Intelligent control method for plateau concrete production

Abstract

The invention relates to the technical field of concrete production, and discloses an intelligent control method for plateau concrete production, which comprises an interactive system, and a centralized management system, a storage module, a mixing station system, a laboratory system and a vehicle management system which are connected with the interactive system. Unified management scheduling operation of the mixing station, the conveying vehicle team, the laboratory and the construction progress is realized, the construction management difficulty is reduced, and the construction management efficiency and quality are improved; according to the pouring order, mixing station incoming material regulation and control management, unit starting and stopping management and concrete feeding management operation are achieved, raw material feeding mistake proofing, concrete transport vehicle receiving mistake proofing and transport vehicle feeding mistake proofing operation are achieved, and the conveying accuracy and efficiency of all materials are improved; monitoring and planning management of vehicle conveying are achieved, and vehicle conveying information is mastered in real time. The production condition and the abnormity in the construction site pouring process are mastered in real time, and tracking and timely adjustment are carried out.

Description

Technical Field

[0001] The present invention relates to the technical field of concrete production, and particularly to an intelligent control method for plateau concrete production. Background Art

[0002] When carrying out infrastructure project construction, it is necessary to use concrete to pour buildings at the predetermined position according to the design requirements. The concrete is generally produced in a mixing plant and then transported to the construction site by a tanker for use. At the same time, in order to meet the pouring quality, it is also necessary to detect the poured object and the transported concrete in a timely manner to ensure that the quality of the poured object can meet the design requirements. In order to ensure that the project construction progress and quality reach the preset goals, it is necessary to uniformly allocate the mixing plant, laboratory, fleet and construction personnel. However, the existing mixing plant, laboratory, fleet and construction personnel are all controlled and constructed by independent departments, and it is very difficult to achieve unified cooperation among multiple departments. Therefore, an intelligent control method for plateau concrete production is proposed. Summary of the Invention

[0003] To solve the technical problems existing in the prior art, the present invention provides an intelligent control method for plateau concrete production.

[0004] The present invention is realized by the following technical solutions: An intelligent control system for plateau concrete production includes an interaction system and a centralized management system, a storage module, a mixing plant system, a laboratory system and a vehicle management system connected to the interaction system;

[0005] The centralized management system includes a control instruction integration and release module connected to the interaction system. The control instruction integration and release module is connected to a control information display module, a vehicle scheduling control module, a mixing plant scheduling module and an experiment management module. The vehicle scheduling control module, the mixing plant scheduling module and the experiment management module are connected to a pouring order recognition module, and the pouring order recognition module is connected to a pouring order receiving module;

[0006] The mixing plant system includes a raw material scheduling module and a unit management module connected to the interaction system. The unit management module is connected to a feeding metering module and a mixing plant information display module. The mixing plant information display module is connected to the raw material scheduling module, and the raw material scheduling module is connected to a material level detection module, a incoming material metering module, an access control collection module and a warehousing detection module;

[0007] The laboratory system includes a detection management module connected to the interaction system. The detection management module is connected to a ratio generation and adjustment module and a laboratory information display module;

[0008] The vehicle management system includes a vehicle control module connected to the interaction system. The vehicle control module is connected to a vehicle information display module, a vehicle information collection module, a discharging monitoring module and a vehicle positioning module.

[0009] As a further improvement of the above solution, the pouring order recognition module is used to receive the pouring orders issued by the superior or independently created for production; the pouring order recognition module is used to recognize the information content of the pouring order, which includes pouring construction standards, pouring construction dosages, pouring construction inspection standards, pouring construction progress, and construction personnel allocation content; the control information display module is used to display the regulated mixing plant dispatching status, vehicle dispatching status, and construction status information. The mixing plant dispatching status information includes mixing plant unit startup information, mixing plant unit stock information, mixing plant warehouse stock information, mixing plant feeding demand information, and mixing plant material supply information. The vehicle dispatching status information includes vehicle activation information, vehicle location status information, and vehicle unloading information. The construction status information includes construction material demand information, construction layout information, and construction inspection information.

