Titanium lump taking-out device and method in titanium sponge industry

Abstract

The invention relates to the field of titanium sponge production, in particular to a titanium lump taking-out device and method in the titanium sponge industry. A bottom hydraulic cylinder (11) is arranged on the mounting platform, the bottom hydraulic cylinder is connected with an integral lifting support (106), a lifting hydraulic cylinder (112) is also hinged between the integral lifting support (106) and the ground, and an angle adjusting hydraulic cylinder (102) can push the whole upper platform (104) so as to adjust the angle of the cleaning shovel (110); the upper platform (104) comprises a push-out hydraulic cylinder (107) installed on the lower portion of the upper platform (104), and a fixing sleeve (108) is hinged to the push-out hydraulic cylinder (107) through a hinge point (109). The fixing sleeve (108) and the cleaning shovel (110) are integrated into a whole; the cleaning shovel (110) is of a rod-shaped structure and can move front and back in a sleeve, the sleeve is arranged above the upper platform (104), and time and labor are saved.

Description

Technical Field

[0001] The present invention relates to the field of titanium sponge production, and particularly to a device and method for removing titanium lumps in the titanium sponge industry. Background Art

[0002] Currently, the work of removing titanium lumps on the No. 1 production line of Gansu Guotai is carried out manually. During the process of removing the lumps, first, the workers use a pneumatic pick to strip the climbing titanium manually, and then clean the adhered part between the reactor and the titanium lump, so that the steel wire rope can be inserted into the gap between the titanium lump and the reactor. After buckling the titanium lump, a crane is used to lift it, and the reactor and the titanium lump are separated by the self-weight of the reactor to complete the process of removing the lump. When removing the titanium lump and hoisting the reactor, a crane is required for cooperation. Considering the current location of the titanium lump removal area, the crane is too busy, making the entire process take an average of 7 - 10 hours, and it takes 2 - 3 days for difficult-to-remove lumps.

[0003] The defects of this solution are as follows: First: Time-consuming and laborious; Second: It must rely on the steel wire rope being able to be inserted into the gap between the titanium lump and the reactor; without a gap, it cannot be pulled out; Third: The shape of the titanium lump will not be a standard shape and will not be formed according to people's preferences. In many cases, there are no suitable pulling process conditions; Fourth: It requires the cooperation of a crane; the crane is too busy; Fifth: A large amount of steel wire is used, resulting in losses.

[0004] On November 1, 2024, with "Titanium lump and separation and drilling and hydraulic and flipping" as the abstract keywords and allowing synonym expansion, a search was conducted in the Chinese Patent Publication Database, and no relevant literature was found.

[0005] On November 1, 2024, a search was conducted in the abstract of CNKI with "Titanium lump and separation and drilling and hydraulic and flipping", and no relevant literature was found.

[0006] On November 1, 2024, a search was conducted on the website of the United States Patent and Trademark Office with "Titanium lump with separation with drilling with hydraulic with flipping", and no relevant literature was found; the search URL is https: / / ppubs.uspto.gov / pubwebapp / .

[0007] On November 1, 2024, a search was conducted at the Korean Patent Office under the name "Titanium lump and separation and drilling and hydraulic and flipping", and no relevant literature was found; the search website is http: / / eng.kipris.or.kr / enghome / main.jsp.

[0008] On November 1, 2024, a search was conducted on https: / / patentscope2.wipo.int / of WIPO under the name "Titanium lump and separation and drilling and hydraulic and flipping", and no relevant literature was found. Summary of the Invention

[0009] Purpose of the Invention: To provide a device and method for removing titanium lumps in the titanium sponge industry with better effects. The specific purpose can be seen from the multiple substantial technical effects in the specific implementation part.

