031] After the connecting lock 14 is connected to the convex block 18, the third hydraulic rod 13 operates to pull the upper pressing plate 15. The upper pressing plates 15 on both sides move to both sides respectively. The sliding plate 20 moves in the sleeve plate 19, and the connecting spring 21 is stretched until the artificial turf is completely flattened. The third hydraulic rod 13 stops operating, and then the tensile test can be carried out.
[0032] Specifically, a base 34 is installed at the bottom of the driving member. The base 34 is placed on the ground. The driving member includes a first gear 24, a second gear 25, a third gear 26, a fourth gear 28, a motor 27 and a connecting member. The first gear 24 is arranged below the circular plate in the rotating frame 37 and is coaxially arranged with the circular plate. The second gear 25 is meshed and arranged on one side of the first gear 24. The third gear 26 is arranged below the second gear 25 and is coaxially arranged with the second gear 25. The second gear 25 and the third gear 26 are arranged on the base 34. The fourth gear 28 is arranged on the side of the third gear 26 away from the first gear 24 and is meshed and connected with the third gear 26. The motor 27 is arranged below the third gear 26 and is installed on the base 34 by screws. The motor 27 is electrically connected to the control device 7. The connecting member is arranged above the fourth gear 28. The first gear 24, the second gear 25, the third gear 26 and the fourth gear 28 are all spur gears. The second gear 25 is a sector gear of 120 degrees, and the third gear 26 is a half gear. The second gear 25 and the third gear 26 are arranged on the same side. The connecting member includes two symmetrically arranged rotating wheels 29 and a belt 30 sleeved outside thereof. One rotating wheel 29 is installed above the fourth gear 28 and is coaxially arranged with the fourth gear 28. Two meshed fifth gears 31 are installed above the other rotating wheel 29. The fifth gears 31 are bevel gears. One fifth gear 31 is installed on the rotating wheel 29, and the other fifth gear 31 is connected to the rotating block 32.
[0033] In this implementation scheme, the motor 27 drives the second gear 25 and the third gear 26 to rotate, so that the second gear 25 is first meshed and connected with the first gear 24, causing the rotating frame 37 to rotate, so that the three groups of second clamping members carry the artificial turf installed thereon to change positions. When the second gear 25 is disengaged from the first gear 24, the third gear 26 is meshed and connected with the fourth gear 28, causing the two rotating wheels 29 to rotate, thereby driving the two fifth gears 31 to rotate, which is used to drive the rotating block 32 and the two lever rods 33 installed thereon to rotate, so that the lever rods 33 rotate, and the artificial turf that is released from the extrusion limit on the blanking box 35 is pushed down and falls into the blanking box 35 for collection.
[0034] A method for detecting the tensile resistance of artificial turf, comprising the following steps: S1. According to the area of the artificial turf, control the third hydraulic rod 13 to drive the connecting lock 14 to move and match the position of the convex block 18. Place the artificial turf on the feeding table 36, and place the artificial turf on the feeding table 36 in a set of second clamping members to stably clamp it; S2. The motor 27 operates to make the second gear 25 and the third gear 26 rotate. The second gear 25 is meshed and connected with the first gear 24, so that the first gear 24 and the rotating frame 37 rotate 120 degrees. The artificial turf installed in step S1 moves to the installation box 1 to complete feeding. At this time, the second clamping member originally located on the blanking box 35 moves to the feeding table 36 to continue feeding, and the artificial turf that has undergone a tensile test and its connected second clamping member originally located on the installation box 1 move to the blanking box 35 for blanking; S211. The second clamping member equipped with the artificial turf that has not undergone a tensile test moves to the installation box 1, and the moving member drives the four fixing frames 12 and the structures provided thereon to move upward, so that the connecting lock 14 is clamped to the second clamping member to limit and fix the second clamping member; S212. The first hydraulic rod 3 drives the mounting plate 5 and the mechanical claw 6 to move downward. According to the points to be tested, control the mechanical claw 6 at the corresponding point to clamp the artificial grass on the artificial turf. The first hydraulic rod 3 drives the mechanical claw 6 to move upward for a tensile test. The tensile sensor 4 monitors the tensile force in real time and displays the detection data on the control device 7; S221. The third gear 26 rotates as the second gear 25 rotates. During the meshing process of the second gear 25 and the first gear 24, the third gear 26 is not connected to the fourth gear 28. When the second gear 25 and the first gear 24 are just separated, the motor 27 continues to operate, the third gear 26 rotates, meshes with the fourth gear 28, and drives the fourth gear 28 to rotate 180 degrees. Through the connecting member, the rotating block 32 and the two lever rods 33 are rotated 180 degrees, so that the lever rods 33 rotate to dial down the artificial turf that has undergone a tensile test located on the blanking box 35, and the artificial turf falls into the blanking box 35 to complete blanking. When the two lever rods 33 are parallel to the ground, the motor 27 stops operating; S222. Take out the artificial turf that has undergone a tensile test in the blanking box 35 for processing.
