Foaming mold and foaming method for ultra-soft foaming material
By designing a foaming mold with self-locking function, the combination of the bracket drive and extrusion parts can achieve rapid closing and sealing of the mold, solving the problem of material overflow caused by the intimate mold sealing, and improving the quality and production efficiency of finished products.
Patent Information
- Application Number
- CN202510765603.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2045-06-10
AI Technical Summary
During the sealing process, existing molds are prone to overflow of foamed material due to the unlocked lock, affecting the quality of the finished product.
A foaming mold with ultra-soft foaming material is designed, adopting a self-locking upper and lower template structure. Through the cooperation of the bracket drive and extrusion, a fast sealing and locking is achieved. It is equipped with sealing and cutting parts to ensure the sealing of the mold when closed and the finished product quality.
It realizes rapid sealing and locking of the mold, reduces manual operation time, avoids material overflow, improves the quality of the finished product, and automatically cuts the burrs during demolding, improving the overall injection molding quality.
Smart Images

Figure CN120269756A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of foaming molds, and specifically to a foaming mold and a foaming method for ultra-soft foaming materials. Background Art
[0002] Foaming materials are a type of material that introduces gas through physical or chemical methods to form a large number of bubble structures in a polymer matrix. They have characteristics such as light weight, heat insulation, sound insulation, and buffering, and are widely used in fields such as construction, packaging, automobiles, and household appliances.
[0003] When using foaming materials to produce finished products, the foaming materials will first be processed, such as heated and melted and injected with a foaming agent, and then the processed foaming materials will be poured into a mold through an external injection machine, so that the raw materials foam and expand in the mold cavity to form a foamed finished product.
[0004] When the existing molds shape the foaming materials, it is necessary to first inject the processed foaming materials into the mold through an injection machine, and then close the mold so that the materials expand and shape in the mold. However, when processing the foaming materials, different materials are added with different materials, so that the expansion speed of the foaming materials is also different. When closing the mold, it is necessary to first close the mold structure and then fix and close it through multiple latches or connectors, and the operation process takes a certain amount of time. When shaping foaming materials with a relatively fast expansion speed, it is easy that the mold structure is not fully closed due to the latches or connectors not being fully locked, resulting in the materials overflowing during the operation process, which is not conducive to shaping production. Summary of the Invention
[0005] (I) Technical Problems to be Solved Aiming at the deficiencies of the prior art, the present invention provides a foaming mold and a foaming method for ultra-soft foaming materials, which have the function of realizing rapid closing and locking, thereby realizing the self-locking function of closing, reducing the time spent by people in manually locking the mold, avoiding the possibility of foaming material expansion and overflow during the process of closing and locking the mold, improving the injection molding quality, and thus improving the quality of the finished product.
[0006] (II) Technical Solutions To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a foaming mold and a foaming method for ultra-soft foaming material, comprising a lower template, a top side of the lower template is rotatably connected to an upper template, and both sides of the lower template are provided with receiving grooves, a bracket is installed inside the receiving groove, one side of the upper template is connected to the bracket, a top side of the lower template is fixedly connected with a mutually symmetrical elastic buckle plate group, a bottom of the upper template is provided with mutually symmetrical card grooves, an inner side of the lower template is provided with an inner groove, an extrusion piece is installed inside the inner groove, a driving piece is fixedly connected to one side of the inner bottom of the receiving groove, the driving piece is buckled with the extrusion piece, a toggle piece is installed on one side of the lower template, a top contact piece is installed on one side of the lower template, a trigger piece is installed on one side of the bottom of the upper template, a cutting piece is installed inside the upper template, and a mutually symmetrical reset piece is installed at one end of the upper template close to the rotation point, the reset piece is transmission-connected with the cutting piece, and a sealing piece is installed inside the lower template; The upper template is rotated to make it fit with the lower template. During the rotation of the upper template, the bracket is driven to drive the driving member to release the buckle on the extrusion member. At this time, the extrusion member starts to operate and the storage slot is placed on the top, so that the storage slot and the card slot are snapped together, and the mold can be closed.
[0007] Preferably, the extrusion member includes a transverse plate slidably connected to the inside of the inner groove, both ends of the top of the transverse plate are fixedly connected to connecting rods, one side of the lower template is provided with mutually symmetrical sliding grooves, a sleeve is fixedly connected to the inside of the sliding groove, the connecting rod is connected through the inside of the sleeve, a return spring is sleeved on the outside of the sleeve, and the end of the connecting rod away from the transverse plate is fixedly connected to an extrusion block.
