Box-packed product removing device for T-shaped channel and control method
By adopting the electrical control method of automatic lifting and conveying components on the T-type conveying channel, the damage problem during the removal of defective products in the prior art is solved, and lossless removal is achieved, reducing costs and labor intensity.
Patent Information
- Application Number
- CN202510747513.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-05
- Publication Date
- 2025-07-08
AI Technical Summary
When removing defective products, existing cigarette box conveying channels require large thrust, which can easily cause the cigarette box to deform or damage the internal strip products, increasing costs and labor intensity.
The T-type conveying channel structure is adopted, combined with the automatic hoisting component and the automatic conveying component, and the defective product is removed through the electrical control component. The defective product is detected by using photoelectric sensors and the automatic hoisting component rise is controlled to transport the defective product to the removal channel.
The defective products are removed on the T-shaped conveying channel, protecting the outside and inside of the boxed products, and reducing production costs and labor intensity.
Smart Images

Figure CN120268684A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cigarette packaging equipment, and in particular to a device and control method for removing boxed products in a T-shaped channel. Background Art
[0002] During the cigarette production process, due to various reasons such as equipment and operation, defects in boxed cigarette products will occur. When defective products are found in the upstream process, the defective boxed cigarette products need to be removed from the cigarette box conveying channel. However, most of the existing cigarette box conveying channels are T-shaped channels, and their removal technology often uses a cylinder to remove defective products at the removal station. On the one hand, the boxed cigarette products are heavy and a large thrust is required to push the defective products into the removal channel. On the other hand, the cigarette box is made of hollow cardboard, and a large thrust will cause the cigarette box to undergo plastic deformation and even damage the strip products inside, which is harmful and costly. Summary of the Invention
[0003] In view of the above, the present invention aims to provide a device and control method for removing boxed products in a T-shaped channel to solve the aforementioned technical problems.
[0004] The technical solution adopted by the present invention is as follows:
[0005] The present invention provides a device for removing boxed products, which includes:
[0006] A first conveying channel and a plurality of second conveying channels, the plurality of second conveying channels are fixed on the first side of the first conveying channel, and the first conveying channel and the second conveying channels are fixedly connected to form a T-shaped conveying channel structure;
[0007] A removal assembly fixed under the first conveying channel, the removal assembly includes an automatic lifting assembly and an automatic conveying assembly fixed to the automatic lifting assembly;
[0008] A removal channel fixed on the second side of the first conveying channel;
[0009] A first photoelectric sensor fixed at the middle position of the first conveying channel;
[0010] An electrical control assembly electrically connected to the first conveying channel, the second conveying channels, the automatic lifting assembly, and the automatic conveying assembly;
[0011] When a boxed product with a defect is conveyed above the first photoelectric sensor, the electrical control assembly controls the first conveying channel to stop conveying, controls the automatic lifting assembly to rise, so that the automatic conveying assembly contacts the boxed product, and the automatic conveying assembly conveys the boxed product with a defect to the removal channel.
[0012] In at least one possible implementation, the first conveying channel includes:
[0013] A first bracket;
[0014] A first electric roller fixed on the first bracket;
[0015] A second photoelectric sensor fixed on the first bracket.
[0016] In at least one possible implementation, the second conveying channel includes:
[0017] A second bracket;
[0018] A second electric roller fixed on the second bracket;
[0019] A third photoelectric sensor fixed on the second bracket, and the third photoelectric sensor is arranged at one end close to the first conveying channel.
[0020] In at least one possible implementation, the automatic lifting assembly includes:
[0021] A frame, and the automatic lifting assembly is fixedly connected to the first conveying channel through the frame;
[0022] A lifting cylinder fixedly connected to the frame;
[0023] A plurality of guide sleeves fixedly connected to the frame;
[0024] A cylinder movement guide post is sleeved in the guide sleeve;
[0025] The piston rod of the lifting cylinder is connected to a piston push plate through a piston rod connector;
[0026] The piston push plate is fixedly connected to the guide sleeve.