[0035] During use, the artificial turf is placed on the loading table 36. The artificial turf on the loading table 36 is placed between the upper pressing plate 15 and the lower pressing plate 16 on one side of the second clamping member on the loading table 36. The air cylinder 17 on this side drives the lower pressing plate 16 to move upward. The guiding block 22 moves in the guiding groove, and the rib between the upper pressing plate 15 and the lower pressing plate 16 clamps the artificial turf. The air cylinder 17 stops operating, and the operation is repeated on the other side to clamp the artificial turf. The fixing frame 12, the third hydraulic rod 13, and the connecting lock 14 on the installation box 1 move downward into the installation box 1 to release the limit on the second clamping member thereon. Then, the motor 27 drives the second gear 25 and the third gear 26 to rotate, so that the second gear 25 first meshes and connects with the first gear 24, causing the rotating frame 37 to rotate, and causing the three groups of second clamping members to carry the artificial turf installed thereon to change positions. The artificial turf that has not been subjected to the tensile test on the original loading table 36 moves to the installation box 1, the artificial turf that has been subjected to the tensile test on the original installation box 1 moves to the blanking box 35, the artificial turf on the original blanking box 35 has been blanked, and the second clamping member that does not clamp the artificial turf moves to the loading table 36 to continue loading. After the artificial turf moves to the installation box 1, the second hydraulic rod 9 drives the fixing frame 12, the third hydraulic rod 13, and the connecting lock 14 to move upward through the fixing plate 11. The connecting lock 14 is stuck outside the convex block 18 at the same end of the upper pressing plate 15 and the lower pressing plate 16 on the same side. The second electric telescopic rod drives the lock block to be stuck above the upper convex block 18 to limit the two convex blocks 18, completing the limit fixation of the second clamping member. Subsequently, the first hydraulic rod 3 drives the mounting plate 5 and the mechanical claw 6 to move downward. According to the points to be tested, the first electric telescopic rod at the corresponding point controls the clamping block to move, so that the clamping block clamps the artificial grass on the artificial turf. The first hydraulic rod 3 drives the mechanical claw 6 to move upward to conduct a tensile test. The tensile sensor 4 monitors the tensile force in real time and displays the detection data on the control device 7.
[0036] During the tensile test, the air cylinders 17 on both sides of the artificial turf that has moved to the blanking box 35 drive the lower pressing plate 16 to move downward to release the clamping of the artificial turf. When the second gear 25 disengages from the first gear 24, the third gear 26 meshes with the fourth gear 28, causing the two rotating wheels 29 to rotate, thereby driving the two fifth gears 31 to rotate, which is used to drive the rotating block 32 and the two dial rods 33 mounted thereon to rotate, so that the dial rods 33 rotate to push down the artificial turf on the blanking box 35 that has been released from the extrusion limit and fall into the blanking box 35 for collection. During this process, the second clamping member that has moved to the loading table 36 continues to be loaded.
[0037] In summary, through the stretching detection device, the control device 7, the limiting device, the feeding device and the discharging device, the present application can perform tensile tests on multiple points on the artificial turf at one time, avoiding the need for repeated adjustment operations. Moreover, when the tensile test on the artificial turf on the installation box 1 is completed, a new artificial turf can be quickly put in place without long-term waiting, improving the efficiency of the tensile test. The device has a wide range of applications, can automatically discharge materials, avoiding the need for manual operation, and facilitating the centralized collection and treatment of the tested artificial turf.