[0008] Preferably, the bracket includes a sliding rod fixedly connected to the bottom of the storage groove, one end of the sliding rod is rotatably connected to an auxiliary rod, and a damping slider is connected through the sliding rod, the top of the damping slider is rotatably connected to a support rod, one end of the support rod is rotatably connected to the upper template, and one side of the support rod is rotatably connected to the auxiliary rod, and a push block is fixedly connected to one side of the top of the damping slider.
[0009] Preferably, the driving member includes a connection box fixedly connected to one end of the bottom of the storage groove, a driving block is slidably connected inside the connection box, a protrusion is provided on one side of the top of the driving block, and a clamp is provided on the other side of the top of the driving block, a tension spring is fixedly connected to one side of the connection box, and one end of the tension spring is fixedly connected to the driving block.
[0010] Preferably, the sealing member comprises a sealing plate slidably connected to the interior of the lower template, and driving rods are fixedly connected to both sides of the sealing plate, and the bottom end of the driving rod is in contact with the top of the driving block.
[0011] Preferably, the toggle member includes a handle rotatably connected to one side of the lower template, one side of the handle is fixedly connected to a rotating rod, the rotating rod is fixedly connected to an arc-shaped toggle plate, and the arc-shaped toggle plate is located inside the inner groove.
[0012] Preferably, the top contact member includes a sliding box fixedly connected to one side of the lower template, a trigger block is slidably connected inside the sliding box, a guide rod is fixedly connected to the bottom of the trigger block, a push plate is fixedly connected to the bottom end of the guide rod, and a reset spring three is provided on the outer side of the guide rod.
[0013] Preferably, the cutting piece includes a knife plate slidably connected to the inside of the upper template, both ends of one side of the knife plate are fixedly connected to racks, and the other side of the knife plate is fixedly connected to a hook joint, both sides of the top of the knife plate are fixedly connected to a plurality of driving springs, the trigger member includes a connecting hook rotatably connected to the inside of the upper template, one side of the bottom end of the connecting hook is fixedly connected to a force plate, the interior of the upper template is slidably connected to a top block, one side of the force plate is fixedly connected to a second return spring, and the end of the second return spring away from the connecting hook is connected to the upper template.
[0014] Preferably, the reset member includes a reset reel rotatably connected to one side of the inner part of the upper template, one side of the reset reel is fixedly connected to an overrunning clutch, one side of the overrunning clutch is fixedly connected to a gear, the gear is meshingly connected to the rack, a pull wire is wound around the reset reel, and one end of the pull wire away from the reset reel is fixedly connected to the top of the lower template.
[0015] To achieve the above object, the present invention provides the following technical solution: a foaming method of a foaming mold of an ultra-soft foaming material, comprising the following steps: S1: Pour the foaming material into the lower template, then manually pull the upper template and gradually fit it with the lower template, so that the elastic buckle group is inserted into the card slot. When the upper template is pulled, the bracket is driven to move, so that the bracket drives the driving member, so that the driving member releases the buckle connection with the extrusion member, and then the extrusion member squeezes the elastic buckle group, so that the elastic buckle group is connected with the card slot, and the lower template and the upper template are closed; S2: When the driving member is driven, the sealing member is driven so that the sealing member moves toward the upper template to form a seal at the gap between the lower template and the upper template; S3: After the lower template and the upper template are closed, the foaming material foams and expands inside the lower template, and expands and shapes along the internal structure of the lower template. After the foaming material is completely shaped, the upper template can be opened and demoulded; S4: When demolding, the toggle member is rotated so that the toggle member drives the extrusion member, and the top contact member is driven at the same time so that the top contact member drives the trigger member, and the restriction on the cutting member is released so that the cutting member is triggered, and the burrs of the finished product after shaping are removed; S5: Afterwards, the upper template is opened while the toggle member is kept in the screwed state, and then the toggle member can be loosened. When opened, the reset member can pull the cutting member to reset. At this time, the driving member is re-connected with the extrusion member, and then the shaped finished product can be taken out from the lower template.