[0027] In at least one possible implementation, the automatic conveying assembly includes:
[0028] A load connecting plate, and the automatic conveying assembly is fixedly connected to the automatic lifting assembly through the load connecting plate;
[0029] A pulley protective cover fixedly connected to the load connecting plate;
[0030] A pulley assembly is fixed on the pulley protective cover;
[0031] A driving motor fixed on the load connecting plate, and a speed reducer fixedly connected to the driving motor;
[0032] The drive motor is connected to the pulley assembly, and the drive motor drives the pulley assembly to rotate.
[0033] In at least one possible implementation, the pulley assembly includes:
[0034] A driven pulley shaft fixed to the pulley guard, a driven pulley fixed on the driven pulley shaft, and the driven pulley rotates on the driven pulley shaft;
[0035] A driving gear fixedly connected to the output shaft of the speed reducer;
[0036] A driven gear connected to the driving gear through a chain;
[0037] A belt power input shaft fixedly connected to the driven gear;
[0038] A plurality of driving pulleys are evenly distributed on the belt power input shaft;
[0039] A belt fixed to the driving pulley and the driven pulley shaft;
[0040] The drive motor drives the driving gear to rotate, drives the driven gear, the belt power input shaft, the driving pulley, and the driven pulley to rotate, and further drives the belt to rotate.
[0041] In at least one possible implementation, an adjusting screw fixing bracket is fixedly connected to the pulley guard;
[0042] A threaded hole is provided in the middle of the adjusting screw fixing bracket.
[0043] In at least one possible implementation, a through hole is provided in the pulley guard;
[0044] A tensioning wheel is provided in the through hole, and the tensioning wheel is in contact with the adjusting screw fixing bracket.
[0045] In at least one possible implementation, the rejection channel includes:
[0046] A third bracket;
[0047] A third electric roller fixed to the third bracket.
[0048] The present invention also provides a control method for a boxed product rejection device for a T-shaped channel, which is applied to the electrical control component of the boxed product rejection device for a T-shaped channel as described above. The method includes:
[0049] Obtain the position information of the boxed product with defects;
[0050] When a defective boxed product is located above the first photoelectric sensor, control the first conveying channel to stop conveying;
[0051] After the first conveying channel stops conveying, control the automatic lifting assembly to rise, so that the automatic conveying assembly contacts the boxed product, and control the automatic conveying assembly to convey the defective boxed product to the rejection channel.
[0052] The above solution of the present invention has at least the following beneficial effects:
[0053] The above solution of the present invention includes: a first conveying channel and a plurality of second conveying channels. The plurality of second conveying channels are fixed on the first side of the first conveying channel, and the first conveying channel and the second conveying channels are fixedly connected to form a T-shaped conveying channel structure; a rejection assembly fixed under the first conveying channel, the rejection assembly includes an automatic lifting assembly and an automatic conveying assembly fixed to the automatic lifting assembly; a rejection channel fixed on the second side of the first conveying channel; a first photoelectric sensor fixed at the middle position of the first conveying channel; an electrical control assembly electrically connected to the first conveying channel, the second conveying channels, the automatic lifting assembly, and the automatic conveying assembly. When a defective boxed product is conveyed above the first photoelectric sensor, the electrical control assembly controls the first conveying channel to stop conveying, controls the automatic lifting assembly to rise, so that the automatic conveying assembly contacts the boxed product, and the automatic conveying assembly conveys the defective boxed product to the rejection channel. This solution can realize the harmless rejection of boxed defective products on the T-shaped conveying channel, ensure that the outside of the boxed products is not damaged and the internal strip products are not damaged, and can effectively reduce the production cost and the labor intensity of workers. Description of the Drawings
[0054] To make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described below with reference to the drawings, wherein:
[0055] Figure 1 It is a schematic diagram of a boxed product rejection device for a T-shaped channel provided by an embodiment of the present invention.
[0056] Figure 2 It is a side view of the rejection assembly without a bracket provided by an embodiment of the present invention.
