Automatic steel ingot overturning and forging device for mold frame casting
Through the automatic flip forging device of steel ingot forging device for mold frame casting, the shaped pressure and forging mechanism combined with the flip part and the traction component is used to solve the problem of shrinkage holes and cracks during the forging of steel ingots, the automatic flip and auxiliary pressure protection of the ingot is achieved, and the forging quality is improved.
Patent Information
- Application Number
- CN202510777063.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2025-07-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the forging process of steel ingots, existing mold frame forging devices are prone to shrinkage holes and cracks in the first pressure-bearing part of the steel ingot, and impurities are perforated in the cooling part, resulting in defects in the forged steel ingot.
An automatic flip forging device for mold frame casting is designed, including a shaped pressing mechanism, a forging mechanism, a material body auxiliary pressing mechanism and a load-bearing component. The forging mechanism is driven by the hydraulic power system to perform regular forging of the steel ingot, and the automatic flip of the steel ingot is achieved by using the flipped material and traction components to achieve automatic flip of the steel ingot, and the baffle and reset components are used to provide auxiliary pressure protection.
Effectively prevent shrinkage and cracks caused by excessive cooling of the deformed parts of the steel ingot, ensure the safety and integrity of the steel ingot flip, and improve the forging quality.
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Figure CN120268945A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel ingot forging, in particular to an automatic steel ingot turning forging device for mold frame casting. Background Art
[0002] Mold frame casting refers to the use of external fixtures to pre-store the heat-treated steel ingots in the mold frame, and use an external hydraulic power system to mold the stored steel ingots. This method can improve the mechanical properties and structural strength of the blank.
[0003] However, after the initial production of the steel ingot billet, non-metallic impurities such as oxides and sulfides exist inside the steel ingot, which will destroy the continuity of the metal. The existing die frame forging device has certain defects. When the steel ingot is forged in the die, the shrinkage holes and risers in the first pressure-bearing parts of the steel ingot will be stretched and flattened, and the deformed part of the steel ingot will become narrower and cracks will appear due to excessive cooling speed and lack of effective auxiliary pressure constraint. In addition, the above-mentioned impurities will first appear perforations in the cooling part of the steel ingot, which will cause defects in the forged steel ingot in severe cases.
[0004] In view of this, an automatic turning and forging device for steel ingots used in mold frame casting is designed to solve the above problems. Summary of the invention
[0005] The present invention aims to solve one of the technical problems existing in the prior art or related technology.
[0006] To this end, the technical solution adopted in the present invention is: A device for automatically flipping and forging a steel ingot for mold frame casting comprises a steel ingot, a shaping and pressing mechanism arranged at the bottom of the steel ingot, a forging mechanism arranged at the top of the steel ingot, a material body auxiliary pressure mechanism arranged on the shaping and pressing mechanism, and a bearing assembly arranged on the shaping and pressing mechanism and the forging mechanism, and a traction assembly is arranged on the shaping and pressing mechanism and the forging mechanism; the bearing assembly is used to provide an effective support platform for the shaping and pressing mechanism and the forging mechanism; the shaping and pressing mechanism comprises a pressure-resistant pile, a material-bearing pad arranged at the top of the pressure-resistant pile, a clamping seat arranged outside the pressure-resistant pile, and a material-pushing outer frame movably mounted on the clamping seat, and two transverse grooves are opened on the top of the material-bearing pad; the forging mechanism comprises a forging end located directly above the material-bearing pad, an impact pile arranged at the top of the forging end, a material-turning piece arranged on the impact pile rod body, and the two ends of the bottom of the material-turning piece are adapted to penetrate into the two transverse grooves at the top of the material-bearing pad; the material body auxiliary pressure mechanism is used to provide auxiliary pressure protection for the deformed side of the steel ingot; the traction assembly is used to provide passive material-pushing power for the material-pushing outer frame.
[0007] In a preferred example, the present invention can be further configured as follows: the material body auxiliary pressure mechanism includes a base frame fixedly mounted on the outside of the anti-pressure pile and multiple groups of reset components arranged on multiple ends of the base frame; Two first baffles are provided on the two sets of reset assemblies located at both ends of the steel ingot, two third baffles are provided on the two sets of reset assemblies located in the middle of both sides of the steel ingot, and four second baffles are provided on the remaining four sets of reset assemblies; The inner sides of the second baffle and the third baffle are both provided with inclined surfaces adapted to the side edges of the steel ingot; The inner end surface of the first baffle is adapted to fit the outer end of the steel ingot.