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention manually flips the upper template so that the lower template and the upper template are closed. When the upper template rotates, it drives the bracket to operate, so that the internal components of the bracket gradually move toward the direction of the driving member. When the lower template and the upper template are about to form a closed state, the elastic buckle group enters the inside of the card slot. At the same time, the bracket drives the driving member so that the internal components of the driving member release the buckling restriction on the extrusion member, thereby triggering the internal components of the extrusion member, so that the internal components of the extrusion member top-extrude the elastic buckle group, so that the elastic buckle group is deformed and forms a card connection with the inner wall of the card slot, thereby realizing the closed connection between the lower template and the upper template. The operation is simple, and when the lower template and the upper template are closed, they can be quickly closed and locked, thereby realizing the closed self-locking function, reducing the time spent on manually locking the mold, avoiding the possibility of expansion and overflow of the foaming material in the process of closing and locking the mold, improving the injection molding quality, and thereby improving the quality of the finished product; 2. When the bracket drives the driving member and the driving member is running, the sealing member can be driven synchronously, so that the internal components of the sealing member rise from the inside of the lower template, so that its internal structure conflicts with the bottom of the upper template. When the upper template and the lower template are completely closed, the internal components of the sealing member can conflict with the upper template, thereby forming a seal, thereby improving the sealing between the lower template and the upper template, reducing the possibility of the foaming material overflowing from the gap between the two when the foaming material expands inside the lower template, and improving the molding quality of the finished product; 3. After the finished product is formed, the toggle piece is manually operated so that the internal components of the toggle piece drive the top contact piece, so that the internal components of the top contact piece push the trigger piece, so that the internal components of the trigger piece disconnect the clamping connection with the cutting piece, and under the elastic action of the internal components of the cutting piece, the internal structure of the cutting piece is driven to cut the finished product, and the burrs on the edge of the finished product can be cut, and then the finished product can be demolded pre-processed to improve the quality of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is an overall schematic diagram of the present invention.
[0018] Figure 2 It is a schematic diagram of the local structure of the present invention.
[0019] Figure 3 It is a closed schematic diagram of the present invention.
[0020] Figure 4 It is a schematic diagram of the internal structure of the upper template in the present invention.
[0021] Figure 5 For the present invention Figure 2 A is an enlarged view of the middle image.
[0022] Figure 6 For the present invention Figure 2 Enlarged view of B.
[0023] Figure 7 It is a schematic diagram of the structure of the driving member in the present invention.
[0024] Figure 8 It is a schematic diagram of the structure of the extrusion part in the present invention.
[0025] Figure 9 It is a schematic diagram of the structure of the toggle member and the top contact member in the present invention.
[0026] Figure 10 It is a schematic diagram of the connection between the elastic buckle set and the card slot in the present invention.
[0027] Figure 11 It is a schematic diagram of the structure of the sealing member in the present invention.
[0028] Figure 12 It is a schematic diagram of the structure of the cutting piece in the present invention.
[0029] Figure 13 It is a structural schematic diagram of the reset member in the present invention.
[0030] Figure 14 For the present invention Figure 4 Enlarged view of C in the middle.
[0031] In the figure: 1, lower template; 2, upper template; 3, bracket; 4, toggle member; 5, extrusion member; 6, driving member; 7, reset member; 8, trigger member; 9, cutting member; 10, top contact member; 11, storage slot; 12, elastic buckle group; 13, sealing member; 21, card slot; 31, slide rod; 32, auxiliary rod; 33, damping slider; 34, support rod; 35, push block; 41, rotating handle; 42, rotating rod; 43, arc-shaped dial plate; 51, cross-connecting plate; 52, connecting rod; 53, sleeve; 54, complex Position spring one; 55, extrusion block; 61, drive block; 62, tension spring; 63, chuck; 64, raised portion; 71, reset reel; 72, overrunning clutch; 73, gear; 74, pull wire; 81, connecting hook; 82, force plate; 83, top block; 84, reset spring two; 91, knife plate; 92, drive spring; 93, rack; 94, hook joint; 101, trigger block; 102, guide rod; 103, reset spring three; 104, push plate; 131, sealing plate; 132, driving rod. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Example 1 See also Figures 1 to 10, is the first embodiment of the present invention, and provides a technical solution: a foaming mold for ultra-soft foaming material, comprising a lower template 1, a top side of the lower template 1 is rotatably connected to an upper template 2, and both sides of the lower template 1 are provided with receiving grooves 11, a bracket 3 is installed inside the receiving groove 11, one side of the upper template 2 is connected to the bracket 3, and a top side of the lower template 1 is fixedly connected with a mutually symmetrical elastic buckle group 12, wherein the elastic buckle group 12 is made of elastic metal sheets, and one end is a metal card block, the elastic buckle group 12 is composed of two mutually symmetrical elastic metal sheets and metal cards, and is inclined on the lower template 1, so that the elastic buckle group 12 forms an inclined triangle shape, which is convenient for inserting into the card slot 21, and the bottom of the upper template 2 is provided with mutually symmetrical card slots 21, the diameter of the card slots 21 is larger than the installation setting range of the elastic buckle group 12, and will not affect the insertion of the elastic buckle group 12, and the inner An inner groove is provided on one side of the part, and an extrusion member 5 is installed inside the inner groove. A driving member 6 is fixedly connected to one side of the inner bottom of the storage groove 11, and the driving member 6 is buckled with the extrusion member 5. A toggle member 4 is installed on one side of the lower template 1, and a top contact member 10 is installed on one side of the lower template 1. A trigger member 8 is installed on one side of the bottom of the upper template 2. Here, the top contact member 10 corresponds to the trigger member 8. When the lower template 1 and the upper template 2 are closed, the trigger member 8 and the top contact member 10 correspond vertically, and a cutting member 9 is installed inside the upper template 2, and a mutually symmetrical reset member 7 is installed at one end of the upper template 2 close to the rotation point. The reset member 7 is transmission-connected with the cutting member 9, and a sealing member 13 is installed inside the lower template 1. An installation chamber is provided inside the upper template 2, which can be used for the installation and operation of the reset member 7, the trigger member 8 and the cutting member 9. A plurality of exhaust ports are provided on the upper template 2, which can be used to exhaust the gas generated when the foaming material expands; The upper template 2 is rotated to make it fit with the lower template 1. During the rotation of the upper template 2, the bracket 3 is driven, so that the bracket 3 drives the driving member 6 to release the buckle of the extrusion member 5. At this time, the extrusion member 5 starts to operate and pushes the receiving groove 11 to the top, so that the receiving groove 11 is snap-fitted with the card slot 21, and the mold can be closed.
[0034] The extrusion member 5 includes a transverse plate 51 slidably connected to the inside of the inner groove, and connecting rods 52 are fixedly connected to the top two ends of the transverse plate 51. A symmetrical sliding groove is opened on one side of the lower template 1. Here, the sliding groove is set in the middle of the elastic buckle group 12, and a sleeve 53 is fixedly connected to the inside of the sliding groove. The connecting rod 52 passes through and is connected to the inside of the sleeve 53. A return spring 54 is sleeved on the outer side of the sleeve 53. An extrusion block 55 is fixedly connected to the end of the connecting rod 52 away from the transverse plate 51. The outer surface of the extrusion block 55 and the inner side of the sliding groove are smoothed to improve the smoothness of the extrusion block 55 when moving. The extrusion block 55 resists the elastic buckle group 12, so that the elastic buckle group 12 is deformed.
[0035] The bracket 3 includes a sliding rod 31 fixedly connected to the bottom of the storage groove 11, one end of the sliding rod 31 is rotatably connected to the auxiliary rod 32, and a damping slider 33 is connected through the sliding rod 31, the top of the damping slider 33 is rotatably connected to a support rod 34, one end of the support rod 34 is rotatably connected to the upper template 2, and one side of the support rod 34 is rotatably connected to the auxiliary rod 32, and a push block 35 is fixedly connected to one side of the top of the damping slider 33.
[0036] The driving member 6 includes a connecting box fixedly connected to one end of the bottom of the storage groove 11, and a driving block 61 is slidably connected inside the connecting box. A protrusion 64 is provided on one side of the top of the driving block 61, and a clamping head 63 is provided on the other side of the top of the driving block 61. A tension spring 62 is fixedly connected to one side of the inside of the connecting box, and one end of the tension spring 62 is fixedly connected to the driving block 61. Here, a clamping groove is provided on one side of the driving block 61, and is located below the clamping head 63, which is used to adapt to the movement and clamping of the end of the cross-connecting plate 51, and the protrusion 64 is in an inclined state, which can be used to resist the driving of the sealing member 13.
[0037] The toggle member 4 includes a handle 41 rotatably connected to one side of the lower template 1, a rotating rod 42 is fixedly connected to one side of the handle 41, an arc-shaped toggle plate 43 is fixedly connected to the rotating rod 42, and the arc-shaped toggle plate 43 is located inside the inner groove. Here, the arc-shaped toggle plate 43 is an arc-shaped structure that can be used for squeezing and toggling the top contact 10 and the cross-connecting plate 51.