[0057] Figure 3 It is a rear view of the rejection assembly without a bracket provided by an embodiment of the present invention.
[0058] Figure 4 It is a top view of the rejection assembly without a bracket provided by an embodiment of the present invention.
[0059] Figure 5Schematic three-dimensional structure diagram of the rejection component without a bracket provided by the embodiment of the present invention.
[0060] Figure 6 Provided by the embodiment of the present invention Figure 3 Cross-sectional view in the A-A direction of
[0061] Figure 7 Provided by the embodiment of the present invention Figure 3 Cross-sectional view in the B-B direction of
[0062] Figure 8 Schematic structure diagram of the rejection component with a frame installed provided by the embodiment of the present invention;
[0063] Figure 9 Schematic structure diagram of the frame provided by the embodiment of the present invention;
[0064] Figure 10 Flowchart of the control method for the boxed product rejection device for the T-shaped channel provided by the embodiment of the present invention.
[0065] Figure 11 Schematic diagram of the electrical control component provided by the embodiment of the present invention. Detailed implementation manners
[0066] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0067] The present invention provides an embodiment of a boxed product rejection device for a T-shaped channel. Specifically, as Figures 1 to 9 shown, it includes:
[0068] A first conveying channel 101 and a plurality of second conveying channels 102. The plurality of second conveying channels 102 are fixed on the first side of the first conveying channel 101, and the first conveying channel 101 and the second conveying channels 102 are fixedly connected to form a T-shaped conveying channel structure;
[0069] A rejection component 6 fixed under the first conveying channel 101. The rejection component 6 includes an automatic lifting component 2 and an automatic conveying component fixed to the automatic lifting component 2; a rejection channel 4 fixed on the second side of the first conveying channel 101;
[0070] A first photoelectric sensor 10 fixed at the middle position of the first conveying channel 101;
[0071] An electrical control component that is electrically connected to the first conveying channel 101, the second conveying channel 102, the automatic lifting component 2, and the automatic conveying component.
[0072] In this embodiment, as Figure 1 shown, the conveying direction set by the first conveying channel 101 is the Y conveying direction, and the conveying direction set by the second conveying channel 102 is the X conveying direction. There are multiple second conveying channels 102 with the same structure, and the multiple second conveying channels 102 are arranged in parallel in sequence on the first side of the first conveying channel 101. Only one of the second conveying channels 102 is shown in the drawings of this embodiment. The first conveying channel 101 and the second conveying channel 102 are fixedly connected to form a T-shaped conveying channel structure. The second conveying channel 102 is used for product loading and visual inspection of the external packaging of the product (such as by taking pictures, shooting videos, etc.), and after recording whether there are defects in the goods, the goods are conveyed onto the first conveying channel 101, and the first conveying channel 101 is used for sorting boxed products.
[0073] The rejection channel 4 is fixedly arranged with the first conveying channel 101, is arranged at the intersection of the first conveying channel 101 and the second conveying channel 102, and is located on the opposite side of the second conveying channel 102, at the end along the X conveying direction, and its structure is the same as that of the second conveying channel 102.
[0074] The rejection channel includes an automatic lifting component 2 and an automatic conveying component. When it reaches the first photoelectric sensor 10 at the middle position of the first conveying channel 101, the electrical control component (not shown in the figure) controls the first conveying channel 101 to stop conveying, controls the automatic lifting component 2 to rise, so that the automatic conveying component contacts the boxed product, and the automatic conveying component conveys the boxed product with defects to the rejection channel 4 to reject the defective products.
[0075] In this embodiment, as Figure 11 shown, the electrical control component is mainly composed of a PLC, 3 photoelectric sensors, 2 magnetic induction sensors, 1 three-position five-way electromagnetic reversing valve, 1 three-phase asynchronous motor, a positive pressure air source, and several circuit and air pipeline, etc.