[0038] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0039] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An artificial turf tensile resistance detection device, characterized in that, It includes a stretching detection device, a control device (7), a limiting device, a feeding device and a discharging device, where: The stretching detection device includes a mounting member, a first hydraulic rod (3), a tensile force sensor (4) and a first clamping member. The first hydraulic rod (3) is mounted on the mounting member. The tensile force sensor (4) is mounted at the lower end of the first hydraulic rod (3) by screws. The first clamping member is arranged at the bottom of the tensile force sensor (4); The first clamping member includes a mounting plate (5) and mechanical jaws (6) arranged in a rectangular array at its bottom for clamping artificial grass. The mounting plate (5) is mounted at the bottom of the tensile force sensor (4); The control device (7) is arranged on the mounting member. The control device (7) is electrically connected to the tensile force sensor (4) for real-time monitoring of test data; The limiting device includes a moving member, two groups of fixing frames (12) symmetrically arranged on the moving member, a third hydraulic rod (13) arranged on the fixing frames (12) and a connecting lock (14). The moving member is mounted on the mounting member. One group of the fixing frames (12) includes two. The connecting lock (14) is mounted at the other end of the third hydraulic rod (13) for fixing the position of the feeding device; The feeding device includes a rotating frame (37), second clamping members arranged in a circular array and a driving member connected to the discharging device. The rotating frame (37) includes a circular plate and brackets arranged in a circular array along its outer circumference. There are three brackets. There are three groups of the second clamping members. The second clamping members are arranged at the ends of the brackets away from the circular plate. The driving member is arranged at the bottom of the circular plate. When the driving member operates, the rotating frame (37) rotates to move the artificial turf that has not undergone tensile testing onto the mounting member and move the artificial turf that has undergone tensile testing onto the discharging box (35); The discharging device includes a rotating block (32), toggle levers (33) symmetrically arranged on the rotating block (32) and a discharging box (35). The rotating block (32) is arranged on the driving member. The toggle levers (33) are arranged on the outer peripheral wall of the rotating block (32). The rotating block (32) and the toggle levers (33) are suspended above the discharging box (35). When the driving member operates, the rotating block (32) drives the toggle levers (33) to rotate to dial the artificial turf that has undergone tensile testing into the discharging box (35); 2. The artificial turf tensile resistance detection device according to claim 1, characterized in that: The mounting member includes a mounting box (1) and a mounting frame (2) mounted on the side of the mounting box (1) away from the rotating frame (37). The first hydraulic rod (3) is mounted at the upper end of the mounting frame (2). The control device (7) is mounted on the side of the mounting frame (2) away from the mounting box (1); A maintenance plate (8) is connected to the back side of the mounting box (1) by screws for maintaining and overhauling its internal structure.
3. The artificial turf tensile resistance detection device according to claim 1, characterized in that: The mechanical gripper (6) includes two symmetrical clamping blocks, a first electric telescopic rod arranged outside the clamping blocks, and a mounting block. The first electric telescopic rod is rotatably mounted between the outside of the clamping block and the mounting block and is electrically connected to the control device (7). The mounting block is mounted at the bottom of the mounting plate (5). When the first electric telescopic rod operates, the two clamping blocks clamp the artificial grass.
4. The artificial turf tensile resistance detection device according to claim 2, characterized in that: The moving member includes a fixing plate (11) and a second hydraulic rod (9) mounted at the bottom thereof. The fixing frame (12) is mounted on the fixing plate (11), and the fixing frame (12) is in the shape of an L placed horizontally. Guide rods (10) are symmetrically arranged at the bottom of the fixing plate (11). The second hydraulic rod (9) and the guide rods (10) are both mounted in the mounting box (1), and the fixing plate (11) is arranged in the mounting box (1). The fixing frame (12) is connected through a connection groove (23), and the connection groove (23) is opened at the top of the mounting box (1).
5. The artificial turf tensile resistance detection device according to claim 4, characterized in that: The connection lock (14) includes a lock body, a lock block, and a second electric telescopic rod. The lock body is clamped at one end of a second clamping member arranged above the mounting box (1). The second electric telescopic rod is mounted on the side of the lock body away from the third hydraulic rod (13) and is connected to the lock block. The second electric telescopic rod is electrically connected to the control device (7), and the lock block is used to limit the second clamping member arranged above the mounting box (1).
6. The artificial turf tensile resistance detection device according to claim 5, wherein: The second clamping member includes two symmetrically arranged upper pressing plates (15) and a lower pressing plate (16) arranged below the upper pressing plates (15). Cylinders (17) are linearly arrayed on the upper pressing plates (15). The lower ends of the cylinders (17) are connected to the lower pressing plate (16) by screws. One of the upper pressing plates (15) is mounted at one end of the bracket. Protrusions (18) are respectively arranged at both ends of the upper pressing plates (15) and both ends of the lower pressing plate (16). The two protrusions (18) at the same end in the second clamping member on the mounting box (1) are clamped between the lock body and the lock block of the connection lock (14). A sleeve plate (19) is mounted at the inner end of one side of the lower pressing plate (16), and a sliding plate (20) is mounted at the inner end of the other side of the lower pressing plate (16). The other end of the sliding plate (20) extends into the sleeve plate (19), and a connection spring (21) is mounted between the end of the sliding plate (20) and the inner wall of the sleeve plate (19).