[0038] When shaping the foaming material, the inner part of the lower template 1 and the bottom of the upper template 2 can be coated with a release agent first, and then the foaming material is poured into the lower template 1. After that, manually pull the upper template 2 to make the upper template 2 flip towards the lower template 1, so that the upper template 2 and the lower template 1 form a closure. During the flipping, the support rod 34 can be driven during the movement of the upper template 2, so that one end of the support rod 34 pushes the damping slider 33, making the damping slider 33 slide inside the slide rod 31. Then, the damping slider 33 drives the push block 35 to move towards the driving part 6. When the upper template 2 and the lower template 1 are close to the closed state, the elastic buckle group 12 is embedded into the card slot 21. At this time, the push block 35 can be in contact with one side of the driving block 61 and push the driving block 61 as the upper template 2 moves downward, thereby driving the driving block 61 to move, so that the chuck 63 releases the buckling state of the cross-connecting plate 51. Under the elastic action of the first return spring 54, the extrusion block 55 can be pushed upward, so that the extrusion block 55 moves upward, and then the elastic buckle group 12 is extruded, so that the elastic buckle group 12 gradually changes from an inclined state to a vertical state. When the lower template 1 and the upper template 2 are completely closed, the elastic buckle group 12 can be completely in a vertical state, and then form a snap connection with the inner wall of the card slot 21, so as to realize the automatic locking of the lower template 1 and the upper template 2 when they are closed. The operation is simple, which reduces the time spent by people manually locking the mold, avoids the possibility of the foaming material expanding and overflowing during the process of closing and locking the mold, improves the injection quality, and then improves the finished product quality. After the mold is closed, the foaming material can quickly expand inside the lower template 1 and be shaped along the internal structure of the lower template 1, and then the finished product injection production can be realized.
[0039] When demolding is required, the handle 41 can be manually rotated to drive the rotating rod 42 to rotate. The rotating rod 42 drives the arc-shaped dial 43 to rotate, so that the arc-shaped dial 43 drives the cross-connecting plate 51, making the cross-connecting plate 51 move downward. Then, the connecting rod 52 drives the extrusion block 55 to be pulled, so that the extrusion block 55 is retracted into the sliding groove again. At this time, the elastic buckle group 12 loses the extrusion force and rebounds, and then returns to the inclined state again, so as to release the snap connection with the card slot 21. After that, manually pull the upper template 2 to make the upper template 2 flip. After rotating a certain distance, the handle 41 can be released. During the upward flipping process of the upper template 2, the damping slider 33 can be driven away from the driving block 61, and then the driving block 61 is pulled back to its original position under the elastic action of the tension spring 62, so that the chuck 63 re-clamps the cross-connecting plate 51, so as to realize the separation of the upper template 2 and the lower template 1, and then demold the shaped finished product.
[0040] Embodiment 2 Please refer to Figure 11, which is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that the seal 13 includes a sealing plate 131 slidably connected inside the lower template 1. Driving rods 132 are fixedly connected to both sides of the sealing plate 131. The bottom end of the driving rod 132 is in contact with the top of the driving block 61. Here, a rubber pad is provided on the top of the sealing plate 131, which can cooperate with the sealing plate 131 to enhance the sealing performance between the lower template 1 and the upper template 2. Moreover, the seal 13 is not the only structure and can be changed according to the structure of the mold cavity inside the lower template 1.
[0041] When the pushing block 35 moves the abutting driving block 61, the protruding portion 64 at one end of the top of the driving block 61 can abut against the driving rod 132, causing the driving rod 132 to move upward along the structure of the protruding portion 64, thereby driving the sealing plate 131 to move, making the sealing plate 131 move upward from inside the lower template 1 and abut against the bottom of the upper template 2. When the upper template 2 and the lower template 1 are completely closed, the sealing plate 131 abuts against the upper template 2, thus forming a seal, so as to improve the sealing performance between the lower template 1 and the upper template 2 and reduce the possibility of the foaming material overflowing from the gap between the two when expanding inside the lower template 1, and improve the quality of the finished product shaping.
[0042] When the driving block 61 rebounds and resets, the protruding portion 64 is reset, and the driving rod 132 moves downward along the structure of the protruding portion 64, thereby retracting the sealing plate 131 back into the lower template 1 to complete the reset.