[0076] The PLC is the main control core and is responsible for the overall internal logic structure. The 2 photoelectric sensors are respectively installed at the previous station where the product reaches the rejection station along the X and Y directions on the T-shaped conveying channel, that is, the third photoelectric sensor 9 and the second photoelectric sensor 8, respectively serving as the presence detection of this station, and 1 photoelectric sensor is installed at the rejection station as the in-place detection of the rejection station.
[0077] Two magnetic induction sensors are installed on the cylinder block of the lifting cylinder 21, namely the first magnetic induction switch 26 and the second magnetic induction switch 27, which are respectively used to identify the extended position and the retracted position of the lifting cylinder. A three-position five-way electromagnetic directional control valve is used to control the switching of the air source direction of the lifting cylinder; a three-phase asynchronous motor is the power source of the automatic conveying assembly, which is used to separate the boxed products from the product assembly line direction Y and convey them to the rejection channel.
[0078] The boxed product rejection assembly of this embodiment can realize the injury-free rejection of boxed defective products on the T-shaped conveying channel, ensure that the outside of the boxed products is not damaged and the internal strip products are not damaged, and can effectively reduce the production cost and the labor intensity of workers.
[0079] In an optional embodiment of the present invention, the second conveying channel 102 includes:
[0080] A second bracket 1021; a second electric roller 1022 fixed on the second bracket 1021; a third photoelectric sensor 9 fixed on the second bracket 1021, and the third photoelectric sensor 9 is arranged at one end close to the first conveying channel 101. The second bracket 1021 serves as the fixed installation structure of the second electric roller 1022. The second electric roller 1022 is used to convey the boxed products to the first conveying channel 101, and a third photoelectric sensor 9 is arranged at one end of the second conveying channel 102 close to the first conveying channel 101 to detect whether there is a cargo at this station.
[0081] The first conveying channel 101 includes:
[0082] A first bracket 1011; a first electric roller 1012 fixed on the first bracket 1011; a second photoelectric sensor 8 and a first photoelectric sensor 10 on the first bracket 1011. The first bracket 1011 serves as the fixed installation structure of the first electric roller 1012. The first electric roller 1012 is used to convey the boxed products to the rejection station for product rejection and sorting. It is detected by the second photoelectric sensor 8 that the cargo is conveyed to the first conveying channel 101, and the first photoelectric sensor 10 is used to detect the arrival of the cargo at the rejection station.
[0083] The rejection channel 4 includes a third bracket 44; a third electric roller 45 fixed on the third bracket 44. The third bracket 44 serves as the fixed installation structure of the third electric roller 45, and the third electric roller 45 is used to transport the rejected defective products.
[0084] In an optional embodiment of the present invention, the automatic lifting assembly 2 includes:
[0085] A frame 7, and the automatic lifting assembly 2 is fixedly connected to the first conveying channel 101 through the frame 7; a lifting cylinder 21 fixedly connected to the frame 7, and the lifting cylinder 21 is installed in the Z-axis direction and is vertically fixed to the frame 7 by 4 bolts 31.
[0086] As Figure 7 shown, it is a schematic diagram of removing the component installed on the rack 7. The automatic lifting component 2 and the automatic conveying component are fixed below the first conveying channel 101 through the rack 7. Again, as Figure 8 shown, it is a schematic diagram of the structure of the rack 7. The rack 7 includes a bearing part 71, and 4 legs 72 fixed on the bearing part 71 to provide support for the rack 7; fixing plates 73 are arranged on both sides of the bearing part 71 for fixing the automatic lifting component 2; a rectangular through-hole 74 is arranged at the center position of the bearing part 71 to provide a movement space for the lifting cylinder 21, the cylinder movement guiding column 22, etc. of the automatic lifting component 2. There are also 4 through-holes on the rack 7, which are respectively used for installing 4 guiding sleeves 23, and each guiding sleeve 23 is fixed on the rack 7 through 4 connecting bolts.