[0008] In a preferred example, the present invention can be further configured as follows: a slideway is provided inside the impact pile, a vertical rod is provided in the middle of the slideway, a first reinforcing spring is provided on the rod body at the top of the vertical rod, and a pressure head is installed on the top of the impact pile; The forging mechanism also includes two brackets, pulleys movably mounted on the outer ends of the brackets, and anti-slip buckles arranged on the outer ends of the brackets; An annular groove is arranged on the outer side of the pulley.
[0009] In a preferred example, the present invention can be further configured as follows: the reset assembly includes a diagonal brace installed on the base frame, a stopper fixedly installed on the top of the diagonal brace, a stabilization pad installed on the top of the diagonal brace, a clamp installed on the inner side of the stabilization pad, a guide rod arranged inside the stabilization pad, a heat-insulating outer cylinder installed outside the guide rod, and a second reinforcing spring arranged outside the guide rod, and the heat-insulating outer cylinder is adapted to penetrate into the interior of the stopper; The surface of the heat-insulating outer cylinder is coated with a heat-insulating coating; A heat dissipation slot is provided inside the stabilization pad.
[0010] In a preferred example, the present invention can be further configured as follows: the shape-pressing mechanism also includes a transverse axis arranged inside the material-bearing pad, a first leg installed on the column head at the bottom end of the compression pile, a second leg installed on the material-pushing outer frame, and a reinforcing tension spring connected to the first leg and the second leg; A transverse hole is provided in the rod body of the compression pile; A raised clamping plate is arranged on the top of the material pushing outer frame, and a notch is arranged in the raised clamping plate.
[0011] In a preferred example, the present invention can be further configured as follows: the traction assembly includes a clamping head arranged on the impact pile rod body and a steel cable movably connected to the clamping head; The steel cable passes through the annular grooves of the two transverse axes in sequence, and the two anti-slip buckles are used to provide anti-slip protection for the steel cable, and the steel cable is adapted to penetrate into the transverse hole of the compression pile rod body; The end of the steel cable that passes through the transverse hole is connected to the notch of the raised clamping plate.
[0012] In a preferred embodiment, the present invention can be further configured as follows: the bearing assembly includes a shaft rod disposed inside the compression pile, a sliding rod disposed outside the vertical rod, and a load-bearing arm installed outside the shaft rod and the sliding rod; The bottom of the load-bearing arm is provided with evenly distributed supporting plates, and the supporting plates are installed on the casting table by bolts.
[0013] In a preferred embodiment, the present invention can be further configured as follows: both ends of the bottom of the material turning member are movably installed outside the rod body of the horizontal shaft, and the sleeve of the top plate of the material turning member is fixed on the impact pile.
[0014] In a preferred embodiment, the present invention can be further configured as follows: the top end of the material pushing outer frame is provided with a trapezoidal extrusion cushion block, and the inner end of the trapezoidal extrusion cushion block is provided with an inclined surface adapted to fit the side of the steel ingot, and the inclined surface at the bottom of the trapezoidal extrusion cushion block is adapted to fit the inclined surface of one of the third baffle plates.
[0015] In a preferred embodiment, the present invention can be further configured as follows: the structure of the forging end is the same as that of the steel ingot, and both sides at the bottom of the forging end are adapted to the inclined surfaces of two adjacent groups of second baffle plates and two third baffle plates.
[0016] By adopting the above technical solutions, the beneficial effects obtained by the present invention are as follows: 1. In the present invention, the traditional fixed die and movable die are set as a shaping mechanism and a forging mechanism. After the heat-treated steel ingot is clamped and placed in the shaping mechanism, the external hydraulic power system can actively push the forging mechanism, and finally the forging mechanism can perform regular forging processing on the heat-treated steel ingot. The forged steel ingot can be rotated by the material turning member, so as to effectively ensure that the device cooperates with the external power system to automatically turn the steel ingot.