[0043] The remaining structures are the same as those in Embodiment 1.
[0044] Embodiment 3 Please refer to Figures 12 to 14 , which is the third embodiment of the present invention. The difference between this embodiment and the first and second embodiments is that the top contact member 10 includes a sliding box fixedly connected to one side of the lower template 1. A trigger block 101 is slidably connected inside the sliding box. A guide rod 102 is fixedly connected to the bottom of the trigger block 101. A push plate 104 is fixedly connected to the bottom end of the guide rod 102. A third return spring 103 is sleeved outside the guide rod 102. Here, the outer surface of the trigger block 101 and the inner side of the sliding box are both smooth, which can improve the smoothness of the movement of the trigger block 101.
[0045] The cutting member 9 includes a knife plate 91 slidably connected inside the upper template 2. Rack bars 93 are fixedly connected to both ends of one side of the knife plate 91. Moreover, a hook joint 94 is fixedly connected to the other side of the knife plate 91. A plurality of driving springs 92 are fixedly connected to both sides of the top of the knife plate 91. The trigger member 8 includes a hook 81 rotatably connected inside the upper template 2. A force-bearing plate 82 is fixedly connected to one side of the bottom end of the hook 81. A top block 83 is slidably connected inside the upper template 2. A second return spring 84 is fixedly connected to one side of the force-bearing plate 82. The end of the second return spring 84 away from the hook 81 is connected to the upper template 2.
[0046] The reset member 7 includes a reset reel 71 rotatably connected to one side inside the upper template 2. One side of the reset reel 71 is fixedly connected to an overrunning clutch 72. One side of the overrunning clutch 72 is fixedly connected to a gear 73. The gear 73 is meshed with a rack 93. A pull wire 74 is wound around the reset reel 71. One end of the pull wire 74 away from the reset reel 71 is fixedly connected to the top of the lower template 1. Here, a torsion spring is provided inside the reset reel 71 for the automatic rotation of the reset reel 71. One side of the reset reel 71 is connected to the driving shaft of the overrunning clutch 72, and the driving shaft direction of the overrunning clutch 72 is fixedly connected to the gear 73. When the pull wire 74 pulls the reset reel 71, it drives the reset reel 71 to rotate, and then drives the gear 73 to rotate through the overrunning clutch 72, and drives the cutting member 9 to reset. When the reset reel 71 rotates automatically, it will not drive the gear 73 to rotate, and when the gear 73 is not driven, it is in a free state.
[0047] After demolding the finished product, when manually rotating the turning handle 41 to drive the arc-shaped dial 43 to rotate, the push plate 104 can be driven synchronously, so that the push plate 104 drives the guide rod 102 to move upward, and then drives the trigger block 101 to move towards the top block 83 and squeeze the top block 83, so that the top block 83 moves upward, and then squeezes the stress plate 82 to drive the hook 81 to rotate, so that the hook 81 releases the clamping of the hook joint 94. After that, under the elastic action of the driving spring 92, the knife plate 91 is pushed upwards, so that the knife plate 91 moves downward, and then cuts the burrs on the edge of the finished product, and then performs demolding pretreatment on the finished product to improve the quality of the finished product.
[0048] When manually flipping and lifting the upper template 2, the pull wire 74 can pull the reset reel 71, so that the reset reel 71 rotates, and then drives the gear 73 to rotate through the overrunning clutch 72. The rotating gear 73 can drive the rack 93, and then pull the knife plate 91 back to its original position and drive the hook joint 94 to form a clamping connection with the hook 81 again, so as to complete the reset of the cutting member 9. When the turning handle 41 is released, the push plate 104 loses the driving force of the arc-shaped dial 43. At this time, under the elastic action of the third reset spring 103, the push plate 104 is pushed upwards, and then drives the trigger block 101 to reset.
[0049] The remaining structures are the same as those of Embodiments 1 and 2.