[0087] A cylinder movement guiding column 22 is sleeved inside the guiding sleeve 23; the piston rod of the lifting cylinder 21 is connected to the piston push plate 24 through a piston rod connector 25; the piston push plate 24 is fixedly connected to the guiding sleeve 23. The cylinder movement guiding column 22 and the guiding sleeve 23 are used in cooperation to ensure the smooth operation of the lifting cylinder 21.
[0088] In an optional embodiment of the present invention, the automatic conveying component includes:
[0089] A load connecting plate 13, through which the automatic conveying component is fixedly connected to the automatic lifting component 2; a pulley protective cover 14 fixedly connected to the load connecting plate 13; a pulley assembly is fixed on the pulley protective cover 14; a driving motor 17 is fixed on the load connecting plate 13 through a motor mounting base 51, the driving motor 17 is directly connected to a speed reducer 12 to convert the rotational speed into the required speed, the driving motor 17 is connected to the pulley assembly, and the driving motor 17 drives the pulley assembly to rotate.
[0090] Among them, the pulley assembly includes:
[0091] A driven pulley shaft 53 fixed on the pulley protective cover 14, a driven pulley 15 is fixed on the driven pulley shaft 53, and the driven pulley 15 rotates on the driven pulley shaft 53; a driving gear 40 fixedly connected to the output shaft of the speed reducer 12, a driving gear hub 11 is arranged outside the speed reducer 12 for transmitting torque; a driven gear 41 connected to the driving gear 40 through a chain 42; a belt power input shaft 43 fixedly connected to the driven gear 41; a plurality of driving pulleys 54 are evenly distributed on the belt power input shaft 43; a belt 52 fixed on the driving pulley 54 and the driven pulley shaft 53; the driving motor 17 drives the driving gear 40 to rotate, driving the driven gear 41, the belt power input shaft 43, the driving pulley 54, and the driven pulley 15 to rotate, and further driving the belt 52 to rotate.
[0092] Specifically, the drive motor 17 is connected to the reducer 12. The output shaft of the reducer 12 is connected to the driving gear 40 through a flat key. The driving gear 40 is connected to the driven gear 41 through a chain 42. The driven gear 41 is fixed to the belt power input shaft 43 through a flat key. Three identical driving belt pulleys 54 are evenly distributed on the belt power input shaft 43. The power of each driving belt pulley 54 is transmitted to the driven belt pulley 15 through a belt. The belt pulley protective cover 14 has through holes. The driven belt pulley shaft 53 is hinged to the holes on the belt pulley protective cover 14. The driven belt pulley 15 can rotate freely on the driven belt pulley shaft 53.
[0093] The rejection component 6 can automatically lift the boxed defective products by using the automatic lifting component 2 and the automatic conveying component, and convey them to the rejection channel 4, so that the defective products can be harmlessly rejected from the T-shaped channel.
[0094] In an optional embodiment of the present invention, an adjustment screw fixing bracket 18 is fixedly connected to the belt pulley protective cover 14; a threaded hole is provided in the middle of the adjustment screw fixing bracket 18.
[0095] A through hole 141 is provided on the belt pulley protective cover 14; a tensioning wheel 16 is provided in the through hole 141, and the tensioning wheel 16 is in contact with the adjustment screw fixing bracket 18.
[0096] In this embodiment, the adjustment screw fixing bracket 18 is fixed to the belt pulley protective cover 14 by two screws. A threaded hole is provided in the middle of the adjustment screw fixing bracket 18, and the adjustment screw is in threaded fit with the threaded hole. A long hole is provided on the belt pulley protective cover 14. The tensioning wheel 16 is installed in the long hole through the shaft shoulders at both ends. The tensioning wheel 16 is in contact with the adjustment screw fixing bracket 18. By adjusting the screwing depth of the adjustment screw, the position of the tensioning wheel 16 is changed to change the tightness of the belt 52.