[0010] To achieve the above purpose, the present invention adopts the following technical solutions: A device for removing titanium lumps in the titanium sponge industry, characterized in that The titanium lump removal device includes a removal mechanism 1, and the removal mechanism 1 includes a traveling part 105. Above the traveling part 105 is an installation platform, and a bottom hydraulic cylinder 111 is arranged on the installation platform. The bottom hydraulic cylinder is connected to an overall lifting bracket 106, and a lifting hydraulic cylinder 112 is also hinged between the overall lifting bracket 106 and the ground. With the push of the lifting hydraulic cylinder 112, the overall lifting bracket 106 can be pushed relatively higher. A corner adjustment hydraulic cylinder 102 is hinged at the front end of the overall lifting bracket 106; The end of the corner adjustment hydraulic cylinder 102 is hinged to the hinge plate 103 of the upper platform of the upper platform 104; the overall lifting bracket 106 is also hinged to the hinge plate 103 of the upper platform of the upper platform 104; The corner adjustment hydraulic cylinder 102 can push the entire upper platform 104 to adjust the angle of the cleaning shovel 110; The upper platform 104 includes a push-out hydraulic cylinder 107 installed below. A fixed sleeve 108 is hinged to the push-out hydraulic cylinder 107 through a hinge point 109; the fixed sleeve 108 and the cleaning shovel 110 are integrated as a whole; The cleaning shovel 110 is a rod-shaped structure that can move back and forth in the sleeve, and the sleeve is a sleeve arranged above the upper platform 104.

[0011] A further technical solution of the present invention is that the traveling part 105 is a traveling track.

[0012] A further technical solution of the present invention is that a control part 101 is also arranged on the installation platform.

[0013] A further technical solution of the present invention is that it further includes a material receiving mechanism 2 and a reactor turning mechanism 3 that cooperate with the taking-out mechanism 1; the material receiving mechanism 2 is an object capable of receiving the titanium ingot.

[0014] A further technical solution of the present invention is that the reactor turning mechanism 3 includes a turning base support 301. A turning platform is arranged on the turning base support 301. The turning platform includes two turning base seats 303. A turning wheel 304 is arranged on each turning base seat 303; the turning wheel 304 can support the outer shell of the reactor 306; a turning power part 305 is also arranged on each turning platform, and the power shaft of the turning power part 305 can drive the turning wheel 304 to rotate.

[0015] A further technical solution of the present invention is that the outer shell of the reactor 306 is cylindrical.

[0016] A further technical solution of the present invention is that material receiving moving wheels 201 are arranged below the material receiving mechanism 2, and pulling the material receiving moving wheels 201 can pull the material receiving mechanism 2 to move towards the side.

[0017] A further technical solution of the present invention is that the taking-out mechanism 1, the material receiving mechanism 2, and the reactor turning mechanism 3 are arranged in sequence.

[0018] A method for taking out titanium ingots in the titanium sponge industry, characterized in that it uses the titanium ingot taking-out device described in any one of the above, and includes the following steps: First: Horizontally place the reactor on the reactor turning mechanism 3; Second: The taking-out mechanism 1, the material receiving mechanism 2, and the reactor turning mechanism 3 are arranged in sequence; and first place the material receiving mechanism 2 around, and first let the taking-out mechanism 1 and the reactor turning mechanism 3 cooperate to work.

[0019] Third: Before taking out the titanium ingot, the traveling part 105 is pushed forward; the lifting hydraulic cylinder 112 pushes the overall lifting bracket 106 to a different height; the angle adjustment hydraulic cylinder 102 adjusts the angle of the cleaning shovel 110; the pushing hydraulic cylinder 107 pushes the cleaning shovel 110 into the reactor; take out the climbing titanium on the reactor wall. During the process, use the reactor turning mechanism 3 to rotate and adjust the position, and at the same time, due to the self-weight of the titanium ingot, the titanium ingot is separated from the reactor. Fourth: Move the walking part 105 backward, align the material receiving mechanism with the reactor 306, adjust the angle so that the taking-out mechanism 1, the material receiving mechanism 2, and the reactor flipping mechanism 3 are in a straight line. Connect the steel wire rope with a slipknot, tie it around the gap between the titanium ingot and the reactor, and connect the other end of the steel wire rope to the pulling cylinder 111 of the taking-out mechanism 1. Use the pulling cylinder to pull the titanium ingot out of the reactor 306.