[0017] 2. In the present invention, by arranging a material pushing outer frame in the shaping mechanism, when the impact pile is lifted after losing external force, the material pushing outer frame actively pulled by the traction assembly can be pressed to apply an active thrust to the laterally flipped steel ingot, and finally the uncompressed part of the forged steel ingot can be horizontally pushed to the center, so as to ensure the anti-drop protection of the steel ingot after flipping, and improve the effectiveness and safety of the steel ingot flipping.
[0018] 3. In the present invention, by arranging a plurality of evenly distributed baffle plates on the top of the material receiving pad, and cooperating with the lateral extrusion force applied by multiple groups of reset components to the multiple baffle plates, finally, effective auxiliary pressure protection can be provided to the deformed parts of the steel ingot due to forging, so as to avoid shrinkage holes or riser areas due to the lack of external force on the deformed side of the steel ingot and the too fast cooling speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram when the present invention is in use; Figure 2Schematic diagram of the bearing component of the present invention; Figure 3 Schematic diagram of the forging mechanism of the present invention; Figure 4 For the present invention Figure 3 Enlarged schematic diagram at position A in; Figure 5 Schematic diagram of the shaping press mechanism of the present invention; Figure 6 For the present invention Figure 5 Enlarged schematic diagram at position B in; Figure 7 Schematic diagram of the material feeding of the present invention; Figure 8 Exploded schematic diagram of the auxiliary pressing mechanism for the material body of the present invention; Figure 9 Schematic diagram of the reset component of the present invention.
[0020] Reference signs: 100, bearing component; 110, load-bearing arm; 120, shaft rod; 130, sliding rod; 200, shaping press mechanism; 210, compression pile; 220, clamping seat; 230, pushing material outer frame; 240, first leg; 250, second leg; 260, strengthening tension spring; 270, material bearing pad; 280, horizontal shaft; 300, forging mechanism; 310, impact pile; 320, bearing head; 330, vertical rod; 340, first strengthening spring; 350, forging end; 360, material turning part; 370, support; 380, pulley; 390, anti-slip buckle; 400, auxiliary pressing mechanism for the material body; 410, bottom frame; 420, reset component; 421, diagonal brace; 422, stability enhancing cushion; 423, guide rod; 424, heat insulation outer cylinder; 425, second strengthening spring; 426, clamp; 427, limiting part; 430, first baffle; 440, second baffle; 450, third baffle; 500, ingot; 600, traction component; 610, chuck; 620, steel cable. Detailed implementation manners
[0021] To make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below in combination with the specific implementation manners and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0022] It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention.
[0023] The following describes an automatic turning and forging device for steel ingots used in die casting with reference to the accompanying drawings.
[0024] Embodiment 1: Combined Figures 1 to 9 As shown, an automatic turning and forging device for steel ingots used in die casting provided by the present invention includes a steel ingot 500, a shaping and pressing mechanism 200 provided at the bottom of the steel ingot 500, a forging mechanism 300 provided at the top of the steel ingot 500, a material auxiliary pressing mechanism 400 provided on the shaping and pressing mechanism 200, and a bearing assembly 100 provided on the shaping and pressing mechanism 200 and the forging mechanism 300. A traction assembly 600 is provided on the shaping and pressing mechanism 200 and the forging mechanism 300. The bearing assembly 100 is used to provide an effective support platform for the shaping and pressing mechanism 200 and the forging mechanism 300. The shaping and pressing mechanism 200 is used to provide a bearing platform for the forging of the steel ingot 500. The forging mechanism 300 is used to provide active forging power for the stored steel ingot 500. The material auxiliary pressing mechanism 400 is used to provide auxiliary pressing protection for the side of the deformed steel ingot 500. The traction assembly 600 is used to provide passive pushing power for the pushing outer frame 230.