[0097] In an optional embodiment of the present invention, a secondary detection module is further provided on the rejection channel 4. The secondary detection module further detects the defects of the outer packaging of the products that have been rejected onto the rejection channel 4 (visual detection methods such as photographing and videography can be used), and removes unreasonable screening. For example, if a misjudgment occurs during the previous detection, so that the complete product packaging is identified as a defective product packaging, such products are recycled and used normally through secondary detection; for the products determined to have defects, they are classified according to the severity of the defects through secondary detection. For example, the first level is reusable after repair, and the second level is to be destroyed because it cannot be repaired.
[0098] The embodiment of the present invention further provides a control method for a boxed product rejection device for a T-shaped channel, which is applied to the electrical control component of the boxed product rejection device for a T-shaped channel in the above embodiment. The method includes:
[0099] S1. Obtaining location information of defective boxed products;
[0100] S2. When the boxed product with defects is located above the first photoelectric sensor 10, the first conveying channel 101 is controlled to stop conveying;
[0101] S3, after the first conveying channel 101 stops conveying, the automatic lifting component 2 is controlled to rise, so that the automatic conveying component contacts the boxed products, and the automatic conveying component is controlled to convey the defective boxed products to the rejection channel 4.
[0102] In this embodiment, Figure 10 As shown, when the defective boxed product is delivered to the top of the first photoelectric sensor 10, the electrical control component 5 controls the first conveying channel 101 to stop conveying, controls the automatic lifting component 2 to rise, so that the automatic conveying component contacts the boxed product, and the automatic conveying component conveys the defective boxed product to the rejection channel 4. After the boxed defective product is delivered to the rejection channel 4, when the first photoelectric sensor 10 detects that there is no product at the rejection station, the drive motor 17 is controlled to stop rotating, the lifting cylinder 21 is retracted, the automatic conveying component descends, and the first conveying channel 101 is controlled to continue conveying.
[0103] In a specific embodiment, Figure 1 and Figure 11 As shown in the figure, the position of the boxed product A is the last station of the boxed product assembly line in the direction X that reaches the rejection station, and its arrival signal is input to I0.1 of the PLC by the third photoelectric sensor 9. The position of the boxed product B is the last station of the boxed product assembly line in the direction Y that reaches the rejection station, and its arrival signal is input to I0.0 of the PLC by the second photoelectric sensor 8.
[0104] When the upstream process detects that one of the boxed product A and the boxed product B is a defective product, it is assumed that the boxed product A is a defective product. When the upstream process detects that the boxed product A is a defective product, and the boxed product A arrives at the rejection station before the boxed product B, the first photoelectric sensor 10 detects that the boxed product A arrives at the rejection station, and the high-level signal is fed back to I0.2 of the PLC. The PLC outputs a low-level signal to control the boxed product assembly line direction Y to stop conveying. At the same time, the PLC sends a high-level signal Q0.0 to energize the left coil of the three-position five-way electromagnetic reversing valve, and the electromagnetic reversing valve is turned on, and the lifting cylinder 21 extends. The piston rod of the lifting cylinder 21 lifts the automatic conveying assembly as a whole through the piston rod connector 25, the piston push plate 24, and the load connecting plate 13. At the same time, the four cylinder motion guide columns 22 are pushed upward along the corresponding guide sleeves 23 to ensure the stability of the cylinder movement. At this time, the defective boxed product is lifted together with the automatic conveying assembly.
[0105] When the second magnetic induction switch 27 detects that the jacking cylinder 21 extends in place, it sends the high-level signal to I0.4 of the PLC. The PLC outputs a high-level signal Q0.2 to make the relay coil energized and conductive. The relay auxiliary contact controls the contactor to close, and the drive motor 17 starts to rotate. The drive motor 17 converts the rotational speed into the required speed through the reducer 12. The output shaft of the reducer 12 drives the driving gear 40 to rotate. Under the action of the chain 42, the power is transferred from the driving gear to the driven gear 41. The driven gear 41 transmits the power to the belt power input shaft 43 through a flat key. Since there are 3 identical driving belt pulleys 54 evenly distributed on the belt power input shaft 43, therefore, under the action of the belt 52 and the tensioning pulley 16, the power on the belt power input shaft 43 is finally transmitted to the corresponding driven belt pulley 15, and the 3 belts 52 rotate synchronously. The boxed defective product A moves along the running direction of the belt under the action of the frictional force on the belt surface, and finally transports the boxed defective product A to the rejection channel 4.