[0010] As a further improvement of the above solution, the vehicle dispatching control module is used to form vehicle dispatching instructions; the mixing plant dispatching module is used to form mixing plant dispatching instructions; the experimental management module is used to form laboratory control instructions, and the control instruction integration and release module is used for the integration and release of vehicle dispatching instructions, mixing plant dispatching instructions, and laboratory control instructions; the vehicle dispatching instructions include raw material and concrete transportation demand information; the mixing plant dispatching instructions include construction concrete demand information; the laboratory control instructions include ratio demand information and inspection plan information.

[0011] As a further improvement of the above solution, the raw material dispatching module is used for the dispatching and control of the raw material requirements of the mixing plant, which includes raw material quantity management and raw material demand time management; the unit management module is used for unit control operations, which includes the management of the number and types of startup units.

[0012] As a further improvement of the above solution, the feeding metering module is used to meter the feeding of the mixing plant; the mixing plant information display module is used to display the mixing plant status information; the material level detection module is used to detect the material level status of the mixing plant unit; the incoming material metering module is used to meter the input of the raw materials of the mixing plant; the access control collection module is used to identify and register the incoming and outgoing transport vehicles of the mixing plant; the warehousing detection module is used to detect the storage quantity and storage status of the raw materials in the warehouse.

[0013] As a further improvement of the above solution, the inspection management module is used to control the laboratory operations, which includes construction concrete ratio management, laboratory inspection plan management, and concrete ratio modification management.

[0014] As a further improvement of the above solution, the ratio generation and adjustment module is used to generate a concrete ratio list corresponding to the construction requirements; the laboratory information display module is used to display the laboratory status information.

[0015] As a further improvement of the above scheme, the vehicle control module is used to perform scheduling and control operations on vehicles, which includes vehicle activation quantity management, vehicle transportation scheduling control, vehicle positioning detection management, path planning management and vehicle unloading detection management.

[0016] As a further improvement of the above scheme, the vehicle information display module is used to display vehicle status information; the vehicle information collection module is used to collect current vehicle status information; the unloading monitoring module is used to collect vehicle unloading information; and the vehicle positioning module is used to collect vehicle location information.

[0017] A method for using an intelligent control system for plateau concrete production, comprising the following steps:

[0018] S1. Receive and identify the pouring order issued by the superior or the newly-built production;

[0019] S2. Construct vehicle dispatching instructions, mixing station dispatching instructions and laboratory control instructions according to the content of the pouring order, and integrate them and send them to the corresponding vehicle management system, mixing station system and laboratory system;

[0020] S3. The laboratory system pre-retrieves the concrete mix information consistent with the pouring order content according to the received laboratory control instructions, and constructs a construction inspection list;

[0021] S4. The mixing station system determines the number and type of mixing station units to be opened based on the mixing station scheduling instructions and the concrete mix ratio information from the laboratory system, realizes concrete feeding, and forms raw material scheduling requirements based on the unit material level detection information and storage detection information to realize raw material scheduling supply;

[0022] S5. The vehicle management system determines the number of vehicles to be enabled, the vehicle delivery volume, the vehicle delivery location and the vehicle route planning according to the content of the pouring order, thereby meeting the transportation requirements of concrete and raw materials.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. The present invention realizes the unified management and scheduling operation of the mixing station, transportation fleet, laboratory and construction progress, reduces the difficulty of construction management, and improves the efficiency and quality of construction management.

[0025] 2. The present invention realizes the material control management of the mixing station, the start and stop management of the unit and the concrete feeding management operations according to the pouring order, realizes the error prevention of raw material feeding, the error prevention of concrete transport vehicle receiving materials and the error prevention of transport vehicle delivering materials, and improves the transportation accuracy and efficiency of each material.

[0026] 3. The present invention realizes the monitoring, planning and management of vehicle transportation, and can timely master the vehicle transportation information; it can also timely master the production situation and the abnormalities during the construction site pouring process, track and make timely adjustments. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 FIG. is a schematic structural diagram of an intelligent control system for high-altitude concrete production provided by the present invention;

[0028] Figure 2 FIG. is a schematic structural diagram of the centralized management system provided by the present invention;

[0029] Figure 3 FIG. is a schematic structural diagram of the mixing plant system provided by the present invention;

[0030] Figure 4 FIG. is a schematic structural diagram of the laboratory system provided by the present invention;

[0031] Figure 5 FIG. is a schematic structural diagram of the vehicle management system provided by the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0032] Next, in combination with the drawings and the specific embodiments, the present invention will be further described. It should be noted that, on the premise of no conflict, any combination of the following-described embodiments or technical features can form a new embodiment.