[0025] The bearing assembly 100 includes a shaft rod 120 provided inside the compression-resistant pile 210, a sliding rod 130 provided outside the vertical rod 330, and a load-bearing arm 110 installed outside the shaft rod 120 and the sliding rod 130; The bottom of the load-bearing arm 110 is provided with evenly distributed support plates, and the support plates are installed on the casting table through bolts; The shaping and pressing mechanism 200 includes a compression-resistant pile 210, a material-bearing pad 270 provided at the top of the compression-resistant pile 210, a clamping seat 220 provided outside the compression-resistant pile 210, and a pushing outer frame 230 movably installed on the clamping seat 220. Two transverse grooves are provided at the top of the material-bearing pad 270; The forging mechanism 300 includes a forging end 350 located directly above the material-bearing pad 270, an impact pile 310 provided at the top of the forging end 350, and a turning part 360 provided on the rod body of the impact pile 310. The two ends at the bottom of the turning part 360 are adaptively penetrated into the two transverse grooves at the top of the material-bearing pad 270; The material auxiliary pressing mechanism 400 includes a bottom frame 410 fixedly installed outside the compression-resistant pile 210 and multiple groups of reset components 420 provided at multiple ends of the bottom frame 410; Two first baffles 430 are provided on two groups of reset components 420 at both ends of the steel ingot 500. Two third baffles 450 are provided on two groups of reset components 420 in the middle of both sides of the steel ingot 500. Four second baffles 440 are provided on the remaining four groups of reset components 420; The inner sides of the second baffle 440 and the third baffle 450 are both provided with inclined surfaces adapted to the side of the steel ingot 500; The end face on the inner side of the first baffle 430 is adaptively fitted to the outer end of the ingot 500; The traction assembly 600 includes a chuck 610 provided on the rod body of the impact pile 310 and a steel cable 620 movably connected to the chuck 610; The steel cable 620 sequentially passes through the annular grooves of two pulleys 380, and two anti-slip buckles 390 are used to provide anti-disconnection protection for the steel cable 620. The steel cable 620 is adaptively penetrated into the transverse hole of the rod body of the compression pile 210; The end of the steel cable 620 penetrating outside the transverse hole is connected in the notch of the convex clamping plate.
[0026] First, fix the load-bearing arm 110 on the casting table with multiple bolts. After the external hydraulic power system rises, the impact pile 310 will lift upward until the maximum gap is expanded between the forging end 350 and the material receiving pad 270. Then, use an external fixture to transfer the heat-treated ingot 500 to the top of the material receiving pad 270. The ingots 500 evenly distributed on the top of the material receiving pad 270 can be protected by centering and calibrating the first baffle 430, the second baffle 440, and the third baffle 450; As the external hydraulic power system descends and an extrusion force is applied to the impact pile 310, the forging end 350 will regularly forge the top part of the ingot 500. With each reciprocating forging of the hydraulic power system, the ingot 500 with the turning part 360 frequently turning over and lifting can be vibrated. Combined with the extrusion of the first baffle 430, the second baffle 440, and the third baffle 450 on the deformed part of the ingot 500, finally, the oxide carbon deposit layer on the surface of the ingot 500 can be shaken out; Until the turning part 360 rises to the highest state, the impact pile 310 will cooperate with the traction assembly 600 to apply a driving force to the material pushing outer frame 230. Finally, the ingot 500 can be flipped along the top surface of the material receiving pad 270, thus realizing the automatic flipping operation of the device for the ingot 500.
[0027] Embodiment 2: Combined with Figures 2 to 5 As shown, on the basis of Embodiment 1, the shaping and pressing mechanism 200 further includes a transverse shaft 280 provided inside the material receiving pad 270, a first leg 240 installed on the bottom end head of the compression pile 210, a second leg 250 installed on the material pushing outer frame 230, and a strengthening tension spring 260 connected between the first leg 240 and the second leg 250; A transverse hole is provided in the rod body of the compression pile 210; The top of the material pushing outer frame 230 is provided with a convex clamping plate, and a notch is provided inside the convex clamping plate; The top end of the material pushing outer frame 230 is provided with a trapezoidal extrusion cushion block, and the inner end of the trapezoidal extrusion cushion block is provided with an inclined surface adapted to fit the side of the ingot 500, and the inclined surface at the bottom of the trapezoidal extrusion cushion block is adapted to fit the inclined surface of one of the third baffle plates 450.
[0028] Preferably, the first leg 240 is welded to the compression pile 210, the second leg 250 is welded to the material pushing outer frame 230, the top end of the strengthening spring 260 is welded to the bottom end of the second leg 250, and the bottom end of the strengthening spring 260 is welded to the outer end of the first leg 240; After the traction assembly 600 loses the upward traction force, the strengthening spring 260 will apply a reset traction force to the material pushing outer frame 230. Eventually, with the reciprocating lifting of the forging end 350, the material pushing outer frame 230 can provide a tipping thrust to the ingot 500 and will not cause interference and obstruction to the forging end 350, thereby improving the tipping speed and safety of the ingot 500.