[0050] Embodiment 4 Please refer to Figures 1 to 4 , which is the fourth embodiment of the present invention. This embodiment provides: a foaming method for a foaming mold of a super soft foaming material, including the following steps, S1: Pour the foaming material into the lower template 1, then manually pull the upper template 2 and gradually fit it with the lower template 1, so that the elastic buckle group 12 is inserted into the card slot 21. When the upper template 2 is pulled, the bracket 3 is driven to move, so that the bracket 3 drives the driving member 6, so that the driving member 6 releases the buckle connection with the extrusion member 5, and then the extrusion member 5 squeezes the elastic buckle group 12, so that the elastic buckle group 12 is connected with the card slot 21, and the lower template 1 and the upper template 2 are closed; S2: When the driving member 6 is driven, the sealing member 13 is driven so that the sealing member 13 moves toward the upper template 2 to form a seal at the gap between the lower template 1 and the upper template 2; S3: After the lower template 1 and the upper template 2 are closed, the foaming material foams and expands inside the lower template 1, and expands and shapes along the internal structure of the lower template 1. After the foaming material is completely shaped, the upper template 2 can be opened and demolded; S4: When demolding, the toggle member 4 is rotated so that the toggle member 4 drives the extrusion member 5, and at the same time drives the top contact member 10 so that the top contact member 10 drives the trigger member 8, and releases the restriction on the cutting member 9 so that the cutting member 9 is triggered, and the burrs of the finished product after shaping are removed; S5: Afterwards, the upper template 2 is opened while the toggle member 4 remains in the screwed state, and then the toggle member 4 can be loosened. When opened, the reset member 7 can pull the cutting member 9 to reset. At this time, the driving member 6 is re-connected with the extrusion member 5, and then the shaped finished product can be taken out from the lower template 1.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A foaming mold for a super-soft foaming material, comprising a lower template (1), characterized in that: The top side of the lower template (1) is rotatably connected to the upper template (2), and both sides of the lower template (1) are provided with receiving grooves (11), a bracket (3) is installed inside the receiving groove (11), one side of the upper template (2) is connected to the bracket (3), the top side of the lower template (1) is fixedly connected to a mutually symmetrical elastic buckle group (12), the bottom of the upper template (2) is provided with mutually symmetrical clamping grooves (21), the inner side of the lower template (1) is provided with an inner groove, an extrusion piece (5) is installed inside the inner groove, and the inner side of the receiving groove (11) is provided with a plurality of elastic buckle groups (12) arranged on the top side of the lower template (1). A driving member (6) is fixedly connected to one side of the bottom, the driving member (6) being buckled with the extrusion member (5), a toggle member (4) is installed on one side of the lower template (1), a top contact member (10) is installed on one side of the lower template (1), a trigger member (8) is installed on one side of the bottom of the upper template (2), a cutting member (9) is installed inside the upper template (2), and a mutually symmetrical reset member (7) is installed at one end of the upper template (2) close to the rotation point, the reset member (7) is transmission-connected to the cutting member (9), and a sealing member (13) is installed inside the lower template (1); The upper template (2) is rotated to make it fit with the lower template (1). During the rotation of the upper template (2), the bracket (3) is driven, so that the bracket (3) drives the driving member (6) to release the buckle connection with the extrusion member (5). At this time, the extrusion member (5) starts to operate and pushes the receiving groove (11) to the top, so that the receiving groove (11) and the clamping groove (21) are clamped, and the mold is closed.
2. The foaming mold for a super-soft foaming material according to claim 1, characterized in that: The extrusion member (5) comprises a transverse connecting plate (51) slidably connected to the interior of the inner groove, and connecting rods (52) are fixedly connected to both ends of the top of the transverse connecting plate (51). One side of the lower template (1) is provided with mutually symmetrical sliding grooves, and a sleeve (53) is fixedly connected to the interior of the sliding groove. The connecting rod (52) passes through and is connected to the interior of the sleeve (53), and a return spring (54) is sleeved on the outer side of the sleeve (53). An extrusion block (55) is fixedly connected to one end of the connecting rod (52) away from the transverse connecting plate (51).
3. The foaming mold for a super-soft foaming material according to claim 1, characterized in that: The bracket (3) comprises a sliding rod (31) fixedly connected to the bottom of the storage groove (11), one end of the sliding rod (31) is rotatably connected to the auxiliary rod (32), and a damping slider (33) is connected through the sliding rod (31), the top of the damping slider (33) is rotatably connected to a support rod (34), one end of the support rod (34) is rotatably connected to the upper template (2), and one side of the support rod (34) is rotatably connected to the auxiliary rod (32), and one side of the top of the damping slider (33) is fixedly connected to a push block (35).
4. The foaming mold for a super soft foaming material according to claim 1, characterized in that: The driving member (6) comprises a connection box fixedly connected to one end of the bottom of the storage groove (11); a driving block (61) is slidably connected inside the connection box; a protrusion (64) is provided on one side of the top of the driving block (61); and a clamping head (63) is provided on the other side of the top of the driving block (61); a tension spring (62) is fixedly connected to one side of the connection box; and one end of the tension spring (62) is fixedly connected to the driving block (61).