[0106] After the boxed defective product A is transported to the rejection channel 4, when the first photoelectric sensor 10 detects that there is no product at the rejection station, it sends the low-level signal to the point I0.2 of the PLC. The PLC's Q0.2 outputs a low-level signal, and this low-level signal makes the relay coil de-energized. The relay auxiliary contact controls the contactor to disconnect, and the drive motor 17 stops rotating. At the same time, the PLC point Q0.1 outputs a high-level signal to make the right coil of the three-position five-way electromagnetic directional valve energized. The electromagnetic directional valve changes its direction, and the jacking cylinder 21 retracts. When the first magnetic induction switch 26 detects that the jacking cylinder 21 retracts in place, it sends the high-level signal to the PLC point I0.3. The PLC outputs a high-level signal to control the boxed product assembly line direction Y to continue conveying. Thus, the rejection process is completely completed.
[0107] In the above embodiments of the present invention, the boxed product rejection device and control method for the T-shaped channel can realize the non-destructive rejection of boxed defective products on the T-shaped conveying channel, ensure that the outside of the boxed products is not damaged and the internal strip products are not damaged, and can effectively reduce the production cost and the labor intensity of workers.
[0108] In the embodiments of the present invention, if there are any expressions referring to directions, they are relative concepts based on the embodiments. In addition, "at least one" means one or more, and "a plurality of" means two or more. "And / or" describes the relationship between associated objects and indicates that there can be three relationships. For example, A and / or B can represent the cases where A exists alone, A and B exist simultaneously, and B exists alone. Here, A and B can be singular or plural. The character " / " generally indicates an "or" relationship between the associated objects before and after. "At least one of the following" and its similar expressions refer to any combination of these items, including any combination of single items or plural items. For example, at least one of a, b, and c can represent: a, b, c, a and b, a and c, b and c, or a and b and c, where a, b, and c can be single or multiple.
[0109] The structure, features, and effects of the present invention have been described in detail based on the embodiments shown in the drawings above. However, the above are only the preferred embodiments of the present invention. It should be noted that for the technical features involved in the above embodiments and their preferred modes, those skilled in the art can, without departing from or changing the design concept and technical effects of the present invention, reasonably combine and match them into various equivalent solutions. Therefore, the scope of the present invention is not limited by the drawings. Any changes made in accordance with the concept of the present invention or modified into equivalent embodiments with equivalent changes, as long as they do not exceed the spirit covered by the description and the drawings, shall fall within the protection scope of the present invention.
Claims
1. A boxed product rejection device for a T-shaped channel, characterized in that, Comprising: A first conveying channel (101) and a plurality of second conveying channels (102), the plurality of second conveying channels (102) being fixed to a first side of the first conveying channel (101), the first conveying channel (101) and the second conveying channels (102) being fixedly connected to form a T-shaped conveying channel structure; A rejection assembly (6) fixed to the lower side of the first conveying channel (101), the rejection assembly (6) including an automatic lifting assembly (2) and an automatic conveying assembly fixed to the automatic lifting assembly (2); A rejection channel (4) fixed to a second side of the first conveying channel (101); A first photoelectric sensor (10) fixed at a middle position of the first conveying channel (101); An electrical control assembly electrically connected to the first conveying channel (101), the second conveying channels (102), the automatic lifting assembly (2), and the automatic conveying assembly; When a defective boxed product is conveyed above the first photoelectric sensor (10), the electrical control assembly controls the first conveying channel (101) to stop conveying, controls the automatic lifting assembly (2) to rise, so that the automatic conveying assembly contacts the defective boxed product, and the automatic conveying assembly conveys the defective boxed product to the rejection channel (4).