[0029] Example 3: Combined with Figures 2 to 6 As shown, on the basis of Example 1, a slideway is provided inside the impact pile 310, and a vertical rod 330 is arranged in the middle of the slideway. A first strengthening spring 340 is arranged on the rod body at the top of the vertical rod 330, and a bearing head 320 is installed at the top of the impact pile 310; The forging mechanism 300 further includes two brackets 370, pulleys 380 movably installed at the outer ends of the brackets 370 and anti-slip buckles 390 arranged at the outer ends of the brackets 370; A ring groove is provided on the outer side of the pulley 380; The two ends of the bottom of the material turning part 360 are movably installed outside the rod body of the cross shaft 280, and the sleeve of the top plate of the material turning part 360 is fixed on the impact pile 310; The structure of the forging end 350 is the same as that of the ingot 500, and the two sides at the bottom of the forging end 350 are adapted to the inclined surfaces of the adjacent two groups of second baffle plates 440 and the two third baffle plates 450.
[0030] Preferably, one of the brackets 370 is fixedly installed on the rod body of the compression pile 210, the other bracket 370 is fixedly installed on the rod body of the impact pile 310, and the two cross shafts 280 arranged at the outer ends of the two brackets 370 are symmetrically distributed along the vertical direction. Among them, the chuck 610 is located directly above the top bracket 370; And the impact pile 310 is located in the groove at the top end of the load-bearing arm 110. After the external hydraulic power system applies a regular impact force to the bearing head 320, the impact pile 310 limited at the top end of the load-bearing arm 110 can always remain centered and stable, thereby avoiding abnormal vibration of the ingot 500 caused by the reciprocating lifting of the forging end 350.
[0031] Example 4: Combined with Figures 3 to 9 As shown, in the above embodiment, the reset assembly 420 includes a diagonal brace 421 mounted on the chassis 410, a limit member 427 fixedly mounted on the top of the diagonal brace 421, a stability-enhancing cushion 422 mounted on the top end of the diagonal brace 421, a clamp 426 mounted inside the stability-enhancing cushion 422, a guide rod 423 disposed inside the stability-enhancing cushion 422, a heat-insulating outer cylinder 424 mounted outside the guide rod 423, and a second reinforcing spring 425 disposed outside the guide rod 423, and the heat-insulating outer cylinder 424 is adapted to penetrate through the inside of the limit member 427; The surface of the heat-insulating outer cylinder 424 is coated with a heat-insulating coating; The inside of the stability-enhancing cushion 422 is provided with heat dissipation notches.
[0032] Preferably, the outsides of the first baffle 430, the second baffle 440, and the third baffle 450 are all coated with a heat-insulating coating. The guide rod 423 is integrally in a T-shaped structure, and the inner end of the heat-insulating outer cylinder 424 is fixed to the end of the inner end of the guide rod 423 by welding. Among them, the stability-enhancing cushion 422 is movably mounted in the inner cavity of the heat-insulating outer cylinder 424; When the ingot 500 deforms under the forging of the forging end 350, the deformed part of the ingot 500 will apply an outward extrusion force to the first baffle 430, the second baffle 440, and the third baffle 450. Finally, under the synergistic auxiliary pressing action of the uniformly distributed multi-group guide rods 423, the second reinforcing springs 425, and the stability-enhancing cushions 422, the deformed part of the ingot 500 can be protected from shrinkage cavities or riser areas, and the cooling rate of the deformed part of the ingot 500 can be reduced to prevent cracks caused by interference from impurities.