[0020] Fifth: The stripped titanium ingot falls onto the material receiving mechanism 2. Sixth: Pull out the material receiving mechanism 2 from the side; reset each part.

[0021] A further technical solution of the present invention lies in that the above steps can achieve the flipping of the reactor, material receiving, and the whole-piece taking of the climbing titanium, and the pulling out of the titanium ingot.

[0022] The present invention adopting the above technical solution has the following beneficial effects compared with the prior art: It can achieve the flipping of the reactor, material receiving, the whole-piece taking of the climbing titanium, the pulling out of the titanium ingot, etc. It is expected to achieve a taking efficiency of 2 - 3 hours.

[0023] Compared with the defect of the prior art "First: Time-consuming and laborious;", this patent can save time, process, and strength.

[0024] Compared with the defect of the prior art "Second: It must rely on the steel wire rope to be able to be inserted into the gap between the titanium ingot and the reactor; without a gap, it cannot be pulled out;", this patent does not rely on the gap, directly operates in a standardized manner, and is not restricted by the gap.

[0025] Compared with the defect of the prior art "Third: The shape of the titanium ingot will not be a standard shape and will not be formed according to people's preferences. In many cases, there are no suitable pulling process conditions;", this patent is not restricted by the shape of the titanium ingot, and the overall structure is safer and more convenient.

[0026] Compared with the defect of the prior art "Fourth: It requires the cooperation of a crane; the crane is too busy;", this patent does not require the cooperation of a crane, and the overall implementation is more convenient.

[0027] Compared with the defect of the prior art "Fifth: A large amount of steel wire is used, resulting in losses.", this patent does not use steel wire and there are no losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to further illustrate the present invention, the following is further described in conjunction with the drawings: Figure 1 It is a side structure diagram of the invention; Figure 2 It is a top view structure diagram of the invention; Figure 3 It is a structure diagram of the taking-out mechanism; Figure 4Remote control diagram for the invention; Figure 5 Structural diagram for the invention; Wherein: 1. extraction structure; 2. feeding mechanism; 3. reactor turning mechanism; 101. control part; 102. angle adjusting hydraulic cylinder; 103. hinge plate of upper platform; 104. upper platform; 105. traveling part; 106. overall lifting bracket; 107. pushing hydraulic cylinder; 108. fixed sleeve; 109. hinge point; 110. cleaning shovel; 111. bottom hydraulic cylinder; 112. lifting hydraulic cylinder; 113. feeder; 201. feeding moving wheel; 301. turning basic support; 302. turning bearing seat; 303. turning base; 304. turning wheel; 305. turning power part; 306. reactor. Detailed implementation manners

[0029] The following further clarifies the present invention in conjunction with the accompanying drawings and detailed implementation manners. It should be understood that the following detailed implementation manners are only used to illustrate the present invention and not to limit the scope of the present invention. In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, unless otherwise clearly defined and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0031] This patent provides multiple parallel solutions. Where there are different expressions, they belong to improved solutions or parallel solutions based on the basic solution. Each solution has its own unique characteristics. In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. The fixing method not described in the text can be any one of screw fixing, bolt fixing or glue bonding, etc.