2. The boxed product rejection device for a T-shaped channel according to claim 1, characterized in that, The first conveying channel (101) includes: A first bracket (1011); A first electric roller (1012) fixed to the first bracket (1011); A second photoelectric sensor (8) fixed to the first bracket (1011).
3. The boxed product rejection device for a T-shaped channel according to claim 1, characterized in that, The second conveying channel (102) includes: A second bracket (1021); A second electric roller (1022) fixed to the second bracket (1021); A third photoelectric sensor (9) fixed to the second bracket (1021), the third photoelectric sensor (9) being arranged at one end close to the first conveying channel (101).
4. The boxed product rejection device for a T-shaped channel according to claim 1, characterized in that, The automatic lifting assembly (2) includes: A frame (7), the automatic lifting assembly (2) being fixedly connected to the first conveying channel (101) through the frame (7); A lifting cylinder (21) fixedly connected to the frame (7); A plurality of guide sleeves (23) fixedly connected to the frame (7); A cylinder movement guide post (22) sleeved inside the guide sleeve (23); The piston rod of the lifting cylinder (21) is connected to a piston push plate (24) through a piston rod connector (25); The piston push plate (24) is fixedly connected to the guide sleeve (23).
5. The boxed product rejection device for a T-shaped channel according to claim 1, characterized in that, The automatic conveying assembly includes: A load connecting plate (13), the automatic conveying assembly being fixedly connected to the automatic lifting assembly (2) through the load connecting plate (13); A pulley protective cover (14) fixedly connected to the load connecting plate (13); A pulley assembly is fixed on the pulley protective cover (14); A drive motor (17) fixed to the load connecting plate (13) and a speed reducer (12) fixedly connected to the drive motor (17); The driving motor (17) is connected to the pulley assembly, and the driving motor (17) drives the pulley assembly to rotate.
6. The boxed product rejection device for a T-shaped channel according to claim 5, characterized in that, The pulley assembly includes: A driven pulley shaft (53) fixed to the pulley protective cover (14), a driven pulley (15) fixed to the driven pulley shaft (53), and the driven pulley (15) rotates on the driven pulley shaft (53); A driving gear (40) fixedly connected to the output shaft of the reducer (12); A driven gear (41) connected to the driving gear (40) by a chain (42); A belt power input shaft (43) fixedly connected to the driven gear (41); A plurality of driving pulleys (54) are evenly distributed on the belt power input shaft (43); A belt (52) fixed to the driving pulley (54) and the driven pulley shaft (53); The driving motor (17) drives the driving gear (40) to rotate, drives the driven gear (41), the belt power input shaft (43), the driving pulley (54), and the driven pulley (15) to rotate, and further drives the belt (52) to rotate.
7. The boxed product rejection device for a T-shaped channel according to claim 5, characterized in that, An adjusting screw fixing bracket (18) is fixedly connected to the pulley protective cover (14); A threaded hole is provided in the middle of the adjusting screw fixing bracket (18).
8. The boxed product rejection device for a T-shaped channel according to claim 7, characterized in that, A through hole (141) is provided in the pulley protective cover (14); A tensioning wheel (16) is provided in the through hole (141), and the tensioning wheel (16) is in contact with the adjusting screw fixing bracket (18).
9. The carton product rejection device for a T-shaped channel according to claim 1, characterized in that, The rejection channel (4) includes: A third bracket (44); A third electric roller (45) fixed to the third bracket (44).
10. A control method for a boxed product rejection device for a T-shaped channel, characterized in that, An electrical control component applied to the boxed product rejection device for the T-shaped channel according to any one of claims 1 to 9, the method comprising: Obtaining the position information of the defective boxed product; When the defective boxed product is located above the first photoelectric sensor (10), controlling the first conveying channel (101) to stop conveying; After the first conveying channel (101) stops conveying, controlling the automatic lifting assembly (2) to rise so that the automatic conveying assembly contacts the boxed product, and controlling the automatic conveying assembly to convey the defective boxed product to the rejection channel (4).