5. The foaming mold for a super soft foaming material according to claim 4, characterized in that: The sealing member (13) comprises a sealing plate (131) slidably connected to the interior of the lower template (1), and driving rods (132) are fixedly connected to both sides of the sealing plate (131), and the bottom end of the driving rod (132) is in contact with the top of the driving block (61).
6. The foaming mold for a super-soft foaming material according to claim 1, wherein: The toggle member (4) comprises a rotating handle (41) rotatably connected to one side of the lower template (1); a rotating rod (42) is fixedly connected to one side of the rotating handle (41); an arc-shaped toggle plate (43) is fixedly connected to the rotating rod (42); and the arc-shaped toggle plate (43) is located inside the inner groove.
7. The foaming mold for a super-soft foaming material according to claim 1, characterized in that: The top contact member (10) comprises a sliding box fixedly connected to one side of the lower template (1), a trigger block (101) being slidably connected inside the sliding box, a guide rod (102) being fixedly connected to the bottom of the trigger block (101), a push plate (104) being fixedly connected to the bottom end of the guide rod (102), and a return spring (103) being sleeved on the outer side of the guide rod (102).
8. The foaming mold for a super-soft foaming material according to claim 1, wherein: The cutting piece (9) comprises a knife plate (91) slidably connected to the interior of the upper template (2), racks (93) are fixedly connected to both ends of one side of the knife plate (91), and a hook joint (94) is fixedly connected to the other side of the knife plate (91), and a plurality of driving springs (92) are fixedly connected to both sides of the top of the knife plate (91), and the trigger member (8) comprises a connecting hook (81) rotatably connected to the interior of the upper template (2), a force plate (82) is fixedly connected to one side of the bottom end of the connecting hook (81), a top block (83) is slidably connected to the interior of the upper template (2), and a second return spring (84) is fixedly connected to one side of the force plate (82), and the second return spring (84) is connected to the upper template (2) at one end away from the connecting hook (81).
9. The foaming mold of a super-soft foaming material according to claim 8, characterized in that: The reset member (7) comprises a reset reel (71) rotatably connected to one side of the interior of the upper template (2); an overrunning clutch (72) is fixedly connected to one side of the reset reel (71); a gear (73) is fixedly connected to one side of the overrunning clutch (72); the gear (73) is meshingly connected to a rack (93); a pull wire (74) is wound around the reset reel (71); an end of the pull wire (74) away from the reset reel (71) is fixedly connected to the top of the lower template (1).
10. The foaming method of a foaming mold for a super-soft foamed material according to any one of claims 1-9, characterized in that: The following steps are involved: S1: pouring the foaming material into the lower template (1), then manually pulling the upper template (2) and gradually fitting it to the lower template (1), thereby inserting the elastic buckle group (12) into the slot (21), and while pulling the upper template (2), the bracket (3) is driven to move, so that the bracket (3) drives the driving member (6), so that the driving member (6) releases the buckle connection with the extrusion member (5), and then the extrusion member (5) squeezes the elastic buckle group (12), so that the elastic buckle group (12) and the slot (21) are in a buckle connection, thereby completing the closure of the lower template (1) and the upper template (2); S2: when the driving member (6) is driven, the sealing member (13) is driven so that the sealing member (13) moves toward the upper template (2) to form a seal at the gap between the lower template (1) and the upper template (2); S3: After the lower template (1) and the upper template (2) are closed, the foaming material foams and expands inside the lower template (1), and expands and shapes along the internal structure of the lower template (1). After the foaming material is completely shaped, the upper template (2) can be opened and demoulded; S4: When demoulding, the toggle member (4) is rotated so that the toggle member (4) drives the extrusion member (5), and at the same time the top contact member (10) is driven so that the top contact member (10) drives the trigger member (8), and the restriction on the cutting member (9) is released so that the cutting member (9) is triggered, and the burrs of the finished product after shaping are removed; S5: Afterwards, the upper template (2) is opened while the toggle member (4) remains in the screwed state, and then the toggle member (4) can be loosened. When opened, the reset member (7) can pull the cutting member (9) to reset. At this time, the driving member (6) is again connected with the extrusion member (5), and then the shaped finished product can be taken out from the lower template (1).
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