7. An artificial turf tensile resistance detection device according to claim 6, characterized in that: Ribs are respectively arranged on the relatively close sides of the upper pressing plates (15) and the lower pressing plate (16). Guide blocks (22) are linearly arrayed on the outside of the lower pressing plate (16), and the guide blocks (22) are connected to guide grooves, and the guide grooves are opened on the outer side wall of the upper pressing plate (15). A feeding table (36) is arranged on one side of the mounting box (1). The mounting box (1), the discharging box (35), and the feeding table (36) are annularly arranged below the rotating frame (37).
8. The artificial turf tensile resistance detection device according to claim 1, characterized in that: A base (34) is installed at the bottom of the driving member, and the base (34) is placed on the ground. The driving member includes a first gear (24), a second gear (25), a third gear (26), a fourth gear (28), a motor (27), and a connecting member. The first gear (24) is disposed below the circular plate in the rotating frame (37) and is coaxially arranged with the circular plate. The second gear (25) is meshed and arranged on one side of the first gear (24). The third gear (26) is disposed below the second gear (25) and is coaxially arranged with the second gear (25). The second gear (25) and the third gear (26) are arranged on the base (34). The fourth gear (28) is disposed on the side of the third gear (26) away from the first gear (24) and is meshed and connected with the third gear (26). The motor (27) is disposed below the third gear (26) and is installed on the base (34) by screws. The motor (27) is electrically connected to the control device (7). The connecting member is disposed above the fourth gear (28). The first gear (24), the second gear (25), the third gear (26), and the fourth gear (28) are all spur gears. The second gear (25) is a sector gear of 120 degrees, and the third gear (26) is a half gear. The second gear (25) and the third gear (26) are arranged on the same side.
9. The artificial turf tensile resistance detection device according to claim 8, characterized in that: The connecting member includes two symmetrically arranged rotating wheels (29) and a belt (30) sleeved outside thereof. One of the rotating wheels (29) is installed above the fourth gear (28) and is coaxial with the fourth gear (28). Above the other rotating wheel (29), two meshed fifth gears (31) are installed. The fifth gears (31) are bevel gears. One of the fifth gears (31) is installed on the rotating wheel (29), and the other fifth gear (31) is connected to the rotating block (32).
10. A method for detecting the tensile resistance of artificial turf, characterized in that, It includes the following steps: S1. According to the area of the artificial turf, control the third hydraulic rod (13) to drive the connecting lock (14) to move to match the position of the convex block (18). Place the artificial turf on the loading table (36), and place the artificial turf on the loading table (36) in a group of second clamping members to stably clamp it. S2. The motor (27) operates to rotate the second gear (25) and the third gear (26). The second gear (25) is meshed and connected with the first gear (24) to rotate the first gear (24) and the rotating frame (37) by 120 degrees. The artificial turf installed in step S(1) moves to the installation box (1) to complete loading. At this time, the second clamping member originally located on the unloading box (35) moves to the loading table (36) to continue loading, and the artificial turf that has undergone a tensile test and its connected second clamping member originally located on the installation box (1) move to the unloading box (35) for unloading. S211. The second clamping member with the artificial turf that has not undergone the tensile test is moved onto the installation box (1). The moving member drives the four fixing brackets (12) and the structures provided thereon to move upward, so that the connecting lock (14) is clamped onto the second clamping member to limit and fix the second clamping member. S212. The first hydraulic rod (3) drives the mounting plate (5) and the mechanical claw (6) to move downward. According to the points to be tested, the mechanical claw (6) at the corresponding point is controlled to clamp the artificial grass on the artificial turf. The first hydraulic rod (3) drives the mechanical claw (6) to move upward for the tensile test. The tensile sensor (4) monitors the tensile force in real time and displays the detection data on the control device (7). S221. The third gear (26) rotates as the second gear (25) rotates. During the meshing process of the second gear (25) and the first gear (24), the third gear (26) is not connected to the fourth gear (28). When the second gear (25) and the first gear (24) just separate, the motor (27) continues to operate. The third gear (26) rotates and meshes with the fourth gear (28), driving the fourth gear (28) to rotate 180 degrees. Through the connecting member, the rotating block (32) and the two lever rods (33) are rotated 180 degrees, so that the lever rods (33) rotate to push down the artificial turf that has undergone the tensile test and is located on the blanking box (35). The artificial turf falls into the blanking box (35), and thus the blanking can be completed. When the two lever rods (33) are parallel to the ground, the motor (27) stops operating. S222. Take out the artificial turf that has undergone the tensile test in the blanking box (35) and process it.
Citation Information
Patent Citations
Artificial turf pulling resistance detection device
CN211602704U