[0032] Embodiment 1: In combination with all the drawings; a titanium ingot removing device for the titanium sponge industry, characterized in that The titanium ingot removing device includes a removing mechanism 1, and the removing mechanism 1 includes a traveling part 105. Above the traveling part 105 is an installation platform, and a bottom hydraulic cylinder 111 is arranged on the installation platform. The bottom hydraulic cylinder is connected to an overall lifting bracket 106, and a lifting hydraulic cylinder 112 is also hinged between the overall lifting bracket 106 and the ground. With the push of the lifting hydraulic cylinder 112, the overall lifting bracket 106 can be pushed up relatively. A angle-adjusting hydraulic cylinder 102 is hinged at the front end of the overall lifting bracket 106; The end of the angle-adjusting hydraulic cylinder 102 is hinged to a hinged plate 103 of the upper platform of the upper platform 104; the overall lifting bracket 106 is also hinged to the hinged plate 103 of the upper platform of the upper platform 104; The angle-adjusting hydraulic cylinder 102 can push the entire upper platform 104 to adjust the angle of the cleaning shovel 110; The upper platform 104 includes a push-out hydraulic cylinder 107 installed below. The push-out hydraulic cylinder 107 is hinged to a fixed sleeve 108 through a hinge point 109; the fixed sleeve 108 and the cleaning shovel 110 are integrated into a whole; The cleaning shovel 110 is a rod-shaped structure, and it can move back and forth in the sleeve, and the sleeve is a sleeve arranged above the upper platform 104.

[0033] The substantial technical effects achieved by the technical solution here and its implementation process, that is, the basic functions, are as follows: A method for removing titanium ingots in the titanium sponge industry, characterized in that, using the titanium ingot removing device for the titanium sponge industry described in any one of the above, includes the following steps First: Horizontally place the reactor on the reactor flipping mechanism 3; Second: Arrange the removing mechanism 1, the material receiving mechanism 2, and the reactor flipping mechanism 3 in sequence; Third: The traveling part 105 is pushed forward; the lifting hydraulic cylinder 112 pushes the overall lifting bracket 106 to different heights relatively; the angle-adjusting hydraulic cylinder 102 adjusts the angle of the cleaning shovel 110; the push-out hydraulic cylinder 107 pushes the cleaning shovel 110 into the reactor; Fourth: The flipping power part 305 of the reactor flipping mechanism 3 is pneumatic to peel off the titanium ingot; Fifth: the peeled titanium lump falls on the receiving mechanism 2; Sixth: Pull out the material receiving mechanism 2 from the side; reset all parts.

[0034] Compared with the defects of the prior art "first: time-consuming and labor-intensive", this patent can save time, process and labor.

[0035] Compared with the defect of the prior art "Second: it must rely on the steel wire rope to be able to be inserted into the gap between the titanium block and the reactor; if there is no gap, it cannot be pulled out;" this patent does not rely on the gap, directly standardizes the operation, and is not restricted by the gap.

[0036] Compared with the defects of the prior art "Third: the shape of the titanium lump will not be a standard shape, it will not be formed according to people's preferences, and many times there are no suitable pulling process conditions;" this patent is not restricted by the shape of the titanium lump, and the overall structure is safer and more convenient.

[0037] Compared with the defects of the prior art "Fourth: overhead crane is required; the overhead crane is too busy;", this patent does not require the cooperation of an overhead crane, and the overall implementation is more convenient.

[0038] Compared with the defect of the prior art "Fifth: a large amount of steel wire is used, resulting in loss." This patent does not use steel wire and there is no loss.

[0039] Embodiment 2: As a further improved solution or parallel solution or optional independent solution, the walking part 105 is a walking crawler. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: Similar walking structures are within the protection scope of this patent.

[0040] Embodiment 3: As a further improved solution or parallel solution or optional independent solution, the installation platform is also provided with a control part 101. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: the control part 101 can control the actions of the various hydraulic cylinders.

[0041] Embodiment 4: As a further improved solution or parallel solution or optional independent solution, it also includes a receiving mechanism 2 and a reactor flipping mechanism 3 that cooperate with the taking-out mechanism 1; wherein the receiving mechanism 2 is an object that can receive and receive titanium lumps. The substantial technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: Similar receiving containers are also within the protection scope of this patent.