[0033] Embodiment 1:

[0034] Please refer to Figures 1 - 5 , an intelligent control system for high-altitude concrete production in this embodiment includes an interaction system, a centralized management system, a storage module, a mixing plant system, a laboratory system, and a vehicle management system connected to the interaction system;

[0035] The centralized management system includes a control instruction integration and release module connected to the interaction system. The control instruction integration and release module is connected to a control information display module, a vehicle scheduling control module, a mixing plant scheduling module, and an experiment management module. The vehicle scheduling control module, the mixing plant scheduling module, and the experiment management module are connected to a pouring order recognition module, and the pouring order recognition module is connected to a pouring order receiving module;

[0036] The mixing plant system includes a raw material scheduling module and a unit management module connected to the interaction system. The unit management module is connected to a feeding metering module and a mixing plant information display module. The mixing plant information display module is connected to the raw material scheduling module, and the raw material scheduling module is connected to a material level detection module, a incoming material metering module, an access control acquisition module, and a storage detection module;

[0037] The laboratory system includes a detection management module connected to an interaction system, and the detection management module is connected to a proportioning generation and adjustment module and a laboratory information display module;

[0038] The vehicle management system includes a vehicle control module connected to an interaction system, and the vehicle control module is connected to a vehicle information display module, a vehicle information collection module, a discharging monitoring module, and a vehicle positioning module.

[0039] Embodiment 2:

[0040] The pouring order recognition module is used to receive the pouring order issued by the superior or independently created for production; the pouring order recognition module is used to identify the information content of the pouring order, which includes pouring construction standards, pouring construction dosage, pouring construction detection standards, pouring construction progress, and construction personnel configuration content; the control information display module is used to display the adjusted mixing plant scheduling status, vehicle scheduling status, and construction status information. The mixing plant scheduling status information includes mixing plant unit startup information, mixing plant unit stock information, mixing plant warehouse stock information, mixing plant feeding requirement information, and mixing plant material supply information. The vehicle scheduling status information includes vehicle activation information, vehicle position status information, and vehicle discharging information. The construction status information includes construction material requirement information, construction layout information, and construction detection information.

[0041] The vehicle scheduling control module is used to form a vehicle scheduling instruction; the mixing plant scheduling module is used to form a mixing plant scheduling instruction; the experiment management module is used to form a laboratory control instruction, and the control instruction integration and release module is used for the integration and release of vehicle scheduling instructions, mixing plant scheduling instructions, and laboratory control instructions; the vehicle scheduling instruction includes raw material and concrete transportation requirement information; the mixing plant scheduling instruction includes construction concrete requirement information; the laboratory control instruction includes proportioning requirement information and detection plan information.

[0042] Embodiment 3:

[0043] The raw material scheduling module is used for the scheduling and control of the raw material requirements of the mixing plant, which includes raw material demand quantity management and raw material demand time management; the unit management module is used for unit control operations, which includes the management of the number and types of units started.

[0044] The feeding metering module is used to measure the feeding of the mixing plant; the mixing plant information display module is used to display the status information of the mixing plant; the material level detection module is used to detect the material level status of the mixing plant unit; the incoming material metering module is used to measure the input of the raw materials of the mixing plant; the access control collection module is used to identify and register the incoming and outgoing transportation vehicles of the mixing plant, ensure the monitoring operations during the feeding and concrete discharging processes, and implement the anti-error operations for raw material feeding, concrete transport vehicle receiving, and transport vehicle feeding; the warehousing detection module is used to detect the storage quantity and storage status of the raw materials in the warehouse.

[0045] The inspection management module is used to control the laboratory, including construction concrete mix management, laboratory inspection plan management and concrete mix modification management. The quality after construction is inspected according to the inspection plan to determine whether to modify the concrete mix. The production situation and the pouring process on site are inspected and tracked to prevent abnormalities in production and pouring, and make timely adjustments.