[0033] The working principle and usage process of the present invention: First, the load-bearing arm 110 is fixedly mounted on the forging workbench. When the device is empty, the first reinforcing spring 340 bearing on the top of the sliding rod 130 will be compressed and push the impact pile 310 and the forging end 350 to lift upward as a whole. At this time, there will be a sufficient loading gap between the forging end 350 and the material receiving pad 270. When the gap between the forging end 350 and the material receiving pad 270 expands to the maximum, an external fixture can be used to push the heat-treated ingot 500 to the directly above the material receiving pad 270. When the heat-treated ingot 500 moves to the top of the rectangular grooves of the first baffle 430, the second baffle 440, and the third baffle 450, the external fixture can release the heat-treated ingot 500, and at this time, the ingot 500 can be clamped and held by the first baffle 430, the second baffle 440, and the third baffle 450; Then, an external hydraulic power system is used to apply a downward impact force to the pressure head 320. At this time, the impact pile 310 and the combined forging end 350 can perform regular forging on the ingot 500. As the forging of the ingot 500 continues, the carbon deposits and impurities formed by the continuous oxidation on the surface of the ingot 500 can be shaken out under the resonance of multiple sets of reset components 420; When non-metallic impurities such as oxides and sulfides in the top part of the ingot 500 are extruded, the shrinkage cavity and loose structure in the top part of the ingot 500 can be eliminated. After the top part of the ingot 500 is effectively forged, the external hydraulic power system can rise and reset. Finally, the first strengthening spring 340 will actively lift the impact pile 310 and the forging end 350. As the impact pile 310 gradually rises, the turning part 360 installed on its rod body will turn the deformed ingot 500 on the top of the material receiving pad 270 upwards. The rising traction assembly 600 will also pull the material pushing outer frame 230 towards the top of the material receiving pad 270. The end of the material pushing outer frame 230 can apply a pushing force towards the middle of the material receiving pad 270 to the bottom of the ingot 500. Finally, the ingot 500 can be actively turned under the combined pushing action of the above-mentioned multiple components; After the ingot 500 is actively turned, the external hydraulic power system descends again. The pressure head 320 and the impact pile 310 pushed by pressure can cooperate with the forging end 350 to forge the turned ingot 500 again. Each forging will cause the ingot 500 to deform. The first baffle 430, the second baffle 440, and the third baffle 450 evenly distributed on the top of the material receiving pad 270 can assist in pressing the deformed part of the ingot 500 under the auxiliary pressure increase of multiple sets of reset components 420, so as to prevent the deformed part of the ingot 500 from becoming narrow and cooling rapidly, resulting in uncontrollable shrinkage cavities or riser areas, and further avoiding crack problems on the side of the ingot 500 after forging.
[0034] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present invention. The scope of the present invention is defined by the claims and their equivalents.
Claims
1. An automatic turning and forging device for steel ingots used in die holder casting, characterized in that, It includes a shaping and pressing mechanism (200) arranged at the bottom of an ingot (500) and a forging mechanism (300) arranged at the top of the ingot (500). A bearing assembly (100) is arranged on the shaping and pressing mechanism (200) and the forging mechanism (300), and the bearing assembly (100) is used to provide an effective support platform for the shaping and pressing mechanism (200) and the forging mechanism (300). The shaping and pressing mechanism (200) includes a compression-resistant pile (210), a material-bearing pad (270) arranged at the top of the compression-resistant pile (210), a clamping seat (220) arranged outside the compression-resistant pile (210), and a material-pushing outer frame (230) movably installed on the clamping seat (220). Two transverse grooves are formed at the top of the material-bearing pad (270). The forging mechanism (300) includes a forging end (350) located directly above the material-bearing pad (270), an impact pile (310) arranged at the top of the forging end (350), a material-turning part (360) arranged on the rod body of the impact pile (310), and the two ends at the bottom of the material-turning part (360) are adaptively penetrated into the two transverse grooves at the top of the material-bearing pad (270).
2. An automatic turning and forging device for steel ingots used in die casting, characterized in that, A material auxiliary pressing mechanism (400) is arranged on the shaping and pressing mechanism (200), and the material auxiliary pressing mechanism (400) is used to provide auxiliary pressing protection for the side of the deformed ingot (500). The material auxiliary pressing mechanism (400) includes a bottom frame (410) fixedly installed outside the compression-resistant pile (210) and multiple groups of reset components (420) arranged at multiple ends of the bottom frame (410). Two first baffles (430) are arranged on two groups of reset components (420) at both ends of the ingot (500), two third baffles (450) are arranged on two groups of reset components (420) in the middle of both sides of the ingot (500), and four second baffles (440) are arranged on the remaining four groups of reset components (420). An inclined surface adapted to the side of the ingot (500) is formed on the inner sides of the second baffle (440) and the third baffle (450). The inner end face of the first baffle (430) is adaptively attached to the outer end of the ingot (500).