[0042] Embodiment 5: As a further improvable solution, parallel solution, or alternative independent solution, the reactor flipping mechanism 3 includes a flipping base support 301. Above the flipping base support 301 is a flipping platform, which includes more than one flipping base 303. On the flipping base 303, there is one or more flipping wheels 304 arranged; the flipping wheels 304 can support the outer shell of the reactor 306; on the flipping platform, there is also a flipping power part 305 arranged, and the power shaft of the flipping power part 305 can drive the flipping wheels 304 to rotate. The substantial technical effect achieved by the technical solution here and its implementation process, that is, the basic function, are as follows: It can be flipped to facilitate the removal of the internal titanium ingot.

[0043] Embodiment 6: As a further improvable solution, parallel solution, or alternative independent solution, the outer shell of the reactor 306 is cylindrical. The substantial technical effect achieved by the technical solution here and its implementation process, that is, the basic function, are as follows: It is convenient to rotate the overall container.

[0044] Embodiment 7: As a further improvable solution, parallel solution, or alternative independent solution, there are receiving moving wheels 201 arranged below the receiving mechanism 2. Pulling the receiving moving wheels 201 can pull the receiving mechanism 2 to move towards the side. The substantial technical effect achieved by the technical solution here and its implementation process, that is, the basic function, are as follows: It is convenient for the outward transfer of materials.

[0045] Embodiment 8: As a further improvable solution, parallel solution, or alternative independent solution, the taking-out mechanism 1, the receiving mechanism 2, and the reactor flipping mechanism 3 are arranged in sequence. The substantial technical effect achieved by the technical solution here and its implementation process, that is, the basic function, are as follows: The above steps can realize the flipping of the reactor, receiving of materials, and whole-piece punching of the climbing titanium, and pulling out of the titanium ingot.

[0046] 1. Taking-out structure; 2. Receiving mechanism; 3. Reactor flipping mechanism; 101. Control part; 102. Angle-adjusting hydraulic cylinder; 103. Hinge plate of the upper platform; 104. Upper platform; 105. Traveling part; 106. Overall lifting bracket; 107. Pushing-out hydraulic cylinder; 108. Fixed sleeve; 109. Hinge point; 110. Cleaning shovel; 111. Bottom hydraulic cylinder; 112. Lifting hydraulic cylinder; 201. Receiving moving wheels; 301. Flipping base support; 302. Flipping bearing seat; 303. Flipping base; 304. Flipping wheel; 305. Flipping power part; 306. Reactor.

[0047] Reactor flipping mechanism 3: A mechanism that uses a hydraulic motor drive to rotate and stop the titanium tank.

[0048] Receiving mechanism 2: A receiving plate cart, which is a receiving carrier after the titanium ingot is taken out.

[0049] Cleaning shovel 110: Hydraulically pull the titanium ingot.

[0050] Innovatively, each of the above effects exists independently, and the combination of the above results can also be achieved with a single set of structures.

[0051] It should be noted that the multiple solutions provided by this patent include their own basic solutions, which are independent of each other and do not restrict each other. However, they can also be combined with each other without conflict to achieve the co - realization of multiple effects.

[0052] Therefore, it is certain to solve this technical problem, and the prominent achieved technical effects are non - obvious.

[0053] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above - mentioned embodiments. What is described in the above - mentioned embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed protection.