[0046] The mix ratio generation and adjustment module is used to generate a concrete mix ratio list corresponding to construction requirements; the laboratory information display module is used to display laboratory status information.

[0047] The vehicle control module is used to perform dispatching and control operations on vehicles, including vehicle activation quantity management, vehicle transportation scheduling control, vehicle positioning detection management, path planning management and vehicle unloading detection management. It combines the collected current vehicle status information, vehicle unloading information and vehicle location information to achieve path planning and real-time tracking of vehicles transporting raw materials and concrete.

[0048] The vehicle information display module is used to display vehicle status information; the vehicle information collection module is used to collect current vehicle status information; the unloading monitoring module is used to collect vehicle unloading information; and the vehicle positioning module is used to collect vehicle location information.

[0049] Embodiment 4:

[0050] A method for using an intelligent control system for plateau concrete production, comprising the following steps:

[0051] S1. Receive and identify the pouring order issued by the superior or the newly-built production;

[0052] S2. Construct vehicle dispatching instructions, mixing station dispatching instructions and laboratory control instructions according to the content of the pouring order, and integrate them and send them to the corresponding vehicle management system, mixing station system and laboratory system;

[0053] S3. The laboratory system pre-retrieves the concrete mix information consistent with the pouring order content according to the received laboratory control instructions, and constructs a construction inspection list;

[0054] S4. The mixing station system determines the number and type of mixing station units to be opened based on the mixing station scheduling instructions and the concrete mix ratio information from the laboratory system, realizes concrete feeding, and forms raw material scheduling requirements based on the unit material level detection information and storage detection information to realize raw material scheduling supply;

[0055] S5. The vehicle management system determines the number of vehicles to be enabled, the vehicle delivery volume, the vehicle delivery location and the vehicle route planning according to the content of the pouring order, thereby meeting the transportation requirements of concrete and raw materials.

[0056] The present invention realizes the unified management and scheduling operations of the batching plant, transportation fleet, laboratory, and construction progress, reduces the difficulty of construction management, and improves the efficiency and quality of construction management; according to the pouring order, it realizes the regulation management of the raw materials supplied by the batching plant, the start-stop management of the units, and the concrete feeding management operations, realizes the anti-error operations of raw material feeding, concrete truck receiving, and truck feeding, and improves the conveying accuracy and efficiency of each material; realizes the monitoring and planning management of vehicle transportation, and real-time controls the vehicle transportation information; real-time grasps the production situation and the abnormalities during the construction pouring process, tracks and makes timely adjustments.

[0057] The above-mentioned implementation manners are only the preferred implementation manners of the present invention, and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of protection required by the present invention.

Claims

1. An intelligent control system for plateau concrete production, characterized in that, It includes an interaction system, a centralized management system connected to the interaction system, a storage module, a mixing plant system, a laboratory system, and a vehicle management system; The centralized management system includes a control instruction integration and distribution module connected to the interaction system. The control instruction integration and distribution module is connected to a control information display module, a vehicle scheduling control module, a mixing plant scheduling module, and an experiment management module. The vehicle scheduling control module, the mixing plant scheduling module, and the experiment management module are connected to a pouring order identification module, and the pouring order identification module is connected to a pouring order receiving module; The mixing plant system includes a raw material scheduling module and a unit management module connected to the interaction system. The unit management module is connected to a feeding metering module and a mixing plant information display module. The mixing plant information display module is connected to the raw material scheduling module, and the raw material scheduling module is connected to a material level detection module, a incoming material metering module, an access control collection module, and a warehousing detection module; The laboratory system includes a detection management module connected to the interaction system. The detection management module is connected to a mix ratio generation and adjustment module and a laboratory information display module; The vehicle management system includes a vehicle control module connected to the interaction system. The vehicle control module is connected to a vehicle information display module, a vehicle information collection module, a discharging monitoring module, and a vehicle positioning module.