3. An automatic turning and forging device for steel ingots used in die set casting, characterized in that, A slideway is formed inside the impact pile (310), a vertical rod (330) is arranged in the middle of the slideway, a first strengthening spring (340) is arranged on the rod body at the top of the vertical rod (330), and a pressure-bearing head (320) is installed at the top of the impact pile (310). The forging mechanism (300) further includes two brackets (370), pulleys (380) movably installed at the outer ends of the brackets (370), and anti-slip buckles (390) arranged at the outer ends of the brackets (370). A ring groove is formed on the outer side edge of the pulley (380).
4. An automatic turning and forging device for steel ingots used in die set casting, characterized in that, The reset assembly (420) comprises an oblique support member (421) mounted on the base frame (410), a stopper (427) fixedly mounted on the top of the oblique support member (421), a stabilizing pad (422) mounted on the top of the oblique support member (421), a clamp (426) mounted on the inner side of the stabilizing pad (422), a guide rod (423) arranged inside the stabilizing pad (422), a heat-insulating outer cylinder (424) mounted outside the guide rod (423), and a second reinforcing spring (425) arranged outside the guide rod (423), and the heat-insulating outer cylinder (424) is adapted to penetrate into the interior of the stopper (427); The surface of the heat-insulating outer cylinder (424) is coated with a heat-insulating coating; A heat dissipation slot is provided inside the stabilization pad (422).
5. An automatic turning and forging device for steel ingots used in die casting, characterized in that, The shaping and pressing mechanism (200) further comprises a transverse axis (280) arranged inside the material receiving pad (270), a first leg (240) mounted on the column head at the bottom end of the pressure-resistant pile (210), a second leg (250) mounted on the material pushing outer frame (230), and a reinforcing tension spring (260) connected to the first leg (240) and the second leg (250); A transverse hole is provided in the rod body of the compression pile (210); A protruding clamping plate is provided on the top of the material pushing outer frame (230), and a notch is provided in the protruding clamping plate.
6. An automatic turning and forging device for steel ingots used in die casting, characterized in that, The shaping and pressing mechanism (200) and the forging mechanism (300) are provided with a traction assembly (600), the traction assembly (600) being used to provide a passive material pushing power for the material pushing outer frame (230), the traction assembly (600) comprising a clamp (610) arranged on the rod body of the impact pile (310) and a steel cable (620) movably connected to the clamp (610); The steel cable (620) passes through the annular grooves of the two transverse shafts (280) in sequence, and the two anti-slip buckles (390) are used to provide anti-slip protection for the steel cable (620), and the steel cable (620) is adapted to pass through the transverse hole of the rod body of the compression pile (210); The end of the steel cable (620) passing through the transverse hole is connected to the notch of the raised clamping plate.
7. An automatic turning and forging device for steel ingots used in die set casting, characterized in that, The bearing assembly (100) comprises a shaft rod (120) arranged inside the compression pile (210), a sliding rod (130) arranged outside the vertical rod (330), and a load-bearing arm (110) installed outside the shaft rod (120) and the sliding rod (130); The bottom of the load-bearing arm (110) is provided with evenly distributed supporting plates, and the supporting plates are mounted on the casting table by means of bolts.
8. An automatic turning and forging device for ingots used in die casting, according to claim 1, characterized in that, The two ends of the bottom of the turning piece (360) are movably mounted outside the rod body of the horizontal axis (280), and the sleeve of the top plate of the turning piece (360) is fixed on the impact pile (310).
9. An automatic ingot turning and forging device for die casting, according to claim 1, characterized in that, A trapezoidal extrusion pad is provided at the top of the pusher outer frame (230), and an inclined surface adapted to fit the side of the steel ingot (500) is provided at the inner end of the trapezoidal extrusion pad, and an inclined surface at the bottom of the trapezoidal extrusion pad fits the inclined surface of one of the third baffles (450).
10. An automatic flipping and forging device for steel ingots used in die casting, according to claim 1, characterized in that, The structure of the forging end (350) is the same as that of the ingot (500), and the two side edges at the bottom of the forging end (350) are adapted to the inclined surfaces of two adjacent groups of second baffles (440) and two third baffles (450).
Citation Information
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