Claims

1. Titanium ingot extraction device in the titanium sponge industry, characterized in that the titanium ingot extraction device includes an extraction mechanism (1), and the extraction mechanism (1) includes a traveling part (105). Above the traveling part (105) is an installation platform, on which a bottom hydraulic cylinder (111) is arranged. The bottom hydraulic cylinder is connected to an overall lifting bracket (106), and a lifting hydraulic cylinder (112) is also hinged between the overall lifting bracket (106) and the ground. With the push of the lifting hydraulic cylinder (112), the overall lifting bracket (106) can be pushed relatively higher. A corner adjustment hydraulic cylinder (102) is hinged at the front end of the overall lifting bracket (106). The end of the corner adjustment hydraulic cylinder (102) is hinged to the hinge plate (103) of the upper platform (104) of the upper platform; the overall lifting bracket (106) is also hinged to the hinge plate (103) of the upper platform (104) of the upper platform. The corner adjustment hydraulic cylinder (102) can push the entire upper platform (104) to adjust the angle of the cleaning shovel (110). The upper platform (104) includes a push-out hydraulic cylinder (107) installed below. The push-out hydraulic cylinder (107) is hinged to a fixed sleeve (108) through a hinge point (109); the fixed sleeve (108) and the cleaning shovel (110) are integrated into one body. The cleaning shovel (110) is a rod-shaped structure and can move back and forth in the sleeve, and the sleeve is a sleeve arranged above the upper platform (104).

2. The titanium ingot removing device for the titanium sponge industry according to claim 1, characterized in that, The traveling part (105) is a traveling track; the cleaning shovel (110) is connected with a cleaning shovel impact device, which is a device that provides an impact function for the cleaning shovel.

3. The titanium ingot extraction device for the titanium sponge industry according to claim 1, wherein A control part (101) is also arranged on the installation platform; a material receiver (113) is arranged above the upper platform (104), and the material receiver (113) is used to send the climbing titanium peeled off and fallen out of the titanium tank.

4. The titanium ingot extraction device for the titanium sponge industry according to claim 1, characterized in that, It also includes a material receiving mechanism (2) and a reactor flipping mechanism (3) that cooperate with the extraction mechanism (1); the material receiving mechanism (2) is an object that can receive the titanium ingot.

5. The titanium ingot removing device for the titanium sponge industry according to claim 4, characterized in that, The reactor flipping mechanism (3) includes a flipping base support (301). Above the flipping base support (301) is a flipping platform, and the flipping platform includes more than one flipping base (303). On the flipping base (303), there is a flipping wheel (304); the flipping wheel (304) can support the shell of the reactor (306); a flipping power part (305) is also arranged on the flipping platform, and the power shaft of the flipping power part (305) can drive the flipping wheel (304) to rotate.

6. The titanium ingot extraction device for the titanium sponge industry according to claim 5, characterized in that, The shell of the reactor (306) is cylindrical.

7. The titanium ingot removing device for the titanium sponge industry according to claim 4, wherein A material receiving moving wheel (201) is arranged below the material receiving mechanism (2), and pulling the material receiving moving wheel (201) can pull the material receiving mechanism (2) to move towards the side.

8. The titanium ingot removing device for the titanium sponge industry according to claim 7, characterized in that, The extraction mechanism (1), the material receiving mechanism (2), and the reactor flipping mechanism (3) are arranged in sequence.

9. Method for removing titanium ingots in the titanium sponge industry, characterized in that, Using the titanium ingot extraction device in the titanium sponge industry according to any one of claims 1-8, it includes the following steps First: Horizontally place the reactor on the reactor flipping mechanism (3). Second: The extraction mechanism (1), the material receiving mechanism (2), and the reactor tilting mechanism (3) are arranged in sequence; Third: The traveling part (105) is pushed forward; the lifting hydraulic cylinder (112) pushes the overall lifting bracket (106) to different heights; the angle adjustment hydraulic cylinder (102) adjusts the angle of the cleaning shovel (110); the pushing hydraulic cylinder (107) pushes the cleaning shovel (110) into the reactor; Fourth: The tilting power part (305) of the reactor tilting mechanism (3) is pneumatic to peel off the titanium ingot; Fifth: The peeled titanium ingot falls onto the material receiving mechanism (2); Sixth: Pull out the material receiving mechanism (2) from the side; reset each part.

10. The method for removing titanium ingots in the titanium sponge industry as described in claim 9, wherein, The above steps can achieve the tilting of the reactor, the receiving of materials, the whole-piece punching of the titanium on the wall, and the pulling out of the titanium ingot.

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