2. The intelligent control system for plateau concrete production according to claim 1, wherein The pouring order identification module is used to receive the pouring order issued by the superior or independently created for production; the pouring order identification module is used to identify the information content of the pouring order, which includes pouring construction standards, pouring construction dosage, pouring construction detection standards, pouring construction progress, and construction personnel configuration content; the control information display module is used to display the adjusted mixing plant scheduling status, vehicle scheduling status, and construction status information. The mixing plant scheduling status information includes mixing plant unit start information, mixing plant unit stock information, mixing plant warehouse stock information, mixing plant feeding demand information, and mixing plant feeding information. The vehicle scheduling status information includes vehicle activation information, vehicle position status information, and vehicle discharging information. The construction status information includes construction material demand information, construction layout information, and construction detection information.

3. The intelligent control system for plateau concrete production according to claim 1, characterized in that, The vehicle scheduling control module is used to form vehicle scheduling instructions; the mixing plant scheduling module is used to form mixing plant scheduling instructions; the experiment management module is used to form laboratory control instructions, and the control instruction integration and distribution module is used for the integration and distribution of vehicle scheduling instructions, mixing plant scheduling instructions, and laboratory control instructions; the vehicle scheduling instructions include raw material and concrete transportation demand information; the mixing plant scheduling instructions include construction concrete demand information; the laboratory control instructions include mix ratio demand information and detection plan information.

4. An intelligent control system for high-altitude concrete production according to claim 1, characterized in that, The raw material scheduling module is used for the scheduling and control of the raw material demand of the mixing plant, which includes raw material demand quantity management and raw material demand time management; the unit management module is used for unit control operations, which includes the management of the number and types of units started.

5. The intelligent control system for plateau concrete production according to claim 1, wherein, The feeding and metering module is used to meter the feeding of the mixing plant; the mixing plant information display module is used to display the status information of the mixing plant; the material level detection module is used to detect the material level status of the mixing plant unit; the incoming material metering module is used to meter the input of raw materials for the mixing plant; the access control collection module is used to identify and register the incoming and outgoing transport vehicles of the mixing plant; the warehousing detection module is used to detect the storage quantity and storage status of raw materials in the warehouse.

6. The intelligent control system for plateau concrete production according to claim 1, characterized in that, The detection and management module is used to control the laboratory, including the management of the construction concrete mix ratio, the management of the laboratory test plan, and the management of the modification of the concrete mix ratio.

7. An intelligent control system for plateau concrete production according to claim 1, characterized in that, The mix ratio generation and adjustment module is used to generate a concrete mix ratio list corresponding to the construction requirements; the laboratory information display module is used to display the status information of the laboratory.

8. The intelligent control system for plateau concrete production according to claim 1, wherein The vehicle control module is used to schedule and control the vehicles, including the management of the number of enabled vehicles, the control of vehicle delivery scheduling, the management of vehicle positioning detection, the management of route planning, and the management of vehicle unloading detection.

9. The intelligent control system for plateau concrete production according to claim 1, wherein, The vehicle information display module is used to display the vehicle status information; the vehicle information collection module is used to collect the current vehicle status information; the unloading monitoring module is used to collect the vehicle unloading information; the vehicle positioning module is used to collect the vehicle location information.

10. The usage method of an intelligent control system for plateau concrete production according to any one of claims 1-9, characterized in that, It includes the following steps: S1. Receive and identify the pouring order issued by the superior or independently newly created for production; S2. Construct vehicle scheduling instructions, mixing plant scheduling instructions, and laboratory control instructions according to the content of the pouring order, and integrate and issue them to the corresponding vehicle management system, mixing plant system, and laboratory system; S3. The laboratory system pre-inquires the concrete mix ratio information consistent with the content of the pouring order according to the received laboratory control instructions, and constructs a construction test list; S4. The mixing plant system determines the quantity and type of mixing plant units to be started according to the mixing plant scheduling instructions and the concrete mix ratio information from the laboratory system, realizes the concrete feeding, and forms a raw material scheduling demand according to the unit material level detection information and the warehousing detection information to realize the raw material scheduling supply; S5. The vehicle management system determines the number of enabled vehicles, the vehicle delivery volume, the vehicle delivery location, and the vehicle route planning according to the content of the pouring order; thus realizing the delivery requirements of concrete and raw materials.

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